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Contents
Aquaflow HDPE pressure pipe Applications Quality Characteristics of HDPE pipe Specifications Product range Pipe dimensions Temperature/Pressure derating Design guidelines Codes of Practice Flow/Friction loss chart Chemical resistance tables
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2 2 2 3 4 4 5 6 7 7 8 9
Applications
Aquaflow High Density Polyethylene pressure pipes are specified with confidence in the following applications: Civil engineering. Water mains and reticulation systems Building. House connections and cold water reticulation systems Agriculture. Irrigation and water supply schemes Industrial. Sewer effluent control and water purification. Conveyance of chemicals and water in most industrial plants Mining. Conveyance of water and air in underground operations. Used extensively in treatment and recovery plants.
HDPE is generally used for high pressure applications ranging from 3.2 to 25 Bar, in conjunction with compression, buttweld or electrofusion fittings. Aquaflow HDPE piping conforms to the SABS ISO 4427:1996 specification.
Quality
Aquaflow HDPE pipe is manufactured to the relevant SABS and international quality specifications.
02
Resistance to abrasion
Where very abrasive mediums have to be transported HDPE has proved itself to be the pipe product of choice. HDPE outperforms traditional pipe materials such as steel and steel with sacrificial layers (rubber lined steel). The product is used extensively in mine tailings and washing plants.
Chemical resistance
HDPE pipes are chemically inert but there are some chemicals which could affect the pipe. As the product is also not electrically conductive, reactions cannot take place within the pipe and affect its performance. HDPE has excellent corrosion resistance and is virtually inert so it does not need expensive cathodic protection. It offers better resistance to corrosive acids, bases and salts than most piping materials and also has good resistance to many organic substances such as solvents and fuels. Natural soil chemicals cannot degrade the pipe in any way.
Co-efficient of friction
The smooth internal surface of the pipe and the impermeability of HDPE allows a greater flow capacity and minimal friction loss. It has less drag and a lower tendency for turbulance at high velocity. Its superior chemical resistance and non-stick surface combines to eliminate scaling and pitting. This preserves the excellent hydraulic characteristics throughout the pipes service life. When designing pipelines, use the Hazen-Williams C factor of 150 and an n factor of 0.009, when using the Manning formula.
Ease of handling
Conventional materials are much heavier than HDPE and will require cranes and lifting gear. Handling of the
03
Specifications
The SABS 533 specification has been superceded in part by the adoption of the SABS ISO 4427 of 1996 for HDPE pipe systems. The following table shows which specifications are currently applicable for LDPE and HDPE pipe systems:
SANS 533:1982 and 1995
Part 1: LDPE Type I Part 2: HDPE Type IV Part 3: HDPE Type V -
4427
Notes:
The HDPE pipe dimensions and pressure classes in the SABS ISO 4427 specification remain unchanged when compared to the SABS 533: Parts 2 and 3 specification, except where calculated in terms of ISO 4065. The adoption of the ISO 4427 specification has resulted in the change of notation for HDPE piping from Types IV and V to PE 63 and 80. The 63, 80 and 100 refer to various grades of HDPE polymer and their design stresses. The SABS 533: Part 1 specification remains in force and is applicable to LDPE systems only.
Product range
HDPE PE 80 (Type V) is based on a design stress value of 6.3MPa, which results in the manufacturing of pipe with a thinner wall, and consequently greater ID than the PE 63 (Type IV) specification. This results in material savings and improved flow characteristics.
PE 63 (Type IV) Pressure classes Working pressures PN 3.2, 4, 6.3, 8, 10, 12.5 and 16 320, 400, 630, 800, 1000, 1250 & 1600 kPa Design stress 5.0 MPa PE 80 (Type V) PN 3.2, 4, 6.3, 8, 10, 12.5, 16 and 20 320, 400, 630, 800, 1000, 1250, 1600 & 2000 kPa 6.3 MPa PE 100 PN 4, 6.3, 8, 10, 12.5, 16, 20 and 25 400, 630, 800, 1000, 1250, 1600, 2000 & 2500 kPa 8.0 MPa
HDPE PE 100 pipe is based on a design stress value of 8.0MPa, which results in an even thinner pipe wall thickness than PE 80 pipe due to the higher grade of material.
