BALAJI GARMENTS PVT LTD, BANGALORE

QRFT(Quality Right at First Time)

ACTIVITY

MERCHANDISE AND COMMUNICATION

Sampling

Fabric

Trim Store

Cutting

Sewing

Finishing / Packing

Defect analysis

Training of checkers

Process modifications

BALAJI GARMENTS PVT LTD, BANGALORE

QRFT(Quality Right at First Time)
PLANNED Swatch Approval Approved Specs With Pattern No Approved Trim Card With Serial No Approved Wash Reference Approved Embroidery/Print Barcode Approval PO Receipt DPR Update Order Visibility for Next 6 Months Fabric Visibility for Next 2 Months FPT/GPT to be done, Record Keeping Samples to be tagged and Recorded with Feedback Separate Section for MM Sample Teckpack and Sample Comment Records Master Patterns to be kept Separate Seggregation of Fabrics as Per Shade Checking the Shrinkage FPT Records Defect Records for each Lot Library of defects to be Generated for Future Reference Trim issues as Per the Work Order Recall of Excess Trims if any in Line after Completion of the order Record of issual of additional trims to the Work Order Barcode Receipt and Checking against Work order and notify the shortage to Merchandiser(Factory) Checking of the Trims Received. Random Work Order Receipt from Merchandiser Cutting of Rolls as Per the Shade Shrinkage Bundle Checking- Top/Middle/Bottom Layer against the Pattern Verification of all the Cut Parts Panel Checking and Replacement Panel Replacement Records Defect Library to be Made Issue of Cut Parts to Sewing As Per Work Order Cut Part Checker Job Specification to be Written in Kannada Checking/ Recording of Cut Part Issued against Work Order ACTUAL YES YES YES YES YES YES YES NO YES YES YES NO YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES

Inline Checker to be Placed Job Specification for each Inline Checker(to be Written in Kannada With Graphics) Record Keeping of the Defects Found Inline Panel Replacement Mock Preparation for each Operation to be Hanged on Each Machine Approved Trim Sheet and Measurement Chart Records of Previous Inline Inspection Reports from MM Recording of Each Defect for the FeedBack Approved Measurement Chart Visibility Wash Approval Visibility Packing Approval Visibility Internal Random Inspection and Recording Records of Previous Final Inspection Reports from MM GPTs to be kept Ready Cause and remedial measures for defects Proper way of checking the garment Showing them the key defects How to check and record the defects Change in the production line if required Change in check points if required

YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES NO NO