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PharmaCare
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WHY POLISH & MAINTAIN TABLET

COMPRESSION TOOLING?
Tablet compression tools are often viewed as consumable items that can be easily replaced at
relatively low cost. Naintenance therefore can be seen as an unnecessary evil and overlooked within
the tablet manufacturing organisation. However by performing maintenance and keeping the tooling
in pristine condition, costly tablet press downtime and compression problems such as capping,
tablet weight and thickness variation etc will be reduced. Correct maintenance is critical in obtaining
maximum life from punches and dies. A high percentage of punch and die problemsfdamage can be
conclusively traced back to poor handling and maintenance procedures.
I Holland's recommended 7 stage PharmaCare" process is outlined
below:
STEP 1 - CLEAN
Punch and die cleaning is essential for
the removal of residue to avoid product
contamination. Cleaning allows for accurate
assessment of tooling condition during the
inspectionfassessment phase as outlined
below. Ultrasonic baths are recommended for
cleaning as they allow for consistent cleaning
results, reduced
processing and
operator time
(cleaning times
are normally
S minutes)
and reduced
risk of tablet
contamination. !mportantly, ultrasonic
cleaning allows for the whole punch to
be cleaned including in and around the
embossing.
STEP 2 - INSPECT J ASSESS
Following cleaning, punches and dies should
be visually assessed to determine their
general condition allowing the user to identify
the repair and polishing work required if any.
!nspection and
assessment can
be carried out
visually using an
eye glass or a
high magnihcation
camera f lens.
visual inspection
importantly allows
for tooling life to
be monitored and potential failure predicted.
!t also ensures that tablet detail
and dehnition are maintained and
helps to validate the cleaning and
maintenance procedures.
Ultrasonic Punch Holder
Ultrasonic Cleaner
I Holland Inspection Scope
iNSPECT System

STEP 4 - MEASURE
Neasuring is essential after polishing
and repair to ensure that critical tooling
dimensions have stayed within tolerance.
Critical dimensions include:
Head Form, Barrel Diameter, Tip Diameter,
Overall Length, Critical Working Length, Die
Outer Diameter, Die Bore Diameter.
Neasurement can be carried out manually using
conventional equipment i.e. micrometers,
height gauges, go-no go gauges, but by using
digital equipment interfaced with special
software, the data can be captured and
analysed. The use of digital measurement
systems allow for measurements to be taken
consistently, reducing the risk of manual data
entry errors.
Neasurement is essential for validating the
tooling specihcation and maintaining tablet
weight thus avoiding non-conforming tablet
production. !t also allows for the proactive
monitoring of the tooling inventory and the
prediction of tooling replacements resulting
in an improved return on investment.
STEP 3 - REPAIR
The repair stage allows the user to rectify
any damage to the tooling before polishing.
various forms of damage include:
- Damage to the HeadfDwell Flat - caused
by contact with the compression roller.
- Damage to the under head angle - caused
by punches running tight in the press and
causing heavy contact with the Cams.
Ninor damage and corrosion can be repaired
using a motorised chuck. !f damage is
excessive, tools must be replaced. !n all
cases it is important to remember that
repair to punches and dies should only be
carried out when absolutely necessary as this
can potentially change tooling dimensions
resulting in other tabletting problems. Regular
maintenance and repair work will help to
extend tooling life, maintain tablet image and
dehnition, optimise tooling productivity and
prevent tooling breakages.
The Approve
Measurement System

STEP 5 - POLISH
Automated polishing is recommended to
ensure punches are evenly polished to a
consistent hnish. Automated polishing ensures
optimum and consistent tooling condition
for maximum productivity, a reduced risk
of damage compared to manual processes,
reduced sticking, and saved labour costs.
Nanual polishing
using diamond
paste or a dental
motor can also be
applied. However,
this is an abrasive
polishing method
and care must
be taken not
to deform the
tip prohle and
embossing causing
a deviation
from the tablet
specihcation.
Extensive polishing
of die bores is not
recommended as
this can easily alter the size and geometry
of the bore leading to ejection problems and
incorrect tablet size, weight and dosage.
Only light polishing or cleaning should be
undertaken.
Polishing should result in a mirror hnish and
smooth tooling surface.
STEP 6 - LUBRICATE
When storing tooling it is important to protect
with a preservative or rust inhibitor to prevent
corrosion. Prior to this, it is important to
ensure that the tools are perfectly dry as any
remaining moisture may be sealed in by the
coating of oil. Lubrication helps to optimise
the interface between the tooling and the
press avoiding increased press down time.
STEP 7 - STORE
There are many methods for storing punches
and dies from specially designed plastic
storage boxes to custom designed and
built storage
cabinets. Correct
storage facilitates
good tooling
m a n a g e m e n t
and ensures less
press downtime
as a result of poor
handling and
storage.
SUMMARY
The 7 step PharmaCare process is essential
for maximising tooling life and producing
quality tablets. !nvestment in the correct
equipment and training will pay dividends
in the long term, enabling the tablet press
to be more productive and tooling life to be
extended.
! Holland's Product Support Group is able to
provide advice, training and product solutions
for any aspects of punch and die maintenance,
handling and storage. Please contact info@
iholland.co.uk for further information. !
Holland also offer the Holland PharmaCare
range, a range of complimentary equipment,
to ensure maximum tooling life and minimised
tablet production problems.
MF35 Automated Polisher
Storage options in the
Versatool range
I Holland SafeStore Box

