Circulation Pumps

Alarko Circulation Pumps are developed for the heating and water circulation systems for houses, commercial and industrial applications. These high technology products are born out of an industrial experience of half a century. -Reliable and noiseless -Easy to install -Highly efficient -Single-speed and three-speed models -Wet rotor and glandless motors that do not need lubrication -Long lasted -Saving in energy -Maintenance-free For HCPC-AI types, additional -Thermal protection -Counter rotation warning and protection -Remote control -Operation signal LED -Connection to an external operation LED
New design pump rod is milled and when the impeller is installed on the pump it is fixed with a segment. This design makes it easy to separate the impeller from the rod when needed.

1 2 3 4 5 6 7 8 9

MAIN PARTS (Standard Version)

NAME OF PART
1. Stator Housing 2. Pump Casing 3. Rotor Can 4. Impeller 5. Bearings 6. O-Ring 7. Shaft 8. Rotor End Cap 9. Stator Windings

MATERIAL
GD-AlSi9Cu3 Cast Iron GG 20 Stainless Steel Noryl Radial-Carbon/Axial- Stainless Steel CR Stainless Steel Brass Enamelled Copper Wire

It is approved and certified by the Netherlands originating independent KEMA organization which test the electromagnetic conformity of electrical devices and has the authority of approval, that our circulation pumps conform to EMC Directive 89/336/EEC.

PUMP SELECTION
It is essential to know the flow rate (Q) and necessary pressure (Hm) value for the selection of circulation pump. These values are given in the heating project of the building and circulation pump selection is made according to these values. If no heating project is available, the following evaluation methods can be applied for pump selection. Evaluation of the Necessary Flow Rate (Q) The pump should be able to carry the heated water from the boiler to the radiators with a suitable flow rate. Flow rate is determined using the formula below; Q Qk Tg Td : Necessary pump flow rate (m3/hour) : The capacity of the boiler (kcal/hour) : The temperature of water flowing out of the boiler (C) : The temperature of water returning to the boiler (C) Qk Q= (Tg Td) x 1.000 Evaluation of the Required Pressure (Hm) The pump should have sufficient pressure to be able to push the water to the most distant point of the installation by defeating the resistance of the heating installation. Here, the pump should defeat the total pressure that is caused by the resistance of the pipes, connection components, valves, radiators. While the same water height will be at the inlet and outlet of the pump, the height of the building has no effect to the pump selection procedure. H R L Z : Pump pressure (mWc) : Pressure loss per square meter at pipe diameter (mWc/meter) : Total lengths of pipe components in the installation (meter) : Resistance of connection components, valves and special devices (mWc)

H (R x L) + (Z) If the project of the building is not available, it is almost impossible to determine correctly the values mentioned above. In this case, following tables can be used to determine the required pressure approximately. Boiler Capacity Up to 50 kW Between 50-100 kW Above 100 kW Installation Length Up to 100 meters 500 meters 1000 meters Necessary Pressure of the Pump 0,53 mWc 25 mWc 510 mWc Necessary Pressure of the Pump 12 mWc 46 mWc 612 mWc

GENERAL SELECTION CHARTS FOR THREADED THREE SPEED CIRCULATION PUMPS

H(m)

0.6
7

1.4

2.1

K=
5

Q H

A
4

NP VO

NP VO 26 P

NP VO

63-

3.2

53 -2 5P

32

0 0 1 1.5 2 3 4 5

SELECTION OF THREADED THREE SPEED CIRCULATION PUMPS For Q= 1,5 m3/h, H= 5 mWc A vertical line is drawn from point 1,5 of the Q axis of the General Selection Chart for Threaded Three Speed Circulation Pumps. A horizontal line is drawn from point 5 of the H axis. The intersection of these lines is marked as (A). Point A belongs to the pump type NPVO 63-32 P. After choosing this pump type, it is necessary to determine the speed of the pump by referring to the Independent Characteristic Curves for Threaded Three Speed Circulation Pumps. Point A on the curve of the 63/32 P type is marked. For the values in the example, point A is between the speed curves II and III. This is a suitable choice.

