Exploded View of Engine & Remote Needle Assembly

ITEM DESCRIPTION QUANTITY

1 CRANKCASE 1 OFF
2 CRANKCASE BEARING 1 OFF
3 BARREL 1 OFF
4 CYLINDER HEAD 1 OFF
5 BACKPLATE 1 OFF
6 CRANKSHAFT 1 OFF
7 CONROD 1 OFF
8 PISTON 1 OFF
9 GUDGEON PIN 1 OFF
10 PIN END BUTTON 1 OFF
11 LINER 1 OFF
12 CARBURETTOR BODY 1 OFF
13 CARBURETTOR ROTOR 1 OFF
14 BARREL SPACER 1 OFF
15 NIPPLE 1 OFF
16 NEEDLE VALVE BODY 1 OFF
DRG No.
WF46-0003
WF46-0004
WF46-0005
WF46-0006
WF46-0007
WF46-0008
WF46-0009
WF46-0010
WF46-0011
WF46-0013
WF46-0012
WF46-0014
WF46-0015
WF46-0016
WF46-0017
WF46-0018
Project
R22.5
1
0
0
76
25
7
2
SIDE ELEVATION
3
8
2
8
PLAN VIEW
5
7
FRONT ELEVATION
Engine Specification
Bore - 21mm
Stroke - 18.4mm
RPM - 2,000-10,000
Prop - 11" x 6", 11" x 7"
4mm Mounting HoIes
Remote Needle Valve Assembly
with In-Flight Mixture Control ITEM DESCRIPTION
28
NEEDLE VALVE (O.S. OR CLONE PART)
19 3,Z COPPER PIPE X 30mm LONS 2 OFF
20 1 OFF
21 1 OFF
22 M3 X 12 LONG SOCKET CAP HEAD SCREW 4 OFF
23 5 OFF
24 4 OFF
25
26
27
THRUST WASHER (O.S. OR CLONE PART) 1 OFF
PART No.
O.S. No. 24081970
O.S. No. 22020001
3,Z COPPER PIPE X Zmm LONS
3,Z COPPER PIPE X Z0mm LONS
M3 X 20 LONG SOCKET CAP HEAD SCREW
M3 X 10 LONG C/SK SOCKET HEAD SCREW
DRIVE WASHER (O.S. OR CLONE PART) 1 OFF O.S. No. 24008000
2 OFF M3 NYLOC NUT
18 18 SWG X 15mm LONG PIANO WIRE PIN 2 OFF
1 OFF
29
30
1 OFF M2.5 X 5 LONG PAN HEAD SCREW (ST.STL)
2 OFF M3 X 16 LONG SOCKET SET SCREW
SERVO HORN (MODIFIED FUTABA) Fut No. FUTM2030 1 OFF 31
ENGINE DIMENSIONS
QUANTITY
17 IN-FLIGHT MIXTURE CONTROL DISC 1 OFF WF46-0019
ASSEMBLED ENGINE
View of Completed Crankcase
WF46-0003 CRANKCASE
37.5
3
7
.5
1
8
.7
5
61.95
19.35
6.15
6.15
3
0
.0
30.0
15
10.0
1
6
.6
0
32
34.00
25.00
Z
0
"
23.45
I
3
"
25
20.00
2
8
.0
0
4
.7
5
1
8
.7
5
15
6
.7
5
R
6
6
.1
5
8
8
Section on A-A Front Elevation
4.35
4 - Holes M3 x 8mm Deep
4 - Holes M3 x 7 Deep
28.2
Rear Elevation
5
Plan View
Material - Aluminium Alloy HE30 (6082)
View of Alternative Crankcase
(Without chamfering)
Chamfers Optional Chamfer Optional
1
2
.2
5
o.I
HoIe 3.Z
A A
29.95
42.60
8.0
44.3