Step 1 - Clean

ULTRASONIC CLEANERS
A wide selection of tool cleaning solutions to
meet a variety of requirements.
Product features:
Ultrasonic tanks made of cavitation-proof stainless steel
Slanted tank foor to facilitate the draining of the cleaning liquid
Integrated Sweep Mode for a continuous varying of sound feld
Automatic temperature-controlled ultrasonic operation
Automatic safety switch-of after 12 hours operation, at 90C or if liquid level drops too low
Housing made of stainless steel
Indication of set values and actual values

Core Benehts:
Cleans in a fraction of the time taken by conventional methods
Cleans tooling parts that are difcult to access by conventional methods (keyways etc)
Consistent cleaning performance
No special operator skill required
Extremely safe in use
Standard
extra
Basic
extra
HCS1
HCS 2

Step 1 - Clean
Basic
Part Number HEUS-S180
Mains voltage 100-120 V / 220-240 V
Unit dimensions W/D/H mm 390/340/321
Maximum tank volume 18 lit. (4.76 gal.)
Punch capacity B type 1 x 32 punches
Punch capacity D type 1 x 20 punches
Die Capacity 25 dies
Basic
extra
Part Number HEUS-BASEX
Mains Voltage 100-120 V / 220-240 V
Unit Dimensions W/D/H 568/340/321
Maximum tank volume 28 lit. (7.4 gal.)
Punch capacity B type 2 x 32 punches (64)
Punch capacity D type 2 x 20 punches (40)
Die Capacity 45 dies
Standard
Part Number HEUS-X300
Mains voltage 230-240 V
Unit dimensions W/D/H mm 405/449/800
Maximum tank volume 30 lit. (7.93 gal.)
Punch capacity B type 1 x 32 punches
Punch capacity D type 1 x 20 punches
Die Capacity 25 dies
Standard
extra
Part Number HEUS-EB550
Mains Voltage 400 V (3 phase)
Unit Dimensions W/D/H 575/479/800
Maximum tank volume 58 lit. (15.33 gal.)
Punch capacity B type 2 x 32 punches (64)
Punch capacity D type 2 x 20 punches (40)
Die Capacity 45 dies
HCS 1
Part Number HEUS-HCS1
Mains voltage 3 x 400 V / N / PE
Unit dimensions W/D/H mm 500 / 940/1200
Maximum tank volume 55 lit. (14.53 gal)
Punch capacity B type 2 x 32 punches (64)
Punch capacity D type 2 x 20 punches (40)
Die Capacity 45 dies
HCS 2
Part Number HEUS-HCS2
Mains voltage 3 x 400 V / N / PE
Unit dimensions W/D/H mm 1500/940/1200
Maximum tank volume 55 lit. (14.53 gal)
Punch capacity B type 2 x 32 punches (64)
Punch capacity D type 2 x 20 punches (40)
Die Capacity 45 dies
Please Note: The cyclic capacity is up to 192 B punches for the HSC2
PRODUCT SPECIFICATIONS
Ultrasonic cleaning -
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The ultimate automated cleaning solution to ensure efcient,

repeatable rinsing and drying cycles .
Holland Automated
Cleaning System HACS`
Product features:
Ultrasonic tank made of cavitation-proof stainless steel
Slanted tank foor to facilitate the draining of the cleaning liquid
2 Stage fltration assembly
Sandwich-type performance transducer systems
Two ultrasonic frequencies available: 25 kHz for coarse and preliminary cleaning, and 45 kHz for fne cleaning
Integrated Sweep Mode for a continuous varying of sound feld
Pulse mode gives an intensifed cleaning power for use on difcult to remove contamination
Temperature-controlled ultrasonic operation: ultrasound starts automatically when the preset temperature is reached
Automatic safety switch-of after 12 h operation, at 90C or if liquid level drops too low
User-friendly operation; alternative display languages available
Housing made of V2A stainless steel
Stable, adjustable levelling feet
Drain duct on the rear of the unit, made of V2A stainless steel
Rinsing tanks with ultrasonic function
Hot air drying facility
Incorporates dosing alert system
HACS Additional Benehts:
Fully Automatic
Adds compliant process
Data logger available for 21 CFR compliance
Simplifes rinse process
Very fast warm air drying
Large Cyclic capacity - up to 265 punches or 180 dies dependent upon maximum weight loading

HACS
Part Number HEUS-HACS
Mains voltage 3 x 400 V / N / PE
Unit dimensions W/D/H mm 3100/1350/1700
Maximum tank volume 55 lit. (14.53 gal)
Punch capacity B type 2 x 32 punches (64)
Punch capacity D type 2 x 20 punches (40)
Die Capacity 45 dies
Please Note: The cyclic capacity is up to 256 B punches for the HACS
dependent upon maximum weight loading
Step 1 - Clean
Accessories
Cleaning Solutions
PRODUCT SPECIFICATIONS
Holland Automated
Cleaning System -
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Part Number Description
HEUS-BAS09 Spare Basket Basic
HEUS-BAS10 Spare Basket Basic Extra
HEUS-BAS11 Spare Basket Standard
HEUS-BAS12 Spare Basket Standard Extra
HEUS-BAS07 Spare Insert B type
HEUS-BAS08 Spare Insert D type
Part Number Description
HEUS-CON05 LabClean N10 - 2.5 Litres
HEUS-CON06 Elma KS - 2.5 Litres

