Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
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INDEX
Basic Description, Advantages Selection of Conductors and Engineering Data Steel Copperhead Rails and Accessories Aluminium Copperhead Rails and Accessories Hollow Aluminium Copperhead Rails and Accessories Fibreglass Copperhead Rails and Accessories Solid Copper Rails and Accessories Railholders and Ground Supports Insulators up to 1000 V 3 High Voltage Insulators Current Collectors Spare Parts for Current Collectors 8, 9 Installation Information Heating Systems 10 Questionnaire 11 12 Vahle Rails in Action All Vahle Electrification Systems
4-6
BASIC DESCRIPTION
The Copperhead Conductor Rail was invented by PAUL VAHLE in the year 1912, and from this beginning the VAHLE COMPANY continuously improved and developed the many Rail Systems, detailed in this catalogue. The T or hollow T section and the extruded copperhead is drawn through a special die, which compresses the copper flanges around the dovetail head of the rail, connecting the two components to a 100 % rigid unit. The well-known VAHLE Copperhead Conductor Rails represent a neat and compact arrangement and have proven an outstanding success for safe power feeding of: Travelling cranes, Loading bridges, Container handling equipment, Monorails, Hoists, Coking machinery and many other applications. The VAHLE Copperhead Conductor Rails are available in sizes to meet individual current requirements from 200 to 1,500 Amps. The main users are: Steel mills, Coking plants, Gas works, Cement industries, Ship yards and Dockside enterprises. Fibreglass-Copperhead Rails are preferably used for applications in corrosive atmospheres and in locations with high humidity. Aluminium-Copperhead Rails are very economical due to the light weight of the Aluminium and its high conductivity. Solid-Copper Rails are recommended for heavy duty current rating and for humid locations. The rails are supplied in 7 m (23) and 14 m (46) standard lengths, drilled at either end for joint plates or expansion connectors. Shorter lengths are available to coincide with your run way lengths requirements. We produce a complete range of Accessories, Insulators and Current Collectors.
SELECTION OF CONDUCTORS
Adequate Ampere Capacity must be provided to carry the anticipated electrical loads:
The total Ampere load is determined from the nominal rated full load current reduced by the duty cycle ( fED) and by a diversity factor for non-simultaneous operation. The average crane motor duty cycle is usually between 40% and 60%, depending on the type of application. A diversity factor of 0.4 to 0.7 can be used when there are more than one crane on the same runway. duty cycle 100 % 80 % 60 % 50 % 40 % fED 1.00 0.90 0.78 0.71 0.63
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Example:
3 cranes, each In = 300 Amps. Length of runway: 100 m (330) Assumed duty cycle: 60% (ED) Assumed diversity factor: 0.7 Ampere load per crane: In x f ED = Ampere load for 3 cranes: Total Ampere load when using a diversity factor of 0.7: Selected conductors: or:
Other Criterion:
a) Select the conductor cross section to carry the calculated total Ampere load and consider the voltage drop calculation to maintain the limits established by the motor manufacturers. The conductor size and/or number of feed points should be increased in case the drop is exceeding the limitations. For very high Ampere loads it may be necessary to provide booster cables. b) Specify the correct VAHLE-conductor by considering the type of application and environment, such as heavy or light duty service, corrosion, heat, humidity, internal standards.