18.75 18.75
Project
RCM&E PLANS SERVICE
A .46cu. in. two-stroke glow engine. DESIGNED BY Alex Whittaker
PLAN No: RC2095 No. of Sheets:
First published in
RCM&E March. 2012
20.0
Section on A-A Front Elevation
A
WF46-0004 CRANKCASE BEARING (Scale 2:1)
16.60
32
30.095
I0.0
A
7
0
"
Notes
1. 10mm intake hole to be bored with
the bearing pressed into crankcase
to ensure correct alignment.
2. This diameter to be a light press
fit inside crankcase.
Material - Bronze PB1
See Note 2.
1
2
.0
0
WF46-0005 BARREL
43
21.5
3
0
.0
30.0
15
38.5
17.75
1
8
.7
5
Front Elevation
4 - HoIes 3.b
Plan View
Material - Aluminium Alloy HE30 (6082)
4
.7
5
A A
3
34.00
37.47
5
.4
2
1
.8
1
1
.5
3
5
.3
3
.5
8
.4
4 - Holes M3 x 8 Deep
43
21.5
6.15
6.15
10.5
1
8
.7
5
R
6
t
y
p
6
.1
5
Section on B-B
4
.7
5
17.75 Exhaust Port
6
.1
5
B
3
.5
2 - Holes 3.5 Dia
4.15
3
.7
5
Transfer Ports 6mm Rad typ
40
1.5mm x 6 hole
Panel pin used to locate liner drill
1.5 mm Hole x 6 Deep to suit Liner
36.5
0
.7
5
10
.7
ref
11.25 11.25
1
1
.2
5
1
1
.2
5
3
7
.3
2
o
3
"
36.5
2
.7
5
C/Bore 6.2 Dia
4b" fyp
2
1
.5
2
1
.5
40
Section on A-A
Front Elevation
A
WF46-0006 CYLINDER HEAD
40
A
Material - Aluminium Alloy HE30 (6082)
9
.8
21.00
6.35
Completed
Cylinder Head
Plan View
4
b
"
1
.4
1
.5 1
.5
T
Y
P
4 - HoIes 3.3mm fhrough &
C/bore b.7mm x 3.bmm deep
2
0
.5
3
.6
0
14
2mm Chamfer
1mm Rad Plug thread 1/4" 32
UNEF (O.S. #8 Plug)
22.5
2
2
.5
R10
14
0.6
1.8 Typ u/cut
Section on A-A
WF46-0007 BACKPLATE
A
Notes
1. This diameter is a close fit inside crankcase to avoid air leaks
2. Copper fuel feed pipes to be a press fit into backplate
Material - Aluminium Alloy HE30 (6082)
15.5
1.5mm Chamfer
4 - Holes drill through
3.b ond C/SI o.Z
1
3
.4
9.65
3
b
"
20
57
2
5
5.8
3- HoIes DriII fhro 4
Z- HoIes DriII fhro 3.Z
for copper fuel feed
pipes (See note 2.)
Machined flat for
piston clearance
2
8
1
4
Elevation on Rear of Plate
2.5
R22.5
Section on A-A
WF46-0008 CRANKSHAFT
Material:-
Crankshaft - Carbon Steel EN8M (212M36)
Big end Pin - SilverSteel
Side Elevation
1.5mm Chamfer
Machined flat
for prop driver
End View
74.15