Step 2 - Assess

On-screen display of punch tips

iNSPECT
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Step 2 - Assess
Lens
Scope
iNSPECT
VISION SYSTEMS
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x6 inspection scope with universal stand
Part Number: HEAPINS39
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Inspect - visual camera system for punch,
die and tablet inspection (without computer)
including light system. - 22x to 144x
magnication
Part Number: HEVI-VIS02

Step 3 - Repair

Step 3 - Repair
MOTORISED CHUCK
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Specifcation Options
Voltage 110v-120v, 220v -240v AC
External Dimensions 470 x 281 x 212(h)mm
Power 0.75kw
Weight 32kgs
Construction Metal
Speed 1500 rpm
Frequency 50/60Hz

B
A
C
D
E
F
G
H
!
J
L
N
N
O
P
K
A Precipitated Chalk - removes polishing compound (e.g. Hyhn paste or Diamond) residue from punch tips after polishing.
B Spray Bottle - the lapping huid is put into the spray bottle, which aids application onto the punches.
C Lapping Fluid - hushes out polishing paste residue.
D Hyhn Paste - used in conjunction with the Double Ended Notor and nylon wheel brushes for polishing embossed or shaped punch tips.
E Brass Polishing Brushes - used to remove stains and corrosion on punch tips and to blend areas of the tip that have been repaired
using the Arkansas Stone.
F Radius Gauges - used to determine the radius of plain concave tips and to use as a template during the shaping of Felt Bobs.
G Diamond Polishing Compound - available in hne or coarse grade, used with Nylon Wheel Brushes for polishing punch tips.
H Nylon Polishing Brushes - htted into the dental motor for polishing all embossed, hat bevelled and shaped punch tips
I Turret Brushes - for cleaning punch guides.
J Felt Bobs - htted into the hand piece of the Airgrinder or DSN+ unit to polish the tips of plain and concave punches. The radius gauges
are used on the Felt Bobs to shape them when polishing plain tips.
K Bramet Strips - used with the lapping sticks for removing marks and damage to punch heads and for adjusting working
length of punches. A hne emery should also be used to improve the surface hnish after using the coarse emery.
L Corrugated strips - ideally used on a bench top for safe handling of punches whilst polishing.
M Eye Glass - used to closely examine punches and the tips.
N Lapping Sticks - used for de-burring punch tips. Abrasive Strips 8 Emery Rolls are used with Lapping Sticks to give the Emery a hard
surface.
O Arkansas Stone - used to remove slight damage to edges of punch tips and to remove burrs from the outside edges.
P Scotch Brite - used for the removal of any surface rust.
Q Cotton Wool {no image) - used to wipe away any residue huids or polishing paste.
R Length Pot {no image) - used to hold and stabilise the punch for measurementfinspection.
S Length Gauge {no image) - used for setting measuring devices when checking punch length.
T Course Emery {no image) - for removing marks and damage to punch heads and for adjusting the working length of punches.
U U'Handy {See following pages) - used with the Notorised Chuck for tip polishing of plain 8 concave punches, large FBE's and die
bores (includes Ua).
V Dental Motor {see following pages) - used for polishing and de-burring all embossed punch tips (including breaklines) hat bevelled
edge and shaped punch tips.
W Motorised Chuck {See following pages) - used for general cleaning and polishing of punch heads, punch bodies, polishing plain
concave punch tips and cleaning die bores.
X Bench Comparator {no image)- This is used for the measurement and comparison of punch lengths. Also for checking punch tip to
barrel concentricity. Used with B 8 D type Punch holders (pots) and Length setting gauge.
MAINTENANCE KIT
Maintenance Kits -
The Key facts:
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Step 3 - Repair
Part Number Description Quantities
HEEQ-KIT01
HEEQ-KIT02
Maintenance Kit 1 - 240volts (50Hz)
Maintenance Kit 2 - 240volts (60Hz)
1
HEEQ-KIT03
HEEQ-KIT04
Maintenance Kit 3 - 120volts (50Hz)
Maintenance Kit 4 - 120volts (60Hz)
1
Maintenance Kits
Maintenance Kit Consumables
The variations in voltage between maintenance kits is dependant on compatible geographic regions.
MAINTENANCE KIT
COMPONENTS
Part Number Image Ref. Description Quantities