Q(m3/h)

GENERAL SELECTION CHARTS FOR FLANGED SINGLE SPEED CIRCULATION PUMPS

SELECTION OF FLANGED SINGLE SPEED CIRCULATION PUMPS For Q= 16 m3/h, H= 5 mWc A vertical line is drawn from point 16 of the Q axis of the General Selection Chart for Flanged Single Speed Circulation Pumps. A horizontal line is drawn from point 5 of the H axis. The intersection of these lines is marked as (A). Pump type is selected according to closest characteristic curve to the point A. Point A is closest to the curve of the NCP-AI 8/125 type. This pump is to be selected.
H(m)

Q(m3/h)

GENERAL SELECTION CHARTS FOR FLANGED THREE SPEED CIRCULATION PUMPS

H(m)

SELECTION OF FLANGED THREE SPEED CIRCULATION PUMPS For Q= 16 m3/h, H= 5 mWc A vertical line is drawn from point 16 of the Q axis of the General Selection Chart for Flanged Three Speed Circulation Pumps. A horizontal line is drawn from point 5 of the H axis. The intersection point (A) belongs to the area that belongs to HCP-AI 6/90 type. Select this pump. Pump speed is determined by marking the point A on the Independent Characteristic Curves for Three Speed Circulation Pumps. For the values in the example, point A is between the speed curves II and III. This is a suitable choice.

Q(m3/h)

H(mWc)

H(mWc)

0.5

1.5

2.5

3.5

0.5

1.5

INDEPENDENT CHARACTERISTIC CURVES FOR THREADED, THREE SPEED CIRCULATION PUMPS

7 6 5 4 3 2 1

0.6

7 6 5

NPVO-26-P
K= Q H
2.1 1.4

0.6

1.4

NPVO-63/32-P
K= Q H
2.1

4 3

3.2

3.2
I II
2 2,5 3

2 1

III
0

I
0 1 1.5 2 3 4

II
5

III
6

0,5

1,5

3,5

Q(m3/h)
0 0.5 1 1.5 2 2.5 3 3.5

Q(m3/h)

H(mWc)

7 6 5 4 3 2

0.6

NPVO-53/25-P
K= Q H
2.1 1.4

III
1 0 0 0,5 1

3.2

I
1,5 2

II
2,5 3 3,5 Q(m3/h) 4

INDEPENDENT CHARACTERISTIC CURVES FOR FLANGED, THREE SPEED CIRCULATION PUMPS

V(m/s) 0

V(m/s)
0.5 1 1.5 2 2.5 3 0 1 2 3 4

H(mWc)

H(mWc)

8 7 6 5 4 3 2 1 0 0

0.6

1.4

2.1

3.2 4.8

HCP-Al 4/80

8 7 6

0.6

1.4

2.1

3.2

4.8

HCP-Al 4/90
H
10.8 16.2

K=

Q H

7.2

5 4 3

10.8
III I
2 4 6 8 10

2 1

II 12
4

16.2
14 16 Q(m3/h)

I
0 2 4 6 8 10 12 14

II
16

III
18 20 Q(m3/h)

V(m/s) 0

1
2.1 3.2

2
4.8

3
7.2

H(mWc)

V(m/s) 0

0.5
K 0.6 1.4 2.1 3.2

1
4.8

1.5
7.2

H(mWc)

11 10 9 8 7 6 5 4 3 2 1 0

K 0.6 1.4

HCPC-Al 5/10
10.8

7 6 5 4 3 2 1

HCP-Al 6/75
10.8

K=

Q H
16.2

K=

Q H

16.2

III I II

I
0 5 10 15 20 25 30 35 Q(m3/h) 40
0

II

III

10

15

20

25
Q(m3/h)

30

V(m/s)

1
4.8 7.2

2
10.8

V(m/s)

0
H(mWc)
10 9 8 7 K 0.6 1.4

0.5
2.1 3.2

1
4.8

1.5
7.2

13 12 11 10 9 8 7 6 5 4 3 2 1 0

K 0.6 1.4 2.1 3.2

HCPC-Al 6/13

HCP-Al 6/90
Q H
10.8

K=
A

16.2

K=

Q H

6 5

16.2 4 3

III II

II

III

2 1 0

10

15

20

25

30

35

40

45

50

55 60 65 Q(m3/h)

10

15

20

25

30
Q(m3/h)

35

K curves: Characteristic installation curves, V(m/sec): Water speed of installation point: The point at which HQ is maximum

K=

7.2

H(mWc)