Pipe size 16 to 63mm 75 and 90m 110mm to 630mm 6m 6m 6m 9m 9m 9m 12m 12m 12m
Pipe lengths 30m 30m 50m 50m 100m 100m on request. Not standard 24m on request only. Transport dependant
Jointing systems
HDPE pipes can be joined using the following methods:
Compression fittings
Size Pressure Range 16 to 160mm PN 16 (16 to 110mm) PN 10 (160mm) Complete range of elbows, couplings and flange adaptors
04
4427
(Class 6) PN 6.3 SDR 26 Wall Pipe ID thickness t and mass Max ID Kg/m
Mean outside Maximum out Wall of roundness thickness t diameter Min Max
16.3 20.3 25.3 32.3 40.4 50.5 63.6 75.7 90.9 111.0 126.2 141.3 161.5 181.7 201.8 227.1 252.3 282.6 317.9 358.2 403.6 454.1 504.5 565.0 635.7
Ovality
1.20 1.20 1.20 1.30 1.40 1.40 1.50 1.60 1.80 2.20 2.50 2.80 3.20 3.60 4.00 4.50 5.00 9.80 11.10 12.50 14.00 15.60 17.50 19.60 22.10
Min
Max
Kg/m Min
16 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630
16 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630
1.6 1.6 1.6 1.6 1.8 2.2 2.7 3.0 3.4 3.9 4.4 4.9 5.5 6.1 6.8 7.7 8.7 9.8 11.0 12.2 13.7 15.4 1.9 1.9 2.1 2.5 3.1 3.5 3.9 4.4 4.9 5.5 6.1 6.8 7.6 8.6 9.7 10.9 12.2 13.5 15.2 17.1 47 60 71 86 105 119 133 152 172 191 214 238 267 300 338 381 429 477 534 600 0.25 0.32 0.43 0.62 0.93 1.20 1.51 1.94 2.46 3.03 3.83 4.73 5.94 7.51 9.54 12.11 15.29 18.88 23.68 29.98 1.6 1.9 2.3 2.7 3.3 3.8 4.2 4.8 5.5 6.1 6.8 7.6 8.5 9.5 10.8 12.1 13.6 15.2 17.0 19.1 1.9 2.2 2.6 3.1 3.8 4.4 4.9 5.4 6.1 6.8 7.6 8.4 9.5 10.6 12.0 13.5 15.1 16.8 18.8 21.2 47 59 70 85 103 117 132 150 169 188 212 235 263 296 334 376 423 470 527 593 0.25 0.38 0.53 0.77 1.15 1.48 1.86 2.40 3.04 3.75 4.73 5.84 7.33 9.27 11.78 14.95 18.88 23.31 29.24 37.01 1.9 2.4 2.9 3.5 4.2 4.8 5.4 6.2 6.9 7.7 8.7 9.6 10.8 12.1 13.7 15.4 17.3 19.2 21.5 24.2
1.9 1.9 2.3 2.8 3.3 4.0 4.9 5.5 6.2 6.9 7.8 8.6 9.6 10.7 12.0 13.5 15.2 17.2 19.2 21.3 23.9 26.9
29 37 46 58 69 83 101 115 129 148 166 185 208 231 259 291 328 369 416 462 517 582
0.16 0.20 0.30 0.48 0.67 0.97 1.45 1.87 2.34 3.02 3.82 4.71 5.95 7.35 9.22 11.67 14.82 18.81 23.75 29.32 36.78 46.56
(Class ) PN 8 (Class ) PN 10 (Class ) PN 12.5 SDR 13.6 Wall Pipe ID thickness t and mass Max
1.9 2.2 2.8 3.4 4.3 5.4 6.3 7.6 9.3 10.6 11.8 13.2 14.8 16.5 18.4 20.5 23.0 25.8 29.1 32.8 33.7 40.8 45.7 51.4
PE 100 Nominal working Pressure HDS 8MPa Standard diameter ratio Nominal size mm
Mean outside Maximum out Wall of roundness thickness t diameter Min Max
16.3 20.3 25.3 32.3 40.4 50.5 63.6 75.7 90.9 111.0 126.2 141.3 161.5 181.7 201.8 227.1 252.3 282.6 317.9 358.2 403.6 454.1 504.5 565.0 635.7
Ovality
1.20 1.20 1.20 1.30 1.40 1.40 1.50 1.60 1.80 2.20 2.50 2.80 3.20 3.60 4.00 4.50 5.00 9.80 11.10 12.50 14.00 15.60 17.50 19.60 22.10
Min
Max
Kg/m Min
1.6
ID
17 21 27 34 42 53 63 76 93 106 119 136 153 170 191 212 238 267 301 340 382 425 476 535
Kg/m
0.10 0.14 0.23 0.35 0.55 0.88 1.23 1.78 2.66 3.43 4.30 5.55 7.02 8.66 10.95 13.51 16.95 21.45 27.24 34.58 43.68 53.92 67.63 85.60
16 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630
16 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630