HEPE-CHA01 A Precipitated Chalk* S00g Tub
HEPE-SB001 B Spray Bottle* 1
CON-Hyp01 C Lubricating Fluid Type 0S (Lapping Fluid)* 2.S litres
HEPE-HYF01 D Hyhn Polishing Paste* 2 x 1kg Tub
HEPE-HYF03 D Unipol 18 Polishing Paste - Food Grade 1Kg Tub
HENA-BRU01 E Brass Wheel Brushes 2" Dia* Pack of 12
HENA-GAU03 F Radius Gauge 1mm - 7mm* 1
HENA-GAU0+ F Radius Gauge 7.Smm - 1Smm* 1
HENA-GAU0S F Radius Gauge 1S.Smm - 2Smm * 1
HENA-GUA01 F Radius Gauge - 1f32 -1f+ (imperial) 1
HENA-GUA02 F Radius Gauge - 17f6+ -1f2 (imperial) 1
CON - GD!01 G Applicator Diamond Compound 3-KD-C2 Sg* (2 included in
kit)
1
HENE-RED01 G Polishing Diamond 8-KD-C2 - Red 1
HENE-YD!01 G Polishing Diamond 6-KD-C2 - Yellow 1
CON - BD!01 G Applicator Diamond Compound 1+-KD-C1 Sg 1
HEPE-BD001 G Polishing Diamond 1-KD-C2 - Blue 1
HENE-NAH01 G Polishing Diamond 2S-Kd-C2 - Nahogany 1
HEPE-WD!01 G Diamond Polishing Compound - 90-Kd-C2 White 1
HENA-BRU06 H Nylon Wheel Brushes 19mm Dia - Pack 0f 12* (S included
in kit)
Pack of 12
HENA-BRU1+ H Nylon Wheel Brushes 1Smm Dia Pack of 12
HENA-BRU1S H Nylon Wheel Brushes 21mm Dia Pack of 12
HENA-BRU16 H Nylon Wheel Brushes 2Smm Dia Pack of 12
HENA-BRU17 H Nylon Wheel Brushes 2" Dia Pack of 10
HENA-BRU02 ! Brass Turret Brush `B' Type* 1
HENA-BRU03 ! Brass Turret Brush `D' Type* 1
HENA-BRU08 ! Nylon Turret Brush `B' Type* 1
HENA-BRU09 ! Nylon Turret Brush `D' Type* 1
HENA-BRU08W ! Nylon Turret Brush `B' Type - White 1
HENA-BRU09W ! Nylon Turret Brush `D' Type - White 1
CON - FB00+ J Felt Bobs No.+ 1f8 Dia Shaft - 10mm Pack 10* (S packs
included in kit)
Pack of 10
CON - FB003 J Felt Bobs No.3 1f8 Dia Shaft - 12mm Pack 10* (S packs
included in kit)
Pack of 10
CON - FB002 J Felt Bobs No.2 1f8 Dia Shaft - 16mm Pack 10* (S packs
included in kit)
Pack of 10
CON - FB00S J Felt Bobs No.S 1f8 Dia Shaft - 7mm Pack 10 Pack of 10
22
MAINTENANCE KIT COMPONENTS
Part Number Ref. Description Quantities
CON - FB001 J Felt Bobs No.1 1/8 Dia Shaft - 20mm Pack 10 Pack of 10
HEMA-ABS01 K Bramet Strips 320 Grit* Pack of 10
HEMA-ABS02 K Bramet Strips 600 Grit* Pack of 10
HEPE-CPS01 L Corrugated Plastic Strips* (5 included in kit) 1
HEPE-EYE01 M Jewellers Eyeglass (Magnifcation X 3)* 1
CON-LS005 N Hardwood Lapping Sticks No.5 (8x12x150mm)* Pack of 10
CON-LS006 N Hardwood Lapping Sticks No.6 (8x19x150mm)* Pack of 10
CON-LS007 N Hardwood Lapping Sticks No.7 (8x3x150mm)* Pack of 10
HEMA-ABS05 O Arkansas Stone - 100 X 25 X 6mm* 1
HEMA-ABS07 O Arkansas Stone - 100 X 25 X 13mm 1
HEMA-ABS08 O Round Arkansas Stone - 4 X 3/8 Pack of 4
HEMA-ABS09 O Square Arkansas Stone - 4 X 3/8 Pack of 4
HEMA-EQT12 U Uhandy Power Controller UC500 (Minitor UC503)* (kit 1 & 2) 1
HEMA-EQT13 U Uhandy Heavy Duty Unit UM 23 & UT03 (Minitor)* 1
HEMA-EQT17 U Uhandy Power controller UC500C (Minitor UC501C)* (kit 3 & 4) 1
HEMA-EQT15 Ua 3.175mm (1/8) Collet Kp-063 For UM 233* 1
HEMA-EQT16 Ua 3.00mm Collet Kp-062 For UM 233 1
HEMA-EQT01 V Dental Motor For Polishing - 240V/50Hz* (kit 1 & 2) 1
HEMA-EQT02 V Dental Motor For Polishing - 110V/60Hz* (kit 3 & 4) 1
HEME-MC** W Motorised Chuck Unit 120 Volt - 50Hz* (kit 3) 1
HEME-MC** W Motorised Chuck Unit 120 Volt - 60Hz* (kit 4) 1
HEME-MC** W Motorised Chuck Unit 240 Volt - 50Hz* (kit 1) 1
HEME-MC** W Motorised Chuck Unit 240 volt - 60Hz* (kit 2) 1
HEMA-COM01 X Bench Comparator - Metric With Dial* 1
HEMA-COM02 X Bench Comparator - Imperial With Dial 1
Maintenance kit - added extras
Maintenance - Other
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Maintenance Kit Equipment
Part Number Description Quantities
HECS-TRA01 TSM Manual 1
HECS-EUR01 Eurostandard 1
HEIT-TAB02 iTAB - tablet design software 1
Part Number Description Quantities
HEMA-EQT14 On/Of Footswitch For UC 503 Power Controller 1
HEBR-CUP01 Bristle Cup Brushes 9mm Dia. Pack of 10
HEBR-CUP02 Bristle Cup Brushes 6mm Dia. Pack of 10
HEBR-CUP03 Bristle Cup Brushes 12mm Dia. Pack of 10
HEBR-NWB04 Bristle Wheel Brushes 19mm Pack of 10
HEBR-NWB05 Bristle Wheel Brushes 22mm Pack of 10
HEMA-DIA01 C6 Dial Indicator Only - With Lever 1
HEME-VEE01 Standard Vee Block Set E230 1
HEME-REA01 BB Type Die Seat Scraper Tool 1
HEME-REA02 B Type Die Seat Scraper Tool 1
HEME-REA03 D Type Die Seat Scraper Tool 1
HEME-REA04 Kilian 30 X 25 Type Die Seat Scraper Tool 1
HEME-REA05 Kilian 35 X 25 Type Die Seat Scraper Tool 1

