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FE =
E SAG
,
E Bolas
normalmente 1 FE 2

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M p (neta) = E SAG Q[P( x*) G ( x*)]

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D = f ( M p (neta),
L
, c , c , J c , J b )
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D
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12
11
Potencia, MW
10
9
8
7
6
5
0,00
0,05
0,10
0,15
0,20
0,25
0,30
0,35
0,40
0,45
0,50
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mw 2 ( R r ) mg = 0

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Nc =
1
2
2g
Dd

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76.6
RPM, D y d en pies
Dd
Nc =

42.2
RPM, D y d en m
D d
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24
Velocidad del molino, rpm
22
c=0.65%
c=0.75%
20
c=0.85%
c=0.90%
18
16
14
12
10
8
8
12
16
20
24
28
32
36
40
Dimetro efectivo del molino, pies
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Potencia neta por unidad de masa de carga, [kw /ton]
6
fi.20
fi.40
fi.60
fi.80
fi.30
fi.50
fi.70
fi.90
d=10x10
d = 6 mm
d = 9.5 mm
0
0
30 60 90 120
30 60 90 120
30 60 90 120
Angulo de ataque, []
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Potencia neta por unidad de masa de carga, [kw/ton]
Altura relativa al tamao de medio de molienda

0,0 0,5 1,1 1,6 2,1 2,6 0,0 0,5 1,1 1,6 2,1 2,6 0,0 0,5 1,1 1,6 2,1 2,6
fi.20
fi.40
fi.60
fi.80
fi.30
fi.50
fi.70
J=50%
J=40%
J=30%
0
0
5 10 15 20 25
5 10 15 20 25
5 10 15 20 25
h, [mm]
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100
GH OD
SRWHQFLD
LQLFLDO
Mill power [%]
95
90
85
80
0
10
20
30
40
'tDV GH RSHUDFLyQ
50
60
70
Operating days
)LJXUD'LVPLQXFLyQGHOFRQVXPRGHSRWHQFLDHQHOWLHPSRGHXQPROLQR6$*
SDUDXQYDORUILMRGHOOHQDGR\YHORFLGDG
40
Effect of mill
speed on
power and
load movement
20
0
20
40
60
80
% of critical speed
100
120
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15
CT30
CT45
CT60
CT75
CT90
10
FC30
FC45
FC60
FC75
FC90
Normal
Cascada
10
(a)
(b)
0
40
50
60
70
80
90
40
50
60
70
80
T asa de desgaste relativo, %/10 min
imp30
imp45
imp60
imp75
imp90
10
FC45
FC90
Impacto
CT45
CT90
10
(c)
(d)
0
40
50
60
70
% de la velocidad cr tica
80
15
0
90
15
15
90
40
50
60
70
80
0
90
% de la velocidad cr tica
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Lifter 30
hindered impact
normal
25
55% crit. speed
20
Lifter height, mm
Lifter height, mm
25
15
10
5
0
20
15
10
5
0
10
20
30
40
50
10
Width, mm
65% crit. speed
15
10
5
Lifter height, mm
Lifter height, mm
40
50
40
50
40
50
40
50
25
20
20
15
10
5
0
10
20
30
40
50
10
Width, mm
20
30
Width, mm
25
25
75% crit. speed
20
Lifter height, mm
Lifter height, mm
30
Width, mm
25
15
10
5
0
20
15
10
5
0
10
20
30
40
50
10
Width, mm
20
30
Width, mm
25
25
20
85% crit. speed
Lifter height, mm
