Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Altistart 46 Telemecanique
additif visualisation et rglage, display and adjustement option, Bedienmodul, opcin de visualizacin y ajuste,
VW3-G46101
Merlin Gerin
Modicon
Square D
Telemecanique
Altistart 46
Page 2
F R A N A I S E N G L I S H D E U T S C H E S P A O L
Page 36
Bedienmodul
Seite 70
Pgina 104
E N G L I S H
Read this document carefully to achieve the optimum performance from the starter. The descriptions and simplified schematics are intended for experienced personnel. Changing the adjustments or configuration of the starter will affect its functions and performance. Ensure that any modifications carried out do not expose personnel or equipment to any risk.
Although every care has been taken in the preparation of this document, Schneider Electric SA cannot guarantee the contents and cannot be held responsible for any errors it may contain or for any damage which may result from its use or application. The products and options described in this document may be changed or modified at any time, either from a technical point of view or in the way they are operated. Their description can in no way be considered contractual.
36
Contents
Technical characteristics : mounting the option on the starter mounting the option in a remote location Setting up : presentation of the VW3-G46101 parameter flowchart description of modes display of monitoring parameters display of configuration and adjustment parameters adjustment and configuration Configuration functions Adjustment functions Monitoring functions Maintenance assistance 38 38 38 39 to 47 39 40 to 44 45 46 46 47 48 to 61 62 to 66 67 68 and 69 E N G L I S H
37
Technical characteristics
Mounting the option on the starter
The VW3-G46101 option can be connected while the starter is switched on.
E N G L I S H
DATA
PROG
VW3-G4
6101
V W 3G 46 ...
VW3-G46101
38
Setup
Presentation of the VW3-G46101 a) Front panel
888
PROG
1 7-segment displays
DATA
PROG
6 M Down pushbutton
b) Rear panel
7 Switches for level 1, 2 and 3 adjustment and configuration, see page 45
E N G L I S H
2 1 ON
2 1 ON
Factory setting
Level 2 :
Level 3 :
39
Setup
Parameter flowchart
Level 1
The first time the option is switched on the pointer is on rdY for levels 1 and 2 or the display reads nLP if the power is not available.
CoS Lth
Pressing L positions the pointer on the Lcr parameter Pressing M positions the pointer on the In parameter E N G L I S H
40
Setup
Level 2
The first time the option is switched on the pointer is on rdY for levels 1 and 2 or the display reads . nLP if the power is not available. Pressing L positions the pointer on the Lcr parameter Pressing M positions the pointer on the In parameter
E N G L I S H
-d-
-b-
-F-
Setup
Level 3
The first time the option is switched on the pointer is on Ar5
42
Setup
Level 1 and 2 parameters
Parameter CoS Motor cos Lth Motor thermal state LPr Active motor power Ltr Motor load state Lcr Motor current rdY Starter state In Motor nominal current Type Monitoring Monitoring Monitoring Monitoring Monitoring Monitoring Configuration (0.5 to 1.3) IcL (A) (IcL starter nominal current) 150 to 700 (% of In) (maxi 500 % de IcL) 1 to 60 (s) -F-d-b300 Adjustment range 0 to 1 0 to 250 (%) 0 to 255 (%) 0 to 250 (% of Tn*) 0 to 6000 (A) Preset Page 67 67 67 67 67 67 48 E N G L I S H
Adjustment
62
Acc Acceleration torque ramp StY Stop type dEc Deceleration torque ramp Edc Threshold for change to freewheel at end of deceleration
10 -F10
62 49 63
1 to 60 (s)
Adjustment
0 to 100 (% of Tn*)
20
64
brc Braking torque level bSt Voltage boost tq0 Initial torque on starting tLI Limitation of maximum torque during acceleration ULL Motor underload threshold tLS Start time too long thP Motor thermal protection Tn* : measured nominal torque.