Z
o
.8
4 11
R
e
a
m
t
o
5
.4
7
21
27.8
34
32.15
7.8
8
.5
12 5.6
26
0.5mm Rad
9
.0
0
Thread 1/4" 28 TPI UNF
6
.3
6
R
25
40.15
1.5mm Chamfer
8 A
A
27.75
1
8
.7
5
Completed Crankshaft
9
.2
5
View on Arrow B
1
2
.0
0
0
B
3
.3
0.2
0.2
R
4
4
0
"
14.25
5
.5
0
0
Big End Pin
(Silver steel)
Big End Pin
(see detail)
0.25mm Chamfer
Drill and ream to suit big
end pin detailed below
1
6
.2
Raised Area
Raised Area
Section on A-A
WF46-0009 CONROD (scale 2:1) Material - H15 Duraluminium (2014)
I.bmm HoIe (Typ)
A
4
.4
3
2
.1
5
3
.0
5
=
=6
.0
4
32.80
R
4
.5
8
A
R
4
4.5 4
5.000
8
.1
Completed Conrod

I0
(fyp)
5.500
2
.9
Front Elevation
Big end pin to be an
interference fit
General Notes
This drawing is to be used in conjunction with the RCM&E column
write up for machining methods, dimensional fits and assembly.
Typical Dimensional Tolerance
0 DecimoI PIoces 0.bmm
I DecimoI PIoces 0.Zmm
Z DecimoI PIoces 0.Imm
3 DecimoI PIoces 0.0bmm
AnguIor 0.Z"
Completed Backplate
Completed Bearing
2
8
.1
5
s
e
e
n
o
t
e
1
A
2 of 3
WF46-0010
Project
RCM&E PLANS SERVICE
A .46cu. in. two-stroke glow engine. DESIGNED BY Alex Whittaker
PLAN No: RC2095 No. of Sheets:
First published in
RCM&E March. 2012
General Notes
This drawing is to be used in
conjunction with the RCM&E
column write up for machining
methods, dimensional fits and
assembly.
Typical Dimensional Tolerance
0 DecimoI PIoces 0.bmm
I DecimoI PIoces 0.Zmm
Z DecimoI PIoces 0.Imm
3 DecimoI PIoces 0.0bmm
AnguIor 0.Z"
Section on A-A
PISTON (Scale 2:1) Material - Cast Iron
Underside
A
A
Completed Piston
21.00*
1
8
.5
1
7
19.00
6
5
.0
0
1
8
.5
8
.3
5
12
1
6
.5
*Note
Make Liner prior to making Piston. Outside
Diameter to be lapped to size to match liner
19.5
R
6
1mm Dia Hole for
future Gudgeon
Pin removal
Section on A-A
WF46-0011 GUDGEON PIN (Scale 2:1)
Material - Silver Steel
A
A
Completed Gudgeon Pin
5.000
18.5
End Elevation
2
.5
3
Chamfer 0.25mm
Notes-
1. The Gudgeon pin diameter should be made to
a minimal clearance to match the piston.
Side View
Section on A-A
WF46-0012 LITTLE END PLUG (Scale 4:1)
Material - Bronze
A
A
Completed Plug
End Elevation
Notes-
1. Test fit the plug in the gudgeon pin & piston
to ensure a sliding fit within the liner.
1.1 3
2
.5
1
5
.0
R0.25
R10.5
View of Completed Liner
WF46-0013 CYLINDER LINER
Section on A-A Front Elevation
Plan View
Material - Carbon Steel EN8M (212M36)
A
3
5
.2
5
28.1
0
.7
5
11.0
T
S
F
R
11.0
T
S
F
R
A
21.000
4b"
Sectional Elevation on B-B
4b"
Outside of Liner Port Development
78.54 (25mm Dia)
Circumference
3
4
.5
Underside of Liner Lip
11.39 15.285
Bottom edge of Liner
11.39 13.94 13.94
6.298 6.298
Section on A-A
Front Elevation
A
Material - Mild Steel or Brass
Completed Barrel
10.0
1 - Hole Drill & Tap M3
A
WF46-0015 CARBURETTOR BARREL (Scale 2:1)
I - HoIe 3mm
1
2
.69
.4
5.7
Section on A-A Front Elevation
A
Material - Aluminium alloy HE30 (6082) 3/4" (19mm) Hex Bar
Completed Carburettor
Body
Plan View
2 - Holes Drill & Tap M3
WF46-0014 CARBURETTOR BODY (Scale 2:1)
10
3
0
.7
5
5
.5
1
6
8
1
.2
5
5
1
3
.5
1
7
.2
5
8
8
4
5
.8
5
View on Arrow C
1
2
.8
10.0
5.7
1 - Holes Drill & Tap M6
B B
Section on B-B
6.8
C
A
1- Hole Drill & Tap
M2.5 x 6 Deep
o0"
1.5
Venturi angle cut using a
Countersink Drill
R2
I3
1
8
.7
5
I0.00
Section on A-A
Front Elevation
A
Material - Aluminium Alloy HE30 (6082)
Completed Carb Spacer
A
WF46-0016 CARB BARREL SPACER (Scale 2:1)
I - HoIe 3mm
1
0
.5
1
.2
