SAE Series / DIN Series

Hose summary and warranty period

Hose I.D.

Upper:
Reinforcement
Lower:
Max. Working
Pressure
MPa
(psi)

(inch) (mm)
3/16 4.8
1/4

6.3

3/8

9.5

1/2

12.7

5/8

15.9

3/4

19.0

25.4

1+1/4 31.8

1+1/2 38.1

2
Warranty
Period

50.8

Impulse
Cycles
Period

Peak Pressure
Burst Pressure
Temperature Range : Fluid

R1T/R1S

Series
SAE Series
R2T/R2S R12A
R13A

1W
19.0
(2,750)
1W
15.5
(2,250)
1W
13.8
(2,000)
1W
10.3
(1,500)
1W
8.6
(1,250)
1W
6.9
(1,000)
1W
6.2
(900)
1W
5.0
(725)
1W
4.0
(580)
150,000
cycles

2W
34.5
(5,000)
2W
27.6
(4,000)
2W
24.1
(3,500)
2W
19.0
(2,750)
2W
15.5
(2,250)
2W
13.8
(2,000)
2W
12.5
(1,800)
2W
9.0
(1,300)
2W
8.0
(1,160)
200,000
cycles

R15A

4S
42.0
(6,100)
4S
28.0
(4,100)

4S
44.5
(6,500)
4S
41.5
(6,000)
4S
35.0
(5,100)

4S
35.0
(5,100)
4S
21.0
(4,000)
4S
17.5
(2,500)

DIN Series
4SP
4SH

6S
35.0
(5,100)

4S
42.0
(6,100)

6S
42.0
(6,100)

500,000 cycles

1 year
* 125% of the
133% of the working
120% of the
working
pressure
working pressure
pressure
4 times of the working pressure
-40 to +100
-40 to +121
(-40F to +212F)
(-40F to +250F)

* 100% of the working pressure for 1+1/4, 1+1/2, 2 inch Hoses.

4S
28.0
(4,100)
4S
21.0
(3,000)
4S
18.5
(2,700)

4S
42.0
(6,100)
4S
38.0
(5,500)
4S
32.5
(4,700)
4S
29.0
(4,200)
4S
25.0
(3,600)

400,000 cycles

133% of the
working pressure
-40 to +100
(-40F to +212F)

How to calculate Hose Exposed Length

How to calculate the Live Length of
Hose

A : Constant (Refer to the chart below).

B : Smallest diamater in which hose should be bent.
C : Traveling distance.
Hose size
Hose I.D.
(mm)
A. (mm)

02 03 04 05 06 08

10

12

16

20

24

32

3.2 4.8 6.3 7.9 9.5 12.7 15.9 19.0 25.4 31.8 38.1 50.8
20 30 40 40 40 50

60

70

80

100 100 100

Hose Assembly Installation

Satisfactory performance and appearance depends upon proper hose installation.
Excessive length destroys the trim appearance of an installation and adds unnecessary
costs to the equipment. Hose assemblies of insufficient length to permit adequate
flexing,expansion or contraction will cause poor power transmission and shorten the life of
the hose.The diagrams below offer suggestions for proper hose installations to obtain the
maximum performance and economy.
1. Where the radius falls below the
required minimum, an angle adapter
should be used as shown above to
avoid sharp bends in hose.

2. Avoid sharp twists or bends in the

hose by using proper angle adapters.

3. To prevent twisting and distortion,

hoses should be bent in the same
plane as the motion of the base to
which the hose is connected.

4. Obtain direct routing of hose through

the use of 45 and 90 adapters and
couplings. Improve appearance by
avoiding excessive hose length.

5. Even if there are changes in length

when the hose is pressurized, do not
clamp at bends, so that curves absorb
changes. Do not clamp high and low
pressure lines together.(If piping
design cannot be changed, protect
hoses with hose guards instead of
clamping)

6. Adequate hose length is most

important to distribute movement on
flexing applications and to avoid
abrasion and excess bending.