Step 3 - Repair
MAINTENANCE KIT
COMPONENTS
UC500
Motorised Chuck
Double Ended Motor

BELLOWS & DRIP CUPS

Bellows & Drip Cups:
The Key facts:
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Colour options
explained:
Blue - suitable for white tablets
Orange - suitable for white tablets
Transparent - suitable for coloured tablets
All bellows and
Drip cups are
food grade
and FDA
compliant
Universal Seal Groove
D' TYPE SHORT G102S6

Step 3 - Repair
BELLOWS & DRIP CUPS
Bellows
Drip Cups
*Bellows size details
B Type D Type
Diameter Length
Compressed
Length
Diameter Length
Compressed
Length
Standard Size 28mm 57.6mm 11mm 39.5mm 57.15mm 17mm
Short Size 28mm 43mm 7mm 39.5mm 41.15mm 12.25mm
All bellows and Drip cups are food grade and FDA compliant
Fitting detail key: T - sits behind tip straight, SS - hts into standardfKilian seal groove, US - hts into Universal Seal Groove
Part Number
Drawing no
ref.
Fits tool
size:
Hole
size
Material Size Colour Fitting details Qty
HEDC-BEL01 GI0194 B 12mm Silicone Standard* Blue universal seal groove Bag of 10
HEDC-BEL02 GI0195 D 18.75mm Silicone Standard* Blue universal seal groove Bag of 10
HEDC-BEL03 GI0194 B 12mm Silicone Standard* Transparent universal seal groove Bag of 10
HEDC-BEL04 GI0221 B 12mm Silicone Short* Blue universal seal groove Bag of 10
HEDC-BEL05 GI0256 D 18.75mm Silicone Short* Blue universal seal groove Bag of 10
Part Number
Drawing
no ref.
Fits tool size:
Hole
size
Material
Drip cup
dimensions
Colour
Fitting
details
Qty
Dia Height
HEDC-CAP01 N/A
large Korsch/
Stokes tools
No Plastic 40mm 7.5mm Orange T Bag of 100
HEDC-CAP02 GI0192 B No Plastic 26mm 9mm Orange T Bag of 100
HEDC-CAP03 GI0193 D No Plastic 36mm 11.57mm Orange T Ba g of 100
HEDC-NEU01 GI0192 B No Plastic 26mm 9mm Transparent T Bag of 100
HEDC-NEU02 GI0193 D No Plastic 36mm 11.57 Transparent T Bag of 100
HEDC-CAP04 GI0192 B No Silicone 26mm 9mm Blue T Bag of 100
HEDC-CAP05 GI0193 D No Silicone 36mm 11.57 Blue T Bag of 100
HEDC-CAP11 GI0206 B
Cus-
tomer to
specify
Silicone 26mm 9mm Blue T 1
HEDC-CAP12 GI0207 D
Cus-
tomer to
specify
Silicone 36mm 11.57 Blue T 1
HEDC-CAP08 GI0190 B 14.8 Silicone 26mm 8.9mm Blue US 1
HEDC-CAP09 GI0191 D 21.2 Silicone 33.5mm 10.5mm Blue US 1
HEDC-CAP13 GI0240 B 14.8 Silicone 26mm 8mm Blue US 1
HEDC-CAP06 GI0208 Kilian B 17.5mm Silicone 28mm 7mm Blue SS 1
HEDC-CAP07 GI0209 Kilian D 24mm Silicone 34.3mm 7mm Blue SS 1

Step 4 - Measure

Step 3 - Repair
HNC

LASER
Non-contact system for accurate
length measurement
Holland Non-Contact
Laser
is designed to accurately measure the overall and working length of any punch, includ-
ing multi-tipped tooling, with no contact to the delicate punch tip face, therefore dramatically reducing the risk of damage
to your tablet tooling.
Key Features:
Non-contact system for accurate length measurement
Super accurate laser displacement sensor with 0.05 micron repeatability across the tool set
Quick to identify lowest point on the punch tip cup without marking the tool face
Length measurement for any punch type including multi tip tooling
Core Benehts:
Consistent measurements are taken time after time.
100% traceability of data when integrated with Approve.
Minimum tooling knowledge is required by the operator.
Helps to ensure a scratch free tip face and smooth surface thereby helping to avoid problems such as sticking
Equipment:
Fully compatible with Approve for a complete measurement solution - store all critical tool dimensions within this system.
500mm (width) x 400mm (depth) x 504mm (height)
Type of Laser: Displacement Sensor
Power consumption: 110/240v Single phase
RS232 interface

APPROVE

FOR WINDOWS

Automatic Inspection of Punch & Die Dimensions
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Measurable
Dimensions:
Working Length (Critical)
Overall Length
Tip Diameter
Barrel Diameter
Concentricity
Also compatible with HNC