II.Z
8.Zb
Plan View
Front Elevation
Material - Brass Hex Stock
Completed Nipple
WF46-0017 NIPPLE (Scale 2:1)
I - HoIe Imm fhrough
1
9
4
.2
5
9
.5
A
/
F
M6 Thread
9
.5
5
2
.7
5
3.5
2.35
4.25
2
.2
5
Remove Sharp Corners
10.97
ref
9"
End Elevation
WF46-0018 NEEDLE VALVE BODY (Scale 2:1) Material - Brass
A
A Completed Body
18.0
1
1
.5
2
9
27
7.4 4.5
11 4
6
.8
5
.7
5
8.8
18
23
4
.6
8
1
1
.5
3.2*
1.2
4
.5
Thread M4 x 0.5p
Z HoIes Zmm
^Z-HoIes 3.Zmm fo
be a light press fit for
copper feed pipes
Notes- Suitable for O.S Needle No.24081970
Copper feed pipes to
be a light press fit
1
.2
Section on A-A
WF46-0019 MIXTURE CONTROL DISC (Scale 2:1)
Material - Aluminium Alloy HE30 (6082)
A
Completed Disc
8.5
1.3
1
1
.6
Z4
6
.8
II.o
1 Hole drill to
suit for clevis
Z-HoIes driII I.Zmm fhrough
on on 8.Zmm PCD
R
1
0
A
Section on A-A
8
.2
Section on A-A
WF46-0020 PROP DRIVER (Scale 2:1)
Front Elevation
A
A
Completed Driver
7.54
9
.1
5
2
2
.7
5
3
.3
7
5
5.04 Key depth
1
7
.8
Key
2.94
3b"
Serrated front
face 40 off
0.3mm deep
Rear Elevation
9.15
1
1
.5
R10
6
8
0.5
Material - Aluminium Alloy HE30 (6082)
3 of 3
R
2
2
.5
1
0
0
Title Scale:-
Drawing Number
Drawn
Date Projection
Sheet A3
The Whittaker Firefly .46 Alex Whittaker
First published in RCM&E magazine February / March 2012.
76
25
7
2
SIDE ELEVATION
3
8
2
8
1:1
WF46-0001
Engine General Arrangement
PLAN VIEW
5
7
FRONT ELEVATION
Motor Specification
Bore - 21mm
Stroke - 18.4mm
RPM - 2,000-10,000
Prop - 11" x 6", 11" x 7"
40
4mm Mounting Holes
Remote Needle Valve Assembly
with In-Flight Mixture Contol
Scale:-
Drawing
Number
Drawn
Date
Title
First published in RCM&E magazine February / March 2012.
Third Angle Projection
Project
Sheet Size:- A1 2:1
WF46-0002
Exploded View of
FIREFLY 46 Exploded View of Engine & Remote Needle Assembly
3
4
1
2
11
5
6
7
8
9
10
24
29
22
17
30
23
31
27
13
14
12
15
25
23
22
19
20
21
ITEM DESCRIPTION QUANTITY
1 CRANKCASE 1 OFF
2 CRANKCASE BEARING 1 OFF
3 BARREL 1 OFF
4 CYLINDER HEAD 1 OFF
5 BACKPLATE 1 OFF
6 CRANKSHAFT 1 OFF
7 CONROD 1 OFF
8 PISTON 1 OFF
9 GUDGEON PIN 1 OFF
10 PIN END BUTTON 1 OFF
11 LINER 1 OFF
12 CARBURETTOR BODY 1 OFF
13 CARBURETTOR ROTOR 1 OFF
14 BARREL SPACER 1 OFF
15 NIPPLE 1 OFF
16 NEEDLE VALVE BODY 1 OFF
17 IN-FLIGHT MIXTURE CONTROL DISC 1 OFF
28
NEEDLE VALVE (O.S OR CLONE PART)
19 3.25 COPPER PPE X 30mm LONG 2 OFF
20 1 OFF
21 1 OFF
22 M3 X 12 LONG SOCKET CAP HEAD SCREW 4 OFF
23 5 OFF
24 4 OFF
25
26
27
THRUST WASHER (O.S. OR CLONE PART) 1 OFF
DRG/PART No.
WF46-0003
WF46-0004
WF46-0005
WF46-0006
WF46-0007
WF46-0008
WF46-0009
WF46-0010
WF46-0011
WF46-0013
WF46-0012
WF46-0014
WF46-0015
WF46-0016
WF46-0017
WF46-0018
WF46-0019
O.S. No. 24081970
O.S No. 22020001
3.25 COPPER PPE X 25mm LONG
3.25 COPPER PPE X 20mm LONG
M3 X 20 LONG SOCKET CAP HEAD SCREW
M3 X 10 LONG C/SK SOCKET HEAD SCREW
DRIVE WASHER (O.S. OR CLONE PART) 1 OFF O.S No. 24008000
2 OFF M3 NYLOC NUT
26
18 18 SWG X 15mm LONG PIANO WIRE PIN 2 OFF
18
28
1 OFF
16
29
30
1 OFF M2.5 X 5 LONG PAN HEAD SCREW (ST.STL)
2 OFF M3 X 16 LONG SOCKET SET SCREW
SERVO HORN (MODIFIED FUTABA) Fut No. FUTM2030 1 OFF 31
View of Completed Crankcase
Title Scale:-
Drawing Number
Drawn
Date Projection
Sheet A3
The Whittaker Firefly .46 Alex Whittaker
First published in RCM&E magazine February / March 2012.
1:1
WF46-0003
Crankcase Details
37.5
3
7
.
5
1
8
.
7
5
61.95
19.35
6.15
6.15
3
0
.
0
30.0
15
10.0
1
6
.
6
0
32
34.00
25.00
2
0