Lifter height, mm
20
15
10
5
0
20
15
10
5
0
10
20
30
40
50
Width, mm
10
20
30
Width, mm
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Lifter 60
normal
20
55% crit. speed
15
10
5
0
10
20
30
Width, mm
40
10
5
0
10
20
30
Width, mm
40
50
10
20
30
Width, mm
40
50
10
20
30
Width, mm
40
50
10
20
30
Width, mm
40
50
25
20
65% crit. speed
15
10
5
Lifter height, mm
Lifter height, mm
15
50
25
20
15
10
5
0
0
0
10
20
30
Width, mm
40
50
25
75% crit. speed
20
15
10
5
Lifter height, mm
25
Lifter height, mm
20
20
15
10
5
0
10
20
30
Width, mm
40
50
25
20
85% crit. speed
15
10
5
Lifter height, mm
25
Lifter height, mm
hindered impact
25
Lifter height, mm
Lifter height, mm
25
20
15
10
5
0
10
20
30
Width, mm
40
50
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25
20
15
55% crit. speed
10
5
Lifter height, mm
Lifter height, mm
lifter 75
normal
25
10
20
30
Width, mm
40
10
5
0
10
20
15
65% crit. speed
10
5
20
30
40
50
Width, mm
25
Lifter height, mm
Lifter height, mm
15
50
25
20
15
10
5
0
0
0
10
20
30
Width, mm
40
50
10
20
30
Width, mm
40
50
10
20
30
Width, mm
40
50
10
20
30
Width, mm
40
50
25
20
15
75% crit. speed
10
5
Lifter height, mm
25
Lifter height, mm
20
20
15
10
5
0
10
20
30
Width, mm
40
50
25
20
85% crit. speed
15
10
5
Lifter height, mm
25
Lifter height, mm
hindered impact
20
15
10
5
0
10
20
30
Width, mm
40
50
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W
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25
3.379 kg/h
3.450 kg/h
3.723 kg/h
3.539 kg/h
20
E(t)
15
10
0
0
200
400
600
800
1000
Tiempo, seg
)LJXUD
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VHPLDXWyJHQDDQLYHOSLORWRFRQYDULDFLyQHQHOIOXMRGHDOLPHQWDFLyQIUHVFD
(OYDORUGH3 HVXQDFRQGLFLyQHVHQFLDOPHQWHHPStULFDGHOPRGHORGHSHQGHGH
ODVFRQGLFLRQHVGHRSHUDFLyQGHOPROLQR\VXVLJQLILFDGRHVWiGLUHFWDPHQWHUHODFLRQDGR
FRQODGHILQLFLyQGHODH[LVWHQFLDGHXQFLUFXLWRGHPROLHQGDFODVLILFDFLyQDOLQWHULRUGHO
PROLQR\GHODFDUJDFLUFXODQWHDVRFLDGRDHVWHFLUFXLWR(VOyJLFRVXSRQHUHQWRQFHVTXH
HOYDORUGHHVWHIOXMRGHEHGHSHQGHUGLUHFWDPHQWHGHODFDQWLGDGGHPLQHUDOUHWHQLGRHQ
HOPROLQRHVWRHVGHOQLYHOGHOOHQDGR\GHODVFDUDFWHUtVWLFDVGHHVWHPDWHULDOHVGHFLU
VX JUDQXORPHWUtD 'H HVWD IRUPD FRPR YtQFXOR HQWUH HO PHFDQLVPR GH UHGXFFLyQ GH
WDPDxR \ HO GH GHVFDUJD GHO PROLQR HO IOXMR 3 DSDUHFH FRPR OD FRQFHQWUDFLyQ GH ODV
FDUDFWHUtVWLFDVGHWUDQVSRUWHGHPDVDGHOPLQHUDOHQHOPROLQR
$Vt FRQ OD LQIRUPDFLyQ REWHQLGD HQ ORV GLIHUHQWHV HQVD\RV D HVFDOD SLORWR
UHDOL]DGRVIXHIDFWLEOHHYDOXDUHOIOXMRTXHHQIUHQWDODSDUULOODLQWHUQD3 FRQYDULDFLRQHV
HQHOIOXMRGHDOLPHQWDFLyQDOPROLQRHQHOSRUFHQWDMHGHVyOLGRVHQODGHVFDUJD\FRQHO
QLYHOGHOOHQDGRGHERODV&DGDXQDGHHVWDVYDULDEOHVWLHQHXQHIHFWRGLUHFWRHQHOQLYHO
GHOOHQDGRGHOPROLQRSRUORTXHOyJLFDPHQWHVHFRQFOX\HTXH3 GHSHQGHGLUHFWDPHQWH
GH OD PDVD GH PLQHUDO UHWHQLGR VLHQGR UHSUHVHQWDGD HVWD GHSHQGHQFLD D WUDYpV GH OD
VLJXLHQWHUHODFLyQ
P* = k1W k 2