LASER

Step 3 - Repair

Approve

- The Key facts

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MEASURING SYSTEM
Approve

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Digital Comparator
Part Number Description Quantities
HEAP-INS36 (UK)
HLAP-INS** (EUR)
HLAP-|NS`` (USA)
Approve

System 1 - Includes quick set fxture for

measuring tip & barrel diameter, also working & overall
length.
1
HEAP-INS44
Approve
LASER
System 1 - As above but with Holland Non
Contact
LASER
(See page 27)
1
HEAP-INS37 (UK)
HLAP-INS** (EUR)
HLAP-|NS`` (USA)
Approve

system 2 - Measures working & overall length

and is supplied with hand-held instruments.
1
HEAP-INS45
Approve
LASER
System 2 - As above but with Holland Non
Contact
LASER
(See page 27)
1
HEAP-INS38 (UK)
HLAP-INS** (EUR)
HLAP-|NS`` (USA)
Approve

system 3 - Measures working & overall lengths

and is supplied with equipment to measure die bores.
1
HEAP-INS46
Approve
LASER
System 3 - As above but with Holland Non
Contact
LASER
(See page 27)
1
Part Number Description Quantities
HEAP-DAP01 Mini Processor 1
HEAP-INS06 Idf Digimatic Length Gauge Indicator 1
HEAP-INS09 Data Output Cable For Idf Indicator 1
HEAP-INS05 Idf Comparator Stand 1

Step 5 - Polish

MF POLISHER
Micro-Fine Polishing of Tablet Punches
Polish dull and discoloured punches to a micro-fne, high quality fnish using a drag fnishing
process
Key Features:
Aluminium cabinet with door and perspex windows
Tool holding fxutes attached to drive unit
Automatic drag fnishing process
Variable speed drive
Timer and safety interlock
All electrics are single phase
CE Marked
Compatible with various media types
Now available with Acetal, food grade punch holders
Core Benets:
Polishes dull and discoloured punches to a micro-fne, high quality
fnish
Can polish coated punches
Reduces health and safety risks
Eliminates risk of overpolishing
Allows for smoother operation and improved efciency within the
tablet press
Enables higher press speeds and increased tablet productivity
Can help overcome common tooling problems such as sticking and
corrosion
Easy to use with minimum training required
Consistent results every time
MF Polisher -
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Step 5 - Polish
PRODUCT SPECIFICATION
MF Polisher
Consumable Usage
Quantity
MF35 MF70
Media Change every 100 polishing hours 30kgs (approx.) 60kgs (approx)
Paste To be added every 10 polishing hours 250ml 500ml
Machine
Width
(mm)
Depth
(mm)
Height
(mm)
Weight
(mm)
Power Consumption
(KVA/V)
MF35 Basic
930 738 1962 320 1,2/230
MF35 Pharma 940 750 2080 350 1,2/230
MF70 Basic 1134 945 1950 420 2,0/230
MF70 Pharma 1190 950 2090 440 2,0/230
Instructions for use of MF35 Compact consumables:
Description
Punches Held
per holder
MF35 MF70
Qty of
holders for
MF
Total
Punches per
cycle
Qty of
holders for
MF
Total
Punches per
cycle
Acetal Food Grade Holders - B 14 3 42 5 70
Acetal Food Grade Holders - D 10 3 30 5 50
Metal holders - IMA 10 3 30 5 50
Metal holders - Kilian 20/28 9 upper/ 9 lower 3 27 5 45
Metal holders - Kilian 25/32 9 upper/ 9 lower 3 27 5 45
Capacity:
Power options available:-
- 220-240 Volts
- 110-240 Volts
Packaging case weighs approx 150kgs
Touch screen:
All models have a user-friendly
touch screen operation (Available in
various languages at no extra cost)
Technical data and dimensions:
B & D Punch holders are now
made from Acetal which is an FDA
approved, food grade mater ial.
Acetal Punch Holders:

Micro-Fine Polishing of Tablet Punches

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Machine
Width
(mm)
Depth
(mm)
Height
(mm)
Weight
(mm)
Power Consumption
wKVA/V1)
MF35 Compact - table top
(no stand)
850 780 1050 145 1,0 / 230
MF35 Compact - with stand 850 780 1850 175 1,0 / 230
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Description Punches Held per holder
Qty of holders for
MF
Total Punches per cycle
Acetal Food Grade Holders - B 14
3 42
Acetal Food Grade Holders - D 10 3 30
Metal holders - IMA 10 3 30
Metal holders - Kilian 20/28 9 upper/ 9 lower 3 27
Metal holders - Kilian 25/32 9 upper/ 9 lower 3 27
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Step 5 - Polish
MF POLISHER
ACCESSORIES
Acetal Punch Holder
Available In B or D
Description
Punches Held
per holder
MF35 MF70
Qty of
holders for
MF
Total
Punches per
cycle
Qty of
holders for
MF
Total
Punches per
cycle
Standard Metal Holder- B 12 3 36 5 60
NEW Acetal Holders- B 14 3 42 5 70
Standard Metal Holders- D 9 3 27 5 45
NEW Acetal Holders - D 10
3 30 5 50
Metal Holders - IMA 10 3 30 5 50
Metal holders - Kilian 20/28 9 upper/ 9 lower 3 27 5 45
Metal holders - Kilian 25/32 9 upper/ 9 lower 3 27 5 45
The new I Holland Acetal Punch Holder has been specially designed to comply to FDA food grade
standards. In addition this new technology enables the user to polish more punches per cycle at
an improved angle of polishing.
Acetal Holders
FDA Compliant
More
punches
per cycle
Dont forget to re-order your polishing media. Pastes should be renewed after every 10 hours of
polishing, media after 100 hours use.
See over for more details.
Consumable Polishing Media
Walnut Granulate Plastic Media Maize Granulate

