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Selection Guide
Bulletin 300
NEMA AC Contactors
Selection Guide
Table of Contents
Description NEMA AC Contactors Bulletin 300 Feed-Through Wiring For Motor Loads . . . . . . . . . . . . . Bulletin 193-EE E1 Plus Solid-State Overload Relay . . . . . . . . . . Bulletin 193-EC E3/E3 Plus Solid-State Overload Relays . . . . . . . Accessories NEMA Size 02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NEMA Size 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3/E3 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications Bulletin 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3/E3 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approximate Dimensions Bulletin 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3/E3 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full Load Currents of AC Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 29 31 34 17 22 23 7 11 14 15 3 5 6 Page
Bulletin 300
NEMA AC Contactors
Feed-Through Wiring for Motor Loads
Description
Bulletin 300 Modular Line of NEMA Contactors, when combined with Bulletin 193 solid-state overload relays, auxiliary contacts, interlocks, suppressors and DIN mounting rail provides the most compact and flexible starter component system available.
Bulletin 300
NEMA AC Contactors
Product Selection Feed-Through Wiring for Motor Loads
Maximum Horsepower Rating Full Load Current Must Not Exceed Continuous Ampere Rating Continuous Ampere Rating (A) 18 27 45 90 135 270 Motor Voltage 200V 3 7-1/2 10 25 40 75 230V 3 7-1/2 15 30 50 100 380415V 5 10 25 50 75 150 460575V 5 10 25 50 100 200 Open Type without Enclosure Cat. No. 300-AO930 300-BO930 300-CO930 300-DO930 300-EO930 300-FO930
NEMA Size 0 1 2 3 4 5
110 D KD
120 P D
127 S
200 KG KG
208 H
208240 L
V Hz
50Hz 60Hz 50/60 220230 F 230 KF
230 240 VA
240 T A KA
277 T
347 I
380 E
380 400 N
400 KN
400 415 G
440 B N KB
480 B
500 M
550 C
600 C
440 G N
480 B
500 M
550 C
600 C
V 50/60 Hz 50/60 Hz
24 EJ
42 64 EY EY
100 EP EP
110130 ED ED
200 EG EG
500 EN EN
600
Signal Voltage of the Bulletin 300 Line electronic interface: Nominal Ue : 24V DC/Ie : 15 mA Pick-up Voltage: 13.0V DC30.2V DC Drop-out Voltage: -3.0V DC+5.0V DC
V DC
24 EZJ
4872 EZY
110130 EZD
200255 EZA
For conventional DC coils, the pickup winding must be interconnected with the N.C. late-breaking auxiliary contact(s). Signal voltage of the 300 Lineelectronic interfeace: Nominal Ue : 24V DC/Ie : 15 mA Pickup voltage: 13.0V DC30.2V DC, Dropout Voltage: -3.0V DC+5.0V DC.
Bulletin 300
NEMA AC Contactors
Product Selection, Continued
Selectable Trip Class (110, 15, 20, 30) Selectable Manual/Auto-Manual Reset Screw-Type Control Terminals
Mounts to NEMA Contractor Size 0, 1 Adjustment Range (A) 1.05.0 3.216 5.427 5.427 945 30150 40200 40200 60300 Cat. No. 193-EECD 193-EEDD 193-EEED 193-EEEE 193-EEFE 193-EEHF 193-EEJF 193-EEJG 193-EEKG
2 34 5
Bulletin 300
NEMA AC Contactors
Product Selection, Continued
E3 Overload Relay
0/1
2 INPUTS 1 OUTPUT 4 INPUTS 2 OUTPUTS GROUND FAULT SENSOR INPUT PTC THERMISTOR INPUT DEVICELOGIX (SERIES B)
95000
95000
193-EC2ZZ
Current transformers supplied by customer. Refer to Specification, page 23 for proper current transformer selection. Order panel adapter, Cat. No. 193-ECPM2, separately. CT Ratio to FLA setting range correlation. CT Ratio FLA Setting Range (A) CT Ratio FLA Setting Range (A) CT Ratio FLA Setting Range (A)
Accessories Field-Installed
NEMA Size 02 Accessories
For Use With NEMA Sizes
Description
Type 2 N.C.
