Gensys Operator Guide1 0

POWER MANAGEMENT SYSTEM
with GENSYS module
Business Unit International & Yachting

Imtech Marine & Offshore B.V.
Sluisjesdijk 155 P.O. Box 5054 3008 AB Rotterdam The Netherlands Harbour number 2137 Tel. +31 (0)10 487 19 11 Fax. +31 (0)10 487 17 02
with GENSYS module
Volume
1-0
OPERATOR GUIDE
File : Ref.No. :
Gensys-Operator Guide1-0.doc 2005-1
Issue Date
: :
0 20 July 2005
Page 1 of 19
Imtech Marine & Offshore B.V. C.o.C. Rotterdam 24193093
Copyright 2005 Imtech Marine & Offshore B.V.

with GENSYS module
Project: Projectnumber: Main title: Sub title: Special remark: Issue: Date: Total number of pages: Registration code:
POWER MANAGEMENT SYSTEM with GENSYS module Preliminary 0 20 July 2005 19 2005-1
Name
Author: E.B. Serrij
Quality control:
Acknowledge:
Approved:
Certified:
Official distributed copy stamp:
Date of release: Copy no.:
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Table of contents
Title page Administrative page
ReferencAbbreviations ...............................................................................................................................6 Updates.........................................................................................................................................................6 1. 2. ABOUT THIS MANUAL .................................................................................................................7 POWER MANAGEMENT GENERAL DESCRIPTION .............................................................8
Methods of supply .......................................................................................................................................8 3. Generators .........................................................................................................................................9

3.1 Front panel.............................................................................................................................................. 9
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................................................................................................................................................................ 9 Control Panel ..................................................................................................................................................... 9 3.2 Display panel ........................................................................................................................................ 10 3.2.2 Input Mode ........................................................................................................................................... 11 3.3 Service panel ........................................................................................................................................ 12 3.3.1 Dedicated Keys..................................................................................................................................... 12 3.3.2 LED description.................................................................................................................................... 13 3.4 Control panel and function specifications ............................................................................................ 13 3.4.1 Automatic mode ................................................................................................................................... 14 3.4.2 Semi automatic mode ........................................................................................................................... 14 3.4.3 Manual mode ........................................................................................................................................ 14 3.5 Pushbutton Preference [PREF] ............................................................................................................. 15 3.6 Generator Pre-alarm. ............................................................................................................................ 15 3.7 Generator Stop-alarm. .......................................................................................................................... 15 3.8 Generator Start / Stop at load demand. ................................................................................................. 15 3.8.1 Starting. ................................................................................................................................................ 15 3.8.2 Stopping................................................................................................................................................ 15 3.9 Reverse power protection ..................................................................................................................... 15 3.10 Emergency power-up main switchboard (PMS broke)......................................................................... 15
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4.
Shore supply ....................................................................................................................................17