MEDIA AND PASTE

GUIDELINES
Consumable Usage Pack Size
Quantity Required
MF35 MF70
Dry polishing walnut granu-
late
Change every 100 polishing hours 25 Kgs
30 kgs (ap-
prox)
60 kgs (approx)
Dry polishing maize granu-
late
Change every 100 polishing hours 25 Kgs 30 Kgs 60 Kgs
P1 dry polishing paste To be added every 10 polishing hours 7.5 Kgs 255 ml 500 ml
Plastic media for use with
water cooled machines
Change every 100 polishing hours 25 Kgs 30 Kgs 60 Kgs
P16 paste for use with plas-
tic media
To be added every 10 polishing hours 7.5 Kgs 250 ml 500 ml
Instructions for use of MF Polisher consumables:
Please note: failure to renew media and paste within guidelines will result in poor performance of
your MF polishing machine.

Step 5 - Polish
MF POLISHER EQUIPMENT
Optional Extras
Part Number Description Quantities
HEPO-COO01 Chiller unit for MF35 - used with Plastic media 1
HEPO-COO02 Chiller unit for MF70 - used with plastic media 1
HEPO-STA02 Machine stand (only for MF12 unit) 1
HEPO-SSMIXPAD Mixing paddle for polishing paste 1
Polishing Nedia 8 Paste
Part Number Product Description Qty
HEPO-WAL01 Walnut Granulate Preferred choice for polishing capabilities, however is not suitable for nut free environ-
ments
25Kg
HEPO-WAL02 Irradiated Walnut Granulate Goes through a radiation process (dosage of 10 - 30 kilo gray) to kill bacteria 25Kg
HEPO-MAZ03 Maize Granulate Ofered as nut free alternative to the walnut media and is fairly widely used 25Kg
HEPO-MAZ02 Irradiated Maize Granulate Goes through a radiation process (dosage of 10 - 30 kiloGray) to kill bacteria 25Kg
HEPO-PLA01 Plastic Media More acceptable for compliance in some circumstances - requires chiller unit 25Kg
HEPO-PAS02/1 P1 Polishing Paste for use with
Walnut & Maize
Used to re-charge the media after every 10 polishing hours
7.5Kg
HEPO-PLA04 P16 Paste for use with Plastic
Media
Used to charge the media prior to use and re-charge the media after every 10 polishing
hours
7.5Kg
Standard Component Holders
Description
Punches
Held per
holder
MF35 MF70
Part no. Qty Part no. Qty
Metal holders - IMA 10 HEPO-COM01/I 3 HEPO-COM02/I 5
Metal holders - Kilian 20/28 9 upper/ 9
lower
HEPO-COM01/K 3 HEPO-COM02/K 5
Metal holders - Kilian 25/32 9 upper/ 9
lower
HEPO-COM03/K 3 HEPO-COM04/K 5
Nylon Holders - B 14 HEPO-COM07 3 HEPO-COM10 5
Nylon Holders - D Type 10 HEPO-COM09 3 HEPO-COM11 5
Polishing Nachines
Part No. Description Compatible Holders Max Holders Qty
HEPO-MF012 MF12 MF12 holders only 3 1
HEPO-MF035B MF35 Basic (open top and sides) Any standard holders 3 1
HEPO-MF035BP MF35 Pharma (covered top and sides) Any standard holders 3 1
HEPO-MF070B MF70 Basic (open top and sides) Any standard holders 5 1
HEPO-MF070BP MF70 Pharma (covered top and sides) Any standard holders 5 1

Step 6 - Lubricate

Step 6 - Lubricate
PKarmaLube
MF Polisher
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Oils
Greases
Cleaners
Part Number Description Usage Viscosity Quantities
HEOG-NTO05
Non-Toxic NTG-600
(previously Rustex C44)
Rust
Prevention
600 1 US Gallon
HEOG-NTO15
Non-Toxic Grease -
Geralyn AX-C1
(Also available in viscosity C2 for same price)
Ball and roller
bearing grease
C1 400g Cartridge
Part Number Description Usage Viscosity Quantities
HEOG-NTO01
Non-Toxic Oil - Geralyn RO 68
(The default choice for most automatic oil systems
- also available in viscosity 22 and 32 for the same
price)
General Purpose 68 1 US Gallon
HEOG-NTO07
Non-Toxic Oil - Geralyn AW 32 (Also available in
viscosity 68 for the same price)
Anti Wear 32 1 US Gallon
HEOG-NTO02 Non-Toxic Oil - Geralyn EP 220 Extreme Pressure 220 1 US Gallon
Part Number Description Quantities
HEOG-NTO09
Non-Toxic Krystall Cleaner
- General purpose surface cleaner and fushing agent
5 US Gallons
HEOG-NTO04
Non-Toxic Geralyn Krystall Cleaner
- General purpose surface cleaner and fushing agent
1 US Gallons

Step 6 - Lubricate
OILS & GREASES
Data sheets available on request
All PharmaLube
products are
food grade and
FDA compliant