Cat. No. 100-FA02 100-FA11 100-FB11 100-FA20 100-FBL11 100-FA04 100-FA13 100-FA22 100-FB22 100-FA31 100-FA40 100-FAL22 100-SA10 100-SA01 100-SA11 100-SA20 100-SA02
Auxiliary Contact Blocks for Front Mounting 2- and 4-pole Quick and easy mounting without tools Electronic-compatible contacts down to 17V, 5 mA Mutual positive guidance to the main contactor poles (except for L types) Models with equal function with several terminal numbering choices L = Late break/Early make
1 N.O. 1 N.C. 2 N.O. 1 N.O. 1 N.C. (Late Break) 4 N.C. 02 1 N.O. 3 N.C. 2 N.O. 2 N.C. 3 N.O. 1 N.C. 4 N.O. 1 N.O. + 1 N.O. (Late Break) 1 N.C. + 1 N.C. (Late Break) 1 N.O.
Auxiliary Contact Blocks for Side Mounting without Sequence Terminal Designations 1- and 2-pole Two-way numbering for right or left mounting on the contactor Quick and easy mounting without tools Electronic-compatible contacts down to 17V, 5 mA Mutual positive guidance to the main contactor poles (except for L types) L = Late break/Early make
100-SAL11
1 N.O. Auxiliary Contact Blocks for Side Mounting with Sequence Terminal Designations 1- and 2-pole Two-way numbering for right or left mounting on the contactor Quick and easy mounting without tools Electronic compatible contacts down to 17V, 5 mA Mutual positive guidance to the main contactor poles (except for L types) L = Late break/Early make
100-SB10
1 N.C.
100-SB01
100-SB11
100-SB20
2 N.C.
100-SB02
100-SBL11
Must be ordered in multiples of 5. Up to 8 auxiliary contacts may be mounted (max. 4 N.C. contacts on the front of the contactor and max. 2 N.O. contacts on each side).
Accessories Field-Installed
NEMA Size 02 Accessories, Continued
Cat. No.
Pneumatic Timing Modules Pneumatic timing element contacts switch after the delay time. The contacts on the main contactor continue to operate without delay. Continuous adjustment range
100-FPTA30 100-FPTA180 02
OFF-Delay 0.330 s 1.8180 s ON-Delay 0.13 s 130 s 10180 s 02 110240V, 50/60 Hz 110250V DC OFF-Delay 0.33 s 130 s 10180 s 110240V 50/60 Hz
100-FPTB30 100-FPTB180
Electronic Timing Modules Delay of the contactor solenoid. 100-ETA ON-Delay The contactor is energized at the end of the delay time.
100-ETB OFF-Delay After interruption of the control signal, the contactor is de-energized at the end of the delay time.
02
100-ETY Contactor K 3 (Y) is de-energized (off) and K 2 (D) is energized (on) after the end of the set Y end time. (Switching delay at 90 ms). Continuous adjustment range High repeat accuracy
130 s 110240V 50/60 Hz Mechanical only Without auxiliary contacts Mechanical/ electrical With 2 N.C. auxiliary contacts
02
100-ETY30
Mechanical Interlocks For interlocking of two contactors. Common interlock for sizes 0...2 Interlocking of different sizes possible Mechanical and electrical interlocking possible in one module by means of integrated auxiliary contacts 9 mm dovetail connector included
02
100-MCA00
02
100-MCA02
Accessories Field-Installed
NEMA Size 02 Accessories, Continued
For Use With NEMA Sizes
Description Mechanical Latch Following contactor latching, the contactor coil is immediately de-energized (off) by the N.C. auxiliary contact (65-66). Electrical or manual release 1 N.O. + 1 N.C. auxiliary contacts Suitable for contactor sizes 0...2 DC Interface (electronic) Interface between the DC control signal (PLC) and the AC operating mechanism of the contactor. Control voltage 1830V DC (24V DC nominal) For coil voltages of 110 240V AC Suitable for contactor sizes 02 Requires no additional surge suppression for the coils Power consumption 0.1 W at 18V DC 0.25 W at 24V DC 0.5 W at 30V DC
Type
Cat. No.
02
100-FL11
02
100-JE
Surge Suppressors For limitation of coil switching transients. Plug-in, coil mounted Suitable for contactor sizes 0...2 RC and Varistor Versions
02
2448V 50/60 Hz RC 110280V 50/60 Hz RC 380480V 50/60 Hz RC 1255V AC 1277V DC Varistor 56136V AC 78180V DC Varistor 137277V AC 181350V DC Varistor 278575V AC Varistor
100-FSC48
100-FSC280
100-FSC480
100-FSV55
100-FSV136
100-FSV277 100-FSV575
24 K J
48 Y
100 KP
110 D
120 D
230-240 VA
240 T A
277 T
380-400 N
400-415 G
440 B N
480 B
Accessories Field-Installed
NEMA Size 02 Accessories, Continued Assembly Components
Description Dovetail Connectors For use in contactor and starter assemblies 10 each
Cat. No. 100-S0
Pkg. Qty.