GRQGHNUHVXOWDVHU\NDGTXLHUHHOYDORU3 VHPLGHHQWK\:HQW/D)LJXUD
PXHVWUDODFRUUHODFLyQGHODHFXDFLyQFRQUHVXOWDGRVH[SHULPHQWDOHV REWHQLGRV
HQHOPROLQRSLORWR
30
Experimental
Calculado
Flujo que enfrenta la parrilla P*, t/h
25
20
15
10
0
0,0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
Peso de carga interna, t
)LJXUD
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FODVLILFDFLyQ LQWHUQD GHO PROLQR 5HVXOWDGRV H[SHULPHQWDOHV \ YDORUHV
FDOFXODGRVVHJ~QODHFXDFLyQ
3DUDHYDOXDUODYDULDFLyQGHODPDVDGHDJXDUHWHQLGDDOLQWHULRUGHOPROLQR+DHQ
IXQFLyQ GHO WLHPSR FRQFRUGDQGR FRQ +HUEVW >@ VH SXHGH XWLOL]DU XQD HFXDFLyQ
GLIHUHQFLDOGHSULPHURUGHQTXHUHODFLRQDHVWDYDULDFLyQFRQHOIOXMRGHDJXDGHHQWUDGDHQ
OD DOLPHQWDFLyQ )D HQ WK \ HO IOXMR GH GHVFDUJD GH DJXD 3D HQ WK (VWR LQGLFD TXH VH
FRQVLGHUD HO PROLQR FRPR XQ UHDFWRU SHUIHFWDPHQWH PH]FODGR OR TXH HV XQD VXSRVLFLyQ
DGHFXDGD VHJ~Q ORV UHVXOWDGRV REWHQLGRV HQ ORV HQVD\RV GH GLVWULEXFLyQ GH WLHPSRV GH
UHVLGHQFLDGHWHUPLQDGDSDUDHODJXD
dH a
= Fa Pa

dt
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VLJXLHQWHUHODFLyQ
Pa = a H a

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1

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a = 0 +
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VyORPHFDQLVPRSURPHGLRGHIUDFWXUDOLQHDOGHILQLpQGRVHODIXQFLyQYHORFLGDGHIHFWLYD
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FRQYHQFLRQDO.L 6L
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xi
K i = a
xo

xi
+ a s
125 xo
xi
1 +

Experimental
Calculado
Tasa de descarga de agua, a
80
60
40
20
0
0,2
0,3
0,4
0,5
0,6
0,7
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)LJXUD
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ODHFXDFLyQ
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HOIOXMRPiVLFRGHPLQHUDOSURFHVDGR
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TXH VRQ PHQRV VHQVLEOHV D ODV FRQGLFLRQHV GH RSHUDFLyQ GHO PROLQR HV GHFLU VRQ PiV
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PROLQRGLiPHWUR\ODUJR\GHOUHYHVWLPLHQWRLQWHUQRGHOPROLQR
'HHVWDIRUPDHQODPROLHQGDFRQYHQFLRQDOVHGHILQHODHQHUJtDHVSHFtILFD(HQ
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E=
Mp

F
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SDUD FDGD PROLQR \ WLSR GH PLQHUDO SURFHVDGR (VWD PLGH OD HQHUJtD TXH UHTXLHUH HO

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VHKDYLVWRTXHVRQXQDIRUPDFRQYHQLHQWHGHPRGHODUODPROLHQGDGHPLQHUDOHVSXHV
VXVYDORUHVVRQPHQRVVHQVLEOHVDODFRQGLFLyQSDUWLFXODUGHRSHUDFLyQGHOPROLQR3DUD
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HQHUJtDHVSHFtILFDVHJ~QODVLJXLHQWHH[SUHVLyQ
M p

K i = K iE
W
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\ 0S HV OD SRWHQFLD QHWD FRQVXPLGD HQ N: \ : HV OD PDVD GH PDWHULDO UHWHQLGR HQ HO
PROLQRRKROGXSHQW$OLJXDOTXHHQHOFDVRGHPROLHQGDFRQYHQFLRQDOODIXQFLyQ
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HVSHFtILFD GH PROLHQGD D WUDYpV GH OD HQHUJtD HVSHFtILFD XWLOL]DGD HQ HO WUDEDMR GH
UHGXFFLyQGHWDPDxRGHODVSDUWtFXODVDWUDYpVGHODVLJXLHQWHHFXDFLyQ
Ki t = KiE E

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XQ PROLQR VHPLDXWyJHQR OD JUDQXORPHWUtD GHO SURGXFWR HV PHQRV VHQVLEOH DO IOXMR
PiVLFRGHPDWHULDOSURFHVDGRVLHQGRSULQFLSDOPHQWHHOQLYHOGHOOHQDGR\HOFRQVXPR
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GRQGHVHREVHUYDXQDUHODFLyQGLUHFWDHQWUHDPEDVYDULDEOHV\QRVHSURGXFHQJUDQGHV
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GHXQPROLQRVHPLDXWyJHQR

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0.1
2.3
M p = 7.33 b D LJ(1 - 0.937 J) c 1 - 9 -10 c