Adjustment
0 to 100
50
64
oFF 10 oFF
49 65 65
oFF oFF 10
50 54 51
43
Setup
Level 3 parameters
Parameter ArS Automatic reset CLP Torque control LSc Stator loss compensation 0-4 Configuration of AO1 LI Assignment of LI Type Configuration Configuration Configuration Configuration Configuration Adjustment range on - oFF oFF on Preset oFF on 50 020 LIA Page 54 54 55 55 56
0 to 90 (as a %) 020 - 420 oFF - LIA LIE - LIH - LIL- LIr LII - LIt - LIC
E N G L I S H
Configuration
tAI
57
OIL Current trip threshold Phr Detection of phase rotation rI Assignment of relay R1 rth Reset of motor thermal state Int Return to factory setting EbA Motor run-down time adjustment Ao Assignment of analog output AO1 ASc Scaling of analog output AO1 SSt Test on low power motor CSc Cascade-connection start tFr Operating time since reset (in hour) tbS 44 Time before restart
Adjustment Configuration
oFF oFF
66 57
rIF - rIl NO - YES NO - YES 20 to 100 (as a %) oFF - Acr Atr - Ath - Aco
rIF NO NO 20 Acr
58 58 59 59 60
60 61 61 61
0 to 999 (s)
63
Setup
Setup mode
Starter locked (switched on - no run command) Motor operating Only adjustment parameters can be modified. It is not possible to modify configuration parameters, but they can be displayed. The last parameter to be adjusted or configured remains displayed.
2 1 ON
2 1 ON
2 1 ON
Operating mode
Starter locked or motor operating
2 1 ON
Safety position Only the display is active : display of electrical operating values of a fault code. reading of adjustment values.
45
Setup
Displaying the monitoring parameters
10 Lcr 0 PhF rdY
Indicates the motor current value if the starter is enabled (with a run command) Starter not enabled (no run command) Indicates that a fault is present, for example PhF.
DATA
DATA
The same method is used for parameter Ltr. For parameters Lth and CoS E N G L I S H
Lth
DATA
100
DATA
rdY
It is possible to select the parameter to be displayed each time the unit is subsequently switched on. It is selected using the DATA key, and only applies to parameters Lcr, Ltr and rdY. Using DATA to do this causes only the pointer to be memorized.
In In
DATA
17.4
2 1 ON
Switch at the rear of the option
DATA
ILt
46
Setup
Adjustment and configuration : VW3-G46101
ILt
2 1 Lev 1 ON
Acc
DATA
10
2 1 Lev 2 ON
20
DATA
2 1 Lev 3 ON
30
PROG
PROG
PROG
Indicator lamp on Setup mode Indicator lamp flashing Awaiting validation (PROG button) or cancellation (DATA button) of modification of the parameter value.
Acc
DATA
30
E N G L I S H
StY
47
E N G L I S H
Rating D17 D22 D32 D38 D47 D62 D75 D88 C11 C14 C17 C21 C25 C32 C41 C48 C59 C66 C79 M10 M12
IcL (A) 17 22 32 38 47 62 75 88 110 140 170 210 250 320 410 480 590 660 790 1000 1200
48
C
100 % Un
Cd
E N G L I S H
50 % Un
100 ms
49
Set at 60 %
60
(continuous underload)
Ltr
C
70
(Cn) 100 %
Hysteresis
E N G L I S H
60
10 s 20 %
Fault
ULF
Set at 60 %
60
Ltr
C
70
(Cn) 100 %
Hysteresis
60
10 s 20 %
Stop time
Fault
ULF
50
thP
oFF 2 10A IO 15 20 25 30
51
Configuration functions
Cold start curves
t(s) 10000
1000
E N G L I S H
100
10
Class : 10A
Class : 2
0,5 1,12
1,5
2,00
2,50
3,00
3,50
4,00
4,50
5,00
5,50
6,00
6,50
7,00
7,50
Id/In 8,00
52
Configuration functions
Hot start curves
t(s) 10000
1000
100
E N G L I S H
10
Class : 10A
1
0,5 1,12
1,5
2,00
2,50
3,00
3,50
4,00
4,50
5,00
5,50
6,00
6,50
7,00
7,50
Id/In 8,00
Class : 2
53
oFF E N G L I S H on
The starter handles 3 types of fault. The automatic reset only concerns type 1 and type 2 faults. Type 1 fault The option is reset by successive attempts every 60 s. If, after 6 attempts, the fault has not disappeared, it can no longer be reset. Type 2 fault The option is reset when the fault disappears. Type 3 fault The option can only be reset when there is a run request.
The ArS function can only be used in a sequence with 2-wire control.
54
Analog output AO1 is assigned to the motor current by default. This output can be configured to 0 - 20 mA 020 or 4 - 20 mA 420 .
55
LIr Note :
LoI
tAI
Motor thermal alarm Changes to state 1 when there is a motor thermal overload.
rnl
Phr
This is used to check the direction of phase rotation in the mains supply. If the supply does not correspond to the selection, the starter changes to fault state PIF . This function is only activated when there is a run request, ( run flashing).