23.45
1
3

25
20.00
2
8
.
0
0
4
.
7
5
1
8
.
7
5
15
6
.
7
5
R
6
6
.
1
5
8
8
Section on A-A Front Elevation
4.35
4 - Holes M3 x 8mm Deep
4 - Holes M3 x 7 Deep
28.2
Rear Elevation
5
Plan View
Material - Aluminium Alloy HE30 (6082)
View of Alternative Crankcase
(Without chamfering)
Chamfers Optional Chamfer Optional
General Tolerance
0 DecimaI PIaces 0.5mm
1 DecimaI PIaces 0.2mm
2 DecimaI PIaces 0.1mm
3 DecimaI PIaces 0.05mm
AnguIar 0.2
1
2
.
2
5
6.1
Hole 3.2
A A
29.95
42.60
8.0
44.3
18.75 18.75
20.0
Section on A-A Front Elevation
General Tolerance
0 Decimal Places 0.5mm
1 Decimal Places 0.2mm
2 Decimal Places 0.1mm
3 Decimal Places 0.05mm
Angular 0.2
A
Scale:-
Drawing Number
Drawn
Date
Title
Projection
Sheet A4
First published in RCM&E magazine February / March 2012.
The Whittaker Firefly .46 Alex Whittaker
2:1
WF46-0004
Crankcase Bearing
16.60
32
30.095

1
0
.0
A
7
0

Notes
1. 10mm intake hole to be bored with
the bearing pressed into crankcase
to ensure correct alignment.
2. This diameter to be a light press fit
inside crankcase.
Material - Bronze PB1
See Note 2.
1
2
.
0
0
Title Scale:-
Drawing Number
Drawn
Date Projection
Sheet A3
The Whittaker Firefly .46 Alex Whittaker
First published in RCM&E magazine February / March 2012.
1:1
WF46-0005
Barrel Details
43
21.5
3
0
.
0
30.0
15
38.5
17.75
1
8
.
7
5
Front Elevation
4 - Holes 3.5
Plan View
Material - Aluminium Alloy HE30 (6082)
General Tolerance
0 DecimaI PIaces 0.5mm
1 DecimaI PIaces 0.2mm
2 DecimaI PIaces 0.1mm
3 DecimaI PIaces 0.05mm
AnguIar 0.2
4
.
7
5
A A
3
34.00
37.47
5
.
4
2
1
.
8
1
1
.
5
3
5
.
3
3
.
5
8
.
4
4 - Holes M3 x 8 Deep
43
21.5
6.15
6.15
10.5
1
8
.
7
5
R
6

t
y
p
6
.
1
5
Section on B-B
4
.
7
5
17.75
Exhaust Port
6
.
1
5
B
3
.
5
2 - Holes 3.5 Dia
4.15
3
.
7
5
Transfer Ports 6mm Rad typ
40
1.5mm x 6 hole
Panel pin used to locate
liner drill 1.5 mm Hole x 6
Deep to suit Liner
36.5
0
.
7
5
1
0
.7
r
e
f
11.25 11.25
1
1
.
2
5
1
1
.
2
5
3
7
.
3
2
6
3

36.5
2
.
7
5
C/Bore 6.2 Dia
4
5
typ
2
1
.
5
2
1
.
5
40
Section on A-A
Front Elevation
General Tolerance
0 Decimal Places 0.5mm
1 Decimal Places 0.2mm
2 Decimal Places 0.1mm
3 Decimal Places 0.05mm
Angular 0.2
A
Scale:-
Drawing Number
Drawn
Date
Title
Projection
Sheet A4
First published in RCM&E magazine February / March 2012.
The Whittaker Firefly .46 Alex Whittaker
1:1
WF46-0006
Cylinder Head
40
A
Material - Aluminium Alloy HE30 (6082)
9
.
8
21.00
6.35
Completed
Cylinder Head
Plan View
4
5