4.1 4.2 4.3 4.4 4.5 4.6 Switching to the Shore Supply ............................................................................................................. 17 Switching to the Generators ................................................................................................................. 17 Pushbutton [SHORE CB CLOSE]: ...................................................................................................... 17 Pushbutton [SHORE CB OPEN]:......................................................................................................... 17 Non-preferential tripping. ..................................................................................................................... 17 Bow-thruster wanted............................................................................................................................. 18
5. 6. 7.
ELECTRICAL POWER SOURCES ............................................................................................19 Alarm overview. ..............................................................................................................................19 Interfacing to other systems. ..........................................................................................................19
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ReferencAbbreviations
AUTO AVAIL CB CNTRL DI DO EM ESB GEN I/O IMO LED MAN MSB NP PORT PREF PMS STBD Automatic Available Circuit Breaker Control Digital Input Digital Output Emergency Emergency SwitchBoard Generator Input/Output Imtech Marine & Offshore Light Emitting Diode Manual Main SwitchBoard Non-Preferent Portside Preferent Power Management System Starboardside
Updates
Underneath are the updates indicated of those parts, which have been changed related to the previous release. Issue: Date: Change: Reason:
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1.
ABOUT THIS MANUAL
This manual contains the information to be used by the operator of the GENSYS. The description is based on the used equipment for this project.
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2.
POWER MANAGEMENT GENERAL DESCRIPTION
The GENSYS is an advanced system for full automation of this power plant; including generator control, power management, generator protection and engine safety systems. Each generator set is equipped with its own independent and autonomous GENSYS, which is built-up in a modular way. This ensures the highest degree of reliability.
FUNCTION USED FUNCTION Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes USED Yes Yes Yes Yes Yes Yes Yes
manual and automatic start/stop of the diesel engine manual and automatic opening/closing of the circuit breaker manual and automatic rise/lower the frequency manual and automatic symmetric load sharing Preference selection generator overload protection generator short circuit protection reverse power protection load dependant start/stop black-out monitoring start Stand-by selection pre-alarm start stand-by generator
engine shutdown by pre alarm (will only be active when stand-by has taken over the load) engine shutdown by stop alarm synchronizing Seamless transfer shore power Automatic load sharing Automatic load shedding (NP system) NP output for hi load and low frequency
Methods of supply
There are three different methods of supply described, Chapter 3 Chapter 4 Generators Shore Connection
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3.
Generators
Functional specification of buttons, signalling and start/stop procedure GENSYS. 3.1 Front panel Service Panel
Display Panel
Control Panel
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3.2 Display panel The display panel allows setting up and monitoring the GENSYS configuration and the power plant it controls. It provides a large LCD display and a keypad.
3.2.1 Navigation mode The navigation bar provides 5 (F1-F5) contextual keys. Depending on the menu display, different icons may appear above these keys, allowing to scroll up/down the pages or to select a link to a new menu or parameter. When the user select a parameter and presses the ENTER key, the browser switch to the input mode. The 5 icons above contextual keys will change appearance depending on the type of parameter to change( list of choice, label, numerical value, Password). When in Input mode the ESC key will discard the parameter changes and return to the navigation mode. The ENTER key will confirm the parameter changes and return to the Navigation Mode. The browser display a white pointer in front of each link or parameter of a menu. A black pointer will indicate the active link or parameter. The figure 15 represent those two pointers.
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3.2.2
Input Mode
To change a parameter, first select it with contextual keys and press ENTER to switch to Input mode. New icons will appear above the contextual keys depending on the kind of parameters selected
F1
F2
F3
F4
F5
When the new parameter value is input, the user must press ENTER key to store and validate the new value. 3.2.3 Password protection The GENSYS has different password levels, allowing access to more or less critical parameters or menus. When the password page is shown on the LCD display. , the user must first press on the ENTER key (like for other parameters) to switch to the Password input Mode. Three lines of characters (upper case and lower case letters and 0to 9characters) will appear along with 5 icons above contextual keys.
The first contextual keys allows the user to move up, down , left or right the blinking cursor on the desired character. The lasr key(icon OK) will validate The levels are: Level 0: For user Measuring Voltage, Ampere, etc. Code: 0 Level 1: For service engineer Code: only for service engineer (Imtech) Level 2: For service engineer/programmer Code: only for Imtech
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3.3 Service panel The five dedicated keys of the service panel allow switching to special menus or functionality 3.3.1 Dedicated Keys