PIPE CONNECTIONS AND DIMENSIONS

R 1 1/2

SINGLE SPEED PUMPS

THREADED PUMPS

D k d

DN nxm

TECHNICAL FEATURES

nxm

c
D k d

THREE SPEED PUMPS: HCPC-Al

THREE SPEED PUMPS: HCP-Al

D k d

DN

nxm

nxm

nxm

Pumped liquids -Clean, non agressive, without solid particles -Hot water heating systems Maximum Water Temperature: 120C Maximum Ambient Temperature : 40C Maximum Operating Pressure: -Single speed pumps: 6 bars -Three speed pumps: 6 bars -Optional: 10 bars Flanged: DN 40-DN 100 (According to DIN 2531) Motor Insulation: Class H Motor Protection: IP 41 Single-speed circulation pumps operate at 220/380 V-50Hz three-phase or 220 V single-phase with the addition of a capacitor, and three-speeds operate at 380 V-50 Hz three-phase
Nominal Capacitor I(A) I(A) Power Capacity 3~380V 1~220V Consump. (F) 50Hz 50Hz (W)
-

PUMP TYPE

Weight D ~(kg) (mm)

k d DN (mm) (mm)
R 1 1/2

III II

nxm

b (mm)
46

c (mm)
76

h (mm)
130

L (mm)
96

Speed Speed Step rpm

III II I III II I III II I
2200 2000 1600 1850 1300 950 2250 1550 1050 2700 1380 1390 1390 1370 1400 1460 1450 1440 2430 2070 1860 2260 1950 1700 2900 2820 2700 2820 2680 2440 2670 2390 2080 2740 2490 2190

NPVO-26-P NPVO-53/25-P NPVO-63/32-P

SCP-Al NCP-Al NCP-Al NCP-Al NCP-Al NCP-Al SRP-Al SRP-Al SRP-Al 4/70 4/100 5/125 6/125 8/125 10/125 6 8 10 PN6 PN10

2,4

2,3

R 1 1/2

47

76

130

96

2,8 10,2 14 19 30,5 36,5 49 19 29 45 9,2 10,4 12,7 14 18,3 19,5 18,3 19,5 20 22,4 32,7 35,5 130 130 140 160 190 210 160 190 210 130 150 130 150 160 185 160 185 140 165 160 185

R 2 100 100 110 130 150 170 130 150 170 100 110 100 110 130 145 130 145 110 125 130 145 80 80 90 110 128 148 110 128 148 80 88 80 88 110 122 110 122 90 102 110 122 65 50 65 65 40 40 40 50 65 80 100 65 80 100 40

46 62,5 84 94 126 133 133 84 100 124 71

76 101 110 109 128 128 142 110 109 128 119

180 250 254 300 340 360 350 280 330 380 220

108 157 168 202 250 250 251 190 238 262 167

4x14 4x14 4x15 4x14 4x18 4x18 4x14 4x18 4x18 4x14 4x18 4x14 4x18 4x14 4x18 4x14 4x18 4x14 4x18 4x14 4x18

HCP-Al 4/80

HCP-Al 4/90 HCP-Al 6/75 HCP-Al 6/90 HCPC-Al 5/10 HCPC-Al 6/13

PN6 PN10 PN6 PN10 PN6 PN10 PN6 PN10 PN6 PN10

86

127,6

250

174

92

132

280

221

92

132

280

221

101,5

280

221

117,5

340

267

III II I III II I III II I III II I III II I III II I

0,28 0,39 0,71 1,36 1,79 2,68 0,42 0,75 1,50 0,48 0,29 0,19 0,62 0,42 0,28 0,89 0,57 0,46 1,11 0,84 0,68 1,42 1,13 0,86 2,28 2,03 1,62

0,38 0,27 0,18 0,4 0,3 0,2 0,58 0,42 0,3 0,7 0,78 1,38 3,1 4,4 7,35 0,7 1,3 1,7
-

88 60 40 93 67 46 132 92 62 144 161 301 546 810 1252 170 310 550 213 154 105 339 245 168 352 308 266 560 493 405 730 685 516 1490 1304 1023

THREADED, THREE SPEED PUMPS

2,6

2,6

3,5 10 10 18 25 40 60 10 18 25
-

FLANGED THREE SPEED PUMPS

FLANGED SINGLE SPEED PUMPS

ORDER NOTATION
For Single Speed Circulation Pumps NCP-Al 6 / 125 - T

Capacitor voltage of circulation pumps must to be 400 V.

Please note the following specifications For Three Speed Circulation Pumps HCP-Al 4 / 80 HCPC-Al 5 / 10 in addition to model notification in order for us to meet your requirements: Max. head - Flow rate (m3/h) (mWc) - Pressure Three-phase (T) Average impeller - Voltage Single-phase (M) diameter (mm) Impeller Type No (single-phase or three-phase) Connection Nominal Diameter Water Temperature Pump Type

INSTALLATION POSITIONS
PERMITTED

NOT PERMITTED

Pump shaft must be parallel position.