1.6 1.6 1.9 2.4 3.0 3.6 4.3 5.2 6.0 6.7 7.6 8.6 9.5 10.7 11.9 13.3 15.0 16.9 19.0 21.4 23.8 26.7 30.0 1.9 2.2 2.8 3.5 4.1 4.9 6.0 6.8 7.7 8.5 9.6 10.7 11.9 13.3 14.9 16.7 18.8 21.2 23.8 26.4 29.6 33.3 29 36 45 57 68 81 99 113 126 145 163 181 203 226 253 285 321 352 407 452 506 570 0.16 0.24 0.37 0.59 0.82 1.19 1.77 2.29 2.87 3.70 4.68 5.78 7.30 9.01 11.30 14.30 18.16 23.06 29.12 35.94 45.08 57.07 1.9 2.4 2.9 3.7 4.4 5.3 6.5 7.4 8.2 9.4 10.6 11.8 13.2 14.7 16.5 18.5 20.9 23.5 26.5 29.4 32.9 37.1
1.9 2.2 2.8 3.4 4.3 5.1 6.1 7.4 8.5 9.5 10.5 11.9 13.2 14.8 16.4 18.4 20.7 23.3 26.2 29.4 32.6 36.6 41.1
22 28 35 44 55 66 79 97 110 123 141 158 176 198 220 246 277 312 352 396 440 493 555
0.12 0.18 0.29 0.45 0.72 1.00 1.45 2.16 2.79 3.50 4.51 5.71 7.05 8.90 10.99 13.79 17.45 22.16 28.13 35.52 43.85 55.00 69.62
1.8 2.4 2.9 3.7 4.6 5.5 6.6 8.1 9.2 10.3 11.8 13.2 14.7 16.5 18.4 20.6 23.2 26.1 29.4 33.1 36.8 41.2 46.3
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4427
(Class ) PN 16 (Class ) PN 20 (Class ) PN 25 SDR 7.4 Wall Pipe ID thickness t and mass Max
2.5 3.2 4.0 5.1 6.3 7.9 10.0 11.7 14.0 17.1 19.4 21.8 24.2 27.2 30.3 33.9 37.7 42.2 47.5 53.5 60.3 67.5
PE 100 Nominal working Pressure HDS 8MPa Standard diameter ratio Nominal size mm
Mean outside Maximum out Wall of roundness thickness t diameter Min Max
16.3 20.3 25.3 32.3 40.4 50.5 63.6 75.7 90.9 111.0 126.2 141.3 161.5 181.7 201.8 227.1 252.3 282.6 317.9 358.2 403.6 454.1 504.5 565.0 635.7
Ovality
1.20 1.20 1.20 1.30 1.40 1.40 1.50 1.60 1.80 2.20 2.50 2.80 3.20 3.60 4.00 4.50 5.00 9.80 11.10 12.50 14.00 15.60 17.50 19.60 22.10
Min
1.6 1.8 2.3 2.9 3.6 4.5 5.7 6.8 8.2 10.0 11.4 12.7 14.5 16.4 18.2 20.5 22.7 25.5 28.6 32.3 36.4 40.9 45.5 50.9 57.3
Max
1.9 2.1 2.7 3.4 4.3 5.3 6.7 7.8 9.4 11.5 13.1 14.6 16.3 18.3 20.4 22.8 25.3 28.4 31.9 36.0 40.5 45.4 50.5 56.5 63.6
Kg/m Min
0.08 0.11 0.17 0.27 0.43 0.67 1.06 1.50 2.16 3.22 4.16 5.21 6.72 8.51 10.50 13.27 16.38 20.54 26.00 33.01 41.91 52.94 65.36 81.97 103.75 1.8 2.2 2.8 3.6 4.4 5.6 7.0 8.3 10.0 12.2 13.9 15.6 17.8 20.0 22.2 25.0 27.8 31.1 35.0 39.4 44.4 50.0 55.6
Max
2.1 2.6 3.3 4.2 5.2 6.5 8.2 9.6 11.5 14.1 16.0 17.9 19.9 22.4 24.9 27.9 31.0 34.7 39.0 44.0 49.6 55.5 61.7
Kg/m Min
0.08 0.13 0.20 0.33 0.51 0.80 1.27 1.78 2.57 3.84 4.96 6.22 8.02 10.16 12.53 15.83 19.55 24.52 31.03 39.41 50.03 63.19 78.01 2.2 2.7 3.4 4.3 5.4 6.8 8.5 10.1 12.2 14.9 16.9 18.9 21.6 24.3 27.0 30.4 33.8 37.8 42.6 48.0 54.1 60.8
ID
11 14 18 23 28 36 45 54 64 79 89 100 115 129 144 162 180 201 226 255 287 324
Kg/m
0.10 0.15 0.24 0.39 0.60 0.94 1.50 2.11 3.04 4.53 5.86 7.34 9.48 12.00 14.81 18.71 23.10 28.97 36.67 46.56 59.11 74.67
16 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630
16 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630
Temperature/pressure derating
The rated working pressure of an HDPE pipe is determined at 20oC. Where the operating temperature of the fluid in the pipe exceeds 20oC, the pressure rating of the pipe has to be de-rated in order to maintain the designed safety factors of the pipe. HDPE pipe is not recommended in applications where the fluid temperature exceeds 50oC.