1
.
4
1
.
5 1
.
5

T
Y
P
4 - Holes 3.3mm through &
C/bore 5.7mm x 3.5mm deep
2
0
.
5
3
.
6
0
14
2mm Chamfer
1mm Rad
Plug thread 1/4"
32 UNEF
(O.S. #8 Plug)
22.5
2
2
.
5
R
1
0
14
0
.
6
1.8 Typ u/cut
Section on A-A
General Tolerance
0 Decimal Places 0.5mm
1 Decimal Places 0.2mm
2 Decimal Places 0.1mm
3 Decimal Places 0.05mm
Angular 0.2
A
Scale:-
Drawing Number
Drawn
Date
Title
Projection
Sheet A4
First published in RCM&E magazine February / March 2012.
The Whittaker Firefly .46 Alex Whittaker
1:1
WF46-0007
Motor Backplate
A
Notes
1. This diameter is a close fit inside
crankcase to avoid air leaks
2. Copper fuel feed pipes to be a press
fit into backplate
Material - Aluminium Alloy HE30 (6082)
15.5
Plan View
1.5mm Chamfer
4 - Holes drill through
3.5 and C/SK 6.2
1
3
.
4
9.65
3
5

20
57
2
8
.
1
5
s
e
e

n
o
t
e

1
2
5
5.8
3- Holes Drill thro 4
2- Holes Drill thro 3.2
for copper fuel feed
pipes (See note 2.)
Machined flat for
piston clearance
2
8
1
4
Elevation on Rear of Plate
2.5
R
2
2
.5
Section on A-A
General Tolerance
0 Decimal Places 0.5mm
1 Decimal Places 0.2mm
2 Decimal Places 0.1mm
3 Decimal Places 0.05mm
Angular 0.2
Scale:-
Drawing Number
Drawn
Date
Title
Projection
Sheet A4
First published in RCM&E magazine February / March 2012.
The Whittaker Firefly .46 Alex Whittaker
1:1
WF46-0008
Crankshaft
Material - Carbon Steel EN8M (212M36)
Side Elevation
1.5mm Chamfer
Machined flat for
prop driver
End View
74.15

2
6
.
8
4
11
R
e
a
m


t
o

5
.
4
7
21
27.8
34
32.15
7.8
8
.
5
12 5.6
26
0.5mm Rad
9
.
0
0
Thread 1/4" 28 TPI UNF
6
.
3
6
R
2
5
40.15
1.5mm Chamfer
8
A
A
27.75
1
8
.
7
5
Completed Crankshaft
9
.
2
5
View on Arrow B
1
2
.
0
0
0
B
3
.
3
0.2
0.2
R
4
4
0

14.25
5
.
5
0
0
Big End Pin
(silver steel)
Big End Pin
(see detail)
0.25mm Chamfer
Drill and ream to suit big
end pin detailed below
1
6
.
2
Raised Area
Raised Area
Section on A-A
General Tolerance
0 Decimal Places 0.5mm
1 Decimal Places 0.2mm
2 Decimal Places 0.1mm
3 Decimal Places 0.05mm
Angular 0.2
Scale:-
Drawing Number
Drawn
Date
Title
Projection
Sheet A4
First published in RCM&E magazine February / March 2012.
The Whittaker Firefly .46 Alex Whittaker
2:1
WF46-0009
Conrod
Material - H15 Duraluminium (2014)
1.5mm Hole (Typ)
A
4
.
4
3
2
.
1
5
3
.
0
5
=
=
6
.
0
4
32.80
R
4
.
5
8
A
R
4
4.5 4
5.000
8
.
1
Completed Conrod