A A
Effectice Length:
l=L l = L/2 l = L/4 l = L/6
[Ohm/m]
u=3xIxlxZ u=2lxIxR
R = Resistance l = Length from power feed to end of conductor [m] L = System length [m]
power feed located at the end of the system power feed located at the mid-point of the system power feed located at both ends of the system power feed located at L/6 from each end of the system
Z = Impedance
Engineering data
Conductor Type Maximum Continuous Amps. Resistance Ohm/1000 m Impedance* Ohm/1000 m Conductor Type Maximum Continuous Amps. Resistance Ohm/1000 m Impedance* Ohm/1000 m
L 20/ 14 L 20/ 25 L 20/ 50 L 20/100 F 35/ 30 F 35/ 50 F 35/100 F 35/150 F 35/200 F 45/ 50 F 45/100 F 45/150 F 45/200 F 45/300 F 45/400 F 45/500 F 45/600 A 20/ 14 A 35/ 30 A 35/ 50 A 35/100
220 256 327 444 320 410 529 632 724 495 620 728 826 1000 1156 1299 1432 445 600 675 795
0.506 0.386 0.251 0.148 0.264 0.204 0.130 0.096 0.076 0.178 0.119 0.089 0.072 0.051 0.040 0.033 0.028 0.183 0.101 0.091 0.072
0.573 0.458 0.336 0.253 0.345 0.293 0.238 0.214 0.203 0.266 0.223 0.203 0.194 0.182 0.174 0.169 0.165 0.255 0.227 0.220 0.207
A 45/ 50 A 45/100 A 45/150 A 45/200 A 45/300 A 45/400 AC 45/ 60 AC 45/110 AC 45/150 AC 45/200 AC 45/300 K 45/ 60 K 45/110 K 45/150 K 45/200 K 45/300 C 20/200 C 35/400 C 45/500 C 45/600 C 45/800
790 915 1025 1110 1295 1451 1000 1080 1160 1225 1370 220 380 480 575 740 720 1080 1210 1365 1580
0.071 0.060 0.051 0.045 0.036 0.030 0.053 0.046 0.042 0.038 0.032 0.300 0.164 0.120 0.090 0.060 0.088 0.045 0.036 0.031 0.023
0.201 0.193 0.188 0.184 0.177 0.172 0.187 0.184 0.181 0.179 0.174 0.364 0.248 0.217 0.199 0.182 0.227 0.197 0.187 0.169 0.168
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STEEL-COPPERHEAD RAILS
Copper cross section Type mm2 mm2 Steel cross section Equival. total copper conductor mm2 Max. continuous A
Scale 1 : 1
H mm
a mm
b mm
Weight kg/m
Catalog-No.
14 25 50 100
36 47 72 122
31 33 34 38.5
6,5 8 10 12
20 20 20 20
Main application: conductor system for hoists and monorails, down-shop and cross travel supply for light cranes
H mm
a mm
b mm
Weight kg/m
Max. continuous A
Catalog-No.
35 35 35 35 35
104 317 100 047 100 057 100 067 100 077
Main application: conductor system for heavy monorails, down-shop and cross travel supply for medium duty cranes
H mm
a mm
b mm
Weight kg/m
Max. continuous A
Catalog-No.
45 45 45 45 45 45 45 45
100 087 100 097 100 107 100 117 100 127 100 137 100 147 100 157
Main application: down-shop and cross travel supply for heavy cranes, loading bridges, coking machinery, rapid transit systems etc.
Best applicable collectors: GSV 1, GSV 2, GSV 4 and GSV 8 The steel sections can be supplied galvanized or with anticorrosion paint.
ACCESSORIES
Scale 1 : 5
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Expansion Joints
Type Material Weight kg Catalog-No.
Type
Material
Catalog-No.
SMDV 35/ 30 SMDV 35/ 50 SMDV 35/100 SMDV 35/150 SMDV 35/200 SMDV 45/ 50 SMDV 45/100 SMDV 45/150 SMDV 45/200 SMDV 45/300 SMDV 45/400 SMDV 45/500 SMDV 45/600
Material
1.15 1.15 brass 1.25 1.39 1.48 1.46 1.56 1.69 brass 1.80 3.06 3.29 3.51 3.78
Weight kg
104 340 100 300 100 310 100 320 100 330 100 340 100 350 100 360 100 370 100 380 100 390 100 400 100 410
Catalog-No.
Type
KBV 45/ 50 KBV 45/100 KBV 45/150 KBV 45/200 KBV 45/300 KBV 45/400 KBV 45/500 KBV 45/600 brass
100 420 100 430 100 440 100 450 100 460 100 470 100 480 100 490
Rigid Joints
Type Material Weight kg Catalog-No.
KLM 20/ 14-100 BLM 20/ 14-100 MFV 35/ 30-200 MFV 45/ 50-200 MFV 45/300-600
100 500 100 510 105 893 105 897 100 540
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ACCESSORIES
Feeder Clamps
Type Material Weight kg Catalog-No.