The 5 dedicated keys are direct links to special functions or menus. Buzzer key: When the buzzer rings, the LED associated to the GENSYS ringing will flash. The buzzer key will stop the and turn off the LED. Lamp key: Pressing this key will turn on all GENSYS LEDs . It is a simple test to check the LEDs and the keys The next 3 keys, Fault/Alarms/Info, have a special behaviour. A push on one of these keys will switch to its associated menu, allowing seeing active faults, alarms or a custom made menu containing parameters the user wants to monitor easily. A second push on the same key will switch back to the menu displayed before the push on those special keys. For example when the main menu is displayed, the sequence <Alarms/Alarms> will first show the alarm page and go back to the main menu. Fault page: In this page a fault will show and the led will lit. Depending on the commando of the fault the generator breaker will open directly and/or the generator stops. By pushing the key Fault Page the page will show on the display. The fault is show into this page with time and if it is on or off. Solved the fault and check by pushing the key F4 (Reset) or F5 (Refresh). In case the fault is solved the led is off and on the page it says off. In case the fault isnt solved the led will lit and on the page it stays on. Note: Reset is only possible in manual mode Alarm page In this page an alarm will show and the led will lit. The alarm has no directly influence on the stop of the generator or opening the generator breaker. By pushing the key Alarm Page the page will show on the display. The alarm is show into this page with time and if it is on or off. Solved the alarm and check by pushing the key F4 (Reset) or F5 (Refresh). In case the alarm is solved the led is off and on the page it says off. Info page: In the info page it is possible to see the status of parameters.
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3.3.2
LED description
The LED in the upper right corner of the front will light on when a key is pressed and will be switched off when all keys are released. The 3 LEDs in the Buzzer/Fault/Alarm keys will light when an associated event is active, i.e. the buzzer is ringing or a fault/alarm is present. The 3 LEDs in the Auto/Test/Manu keys are switched on or off according to the active mode. The last 5 LEDs in the Control mode part of the front panel are (from left to right) Motor ready Generator ready Generator breaker closed Preference Main/bus voltage present. 3.4 Control panel and function specifications The control panel allows the user to directly drive and control the generator. 3.4.1 Dedicated keys The key has the following functions: Manu key switch the system in manual mode. Semi Auto key switch the system in semi auto mode. Auto key switch the system in automatic mode. Start key start the generator (available in Manual - and Semi Auto Mode). Stop key stop the generator (available in Manual - and Semi Auto Mode). O/I key closes and open the generator breaker (available in Manual - and Semi Auto Mode). Pref. Key switch the system in preference mode.
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3.4.1 Automatic mode In automatic mode the following functions are available: Load dependent automatic start and stop of diesel generator sets; Automatic opening and closing of generator circuit breakers; Automatic synchronizing of diesel generator sets; Automatic closing of bus coupler circuit breakers; Automatic loading and unloading the generators; Automatic load sharing; Non-essential consumers tripping and reducing; Black-out start; Automatic start on pre-alarm of running generator; Under- and over-voltage monitoring; Under- and over-frequency monitoring; Generator reverse power protection; Synchronizing the bus bars; Synchronizing to shore. 3.4.2 Semi automatic mode In semi automatic mode the following functions are available: Manual start/stop by means of MSB pushbuttons or through the IPMS; Manual opening and closing of generator circuit breakers by means of pushbuttons on the power management unit or through IPMS; Automatic synchronizing of diesel generator sets; Automatic loading and unloading the generators; Automatic load sharing; Non-essential consumers tripping and reducing; Under- and over-voltage monitoring; Under- and over-frequency monitoring; Generator reverse power protection; Synchronizing the bus bars; Synchronizing to shore. 3.4.3 Manual mode In manual mode the following functions are available: Manual start/stop by means of the pushbuttons on the power management unit; Manual opening and closing of generator circuit breakers by means of pushbuttons on the power management unit; Manual synchronizing by means of the LOWER and RAISE pushbuttons on the power management unit; Manual load sharing by means of the LOWER and RAISE pushbuttons on the power management unit; Manual voltage regulation by means of the Shift + LOWER and Shift + Raise pushbuttons on the power management unit. Non-essential consumers tripping and reducing; Under- and over-voltage monitoring; Under- and over-frequency monitoring; Generator reverse power protection.
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3.5 Pushbutton Preference [PREF] Selection PREF can only be activated when Automatic Mode (AUTO) is selected and Circuit Breaker is closed. The generator, which is selected as preference, is the generator in sequence, which will come on line and stay on line. The first stand-by generator the next one in auto mode When no Preference is selected the preference sequence will be done by number of generators or running hours. If a generator is selected as preferred, the next generator in the sequence, which is in auto and not on line, will be selected as first standby.
3.6 Generator Pre-alarm. In case of pre-alarm the next Auto Mode selected generator in sequence will start and go on-line. After load transfer the faulty generator switches off and stops, after the cooling down period 120 sec. 3.7 Generator Stop-alarm. In case of stop-alarm, the Circuit Breaker of the running generator will be opened and the generator stops immediately with no cooling down period. The next Auto Mode selected generator in sequence will start and go on-line. 3.8 Generator Start / Stop at load demand.