57
After each request to reset the motor thermal state, parameter rth returns to NO . The use of this parameter must be limited to maintenance operations (changing motor, changing starter, etc).
58
Example : Dynamic braking = 10 seconds The stop time can vary from 2 to 10 seconds EbA EbA = = 20 100 corresponds to an injection time of 2 s corresponds to an injection time of 10 s
59
Ao
Not assigned Motor current Motor torque Thermal state Power factor Active power
E N G L I S H
This output can be configured to 0 - 20 mA or 4 - 20 mA using the parameter 0-4 and can be scaled using ASc
60
The CLP parameter (torque control) is automatically deactivated. SSt returns to the OFF state as the control voltage is cut off. To restart in torque control mode, CLP has to be reactivated in the ON position.
CSc :
Starting in cascade
oFF
Factory set :
Permits the starting and stopping of several motors in cascade (maximum 255).
tFr : indicates the operating time in hours since the last reset. This is only operational
through the serial link.
E N G L I S H
61
for In = 8.5 A (the lowest adjustable value of In) ILt = 700 (peak limited value) E N G L I S H
Cn
100 %
80 %
60 %
40 %
20 %
60
t(s)
0%
Acc
=
10
It is possible to optimize the start without modifying its gradual nature by defining an initial torque tq0. The torque reference can be peak limited by tLI. 62
L t r = Measured torque
100 %
60
1
20 %
Edc
0%
t(s) dEc
In pump type applications, it is not necessary to control deceleration below a load level set via Edc . Note : If the torque Ltr is below 20 , that is 20 % of the measured torque, controlled
E N G L I S H
63
E N G L I S H
100 %
Motor speed
brc = 100 20 %
brc =0
64
Cn
100 %
10
tq0
t(s) Acc
E N G L I S H
Cn
100 %
80 %
0% 10
t(s)
65
Set at 80 %
OIL I
300 %
E N G L I S H
80 Hysteresis
50 % 10 s
70
OIL I
300 %
80
Hysteresis
70
50 % 10 s 10 s t
Stop time 66
Alarm on LO2
Note : If the power card is not supplied, the display indicates nLP .
E N G L I S H
Maintenance assistance
Fault codes
Code Probable causes Overcurrent - High impedance shortcircuit at starter output - Internal short-circuit - Bypass contactor stuck Remedies - Switch off the starter, check the connection cables and the motor insulation - Check the thyristors - Check the bypass contactor (contact stuck) - Switch off the power supply and check the internal connections. Invert two phases of the mains supply Non-resettable fault
0cF
InF PiF
E N G L I S H
Recognition of rating - Internal connection fault Phase inversion Phase rotation of the mains supply does not match the selection made by Phr. Phase fault - Mains supply phase failure (t 500 ms) - Starter not supplied L1 - L2 - L3 - Blowing of fuse - Mains supply micro-break (t 200 ms) - Mains supply subject to interference Frequency fault - Mains supply frequency outside limits
PhF
Check : - The voltage - The upstream fuses or the circuit-breaker - The supply sequence - The connection of terminals L1 - L2 - L3 Type 1 Fault which can be automatically reset by 6 successive attempts Check that mains supply and when the fault frequency is between has disappeared in 50 Hz 2.5 Hz 2-wire control. After the (47,5 Hz - 52.5 Hz) sixth fault, the starter 60 Hz 3.6 Hz switches to non(56.4 Hz - 63.6 Hz) resettable fault. Check : - The supply voltage - The upstream fuses or the circuit-breaker - The supply sequence Type 2 Fault which can be automatically reset when the fault disappears in automatic reset position (2-wire control)
FrF
Supply fault at a run request - Only with R1 as fault relay
USF
68
Maintenance assistance
Code Probable causes Remedies The fault only exists when the Altistart is bypassed by a power relay
LrF
Jammed rotor fault Check - Detection of a steady-state - Mechanical section current value in excess of 5 Ir (t 200 ms ) Motor underload - Load level below the set ULL or pump running dry - Pump with no flow Start too long For changing to steady state, time previously set via tLS Internal serial link fault Check the hydraulic circuit
Check the connection of A1 Check the VW3-G46101 option do not use option VW3-A16101 or 102 Check the fault registered
External fault
Check - The duty for the thermal protection class - The current limit setting Standby for thermal fault clearing
E N G L I S H
OhF
69
72830
1998-04
VD0C32Q302