JINDAL STEEL & POWER LIMITED, RAIGARH

DEPARTMENT: BLAST FURNACE - II

Doc. No.

STANDARD OPERATING PROCEDURE: CAST HOUSE CRANE

Rev. No.

Prepared By (LM)

Recommended By (SH)

Approved By (HOD)

Issued By (MR/MA)

Date
Page No.

Title of the activity : MAINTENANCE OF CAST HOUSE CRANE

Steps / sequence of the activity Hazards associated with the
activity

Safety precautions to be taken

1. Take Operation Permit.

Remarks

Area I/C

2. Tool Box Talk.

3. Collect all tools and tackles
Injury due to handling of
(Insulated tools) with measuring
Tools/Equipments.
equipment
4. Use proper PPEs i.e. Hand
Gloves, Goggles, Safety Helmet, Short term disease.
Nose Mask, Jeans Jacket etc.
5. Carry Hand held CO Gas
CO poisoning
responder (working)

Spell out the clear instructions i.e. Dos and Don'ts.

Area I/C

Safe handling of Tools/Equipments in Box or Bag.

Technician

Ensure proper PPEs.

Technician

Check CO Monitor with Gas Safety personnel.

Area I/C

6. Take Electrical Permit from

Electrical Shift I/C.
7. Before Power Isolation, check
the running condition of crane
with Crane Operator and record
abnormality.
8. Check the Log Book which is
put inside Crane Operator cabin.
Look at recorded observations.
9. Check for any abnormal
condition i.e. Vibration, Noise
or Heating from Motors, Panels,
Resistance Boxes etc.
10. Power OFF from Main
Source Feeder and put Permit
(Red Copy) over the feeder.

Responsibility

Counting
required.

Area I/C
Contact with moving parts.
Injury due to crane
movement.
Injury
Contact with moving parts.
Injury due to crane
movement.
Hand injury.
Injury due to ergonomics.

Observe from distance.

Do not ride over crane platform without informing Crane
Operator.

Area I/C

Step down with holding the handle of staircase from crane

platform.

Area I/C

Observe from distance.

Do not ride over crane platform without informing Crane
Operator.

Area I/C

Use proper ergonomics.

Operate the handle from side.

Technician

Rectify the
points while
PM.

JINDAL STEEL & POWER LIMITED, RAIGARH

DEPARTMENT: BLAST FURNACE - II

Doc. No.

STANDARD OPERATING PROCEDURE: CAST HOUSE CRANE

Rev. No.

Prepared By (LM)

Recommended By (SH)

Approved By (HOD)

Issued By (MR/MA)

Date
Page No.

Title of the activity : MAINTENANCE OF CAST HOUSE CRANE

Place Danger Board.
11. Check Power JB and ensure
power condition with Series
Test Lamp. Check incoming
cable termination and its
tightness.
12. Check Operator Cabin Master Controller, Foot Switch,
Utility Points and Power
Isolator.
13. Clean with hand air blower
and cloth. Ensure proper
tightness with suitable tools.
14. Open Panel and clean with
air and cloth. Seal holes.
15. Check all electrical
components in the panel. Ensure
proper illumination in the panel.
16. Open Power Contactor and
clean Moving Element and
Fixed Element with Contact
Cleaner. Wipe the tips with
clean cloth. Reassemble the
Contactor.
17. Check Auxiliary Contactors,
Timers, O/L Relays, Indication
Lamps etc.
18. Ensure tightness of Main
MCCB and others.
19. Check all terminations and
rectify the deviations.

Hand injury.

Use proper tools.

Technician

Injury

Step down with holding the handle of staircase from crane

platform.

Technician

Injury.
Suffocation due to dust.

Insure Hand Blower and its connection.

Open cabin window for air circulation.
Must use Nose Mask.
Use proper tools. Keep distance while opening the door.
Must use Nose Mask.

Hand injury.
Injury due to ergonomics.

Use proper ergonomics.

Use proper tools.

Technician

Hand injury.
Eye/Skin injury.

Avoid sharp edge tools.

Spray cleaner opposite to eyes.
Wear Safety Goggles.
Use hand gloves.

Technician

Electrical shock.
Suffocation due to dust.

Technician
Technician

JINDAL STEEL & POWER LIMITED, RAIGARH

DEPARTMENT: BLAST FURNACE - II

Doc. No.

STANDARD OPERATING PROCEDURE: CAST HOUSE CRANE

Rev. No.