LM 20/ 14-100 Cu 20/ 14 Cu 20/ 25 Cu 20/ 50 Cu 20/100 Cu 35/ 30 Cu 35/ 50 Cu 35/100 Cu 35/150 Cu 35/200 Cu 45/ 50 Cu 45/100 Cu 45/150 Cu 45/200 AM 35/ 30-200 AM 45/ 50-200 BK 45/ 50-200 BK 45/300-600 KK 45/300 KK 45/400 KK 45/500 KK 45/600
brass
0.17 0.06 0.08 0.08 0.09 0.16 0.17 0.18 0.19 0.20 0.20 0.21 0.22 0.22 0.44 0.60 1.29 1.29 1.26 1.89 1.89 1.89
100 590 100 600 104 840 104 850 104 860 104 360 100 610 100 620 100 630 100 640 100 650 100 660 100 670 100 680 105 050 105 080 100 700 103 460 100 710 104 760 104 770 104 780
copper
copper
copper
brass brass
brass
Locating clamps
Type Material Weight kg Catalog-No.
LK 20 SK 35 SK 45 SKK 45
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Coking Plant
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ALUMINIUM-COPPERHEAD RAILS
Copper cross section Type mm2 Aluminium cross section mm2 Equival. total copper conductor mm2 Max. continuous A
Scale 1 : 1
H mm
a mm
b mm
Weight kg/m
Catalog-No.
A 20/14-7
14
150
90
31
6.5
20
0.52
445
103 647
Main application: conductor system for hoists and monorails, down-shop and cross travel supply for light cranes
H mm
a mm
b mm
Weight kg/m
Max. continuous A
Catalog-No.
30 50 100
32 33.1 36
35 35 35
Main application: conductor system for heavy monorails, down-shop and cross travel supply for medium duty cranes
H mm
a mm
b mm
Weight kg/m
Max. continuous A
Catalog-No.
45 45 45 45 45 45
103 677 103 687 103 697 103 587 103 707 103 717
Main application: down-shop and cross travel supply for heavy cranes, loading bridges, coking machinery, rapid transit systems etc.
Locating Clamps
Type Material Weight kg Catalog-No.
LK 20 SK 35 SK 45 SKK 45
Extra protection paint for rails is available. Rail supports must be of polyamid or of aluminium for heavy duty & high-temp.
ACCESSORIES
Drawings see page 6 LA 20/14 AMA 35 KKA 45/ 50150 KKA 45/200400
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= = = =
Feeder Clamps
LM 20 AM 35/45 KK 45/300 KK 45/400600
Type Material Weight kg Catalog-No.
LA 20/14 AMA 35/ 30 AMA 35/ 50 AMA 35/100 KKA 45/ 50 KKA 45/100 KKA 45/150 KKA 45/200 KKA 45/300 KKA 45/400
brass
0.14 0.44 0.44 0.44 1.26 1.26 1.89 1.89 1.89 1.89
103 540 105 100 105 110 105 120 104 790 104 800 104 810 105 130 104 820 104 830
brass
Scale 1 : 5
brass
Expansion Joints
Type Material Weight kg Catalog-No.
DMA 20/14 SMDA 35/ 30 SMDA 35/ 50 SMDA 35/100 SMDA 45/ 50 SMDA 45/100 SMDA 45/150 SMDA 45/200 SMDA 45/300 SMDA 45/400 KBA 45/ 50 KBA 45/100 KBA 45/150 KBA 45/200 KBA 45/300 KBA 45/400
brass
0.43 1.42
103 720 104 350 103 780 103 790 103 800 103 810 103 820 105 679 103 830 103 840 103 850 103 860 103 870 105 680 103 880 103 890
brass
brass
brass
Rigid Joints
Type Material Weight kg Catalog-No.
ALM 20/14 MFVA 35/ 30-100 MFVA 45/ 50-200 MFVA 45/300-400
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Scale 1 : 1
Type
Catalog-No.
41 42 43 43 49
22 23 24 25 24
45 45 45 45 45
100 777 100 787 100 797 100 807 100 817
Standard lengths: 7 m (23) Best applicable collectors: GSV 1, GSV 2, GSV 4 and GSV 8
Scale 1 : 5
Type
Material
Weight kg
Catalog-No.