7. Since hose may change in length from

-4% to +2% under the surge of high
pressure, provide sufficient slack for
expansion and contraction.

8. To avoid twisting in hose lines bent in

three planes, clamp hose to move in
one plane.

9. Decrease the number of tubes and

accessories as practically as possible
and use proper adapters so that the
overall length will be minimized with a
good appearance brought forth.

10.
The lay line provided on the
hose cover will be used as a reference
line to examine whether or not the
installed hose is twisted. Also be sure
to tighten the union nut coupling with a
spanner applied to the hexagon part in
order to avoid the twist.

Pressure Loss
Relational Table of Flow Rate / Velocity / Hose Size

Example :

The flow rate of your system requirement is 150cm 3 per second.

Connect your straight edge from the 150cm3 per second flow rate
column to the recommended velocity range for pressure lines of 4
meters per second. The straight edge intersects at 04, so the
recommended hose size is 04.

Conditions
Hose Length : 10m(Excluding Coupling Lengths)
Fluid : Hydraulic Oil
Kinetic Viscosity : 32.0mm2 /S

Example
Hose I.D.-12(19mm), Length 5m (with couplings at both ends) ,Kinetic viscosity 32mm 2
/s , Flow rate 80/min

1. By the flow rate 80/min and hose I.D-12,find the hose pressure loss as 0.2MPa
from the graph above.
2. Pressure loss of a coupling is about the same as 1/10 of that of the hose.
3. 0.14MPa is estimated pressure loss of this hose assembly.

Tightening Torque
Follow the below tightening torque.
The tolerance is approximately 10%.
The application of each of the following torques is allowed on the prerequisite that
there is no oil left on the threads portion and inside of the nut and also that the
hexagonal part of each insert is firmly held by a spanner so as to prevent the
coupling from rotating together with hose.
Coupling (Material : Steel / Surface : Zinc PlatingChromate Treatment)
Coupling
Pipe
F / C / R Thread
type
Torque
N/m
F2 / F3
type

F4
type

Q2
type

UNF
thread
Torque
N/m
M
thread
Torque
N/m
UNF
thread

02

03

04

05

06

Hose
08
10

12

1/8

1/4

3/8

1/2

3/4

15

25
*15

34
*25

64
*29

132

7/16 1/2 9/16 3/4

-20 -20 -18 -16

20

29

M14
1.5

25

9/16
-18

39

49

16
1

78

11/4 11/2

1
1
1
7/81/16 5/16 5/8
14
-12 -12 -12
59

118 157 196 327 430

For sure and proper tightening , the use of a torque wrench (shown below) is
recommended.

Hose

118 137 167

137 176 196

Bolt for Split Flange(Material : Steel)

32

11/1 13/1
13/1 17/1 111/1
6
6 1-14 6
6
6 2-12
-16 -16
-12 -12 -12

Torque
39
67
78
N/m
When the material is brass, Refer to the figure with *

Coupling

24

196 225 255 412

M18 M22 M24 M30 M33

1.5 1.5 1.5 1.5 1.5
49

20

08
10 12
16
20
24
32
5/16-18UNF
3/8-16UNF
7/16-14UNF
1/2-13UNF
Bolt size
M81.25
M101.5
M121.75
For Standard
Pressure
Torque
20~25
28~40
37~48
48~62
62~79 73~90
N/m
7/165/83/43/8-16UNF 14UNF 1/2-13UNF
Bolt size
11UNF 10UNF
M101.5 M121.
For High
M142.0 M202.5
75
Pressure
Torque
20~25
33~45
56~68
85~102 151~181 271~294
N/m
Bolt for JIS Flange(Material : Steel)
Hose
08 10 12 16 20 24 32
40
48
Catalog Number M101.5 M121.75 M162 M202.5 M242.5
For JIS21MPa
Torque
(210 BAR)
34~45
54~76
147~230 314~451 470~637
N/m
When a split flange or a square flange is used for a hose connection, the bolts must be
tightened diagonally with the same torque applied. Otherwise, the flange will incur
damage, possibly followed by oil leakage.
Coupling