5
.
0

(
t
y
p
)
5.500
2
.
9
Section on A-A
General Tolerance
0 Decimal Places 0.5mm
1 Decimal Places 0.2mm
2 Decimal Places 0.1mm
3 Decimal Places 0.05mm
Angular 0.2
Scale:-
Drawing Number
Drawn
Date
Title
Projection
Sheet A4
First published in RCM&E magazine February / March 2012.
The Whittaker Firefly .46 Alex Whittaker
2:1
WF46-0010
Piston
Material - Cast Iron
Underside
A
A
Completed Piston
21.00*
1
8
.
5
1
7
19.00
6
5
.
0
0
1
8
.
5
8
.
3
5
12
1
6
.
5
*Note
Make Liner prior to making Piston. Outside
Diameter to be lapped to size to match liner
19.5
R
6
1mm Dia Hole for
future Gudgeon
Pin removal
Section on A-A
General Tolerance
0 Decimal Places 0.5mm
1 Decimal Places 0.2mm
2 Decimal Places 0.1mm
3 Decimal Places 0.05mm
Angular 0.2
Scale:-
Drawing Number
Drawn
Date
Title
Projection
Sheet A4
First published in RCM&E magazine February / March 2012.
The Whittaker Firefly .46 Alex Whittaker
2:1
WF46-0011
Gudgeon Pin
Material - Silver Steel
A
A
Completed Gudgeon Pin
5.000 18.5
End Elevation
2
.
5
3
Chamfer 0.25mm
Notes-
1. The Gudgeon pin diameter should be made to a minimal
clearance to match the piston.
A 5mm Diameter Engineering Dowel pin may be
substituted for this item just cut/ grind length to suit.
Section on A-A
General Tolerance
0 Decimal Places 0.5mm
1 Decimal Places 0.2mm
2 Decimal Places 0.1mm
3 Decimal Places 0.05mm
Angular 0.2
Scale:-
Drawing Number
Drawn
Date
Title
Projection
Sheet A4
First published in RCM&E magazine February / March 2012.
The Whittaker Firefly .46 Alex Whittaker
4:1
WF46-0012
Little End Plug
Material - Bronze
A
A
Completed Plug End Elevation
Notes-
1. Test fit the plug in the gudgeon pin &
piston to ensure a sliding fit within the liner.
1.1 3
2
.
5
1
5
.
0
R
0
.
2
5
R10.5
View of Completed Liner
Title Scale:-
Drawing Number
Drawn
Date Projection
Sheet A3
The Whittaker Firefly .46 Alex Whittaker
First published in RCM&E magazine February / March 2012.
1:1
WF46-0013
Cylinder Liner
Section on A-A Front Elevation
Plan View
Material - Carbon Steel EN8M (212M36)
General Tolerance
0 DecimaI PIaces 0.5mm
1 DecimaI PIaces 0.2mm
2 DecimaI PIaces 0.1mm
3 DecimaI PIaces 0.05mm
AnguIar 0.2
A
3
5
.
2
5
28.1
0
.
7
5
1
1
.0
T
S
F
R
1
1
.0
T
S
F
R
A
21.000
45
Sectional Elevation on B-B
45
Outside Line Port Development
78.54 (25mm Dia)
Circumference
3
4
.
5
Underside of Liner Lip
11.39 15.285
Bottom edge
11.39 13.94 13.94
6.298 6.298
Section on A-A Front Elevation
General Tolerance
0 Decimal Places 0.5mm
1 Decimal Places 0.2mm
2 Decimal Places 0.1mm
3 Decimal Places 0.05mm
Angular 0.2
A
Material - Aluminium alloy HE30 (6082) 3/4" (19mm) Hex Bar
Completed Carburettor Body
Plan View
2 - Holes Drill & Tap M3
Title Scale:-
Drawing Number
Drawn
Date Projection
Sheet A3
The Whittaker Firefly .46 Alex Whittaker
First published in RCM&E magazine February / March 2012.
2:1
WF46-0014
Carburettor Body
10
3
0
.
7
5
5
.
5
1
6
8
1
.
2
5
5
1
3
.
5
1
7
.
2
5
8
8
4
5
.
8
5
View on Arrow C
1
2
.
8
10.0
5.7
1 - Holes Drill & Tap M6
B B
Section on B-B
6.8
C
A
1- Hole Drill & Tap
M2.5 x 6 Deep
60
1
.5
Venturi angle cut using a
Countersink Drill
R
2
13
1
8
.
7
5
10.00
Section on A-A
Front Elevation
General Tolerance
0 Decimal Places 0.5mm
1 Decimal Places 0.2mm
2 Decimal Places 0.1mm
3 Decimal Places 0.05mm
Angular 0.2
A
Material - Mild Steel or Brass
Completed Carburettor
Barrel
10.0
1 - Hole Drill & Tap M3
A
Scale:-
Drawing Number
Drawn
Date
Title
Projection
Sheet A4
First published in RCM&E magazine February / March 2012.
The Whittaker Firefly .46 Alex Whittaker
2:1
WF46-0015
Carburettor Barrel
1 - Hole 3mm
1
2
.
6
9
.
4
5.7
Section on A-A
Front Elevation
General Tolerance
0 Decimal Places 0.5mm
1 Decimal Places 0.2mm
2 Decimal Places 0.1mm
3 Decimal Places 0.05mm
Angular 0.2
A
Material - Aluminium Alloy HE30 (6082)
Completed Carb Spacer
A
Scale:-
Drawing Number
Drawn
Date
Title
Projection
Sheet A4
First published in RCM&E magazine February / March 2012.
The Whittaker Firefly .46 Alex Whittaker
2:1
WF46-0016
Carb Barrel Spacer
1 - Hole 3mm
1
0
.
5
1
.
2
11.2
8.25
Spacer Arrangement
Futaba Servo Arm
Spacer
Plan View
Front Elevation
General Tolerance
0 Decimal Places 0.5mm
1 Decimal Places 0.2mm
2 Decimal Places 0.1mm
3 Decimal Places 0.05mm
Angular 0.2
Material - Brass Hex Stock
Completed Nipple
Scale:-
Drawing Number
Drawn
Date
Title
Projection
Sheet A4
First published in RCM&E magazine February / March 2012.
The Whittaker Firefly .46 Alex Whittaker
2:1
WF46-0017
Nipple
1 - Hole 1mm through
1
9
4
.
2
5
9
.
5