Expansion Joints
ADV 45/ 60 ADV 45/110 ADV 45/150 ADV 45/200 ADV 45/300 brass 7.18 7.18 7.60 7.60 7.60 104 680 104 690 104 700 104 710 104 720
Rigid Joints
AFV 45/ 60 AFV 45/110-300 brass 1.98 1.90 105 601 101 000
Locating Clamps
SKK 45 polyamid 0.23 100 580
Feeder Clamps
KA 45/ 60 KA 45/110-300 brass 2.03 1.95 105 649 101 010
10
Extra protection paint for rails is available. Rail supports must be of polyamid or of aluminium for heavy duty & high-temp.
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H mm
a mm
b mm
Weight kg/m
Catalog-No.
41 42 43 43 49
22 23 24 25 24
45 45 45 45 45
100 727 100 737 100 747 100 757 100 767
Main application: down-shop and cross travel supply for medium and heavy duty cranes, loading bridges etc. in locations with very high humidity and very corrosive atmosphere.
Scale 1 : 5
Type
Material
Weight kg
Catalog-No.
Expansion Joints
KDV 45/ 60 KDV 45/110 KDV 45/150 KDV 45/200 KDV 45/300 brass 5.24 5.41 5.64 5.89 6.11 100 860 100 870 100 880 100 890 100 900
Rigid Joints
KFV 45/ 60 KFV 45/110-300 brass 1.98 1.90 105 601 101 000
Locating Clamps
SKK 45 polyamid 0.23 100 580
Feeder Clamps
KA 45/ 60 KA 45/110-300 brass 2.03 1.95 105 649 101 010
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Type
Catalog-No.
32 45 50 50 50
12 12 16 25 27
20 35 45 45 45
100 827 100 837 100 937 100 847 100 857
Main application: C 20/200 and C 35/400 in conjunction with heavy enclosed conductor systems. C 45/- series for heavy duty current ratings.
Best applicable collectors: for C 20/200: DVD, SO and BVS for C 35/400, C 45/500, C 45/600, C 45/800: GSV 1, GSV 2, GSV 4, GSV 8
Scale 1 : 5
Expansion Joints
Type Material Weight kg Catalog-No.
100 960 100 970 100 940 100 980 100 990
Rigid Joints
Type Material Weight kg Catalog-No.
101 100 101 110 100 950 101 120 101 130
Locating Clamps
Type Material Weight kg Catalog-No.
LK 20 SK 35 SK 45
Feeder Clamps
Type Material Weight kg Catalog-No.
CKK 20/200 CKK 35/400 CKK 45/500 CKK 45/600 CKK 45/800
101 140 101 150 101 500 101 160 101 170
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Rail Holders
Type Material Weight kg Catalog-No.
steel steel steel polyamid steel aluminium steel steel polyamid steel steel
0.15 0.20 0.36 0.05 0.57 0.23 0.21 0.36 0.07 0.57 0.45
101 180 101 190 101 200 101 220 101 230 104 600 101 240 101 250 101 270 101 280 104 730
Fr A-Schienen nur Schienenhalter Typ SKD oder SA verwenden. Fr K-Schienen nur SKD-Schienenhalter verwenden.
Scale 1 : 5
steel
0.26 0.47
101 290 105 681 105 682 105 683 105 684 105 685 105 686 105 687 105 688
101 300 101 310 101 320 * 101 330 101 340 101 350 * 103 380 103 390
steel
steel
polyamid
* Bolt 150 mm
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INSULATORS
19 12
UP TO 1000 V
Scale 1 : 5
Type
LeakageDistance mm
D 80 VO VDO 35 VDO 45 VAB VHB VDB 35 VDB 45 VDK 20 VDK 35 GH 45 GH 50 GH 80 GHH 30 GHA 75 GHH 75 GHA 80 GHH 80
60 60 60 60 100 100 100 100 60 160 70 80 120 65 115 115 125 125
800 1800 1800 1800 2100 2100 2100 2100 300 600 1600 1800 2100 1000 1600 1600 2100 2100
0.61 1.02 1.20 1.22 1.51 1.51 1.49 1.55 0.04 0.17 0.26 0.56 0.82 0.16 0.64 0.64 0.87 0.87
white 101 380 105 667 105 669 105 671 105 673 101 520 105 675 105 677 light 101 780 101 800 brown 101 820 101 840 101 860 106 090 101 900 101 880 104 650 104 630