Pump shaft must not be vertical position.

Connect the pump to the installation as shown in the figure by making it parallel to the ground. Use isolating valves in the inlet and outlet in order to facilitate the removal of pump during repair or maintenance. Use a thermic relay when connecting the pump to electric supply.

CORRECT OPERATION
Do not operate the pump without water. NEVER LUBRICATE THE PUMP Rods and bearings of ALARKO circulation pumps are water lubricated and they do not need

maintenance. New or idle pump rods may be throttled due to the pollutants and particles in the water. In such cases, close the main electric switch. Remove the rotor end cap and rotate the shaft a few rounds via screwdriver. Put the rotor end cap in place and operate the pump. Single speed pumps can be modified into three speed pumps by way of an adaptor. Notify this in your orders.

CAVITATION
H

Low performance due to cavitation

When the pressure at the suction end of the circulation pump is not enough, water changes phase to turn into gas. Gas bubbles are carried to high pressure areas by the flow. Vapour turns into water again and gas bubbles causes turbulence in the flow and water strikes the surfaces. This process is called cavitation.

When there is cavitation in a circulation pump, the following problems arise: Low performance: Since the required flow conditions are not met, pump cannot create the necessary flow rate and pressure. Upper floors cannot be heated. Vibration: Turbulent flow caused by air bubbles causes vibration. Pump life is reduced: Air bubbles in the system or in the pump corrode the pump material causes erosion. Noise: Air bubbles, turbulence and striking of water on surfaces create noise.
NCP-Al 10/125

NCP-Al 4/100

NCP-Al 5/125

NCP-Al 6/125

HCP-Al 4/80

HCP-Al 4/90

HCP-Al 6/75

HCP-Al 6/90

Pump Data

Minimum required suction height in 40C ambient temperature at the suction side of the pump to prevent cavitation noise. (mWc)

water

50C 75C 95C 110C 120C

2,1 6,9 9,9 16,2 22,2

1,9 6,8 9,8 16 22,1

2,9 7,8 10,7 17 22,3

3 7,9 10,9 17,1 23,2

2,3 7,1 10,2 16,4 22,4

3,2 8,1 11 17,3 23,4

2 6,9 9,9 16,1 22,2

1,5 6,3 9,3 15,6 22,5

1,6 8,5 9,4 15,7 21,8

1,8 6,7 9,6 15,9 21,9

1,9 6,9 9,8 16,1 22,1

2,3 7,1 10,1 16,4 22,4

1,6 6,4 9,3 15,6 21,6

1,6 6,5 9,4 15,7 21,7

2,2 7,1 10 16,3 22,3

Note: For NPVO-26-P, 53-25-P and 63-32-P, this value is to be taken as 1,5 mWc at 82C and 3 mWc at 95C.

SRP-Al 10

SRP-Al 6

SRP-Al 8

Pump Types

NCP-Al 8/125

HCPC-Al 5/10

HCPC-Al 6/13

SCP-Al 4/70

Alarko Circulation Pumps are Produced in This Site

ALARKO CARRIER GEBZE COMPLEX-ACGC

ACGC is situated on an area of 60.500 square metres and has a covered area of 36.800 sqare metres. The construction of the complex started in July 1, 1999 and ended in November 1, 2000. ISO 9001 certified Main Production Centre of Alarko Carrier has renewed its production technology and modernized its organisation to produce Carrier air handling units, fan coils, boilers, heating systems, burners, cooling groups, cooling towers, unit heaters, submersible and circulation pumps, and water boosters. Carrier produces panel radiators at the Radiator Production Unit, which is situated on an area of 18,000 square metres and has a covered area of 9.250 square metres at Dudullu Organized Industrial Area. Of the total 996 employees, 650 people are employed in Alarko Carrier production sites, 324 people in administrative, sales and marketing departments, and 22 people in Research and Development departments.

The company reserves its right to alter its products due to technological developments.

ALARKO CARRIER SANAY VE TCARET A..

GOSB-Gebze Organize Sanayi Blgesi ahabettin Bilgisu Cad. 41480 Gebze-Kocaeli/TURKEY Phone : (90)(262) 648 60 00 PBX Telefax : (90)(262) 648 61 01 web : www.alarko-carrier.com.tr e-mail : info@alarko-carrier.com.tr

A.7.1.1i 140209 MiNERAL