Cat. No.
0 mm Spacing 9 mm Spacing
02
10 10
100-S0 100-S9
Protective Covers Provides protection against unintended manual operation For contactors and front mounted auxiliary contacts, pneumatic timers and latches
02
100-SCCA
10
100-SCFA
0, 1 Reversing Power Wiring Kits For Reversing Connection with a solid-state or thermal overload relay
Cat. No. 105-PW37
105-PW37 1
105-PW85
02
35 x 7.5 mm
199-DR1
10
Accessories Field-Installed
NEMA Size 35 Accessories Auxiliary Contacts
Description N.O. N.C. Connection Diagram For Use With NEMA Sizes 35 Left or right inside mounting Cat. No.
100-DS1-11
100-DS2-11
1L
100-DS1-L11
100-DS1-20
100-DS2-20
Electronically compatible auxiliary contacts Ideal for use when switching low-power control circuits Contact ratings:
100-DS2-B11
Marking Systems
Description Label Sheet 10 sheets with 105 self-adhesive paper labels each, 6 x 17 mm Marking Tag Sheet 10 sheets with 160 perforated paper labels each, 6 x 17 mm To be used with a transparent cover Transparent Cover 100 each To be used with marking tag sheets Marking Tag Adapters 100 each To be used with marking tag: System V4/V5 System 1492 W Must be ordered in multiples of package quantities. Pkg. Qty. Cat. No.
10
100-FMS
10
100-FMP
100
100-FMC
11
Accessories Field-Installed
NEMA Size 35 Accessories, Continued Suppressor Modules
Description Circuit Diagram Suppressor Rating RC Module (AC control) for contactors with conventional coil 21...48V 50 Hz/24...55V, 60 Hz 95...110V 50 Hz/110...127V, 60 Hz 190...240V 50 Hz/220...277V, 60 Hz 380...550V 50 Hz/440...575V, 60 Hz Varistor Module for contactors with conventional coil 55V AC 56...136V AC 137...277V AC 278...575V AC 208277V AC 5 34 34 For Use With NEMA Sizes Cat. No.
Suppressor Module for size 35 Contactors For limiting surge voltage when coil circuits are interrupted Can be plugged into all 35 contactors Supplied as standard on all conventional DC coil contactors and all electronic coil contactors (as part of the supply module or delivered with separate suppressor module)
Connecting Components
For Use With NEMA Sizes 34 X 5
Description
Terminal Connection
Lugs, 100 DL
X X X X
Lugs, 100-DL
X X
80 mm2
100-D420-VYTB
12
Accessories Field-Installed
NEMA Size 35 Accessories, Continued
Connecting Components, Continued
Description
Terminal Blocks Protection class IP2X per IEC 60529 and DIN 40 050
Cat. No.
100-DTB110 100-DTB180 100-DTB420 100-DL110 100-DLE110 100-DL180 100-DL420 100-DLA110 100-DLA180 100-DLA120
Terminal Lugs (UL/CSA), Copper Frame Set of 3 Terminal Lugs (UL/CSZ), Aluminum Frame Set of 3
Control Circuit Terminal 2 x 2.5 mm2 Terminal Shields Set of 2 protection class IP10 per IEC 60529 and DIN 40 050 For direct-on-line, reversing, two-speed, and wye-delta/star-delta assemblies Terminal Covers Qty: 1 Protection class IP20 per IEC 60529 and DIN 40 050 For direct-on-line, reversing, two-speed, and wye-delta/star-delta assemblies
34 5
100-DAT1 100-DAT2
100-DTC180 100-DTC420
34 Mounting Plate Galvanized steel plate for starter combinations For direct-on-line, reversing, two-speed, wyedelta/star-delta, and Dehlander assemblies 5 Mounting Plate For two-speed or changeover switches
Direct-on-line Reversing, two-speed, or changeover Y- or Dahlander Direct-on-line Reversing, two-speed, or changeover Y- or Dahlander
Interlocks
Description Circuit Diagram For Use With NEMA Sizes Cat. No.
