Station: NTPC- Simhadri

BHEL Ref No.PS-DC-186-500-1 1 NTPC Ref no S!"#1#TS# #1 1

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P$ant area: T%RB!NE TEST!N& SCHED%LE '(R C(""!SS!(N!N& (' LP HE)TERS SLNO LIST OF CONTENTS 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 PLANT DETAILS OBJECTIVE PROPOSAL SERVICES REQUIRED SAFETY PRECAUTIONS E ER!ENCY PROCEDURE STATE OF T"E PLANT ET"OD CO PLETION CRITERIA

Station: NTPC- Simhadri

BHEL Ref No.PS-DC-186-500-1 1 NTPC Ref no S!"#1#TS# #1 1

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of 10

P$ant area: T%RB!NE TEST!N& SCHED%LE '(R C(""!SS!(N!N& (' LP HE)TERS SL.NO 1.0 PLANT DETAILS Regenerative Feed heating system of simhadri STPP consists of one drain cooler, three LP Heaters one deaerator and four HP Heaters. The three LP Heaters draws bleeding steam from LP turbine and heats u condensate after drain cooler in stages before feeding to the deaerator. The condensed drain from the heaters is fed bac! to the condensor through drain cooler. The technical data are as follows. 1.1 D#$%& C''()# Ty e " Shell and Tube Shell side #edium $esign Pressure $esign Tem erature Test Pressure Test Tem erature %nlet Tem erature &utlet Tem erature 'o. of. Passes 'o. of . Tubes Surface are $rain ( and )acuum 1*+ ,..mbient /,.0 -1.0 1 1,- m* Tube side. 1ondensate Full (2 !g3cm* 1,, deg 1 -4.- !g3cm* .mbient ,/.2 deg 1 ,4.0 deg 1 1 /0-

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Si*nat+re, NTPC BHEL

Station: NTPC- Simhadri

BHEL Ref No.PS-DC-186-500-1 1 NTPC Ref no S!"#1#TS# #1 1

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P$ant area: T%RB!NE TEST!N& SCHED%LE '(R C(""!SS!(N!N& (' LP HE)TERS

SL.NO 1.*

ST)T%S LP ")$*)# 2 Ty e " Shell and Tube Shell side #edium $esign Pressure $esign Tem erature Test Pressure Test Tem erature %nlet Tem erature &utlet Tem erature 'o. &f. Passes 'o. &f . Tubes Surface area Steam 5 $rain ( and Full )acuum 1-,..mbient 1*/.0 1+/.11 * 1(*/ m* Tube side. Feed water (2 !g3cm* 1-* deg 1 -4.- !g3cm* .mbient /1.42 deg 1 1+(.4( deg c * 210

LP ")$*)# 3 Ty e " Shell and Tube Shell side #edium $esign Pressure $esign Tem erature Test Pressure Test Tem erature %nlet Tem erature &utlet Tem erature 'o. &f. Passes 'o. &f . Tubes Surface are Steam 5 $rain , and Full )acuum *1/ / .mbient 14-.4 1*/.2 * 4(4 m* Tube side. Feed water (2 !g3cm* 1-* deg 1 -4.- !g3cm* .mbient 1+(.04 deg 1 1*,.1 deg 1 * 014

Si*nat+re, NTPC BHEL

Station: NTPC- Simhadri

BHEL Ref No.PS-DC-186-500-1 1 NTPC Ref no S!"#1#TS# #1 1

Sheet . of 10

P$ant area: T%RB!NE TEST!N& SCHED%LE '(R C(""!SS!(N!N& (' LP HE)TERS SL.NO 2.0 OBJECTIVE To commission drain cooler and three numbers low heaters and ma!e them available for unit o eration. 3.0 PROPOSAL 1ommissioning of drain cooler and LP heaters ro osed in the following ste s (.1 (.* (.( 4.0 ,.1 ,.* ,.( ,., ,.Si*nat+re, NTPC 1ommissioning of drain cooler and LP Heater 1 1ommissioning of LP Heater * 1ommissioning of LP Heater ( SERVICES REQUIRED .vailability of man ower with re6uired tools for attending any lea!. .vailability of o erating activities. ersonnel to carry out3coordinate ressure

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.vailability of lighting arrangements and communication facilities in o erating floors. .vailability of instrument and service air. .vailability of LT ower su ly.