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PHGLRVGHPROLHQGD(QHVWDHFXDFLyQORVHIHFWRVGHHQHUJtDFLQpWLFDGHODFDUJD\GHOD
GHQVLGDGGHOPLQHUDO\DJXDPRYLpQGRVHFRQODVERODVHVWiQFRQFHQWUDGRVHQHOIDFWRUGH
SRVLFLyQGHODHFXDFLyQ\HOPi[LPRFRQVXPRGHSRWHQFLDRFXUUHDDOUHGHGRUGH
GHODYHORFLGDGFUtWLFD3RUHOORODPRGLILFDFLyQSURSXHVWDSRU$XVWLQHV
0.1
2.5
M p = Kc D LJ c (1 - AJ c ) c 1 - 9 -10 c
2

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OOHQDGRYROXPpWULFRWRWDOGHOPROLQR\.\$VRQORVSDUiPHWURVGHODHFXDFLyQ
3DUDGHWHUPLQDUODGHQVLGDGGHODFDUJDLQWHUQDVHKDFHHOVLJXLHQWHUD]RQDPLHQWR
D 'HILQLHQGRHOQLYHOGHOOHQDGRGHERODVFRQXQDSRURVLGDGE
(1 b ) J b =
Wb
bV

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HOSHVRGHERODVDOLQWHULRUGHOPROLQR
E /DGHQVLGDGDSDUHQWHGHODFDUJDLQWHUQDHVWiGDGDSRU
c =
W + Wa + Wb
Vc

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SHVRGHPLQHUDOPiVDJXDHQHOPROLQRVHSXHGHGHPRVWUDUTXH

c =
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=
Vc
s
+ (1 b ) J b b
fc
Jc

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V (1 c )

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J c c = (1 c ) J c
s

+ (1 b ) J b b s
fc
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J c c = (1 c ) J c s (1 + wc ) + (1 b ) J b ( b s (1 + wc ) )

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V

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0.1
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M p = K D L
c
V
2

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0.1
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M p = K D L(1 - AJ c )[(1 c ) J c s (1 + wc ) + (1 b ) J b ( b s (1 + wc )] c 1 - 9 -10 c
2

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V

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bolas
%
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alimentacin
t/h
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descarga
%
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consumida
kW
Energa
especfica
kWh/t
Nivel de
carga
%
Granulometra de
alimentacin, %
+4
4x2
-2
9.2
11.9
78.9
8.5
3.38
74.2
8.79
2.60
16.5
10.4
11.7
77.9
8.5
3.45
73.9
9.35
2.70
18.2
11.2
11.5
77.3
8.5
3.72
73.7
10.10
2.72
32.7
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100
Acumulado pasante, %
Producto
10
Alimentacin
3.38 t/h
3.45 t/h
3.72 t/h
Carga
Interna
1
10
100
1000
10000
100000
1000000
Tamao de partcula, m
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Velocidad efectiva especfica de molienda, t/kWh
0.1
3.38 t/h
3.45 t/h
3.72 t/h
0.01
10
100
1000
10000
100000
1000000
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Test
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Granulometra de
alimentacin, %
+4
4x2
-2
Flujo de
alimentacin
t/h
Slidos en
descarga
%
Potencia
Consumid
a
KW
Energa
especfica
kWh/t
Nivel de
carga
%
12.1
8.4
79.5
3.51
63.2
9.18
2.61
17.8
13.2
11.1
75.9
3.53
70.6
8.63
2.44
17.8
10.4
11.7
77.9
3.45
73.9
9.35
2.71
18.2
11.3
9.8
78.9
3.49
79.2
9.67
2.77
25.3
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100
Acumulado pasante, %
Producto
10
Alimentacin
63.2 % slidos
70.6 % slidos
73.9 % slidos
79.2 % slidos
Carga
Interna
1
10
100
1000
10000
100000
1000000
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1.0
Eficiencia de clasificacin, o/1
0.8
Slidos en peso en descarga

63.2 %
70.6 %
73.9 %
79.2 %
0.6
0.4
0.2
0.0
10
100
1000
10000
100000
1000000
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Definir perfil ideal

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Ejemplos de Estadstica de Recarga Bolas Molinos SAG
A
B
C
80
60
Recarga,
ton/da
40
20
0
24 Oct
13 Nov
3 Dec
23 Dec
12 Jan
1 Feb
Fecha
40
40
30
30
30
20
20
20
10
10
10
10
15
20
Ton/da
10
15
ton/da
20
25
20
40
60
ton/da
80
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Impacto en molinos
10000
1450.1
ksi
Esfuerzos de Impacto [MPa]
Experimental sin mineral

Extrapolado
Experimental con mineral
Extrapolado
1000
145.0
1
10
100
Mb*Dm [kg*m]
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Fractura de bolas
Porcentaje bolas fracturadas
60
SinRev
Rev120
Rev150
Rev180
50
40
16 horas despus
30
20
10
0
50
100
150
200
Cadas / bola
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