Temperature of fluid in the pipe
0 - 20 20 - 25 25 - 30 30 - 35 35 - 40 40 - 45 45 - 50
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Design guidelines
Physical and mechanical properties
Physical properties
Density Co-efficient of linear expansion Thermal conductivity at 20oC Specific heat Softening point (Vicat) Flammability
Units
kg/m K-1 W/m/K J/kg/K
o 3
HDPE
0.958 x 103 16 x 10-5 0.50 2.3 x 103 67 Flammable
C -
Mechanical properties
Tensile strength at yield Elongation at yield Modulus of elasticity Rockwell hardness (Shore) Dielectric strength
Units
MPa % MPa kV/mm
HDPE
26 10 900 61 70
Codes of Practice
Handling
Pipes manufactured in HDPE are strong, durable and easy-to-handle. In common with most construction materials, they should nevertheless be handled with care to avoid damage being caused to the pipes.
Storage
Pipes should be stored on level, flat ground, free of stones or sharp protrusions. The height of the stacked pipe should not exceed 5 coils. Normal exposure to direct sunlight during the contract will not damage the pipe.
Cutting
Carefully cut the pipe ends square using a fine-toothed hand saw. Remove burrs and cutting debris.
Jointing
Compression fittings
Clean the pipe end, lightly lubricate both the interior of the fittings and the pipe end. Slacken the nut and insert the pipe fully into the fitting. Tighten the nut hand tight and a quarter turn with a strap wrench or nut spanner. NOTE: Do not overtighten. Overtightening may cause the assembly to leak.
07
B
Delivery /sec
C
Velocity m/sec
D
Pressure Loss m/100m
1. Determine inside diameter: DIA - (2 x wall thickness) 110 - (2 x 10.0) = 90.0mm 2. Select the velocity: Say 1.0 metres per second 3. Method: Place ruler on 90 in Column A and on 1.0 in column C. The delivery and friction loss are read from Columns B and D.
08
Abbreviations
Material
Remarks
PVC-U PE PP CR NR
Unplasticised polyvinylchloride Polyethylene (High Density) Polypropylene Chloroprene Rubber (Neoprene) Natural Rubber
60 60 90 80 70
Good resistance to most solutions of acids, alkalis and salts, and to solvents miscible with water. Not resistant to aromatic and chlorinated hydrocarbons. Good resistance to solutions of acids, alkalis and salts, as well as to large numbers of organic solvents. Unsuitable for concentrated oxidising acids. Chemical resistance similar to that of PE, but suitable for higher temperatures. Chemical resistance similar to that of PVC-U and between that of Nitrile and Butyl Rubber Unsuitable with oil and oxidizing media.
Chemical Resistance Medium Acetic acid, aqueous Concentration Up to 25% Up to 25% 80% 80% 85% 85% Warm saturated Warm saturated Warm saturated Saturated Technically pure Technically pure 50 % 100% 100% 100% Up to 40% 50 / 60% 100% Saturated Up to 10% Up to 10% Saturated Technically pure Technically pure 95% Technically pure Technically pure Technically pure Diluted Diluted 40% Usual concentration
o
PVC-U -
PE
PP
NR
CR -
Ammonia water
Battery acid Benzene Benzine (Petrol) Butane gaseous Carbon dioxide, dry Carbon monoxide Caustic soda solution Chlorine, gaseous, dry Chlorine, liquid Chlorine water Citric acid, aqueous
Coconut oil Corn oil Cyclohexanol Diesel Oil Ethyl alcohol, denatured (with 2% toluene) Ethylene glycol Fatty acids Formaldehyde, aqueous
09
PVC-U -
PE -
PP -
NR -
CR
Oleum Oxygen Palm oil Paraffin Paraffin oil Petroleum Sea water
Technically pure
Toluene Turpentine oil Urine Vinegar (wine vinegar) Water, distilled Water, potable, chlorinated see Water distilled
Concentrated Concentrated Diluted Diluted Saturated All All Up to 40 % Up to 40 % 70 % 70 % 80 90 % 96 % 96 % Technically pure Technically pure Normal Normal Usual commercial Usual commercial
Explanation of symbols:
Resistant Conditionally resistant (more favourable at temperatures lower than those quoted) - Not Recommended
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For further information regarding high certification HDPE and Polypropylene pipe, please contact us.
Unit 12, Cato Zulu Industrial Park, Old Main Road, Cato Ridge PO Box 5, Cato Ridge, 3680 Tel +27 (0) 31 782 3781 Fax +27 (0) 31 782 3782 Email info@sangiopipe.co.za
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