BHEL

Station: NTPC- Simhadri

BHEL Ref No.PS-DC-186-500-1 1 NTPC Ref no S!"#1#TS# #1 1

Sheet 5 of 10

P$ant area: T%RB!NE TEST!N& SCHED%LE '(R C(""!SS!(N!N& (' LP HE)TERS SL.NO 5.0 -.1 -.* -.( -., 6.0 /.1 SAFETY PRECAUTIONS

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$ebris in and around LP Heaters area shall be removed. First aid !it is available near the test area. . roach 3 stair case 3 available. latform wherever re6uired are made

Hand gloves, Helmets, available for o erating ersonnel. E ER!ENCY PROCEDURES The test team should be aware of the rocedure to be ado ted in case of damage to machinery 3 in7ury of any ersonnel connected to the activity. The test team should be well aware of the rocedures to be ado ted in case of any abnormality in the activity. STATE OF T"E PLANT $rain 1ooler and LP Heaters and associated system are erected as er recommended drawing. $etergent flushing of condensate i elines and Heaters drain i es are com leted. Pi ings are normali8ed and control valves are erected. Stand i es, level switches, level transmitters, level gauge glass are erected as er recommended drawing.

/.* 7.0 0.1 0.*

0.(

Si*nat+re, NTPC BHEL

Station: NTPC- Simhadri

BHEL Ref No.PS-DC-186-500-1 1 NTPC Ref no S!"#1#TS# #1 1

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P$ant area: T%RB!NE TEST!N& SCHED%LE '(R C(""!SS!(N!N& (' LP HE)TERS SL.NO 0., 0.0./ 0.0 0.4 0.2 0.1+ 0.11 0.1* 8.0 4.1 4.1.1 4.1.* 9rection of start u and continuous vent condenser are com lete. i ing with orifice to

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Heaters drain system control valves are commissioned. .ll local and remote instrumentation of Heaters com lete. 9:traction steam isolation valves, 9:traction drain valves and hydraulic assisted 6uic! closing 'R)s are commissioned. %nsulation of Heaters, condensate lines, drain lines and e:traction i elines are com lete. Simulation chec!ing of all interloc!s and com lete. 1ondensate system charged with 19P in service. )acuum tightness chec!ing com leted. Turbine ready to start u ET"OD C'++%,,%'&%&- '. D#$%& C''()# $&/ LP ")$*)# 1 $rain cooler and LP Heater '&.1 system is made ready before start u of the turbine. 9nsure condensate inlet to drain cooler is o en and outlet of LP Heater 1 is o en. 9nsure condensate by ass isolating valve is closed. rotections are

Si*nat+re, NTPC BHEL

Station: NTPC- Simhadri

BHEL Ref No.PS-DC-186-500-1 1 NTPC Ref no S!"#1#TS# #1 1

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P$ant area: T%RB!NE TEST!N& SCHED%LE '(R C(""!SS!(N!N& (' LP HE)TERS SL.NO 4.1.( 4.1., 4.1.4.1./ 4.1.0 9nsure venting of condensate in water bo: of drain cooler and LP Heater 1 with 19P in service. 9nsure drain cooler drain outlet to flash tan! isolating valve is o en. 9nsure LP Heater 1 level transmitters, switches are charged. 9nsure LP Heater 1 air vent to condenser is o en. ;<oth continuous vent and start u vent= 9nsure following rotection interloc! acting when LP Heater 1 drain level is very high. a. b. 'ormal drain control valve from LPH * closes.