35
100-DMA00
22
NC
21
35
100-DMD02
35
100-DMD00
24
100-DMC00
22
NC
21
InterlockDual Electrical/Mechanical Provides interlocking between 100-C and 100-D contactors 2 N.C. Auxiliary Contacts
21 NC 22
24
100-DMC02
13
Accessories Field-Installed
E1 Plus Accessories
Description For Use With 193-ED1_B, 193-EE_B 193-EE_D Cat. No. 193-EPB 193-EPD
DIN Rail/Panel Adapter For separate mounting can be mounted to top-hat rail EN 50 02-35
193-EE_E
193-EPE
Current Adjustment Shield Prevents inadvertent adjustments of the current setting (package of 10 pieces)
193-EE
193-BC8
External Reset Adapter For enclosed, through-the-door reset applications. Use with External Reset Button. External Reset Button For enclosed, through-the-door reset applications. Metal construction IP66, non-illuminated with rod (length: 142 mm, adjustable range 141159 mm). Please consult the 800F catalog pages for additional types.
193-ERA
800FM-R611 Button
800F-ATR08 Rod
14
Accessories Field-Installed
E3/E3 Plus Accessories
Description For Use With Package Qty. Cat. No.
193-EC__B DIN Rail/Panel Adapter 193-EC__D 193-EC__E Programming and Control Terminal 1 m communication cable provided 3 m communication cable 1 10 m communication cable MicroView Handheld panel Mount Adapter/Door Mount Bezel Kit 193-PCT 193-EC all 1
193-EC all
193-EIMD
825-CBCT
The electronic motor protection relay can be mounted separately to top-hat rail EN 50 02-35. Intended only for point-to-point configurations. Description
Terminal Blocks Protection class IP2X per IEC 60529 and DIN 40 050
Cat. No.
100-DTB180 100-DTB420
Terminal Covers Qty: 1 Protection class IP20 per IEC 60529 and DIN 40 050 For direct-on-line, reversing, two-speed, and wye-delta/star-delta assemblies
100-DTC180 100-DTC420
15
Accessories Field-Installed
E3/E3 Plus Accessories, Continued Marking Systems
Uniform labeling materials for contactors, motor starting equipment, timing relays, and circuit breakers.
Description Label Sheet 10 sheets with 105 self-adhesive paper labels each, 6 x 17 mm Marking Tag Sheet 10 sheets with 160 perforated paper labels each, 6 x 17 mm To be used with a transparent cover Transparent Cover 100 each To be used with marking tag sheets Marking Tag Adapters 100 each To be used with marking tag: Must be ordered in multiples of package quantities. Pkg. Qty. Cat. No.
10
100-FMS
10
100-FMP
100
100-FMC
16
Bulletin 300
NEMA AC Starters
Specifications Electrical Life in Utilization Category
Load-Life Curves Bulletin 300 Line starters are designed to provide superior performance in a variety of applications. These load-life curves are based on Allen-Bradley tests according to the requirements defined in IEC 947-4. Actual contact life may vary based on the application, duty cycle and environmental conditions from that indicated by the curves. To find the contactors estimated electrical life, follow these guidelines: 1. 2. Choose the appropriate graph that most closely approximates the utilization category of the application. Locate the intersection of the life-load curve of the appropriate contactor with the applications operational current (le) found on the horizontal axis. Read the estimated contact life in millions of operations along the vertical axis. Lmixed LAC3 Contact Life for Mixed Utilization Categories AC3 and AC4 In many applications, the utilization category cannot be defined as either purely AC3 or AC4. In those applications, the electrical life of the contactor can be estimated from the following equation: L AC3 L mixed = --------------------------------------------------L AC3 1 + P AC4 ------------ 1 L AC4 Where
Approximate contact life for a mixed AC3/AC4 utilization category application. Approximate contact life in operations for AC3 utilization category (from AC3 life-load curves below). Approximate contact life in operations for AC4 utilization category (from AC4 life-load curves below). Percentage of AC4 operations.
3.
LAC4
Starting of squirrel-cage motors and switching only after the motor is up to speed. Starting of squirrel-cage motors with inching and plugging duty.