brown 101 390 105 668 105 670 105 672 105 674 101 530 105 676 105 678 yellow 101 790 101 810 yellow 101 830 101 850 101 870 106 091 101 910 101 890 104 660 104 640 white 101 400 101 580 101 660 101 440 112 900 101 620 101 700 brown 101 410 101 590 101 670 101 450 105 572 101 630 101 710
porcelain
polyamid 1500 2000 2000 1500 2000 2000 2000 2000 600 900 950 450 650 650 950 950
all rails
resin
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Ground
brown GH 130 6 kV 210 5000 7000 2000 resin 90 1.25 104 670 white VAM VHM 6 kV 6 kV 220 220 2500 2500 3000 3000 550 550
porcelain
yellow 104 750 brown 101 930 101 950 brown 102 000 102 020
140
3.28 3.28
VAK VHK
20 kV 20 kV
400 400
2000 2000
2500 2500
500 500
porcelain
140
7.09 7.09
Scale 1 : 5
15
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12
Scale 1 : 10
50 x 100 x 20 5.20 102 080 102 090 103 920 50 x 100 x 20 5.33 102 100 102 110 103 930 80 x 100 x 30 5.82 102 120 102 130 103 940 80 x 100 x 30 6.01 102 140 102 150 103 950 60 x 100 x 12 5.52 102 160 102 170 103 960
Type
Capacity A
Weight kg Phase
200
graphite carbon
200 met.-impr. 80 x 140 x 30 9.55 102 220 102 230 103 990 carbon
GSV 2/Nmi 200 met.-impr. 80 x 140 x 30 8.86 102 240 102 250 104 000 carbon GSV 2/Ms 200 brass 90 x 125 x 15 9.56 102 260 102 270 104 010 GSV 2/GG 200
height of GSV 2/N : 23555
cast iron
Type
Capacity A
Weight kg Phase
400
graphite 100 x 140 x 30 11.72 102 300 102 310 104 020 carbon
400 met.-impr. 100 x 140 x 30 12.10 102 320 102 330 104 030 carbon
GSV 4/Nmi 400 met.-impr. 100 x 140 x 30 11.58 102 340 102 350 104 070 carbon GSV 4/Smi 400 met.-impr. 140 x 140 x 30 13.16 104 040 104 050 104 060 carbon GSV 4/Ms 400
height of GSV 4/N : 25070 Capacity A Pick-up Shoes Material Dimensions mm Weight kg Phase Catalog-No. Ground insul. uninsul.
brass
Type
800
graphite 100 x 140 x 30 15.34 102 380 102 390 104 090 carbon
800 met.-impr. 100 x 140 x 30 15.79 102 400 102 410 104 100 carbon
GSV 8/Nmi 800 met.-impr. 100 x 140 x 30 15.43 102 420 102 430 104 140 carbon GSV 8/Smi 800 met.-impr. 140 x 140 x 30 18.16 104 110 104 120 104 130 carbon GSV 8/Ms 800 brass 90 x 125 x 15 15.05 102 440 102 450 104 150
All malleable iron parts are galvanized. They can be plastic-coated for a small surcharge. Insulators are high quality cast resin.
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CURRENT COLLECTORS
Scale 1 : 10
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12
DVD
60 x 65
DVD
SO
120
metalimpr. carbon
105 x 36 x 25
50
BVS/1 BVS/1
BVS for Ground
90 x 34 x 42 30 x 34 x 42 90 x 34 x 42 30 x 34 x 43
60 60 60 60
BVS/2 BVS/2
17.01 105 170 105 320 1 metalimpr. 30 x 220 x 40 105 17.55 105 180 105 330 carbon 18.24 105 190 105 340 22.53 102 510 102 530 400 2 metalimpr. 2 x 30 x 220 x 40 105 23.12 105 590 105 594 carbons 23.85 105 591 105 595
200
KSKS 4/ 800
max. 950 1150 1350
KSKS 4/1000
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Part. GSV 1 GSV 1 S Catalog- CatalogNo. No. No. collector spring 1 102 640 102 640 spring bolt 2 102 650 102 650 lever w/thread, mod. 616 3 104 490 104 490 lever w/boring, mod. 615 4 104 500 104 500 insulator w/o bolts phase 102 680 102 680 ground 105 380 105 380 5 insulator for N-series phase w/o bolts ground spacer tubes, 1 set 6 102 690 102 690 copper shunt lead, 1 set 7 102 710 102 710 carbon brush, graphite 102 720 102 770 8 102 730 102 780 carbon brush, metal-impr. carbon holder w/clamps 9 102 740 102 790 pick-up shoe, (brass) 10 102 750 pick-up shoe, (GG-20) 11 102 760 Description
. .