Prepared By (LM)

Recommended By (SH)

Approved By (HOD)

Issued By (MR/MA)

Date
Page No.

Title of the activity : MAINTENANCE OF CAST HOUSE CRANE

20. Check CTs and its
termination. Check Measuring
Instrument and its connection.

Hand injury.

Use proper tools.

Technician

21. Close the Panel.

Injury.

Use proper tools. Keep distance while closing the door.

Technician

Use proper tools. Keep distance while opening the box.

Must use Nose Mask.

Technician

22. Open Resistance Box and

check physical condition. Clean Injury.
with air and tight the
Suffocation due to dust.
terminations with suitable tools.
23. Measure the resistance of all
steps with Ohmmeter and note Hand Injury.
down.
24. Close the Resistance Box.
25. Check Current Collector and
its cable termination.
26. Check Cable Termination at
DSL end. Tight the termination.

Use hand gloves as sharp edge may hit the hand.

Injury.

Use proper tools. Keep distance while closing the box.

Technician

Injury.

Step down with holding the handle of staircase from crane

platform.
Use proper tools.
Clear the area below the platform.
Take care of ergonomics.

Technician

Hand injury.
Eye/Skin injury.

Avoid sharp edge tools.

Spray cleaner opposite to eyes.
Wear Safety Goggles.
Use hand gloves.

Technician

27. Check all motors physically.

28. Open terminal box and
check the leads. Clean with air
and cloth.
29. Take the OFF LINE
parameters with motor checker
and ensure healthiness. Ensure
proper illumination.
30. Close the terminal box.

JINDAL STEEL & POWER LIMITED, RAIGARH

DEPARTMENT: BLAST FURNACE - II

Doc. No.

STANDARD OPERATING PROCEDURE: CAST HOUSE CRANE

Rev. No.

Prepared By (LM)

Recommended By (SH)

Approved By (HOD)

Issued By (MR/MA)

Date
Page No.

Title of the activity : MAINTENANCE OF CAST HOUSE CRANE

31. Open Slip Ring side cover of
Hand injury.
the motor. Clean with air. Check
Eye/Skin injury.
Slip Ring and its termination.
32. Check Carbon Brush and
holder condition and its spring
tightness. Change the Carbon
Brush if required. Ensure proper Hand injury.
Eye/Skin injury.
illumination.
33. Close the cover.
34. Clean the motor with air and
wipe out any grease or oil over
Injury.
it.
Suffocation due to dust.
35. Open the Fan Cover and
clean with air.
36. Grease the bearing if any
Hand injury.
sound observed during
inspection as mentioned in Point Eye/Skin injury.
- 9 above.
37. Check Rotary Switch and
Gravity Switch.

Injury.

38. Clear the site and collect all

waste at one point for dispose
Hand injury.
off.
39. Cancel the Electrical Permit
and remove danger board over
the main feeder.
Hand injury.
40. Power ON.
Injury due to ergonomics.

Avoid sharp edge tools.

Spray cleaner opposite to eyes.
Wear Safety Goggles.
Use hand gloves.

Technician

Avoid sharp edge tools.

Spray cleaner opposite to eyes.
Wear Safety Goggles.
Use hand gloves.

Technician

Use proper tools. Keep clearance while opening the fan cover.
Must use Nose Mask and Hand Gloves.

Technician

Avoid sharp edge tools.

Avoid grease contact to eyes/skin.
Wear Safety Goggles.
Use hand gloves.
Step up/down with holding the platform handle from crane.
Use proper tools.
Take care of ergonomics.
Use hand gloves.

Technician

Technician

Technician
Area I/C

Use proper ergonomics.

Operate the handle from side.

Technician

JINDAL STEEL & POWER LIMITED, RAIGARH

DEPARTMENT: BLAST FURNACE - II

Doc. No.

STANDARD OPERATING PROCEDURE: CAST HOUSE CRANE

Rev. No.

Prepared By (LM)

Recommended By (SH)

Approved By (HOD)

Issued By (MR/MA)

Date
Page No.

Title of the activity : MAINTENANCE OF CAST HOUSE CRANE

41. Take Control Trial.

Electrical shock.

42. Take trial with Crane

Operator. Observe the current, Contact with moving parts.
indication lamp as per operation. Injury due to crane
43. Ensure healthiness of Safety movement.
Switches.

Do not touch ant live part while checking.

Technician

Observe from distance.

Do not ride over crane platform without informing Crane
Operator.

Area I/C

44. Cancel Operation Permit.

Area I/C

45. Put in Operation.

Crane Operator