17
Bulletin 300
NEMA AC Starters
Specifications, Continued Bulletin 300 Load/Life Curves AC3 and AC4
NEMA Size 02
0.1 1 10 100
AC-4
0.1 1 10 100
18
Bulletin 300
NEMA AC Starters
Specifications, Continued Bulletin 300 Load/Life Curves
NEMA Size 35 AC-1 Non- or slightly-inductive loads, resistance furnaces; Ue = 400V AC-3 Switching of squirrel-cage motors while starting Bulletin 300
10
Operating cycles
(AC -1 )
0 .1 10 100 100
Operating cycles
0 .1
0 .0 1 1
10
100
100
19
Bulletin 300
NEMA AC Starters
Specifications, Continued Electrical
NEMA Size Rated insulation voltage Ratings: AC3, AC4 60 Hz Ie 200V 230V 460V 575V V A HP HP HP HP 0 18 3 3 5 5 1 27 7-1/2 7-1/2 10 10 2 660/600 45 10 15 25 25 90 25 30 50 50 135 40 50 100 100 270 75 100 200 200 3 4 5
AC Coil Data
Coil consumption AC: 50 Hz, 60 Hz, 50/60 Hz Coil consumption 10% Heat dissipation Coil operating limits Inrush Sealed 50 Hz Inrush 50 Hz Sealed 60 Hz Inrush 60 Hz Sealed VA/W VA/W VA VA VA VA Watts 70/50 9/3 80/60 9/3 200/110 16/4.5 537 72 552 64 12.5 85110% of rated voltage 825 85 840 75 19.0 1562 125 1596 113 35.4
Auxiliary Contacts
NEMA Size 02 Current Switching AC-1 Ith AC-15 at Rated Operating Voltage DC-13 at Rated Operating Voltage Short-Circuit Protection gG Fuse Type 2 Coordination Rated Impulse Voltage Uimp Insulation Voltage (between control and load circuit) per DIN, VDE 0106, Part 101 (NAMUR recommendation) Contact reliability per DIN19240 without contamination, normal industrial atmosphere Positively Guided Contacts Terminals Terminal Type Wire Size per IEC 947-1 Flexible with WireEnd Ferrule 1 Conductor 2 Conductor [mm2] [mm2] [mm2] [mm ] [Nm] [AWG] [lb-in]
2
Auxiliary Contacts in Accessories Cat. No. 100-S, 100-F, 100-MC at 40C at 60C [A] [A] [V] [A] [V] [A] 10 6 400 2 440 0.2
24 6 24 3
48 6 48 1.5
500 1.5
600 1.2
690 0.7
[A] [kV]
10 6 Between auxiliary circuits: 250 V, Between load and direct-connected aux. circuits: 690 V 17V, 5 mA, >108 operations per error Yes, N.O. and N.C. mutually unrestricted, including N.C. in relation to N.O. Main contacts of contactor do not provide positive guidance with Cat. Nos. 100-FL & 100-FPT
[V]
2 x A4 0.52.5 0.752.5 0.52.5 0.752.5 11.5 1814 8.913.3 10 A 660/600V 6A 3A 1.5 A 1.0 A 5.0 A 0.7 A 0.25 A 0.12 A
1 Conductor Solid/Stranded 2 Conductor Conductor Recommended Tightening Torque (minmax) Wire Size per UL/CSA Recommended Tightening Torque (minmax) NEMA Size 35 Rated thermal current Ith Rated insulation voltage IEC (Ui)/UL Terminal size Ratings: AC-15
Ratings: DC-13
20
Bulletin 300
NEMA AC Starters
Specifications, Continued Mechanical
NEMA Size Degree of protection (Open Type) IEC 529 Mechanical life, operations in millions Max. number of auxiliary circuits Operating times at normal voltage Pick-up AC at 20C in milliseconds Drop-out AC Maximum operating rates all contactors (operations/hr) AC3 AC4 0 IP20 13 6 1530 1060 600 80 1 IP20 13 6 1530 1060 600 70 2 IP20 10 6 18.530 1060 500 60 3 IP00 10 8 2045 25110 400 4 IP00 10 8 2045 45110 300 Contact your local Allen-Bradley distributor 5 IP00 5 8 2045 25110 150
Construction