10 11
. .
6 6
. .
4 3
.
12
. .
.
7
. . .
Description collector spring spring bolt lever w/thread, mod. 616 lever w/boring, mod. 615 insulator w/o bolts phase ground insulator for N-series phase w/o bolts ground spacer tubes, 1 set copper shunt lead, 1 set carbon brush, graphite carbon brush, metal-impr. carbon brush, metal-impr. (140 x 140 x 30) carbon holder w/clamps carbon holder w/clamps (140 x 140 x 30) pick-up shoe (brass) swing, 1 set
Part. No. 1 2 3 4 5 6 7 8
GSV 4 CatalogNo. 102 920 102 930 102 660 102 670 102 820 105 492 102 830 105 491 102 940 102 960 102 970 102 980 104 190 102 990
GSV 8 CatalogNo. 103 010 102 930 102 660 102 670 102 820 105 492 102 830 105 491 103 020 103 040 102 970 102 980 104 190 102 990 104 200 103 000 103 050
Type GSV
9 10 12
12
13
.
12
. . . .
13 10 5
Part. No. 1 2 3 5 6 8 9 10 11 12 13
phase ground copper shunt lead, 1 set tension spring spacer tube insulator phase ground triangular carbon, graphite triangular side plate
DVD CatalogNo. 103 190 103 200 103 210 105 690 106 019 106 020 103 250 103 260 103 270 103 150 105 370 103 280 103 180
2 8
. .
. .
11
. .
Type DVD
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INSTALLATION INFORMATION
1.
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Install brackets to I beam or girder, weld or bolt on 2 m (6 6 ) centers for L 20, A 20, C 20 Rails; 2.5 m (8 3 ) centers for all other rails. Spacing between VAHLE Rails is 150 mm std. (6 ), min. 100 mm (4) for L 20, A 20, C 20 Rails; 150 mm std. (6), min. 120 mm (5) for all other Types. For high voltage installations: approx. 250 mm (10) Check alignment.
Expansion diagram
Fig. A
2.
Secure insulators/rail supports to brackets (in accordance with the mounting instructions see pages 1315) leaving bolts hand tight. For general Arrangement see Fig. A. When placing the conductors into the insulators, make sure that the bayonett clamp (incorporated in most VAHLE insulators) supports the rail sliding tight to allow for expansion and contraction. Do not change the position (dont turn rail holders) when tightening support bolts against steel brackets.
Expansion diagram
The chart shows orientation lines for the different conductor rails, considering 42 m expansion joint intervals. For gap setting move the orientation line in parallel up to the point presenting the anticipated max. ambient temperature. Then connect point of actual ambient temperature during installation to the right until intersecting with the orientation line. Follow the vertical axis downward to read the air gap dimension in mm. Example: Ambient temperature 25 C Air gap F-Rail = 19 mm Air gap C-Rail = 24 mm Air gap A-Rail = 33 mm
3.
Connect the VAHLE Rails by rigid- or expansion joints using the holes provided at the ends of the 7 m (23) sections. For systems up to 100 m (330) no expansion joints required. With longer runs use an expansion joint after every 6 standard lengths of 7 m (23) intervals. For special heat environment and strong temperature fluctuations reduce these intervals to 28 m (92). For gap setting see adjacent diagram and example. Provide an extra insulator/Rail support close to each expansion joint approx. 250 mm.
4.
Anchor VAHLE Rails for controlled sliding in both directions, by fitting two locating clamps close to the center insulator of the run or in the center between two expansion joints (see Fig. B + C). Fig. B
5.
Install feeder clamps at feed points. Bolt to web of rail and braise to copperhead. Fig. C Symbols: Rigid Joint Expansion Joint Insulator Insulator with Locating Clamps
6.
Prepare Collector Bracket to suite normal working height and fixing studs of Current Collectors (See page 16 and 17) and install Collectors securely.