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1ondensate side by asses from heater ie. $rain 1ooler inlet and LPH 1 outlet closes and <y ass isolating valve o ens. 4.1.4 4.1.2 9nsure condensate drain level in LP Heater within normal. 1 is maintained

#onitor the condensate heat ic! u and other arameters as the turbine started and on loading of turbine and record the arameters at full load. C'++%,,%'&%&- '. LP ")$*)# 2 9nsure condensate system charged to LP Heater with 19P in service and condensate inlet, outlet and by ass isolating valves are !e t on auto mode. 9nsure isolating valves for shell drain control valves are o en ;<oth normal drain and emergency drain=

8.2 4.*.1

4.*.* Si*nat+re,

NTPC

BHEL

Station: NTPC- Simhadri

BHEL Ref No.PS-DC-186-500-1 1 NTPC Ref no S!"#1#TS# #1 1

Sheet 8 of 10

P$ant area: T%RB!NE TEST!N& SCHED%LE '(R C(""!SS!(N!N& (' LP HE)TERS SL.NO 4.*.( 4.*., 4.*.4.*./ 4.*.0 4.*.4 & en shell side start u vent to condensor. 9nsure Level switches, level transmitters and level gauge glass are charged. 9nsure e:traction oil relay in governing rac! is set to o erate at re6uired secondary oil ressure. 9nsure isolating valve in oil line for >1'r) is o en and its slide valve in o en osition. 9nsure interloc! in .TRS for solenoid valve of >1'R) is chec!ed. 9nsure following interloc!s rotections on Heater level very high. a. 9:traction steam valve closes. b. 9:traction steam drain valve o ens. c. <y asses heater on condensate side ;1ondensate inlet and outlet valve closes, <y ass valve o ens=

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d. 'ormal drain control valve from LPH ( closes. e. 9mergency drain control valve from LPH o ens. 4.*.2 4.*.1+ 4.*.11 Si*nat+re, NTPC BHEL * to flash tan!

&n Synchronising and loading ;load more than 1+?= chec! solenoid for e:traction 'R) o ens. @ee the normal heater drain valve to LPH 1 o en fully. 1harge e:traction steam to LPH * and observe heat ic! u in condensate outlet of LP Heater *

Station: NTPC- Simhadri

BHEL Ref No.PS-DC-186-500-1 1 NTPC Ref no S!"#1#TS# #1 1

Sheet 0 of 10

P$ant area: T%RB!NE TEST!N& SCHED%LE '(R C(""!SS!(N!N& (' LP HE)TERS SL.NO 4.*.1* <uild u Heater level to normal level by closing gradually the normal drain control valve and !ee it on auto. @ee the emergency drain control valve to flash tan! on auto. 4.*.1( 9nsure normal level maintained in control room is in line with levels mentioned in drawing. Refer drawing number *A1/*A**A+++2/. 4.*.1, 4.*.14.*.1/ 1lose start u shell vent. 1lose e:traction steam line drain valve. &bserve heat ic! u in condensate increases as load increased. #onitor and record the following arameter at various load 3 full load. a. b. c. d. e. f. g. h. i. 4.( 9:traction Pressure 9:traction Tem erature Heater Shell Pressure $rain Tem erature 1ondensate inlet Tem erature 1ondensate outlet Tem erature Heater level Swing chec! 'R) fla ositions. Heater level control valve ositions.

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C'++%,,%'&%&- '. LP ")$*)# 3 1ommissioning of LP Heater ( is carried out in the same way as done for LP Heater *. The ste s to be followed are same as in section 4.* For Heater levels, Refer drawing 'o. *A1/*A*/A+++0+.

Si*nat+re, NTPC BHEL

Station: NTPC- Simhadri

BHEL Ref No.PS-DC-186-500-1 1 NTPC Ref no S!"#1#TS# #1 1

Sheet 10 of 10

P$ant area: T%RB!NE TEST!N& SCHED%LE '(R C(""!SS!(N!N& (' LP HE)TERS SL.NO The interloc! rotection on LP Heater ( level very high are a. 9:traction steam valve closes. b. 9:traction steam drain valve o ens. c. <y asses heater on condensate side. ;1ondensate inlet and outlet valve closes and by ass valve o ens= d. 9mergency drain control valve from LPH( to flash tan! o ens. 9.0 CO PLETION CRITERIA 1ommissioning of drain cooler and LP Heaters com leted by carrying out the ro osals given in Section (.+

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Si*nat+re, NTPC BHEL

TEST!N& SCHED%LE '(R C(""!SS!(N!N& (' LP HE)TERS