3.8.1 Starting. When the load-demand is above high level, (P > 90% during 5 sec.), the system will start the next generator in sequence (in auto mode), bring it on-line, and the load will be shared. Note: percent and time can be changed during commissioning 3.8.2 Stopping. When the load-demand is below level (P < 45% during 600 sec and there is more than one generator on-line), the system will take off generator load, open the circuit breaker and (after the cooling down period 120 sec) stop the next generator in sequence (in auto control) Note: percent and time can be changed during commissioning 3.9 Reverse power protection
The CB is to be provided with reverse power protection with time delay, selected or set within the limits of 2% to 15% of full load (set 8%). and a time delay of 5 sec. 3.10 Emergency power-up main switchboard (PMS broke) . After a blackout and the PMS isnt functioning for a certain generator, it is possible to get power on the Main busbar as follows: Switch off the GENSYS control and power supply, of the faulty generator. Select manual position on the generator circuit breaker inside the cabinet. Start generator from the local generator control panel.
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Charge the spring of the generator circuit breaker manually (if needed). Switch generator circuit breaker manually on. Organise a 50% load level on the faulty generator and adjust the frequency at 50Hz or 60Hz (locally). A second generator set can be brought on-line by starting the generator in the manual control selection, and synchronise that generator to the faulty generator by the raise and lower push buttons. Close the circuit breaker by push button circuit breaker on. The circuit breaker will close only on a synchrony moment. Be aware of equal load sharing by manual operation of the faulty and healthy generator set. In case second PMS isnt functioning the second generator set can be brought on-line as follows: Switch off the GENSYS control and power supply, of the faulty generator. Select manual position on the generator circuit breaker inside the cabinet. Start generator from the local generator control panel. Charge the spring of the generator circuit breaker manually (if needed). Organise a synchrony moment on the zero voltmeter with the speed potentiometer Switch generator circuit breaker manually on. CAUTION When stopping with parallel running, you must keep the HEALTHY GENERATOR ON-LINE and, FIRST OPEN the CIRCUIT BREAKER of the FAULTY GENERATOR, and STOP the FAULTY GENERATOR. IMPORTANT Do not forget to put the (faulty) generator circuit breaker back from manual to auto control on the circuit breaker inside the cabinet.
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4.
Shore supply
4.1 Switching to the Shore Supply When running on one generator supply, and activating the shore circuit breaker close pushbutton, the system will synchronize with the shore power, close the shore circuit breaker, and (before 0.5 sec.) opens the generator circuit breaker (if shore power is available). The maximum ships load is a certain maximum 60% of one generator. If the ships load is higher, the shore circuit breaker closing is blocked. 4.2 Switching to the Generators When running on shore supply, and activating the generator to start ((Auto-)manual-Auto), the system will start the generator, synchronize with the shore power, close the generator circuit breaker, and (before 0.2 sec.) opens the shore circuit breaker. The system will run in parallel with shore for 0.2 sec and will not have a blackout. 4.3 Pushbutton [SHORE CB CLOSE]:
Only functioning when shore power is available. - In case of a dead bus: the CB is closed immediately. - In case of a live bus, and one generator running, the PMS will synchronize the generator to the shore power and close the shore circuit breaker, and (before 0,5 sec ) opens the generator circuit breaker. Closing of Circuit Breaker is always inhibited when generator speed is not correct. 4.4 Lamp (green) SHORE CB CLOSE flashes during closing command of the Circuit Breaker. Lamp SHORE CB CLOSE is on when Circuit Breaker is closed. Lamp SHORE CB CLOSE is off when Circuit Breaker is open. Pushbutton [SHORE CB OPEN]:
This opens the shore CB immediately, if seamless transfer is needed from shore to generator power, activating a generator to start (in AUTO mode) will have the PMS system synchronizing the started generator to the shore power. Lamp (red) CB Open lights when Circuit Breaker is opened. Lamp CB Open is off when Circuit Breaker is closed. Lamp CB Open flashes only during opening of Circuit Breaker when synchronizing with a started generator ( in Auto. Mode
4.5 Non-preferential tripping. When the power supply becomes critical, (P > 100% during 6 sec or f < 47.5Hz), and there is no other generator available (in AUTO mode) the system will shut off non-preferential consumers (step by step) to maintain the power supply with the existing generators on line. The sequence off tripping can be: 1st 2nd 3 4th 5th
File : Ref.No. :
Hot water Calorifiers/boiler PORT Hot water Calorifiers/boiler STBD Chilled water unit Distribution Laundry Distribution Galley
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6th 7th
Air Handlers Spare
if these consumers are tripped, the corresponding LED on the SHORE panel is on. 4.6 Bow-thruster wanted.
When bow-thruster is wanted, (and the generators are in auto mode), the next generator in sequence will start and brought on-line. Both LED on shore panel and wheelhouse signalling will flash, when the next generator in sequence is on-line. signalling will be continue. The generators will not stop on low load demand (as long as the bow wanted request is active).
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5.
ELECTRICAL POWER SOURCES
The following power sources are available: Generator Port Generator Stbd KW KW /V /V 50Hz Location: Engine room 50Hz Location: Engine room
For each GENSYS unit his first supply is from his own battery bank and his second source is via a transformer/rectifier from his own alternating power.
6. 7.
NO
Alarm overview. Interfacing to other systems.
This will be noted if the RICOM-3500 AMS is used/made by Imtech Marine & Offshore
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POWER MANAGEMENT SYSTEM

with GENSYS module

Business Unit International & Yachting

POWER MANAGEMENT SYSTEM

with GENSYS module