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12
N [W/m]
45 40
,44 H1 ,0 H2
H0
H 0,7
H 0,4
35 30 25
,9
220 V
20 30 40 50 60 70 80 90 100
l [m]
50
N [W/m]
45 40
35 30 25
U = Supply voltage [Volt] R = Resistance of heating cable [Ohm/m] L = Length of heating sections [m] Wire Resistance data: heating cable: H 0.48 heating cable: H 0.70 heating cable: H 0.90 heating cable: H 1.44 heating cable: H 2.00
H 44 1,
H
H
H 2,0
0, 9
7 0,
380 V
20 30 40 50 60 70 80 90 100
l [m]
Composition of heating cable: Conductor: resistor material CrNi, stranded Insulation: TFE-(Teflon-)insulation, natural colour, glass silk sheath Sheath: V2A wire
R 0.48 Ohm/m R 0.70 Ohm/m R 1.00 Ohm/m R 1.44 Ohm/m R 2.00 Ohm/m
20
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12
Our supply includes: Heating cable of adequate size Copper protection tube Fixing clips Glass fibre hose for expansion joints Insulated terminal clamps The heating cable is protected by a copper tube. The fixing, easily arranged by galvanized steel clips. Rigid and expansion joints are bridged as above sketches. The ends of heating cable are connected by insulated terminal clamps. Material for end connections (cable lugs etc.) Mounting instructions All switches, fuses, cable etc. by others!
Heating system for fibre glass and aluminium copper head rails:
Our supply includes: Heating cable of adequate type Feeder terminals Material for end connnections (cable lugs etc.) The heating cable is installed in the hollow web of the VAHLE rails, holes for feed cable drilled at terminal-feed points. Mounting instructions All switches, fuses, cable etc. by others.
21
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Adress:
Attention of: Date: 1. Type of crane/machine to be electrified: 2. Voltage: 3. Length of conductor system: 4. Number of conductors required: 5. Indoor: power lines: control lines: Outdoor: neutral (ground): Volts ~/=: Phases: c/s:
6. Special site conditions (humidity, dust, chemical influence etc.): 7. Temperature conditions: C min., C max.
8. Type of conductors preferably wanted: 9. Number and position of feeder points: 10. Mounting position envisaged:
(prints and sketches should be submitted whenever obtainable)
11. Number of cranes / machines fed from the one system: 12. Ampere load of each crane / machine: 13. Other pertinent data:
For curved tracks, breaks in system etc. please submit prints and sketches.
Crane 2
Current A % ED HP / kW
Crane 3
Current A % ED
Motor Gen. Set. Main Hoisting Aux. Hoisting Main Traverse Aux. Traverse Main Travel Aux. Travel Slewing Luffing and any other Service
22
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12
In accordance with our companys policy of continued improvement, we reserve the right to amend specifications and details at any time.
23
DQS certified in accordance with DIN EN ISO 9001:2000 OHSAS 18001 (Reg. no. 003140 QM OH)
Catalog No. Copperhead Conductor Systems Battery Charging Systems Insulated Conductor Systems U 10 Insulated Conductor Systems U 20 U 30 U 40 Insulated Conductor Systems U 15 U 25 U 35 Aluminium Enclosed Conductor Systems LSV LSVG Powerail Enclosed Conductor Systems KBSL KSL KSLT Powerail Enclosed Conductor Systems VKS VKL Powerail Enclosed Conductor Systems MKLD MKLF MKLS Powerail Enclosed Conductor System VKS 10 Powerail Enclosed Conductor System KBH Heavy Enclosed Conductor Systems Trolley Wire and Accessories Cable Tenders Cable Carriers for -tracks Cable Carriers for Flatform Cable on -beams Cable Carriers for Round Cable on -beams Cable Carriers for -tracks Conductor Cables and Fittings Spring Operated Cable Reels VAHLE POWERCOM Data Transmission Systems CPS Contactless Power Supply SMG Slotted Microwave Guide WCS Position Encoding System Motor Powered Cable Reels 1a 1b 2a 2b 2c 3a 4a 4b 4c 4d 4e 5 6 7 8a 8 bF 8 bR 8c 8L 9a 9c 9d 9e 9f 10
PAUL VAHLE GMBH & CO. KG WESTICKER STRASSE 52 D 59174 KAMEN/GERMANY TEL. (+49) 23 07/70 40 Internet: www.vahle.de e-mail: info@vahle.de FAX (+49) 23 07/70 44 44