A
/
F
M6 Thread
9
.
5
5
2
.
7
5
3.5
2.35
4.25
2
.
2
5
Remove Sharp Corners
10.97
ref
9
Section on A-A
General Tolerance
0 Decimal Places 0.5mm
1 Decimal Places 0.2mm
2 Decimal Places 0.1mm
3 Decimal Places 0.05mm
Angular 0.2
Scale:-
Drawing Number
Drawn
Date
Title
Projection
Sheet A4
First published in RCM&E magazine February / March 2012.
The Whittaker Firefly .46 Alex Whittaker
2:1
WF46-0018
Needle Valve Body
Material - Brass
A
A
Completed Body
18.0
1
1
.
5
2
9
27
7.4 4.5
11 4
6
.
8
5
.
7
5
8.8
18
23
4
.
6
8
1
1
.
5
3.2*
1.2
4
.
5
Thread M4 x 0.5p
2 Holes 2mm
*2-Holes 3.2mm to
be a light press fit for
copper feed pipes
Notes- To be suitable for O.S Needle No.24081970
Copper feed pipes to
be a light press fit
1
.
2
General Tolerance
0 Decimal Places 0.5mm
1 Decimal Places 0.2mm
2 Decimal Places 0.1mm
3 Decimal Places 0.05mm
Angular 0.2
Scale:-
Drawing Number
Drawn
Date
Title
Projection
Sheet A4
First published in RCM&E magazine February / March 2012.
The Whittaker Firefly .46 Alex Whittaker
2:1
WF46-0019
Mixture Control Disc
Material - Aluminium Alloy HE30 (6082)
A
Completed Disc
8.5
1.3
1
1
.
6
24
6
.
8
11.6
1 Hole drill to
suit for clevis
2-Holes drill 1.2mm through
on an 8.2mm PCD
R
1
0
A
Section on A-A
8
.
2
Section on A-A
General Tolerance
0 Decimal Places 0.5mm
1 Decimal Places 0.2mm
2 Decimal Places 0.1mm
3 Decimal Places 0.05mm
Angular 0.2
Scale:-
Drawing Number
Drawn
Date
Title
Projection
Sheet A4
First published in RCM&E magazine February / March 2012.
The Whittaker Firefly .46 Alex Whittaker
2:1
WF46-0020
Prop Driver
Material - Aluminium
Front Elevation
A
A
Completed Driver
7.54
9
.
1
5
2
2
.
7
5
3
.
3
7
5
5.04 Key depth
1
7
.
8
Key
2.94
3
5

Serrated front face

40 off 0.3mm deep
Rear Elevation
9.15
1
1
.
5
R
1
0
6
8
0.5