Jger Umwelt-Technik & Cleartec Waste Water Management

Delivering customer value based on 40 years experience in fine bubble aeration 20 years innovation in IFAS textile fixed bed technology

Facts & Figures of the Jger-Group 2012

Jaeger Group of Companies
Sales Employees Locations 195 Mio.

~ 1.100
23 locations in 6 countries 16 in Germany 1 in The Netherlands 1 in Poland 3 in USA 1 in Hong Kong 1 in China

Hildesheim

Markets

Machine Tool Industry Waste Water Treatment Agricultural Harvesting Equipment Automotive Supply Oil & Gas Exploration
Jger Umwelt-Technik GmbH & Co. KG 22. October 2013

1. Indian-German Water Partnership-Day

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Customer value with high efficiency diffusers and IFAS textile fixed bed
Since late 1970s Jgers rubber membrane diffusers are established as one of the leading brands in the industry.

This membrane expertise is now complemented by 20 years of textile fixed bed technology of CWM.
The combination of aeration with textile fixed media multiplies the benefits for customers.

1. Indian-German Water Partnership-Day

Jger Umwelt-Technik GmbH & Co. KG

22. October 2013

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Customer value with high efficiency diffusers and IFAS textile fixed bed
JetFlex fine bubble diffusers: High oxygen transfer rates Nitrogen removal by intermittent operation Long membrane lifetime Large adjustment ratio Low energy costs IFAS CleartecBiotextile: Significant expansion (up to 100%) with little or no additional aerobic volume
Increased Biological Nutrient Removal (BNR) Improved solids settling

Greater resistance to hydraulic solids washout Increased resilience to shock loading Reduced solids flow to clarifiers, increasing clarifier capacity
1. Indian-German Water Partnership-Day Jger Umwelt-Technik GmbH & Co. KG 22. October 2013

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JetFlex HD Disc Diffuser HD-Series

JetFlex HD Disc Diffusers
Type

HD 200 HD 270 HD 340 184mm / 7 218mm / 9 295mm / 12 1,5 4,0 m/h / 7 1,5 7,0 m/h / 9 2,0 10,0 m/h / 12 Sanitaire Nopon Aercor Envicon EDI

Effective Diameter

Air Flow
(depends on type)

Potential retrofit for

(None of these companies are affiliated with the Jger Group and the products we manufacture to retrofit these brands are neither original OEM equipment nor are they specifically approved for use by these manufacturers)

1. Indian-German Water Partnership-Day

Jger Umwelt-Technik GmbH & Co. KG

22. October 2013

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Optimal Membrane Characteristics

Bubble size: Slit Pattern & Sizes matching to: Oxygen transfer and mixing Air flow per unit/Pressure lost Number of diffusers Maintenance frequency Membrane Materials for various applications: EPDM EPDM Premium EPDM Special Silicone Polyurethane
1. Indian-German Water Partnership-Day Jger Umwelt-Technik GmbH & Co. KG 22. October 2013

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Material testing of disc membranes

HD 270 EPDM: Burst pressure 550 mbar
TD 65-100 EPDM: Burst pressure 250 mbar

1. Indian-German Water Partnership-Day

Jger Umwelt-Technik GmbH & Co. KG

22. October 2013

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JetFlex TD Tube Diffusers

JetFlex TD Tube Diffusers
Standard Type

TD 63 TD 65-2 TD 90-2 1000mm 750mm 500mm fine (0,5 - 1,0mm) medium (1,25 - 1,75mm) coarse (2,0 - 3,0mm) 2,0 12,0 m/h

Perforated Length

Bubble Size

Air Flow
(according to tube length)

1. Indian-German Water Partnership-Day

Jger Umwelt-Technik GmbH & Co. KG

22. October 2013

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JetFlex SD Strip Diffusers

JetFlex SD Strip Diffusers
Standard Type Active membrane area

SD180/1500 SD180/2000 SD180/1500: 0,24 m SD180/2000: 0,32 m

Bubble Size
Specific oxygen transfer rate

ultra fine (0,2 - 1,0mm)

18 30 gO2/(Smm)

(per m membrane length):

(depending on bottom coverage and specific air load)

Air Flow

SD180/1500: 2,0 29,0 m/h SD180/2000: 2,0 38,0 m/h

22. October 2013

1. Indian-German Water Partnership-Day

Jger Umwelt-Technik GmbH & Co. KG

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Comparison of oxygen transfer rate and operation range

30
28 26 24 22

gO2/Sm

20 18 16 14 12 10 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39

Strip Diffuser SD180/2000 Tube Diffuser TD65-2-G1

Disc Diffuser HD340

Air Volume Sm/h.diff

1. Indian-German Water Partnership-Day

Jger Umwelt-Technik GmbH & Co. KG

22. October 2013

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Customer value with high efficiency diffusers and IFAS textile fixed bed
JetFlex fine bubble diffusers: High oxygen transfer rates Nitrogen removal by intermittent operation Long membrane lifetime Large adjustment ratio Low energy costs IFAS CleartecBiotextile: Significant expansion (up to 100%)with little or no additional aerobic volume
Increased Biological Nutrient Removal (BNR) Improved solids settling

Greater resistance to hydraulic solids washout Increased resilience to shock loading Reduced solids flow to clarifiers, increasing clarifier capacity
1. Indian-German Water Partnership-Day Cleartec Water Management GmbH 22. October 2013

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WWTP Flow Chart

Discharge

1. Indian-German Water Partnership-Day

Cleartec Water Management GmbH

22. October 2013

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Cleartec (CWM)
The combination of aeration with textile fixed media multiplies benefits for customers. CWM offers 2 product lines:
2-D-fabric type media BioTextile and 3-D-cord type media BioCurlz

Cleartec textile fixed media have been intensively and long-term tested in reference plants from 6,000 PT to 250,000 PT since more than 15 years.

1. Indian-German Water Partnership-Day

Cleartec Water Management GmbH

22. October 2013

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2-dimensional Cleartec - fabric

1. Indian-German Water Partnership-Day

Cleartec Water Management GmbH

22. October 2013

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3-dimensional BioCurlz

1. Indian-German Water Partnership-Day

Cleartec Water Management GmbH

22. October 2013

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Cleartec a closer look

1 Growth stripes 2 Biofilm, sessile biomass 3 Flexibility 4 Removal of old biomass 5 Bacterial metabolism processes

6 Aeration
7 Vertical flow 8 Suspended biomass

1. Indian-German Water Partnership-Day

Cleartec Water Management GmbH

22. October 2013

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Installed cages

1. Indian-German Water Partnership-Day

Cleartec Water Management GmbH

22. October 2013

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Biofilm / sessile biomass 3 days after commissioning / TS 6 g/l

1. Indian-German Water Partnership-Day

Cleartec Water Management GmbH

22. October 2013

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Biofilm / sessile biomass 2 months after commissioning / TS 5 g/l

1. Indian-German Water Partnership-Day

Cleartec Water Management GmbH

22. October 2013

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Customer value with high efficiency diffusers and IFAS textile fixed bed
JetFlex fine bubble diffusers: High oxygen transfer rates Nitrogen removal by intermittent operation Long membrane lifetime Large adjustment ratio Low energy costs

IFAS CleartecBiotextile: Significant expansion (up to 100%) with little or no additional aerobic volume
Increased Biological Nutrient Removal (BNR) Improved solids settling

Greater resistance to hydraulic solids washout Increased resilience to shock loading Reduced solids flow to clarifiers, increasing clarifier capacity
1. Indian-German Water Partnership-Day Cleartec Water Management GmbH 22. October 2013

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