Step 7 - Store

Step 7 - Store
Step 7 - Store
STORAGE
A9-2
Maximum
capacities for:
B Tooling
86+ Punches
+32 Dies
D Tooling
720 Punches
360 Dies
Nett Weight
1+0kg
A15-2
Maximum
capacities for:
B Tooling
1++0 Punches
720 Dies
D Tooling
1200 Punches
600 Dies
Nett Weight
23Skg
Maximum
capacity:
+ !nserts per
Drawer
A9-3
Maximum
capacities for:
B Tooling
1296 Punches
6+8 Dies
D Tooling
1080 Punches
S+0 Dies
Nett Weight
200kg
Maximum
capacity:
6 !nserts per
Drawer
A9-4
Maximum
capacities for:
B Tooling
1728 Punches
86+ Dies
D Tooling
1++0 Punches
720 Dies
Nett Weight
2+0kg
Maximum
capacity:
8 !nserts per
Drawer
Model A9
{9 Drawers)
Model A15
{1S Drawers)
Plan View
of Drawer
& Insert
Layout
A15-3
Maximum
capacities for:
B Tooling
2160 Punches
1080 Dies
D Tooling
1800 Punches
900 Dies
Nett Weight
333kg
A15-4
Maximum
capacities for:
B Tooling
2880 Punches
1++0 Dies
D Tooling
2+00 Punches
1200 Dies
Nett Weight
+00kg
Versatool - The Key facts:
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Versatool" Modular Range

DIE SEGMENT STORAGE

Step 7 - Store
DIE SEGMENT STORAGE

STORAGE
Description
`S' - 13 Standard Trays
Fitted with 13 sets of inserts
Capacity - B type S+6 punches 8 260 dies
Capacity - D type +68 punches 8 208 dies
Capacity - Kilian type 260 punches 8 78 dies
`S' - 7 Heavy Duty Trays
Fitted with 1+ sets of inserts
Capacity - B type S88 punches 8 280 dies
Capacity - D type S0+ punches 8 22+ dies
Capacity - Kilian type 280 punches 8 8+ dies
`SPD' - 20 Standard Trays
Fitted with 20 sets of inserts
Capacity - B type 8+0 punches 8 +00 dies
Capacity - D type 720 punches 8 320 dies
Capacity - Kilian type +00 punches 8 120 dies
`SPD' - 12 Heavy Duty Trays
Fitted with 2+ sets of inserts
Capacity - B type 1008 punches 8 +80 dies
Capacity - D type 86+ punches 8 38+ dies
Capacity - Kilian type +80 punches 8 1++ dies
`D' - 3+ Standard Trays
Fitted with 3+ sets of inserts
Capacity - B type 1+28 punches 8 680 dies
Capacity - D type 122+ punches 8 S++ dies
Capacity - Kilian type 680 punches 8 20+ dies
`D' - 26 x 80mm Drawers 2 inserts per drawer
Fitted with 26 sets of inserts
Capacity - B type 12+8 punches 8 62+ dies
Capacity - D type 10+0 punches 8 S20 dies
Capacity - Kilian type 62+ punches 8 312 dies
`D' - 18 Heavy Duty Trays
Fitted with 36 sets of inserts
Capacity - B type 1S12 punches 8 720 dies
Capacity - D type 1296 punches 8 S76 dies
Capacity - Kilian type 720 punches 8 216 dies
`DPD' - +0 Standard Trays
Fitted with +0 sets of inserts
Capacity - B type 1680 punches 8 800 dies
Capacity - D type 1++0 punches 8 6+0 dies
Capacity - Kilian type 800 punches 8 2+0 dies
`DPD' - 30 x 80mm Drawers 2 inserts per drawer
Fitted with 30 sets of inserts
Capacity - B type 1++0 punches 8 720 dies
Capacity - D type 1200 punches 8 600 dies
Capacity - Kilian type 720 punches 8 360 dies
`DPD' - 2+ Heavy Duty Trays
Fitted with +8 sets of inserts
Capacity - B type 2016 punches 8 960 dies
Capacity - D type 1728 punches 8 768 dies
Capacity - Kilian type 960 punches 8 288 dies
`NPD' - Nobile Trolley 7 Standard Trays
Fitted with 7 sets of inserts
Capacity - B type 29+ punches 8 1+0 dies
Capacity - D type 2S2 punches 8 112 dies
Capacity - Kilian type 1+0 punches 8 +2 dies
`NTT' - Transportation Trolley with 6 inserts
Fitted with 6 rectangular inserts
Capacity - B type 1++ punches 8 72 dies
Capacity - D type 120 punches 8 60 dies
Capacity - Kilian type 72 punches 8 36 dies
`BPD' - Heavy Duty Workbench with 8 trays
Fitted with 8 sets of inserts
Capacity - B type 336 punches 8 160 dies
Capacity - D type 288 punches 8 128 dies
Capacity - Kilian type 160 punches 8 +8 dies

Holland SaIeStore
Key Features:
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Core Benehts:
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Storage Capacity
Description Storage Capacity
Punches Punches
B Type Holland SafeStore 72 36
D Type Holland SafeStore 48 24
Dimensions
Footprint
45cm Wide x 18cm High x 27cm Deep
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Holland SafeStore - The Key facts:
I Holland Limited
Meadow Lane, Long Eaton, Nottingham. NG10 2GD. England
Tel: +44 (0) 115 972 6153 Fax: +44 (0) 115 973 1789
Web: www.iholland.co.uk E-Mail: info@iholland.co.uk