Contact material: Main contacts Auxiliary contacts Terminal markings Terminal sizes Terminations Power NEMA Size Description Allen Head: 4 mm, 5/32 in. 2.535 2.525 2.550 2.535 142 142 26 1852 0 1 2 3 4 5 Silver Alloy Silver NEMA and CENELEC EN50 012. M4.0 M5.0 M6.0 M8.0 M10.0 M12.0 (#8- (#10- (1/4- (5/16- (3/8- (1/213) 16) 18) 20) 32) 32)
Combination: Cross, Slotted, Pozidrive Fine-Stranded w/ Ferrule 1 Wire 2 Wires Coarse-Stranded/Solid Stranded/Solid (UL/CSA) Torque Requirement Terminations Control Description Coils Control Modules Torque Requirement Type of Protection Finger Protection 1 or 2 Wires 1 or 2 Wires [mm ] [AWG] [mm2] [AWG] [Nm] [Lb-in]
2
Combination: Cross, Slotted, Pozidrive 1.56 1610 1.56 1610 12.5 8.922 IP 2LX per IEC 529 and DIN 40 050 (with wires installed) Safe from touch by fingers and back-of-hand per VDE 0106; Part 100 02 25+60C (13+140F) 55+80C (67+176F) 2000 m per IEC 947-4 3 5 -25+60C (-13+140F -40+80C (-40+176F) Operation Storage
21
Bulletin 300
NEMA AC Starters
E1 Plus Specifications
Main Circuits Rated Insulation Voltage Ui Rated Impulse Strength Uimp Rated Operating Frequency Rated Operating Voltage Ue 193-*B, 193-*D, 193-*E, 592 (All) 193-*F, 193-*G, 193-*H Control Circuits Rated Insulation Voltage Ui Rated Impulse Strength Uimp Rated Designation Rated Operating Current Ie AC-15 12120V 200240V 380480V 500600V Thermal Current Ithe Contact Reliability Environmental Ratings Ambient Temperature Storage Operating Humidity Operating Damp Heat Vibration (per IEC 68-2-6) Shock (per IEC 68-2-27) Maximum Altitude Pollution Environment Degree of Protection Protection Type of Relay Nature of Relay Trip Rating Trip Class Type EE Reset Mode Type EE General Standards Approvals UL508, CSA C22.2 No. 14, NEMA ICS-2-1993 Part 4, EN 60947-4-1, EN 60947-5-1 CE, C-tick, CSA, UL, ATEX (pending) Ambient compensated, Time Delay, Phase Loss Sensitive Solid-State 120% FLA 10, 15, 20, 30 Automatic or Manual 595%, non-condensing per IEC 68-2-3 and IEC 68-2-30 3G 30G 2000 m Pollution Degree 3 IP20 -4085C (-40185F) -2060C (-4140F) 3/2 1.5/1.5 0.75/0.75 0.6/0.6 5A 17V, 5 mA 600V AC 6 kV AC 8600 N.O./N.C. 690V AC 6 kV AC 50/60 Hz 690V AC (IEC)/600V AC (CSA/UL) 1000V AC (IEC)/600V AC (CSA/UL)
22
Bulletin 300
NEMA AC Starters
E3/E3 Plus Specifications Main Circuits
Cat. No. 193-EC_B, 193EC_D,193-EC_Z, 592Cat. No. 193-EC_E, EC_T, 592-EC_C 592-EC_D
Rated Insulation Voltage (Ui) Rated Impulse Strength (Uimp) Rated Operating Voltage (Ue) IEC/ UL Rated Frequency 690V AC 6 kV AC 690V AC / 600 V AC 20250 Hz
Terminal Cross-Sections
Terminal Type Terminal Screws Flexible-Stranded with Ferrule Single Conductor Torque Flexible-Stranded with Ferrule Multiple Conductor Torque Coarse-Stranded/Solid Single Conductor Torque Coarse-Stranded/Solid Multiple Conductor Torque Stranded/Solid Single Conductor Torque Stranded/Solid Multiple Conductor Torque Pozidrive Screwdriver Size Slotted Screwdriver (mm) Hexagon Socket Size SW (mm)
M5
M8
435 mm2 4 Nm
610 mm2 3.4 Nm 2.525 mm2 2.5 Nm 616 mm2 3.4 Nm 146 AWG 22 lb-in 106 AWG 30 lb-in 2 1x6
425 mm2 4 Nm 450 mm2 4 Nm 435 mm2 4 Nm 121 AWG 35 lb-in 62 AWG 35 lb-in 4
Lug: 6 AWG250 MCM, 16120 mm2 Lug: 62/0 AWG, 1670 mm2, 90110 lb.-in., 1012 Nm 90110 lb.-in., 1012 Nm Terminal: 13/32 in, 10 mm, 150 lb.-in., 17 Nm Terminal: 1/2 in, 13 mm, 275 lb.-in., 16 Nm
23
Bulletin 300
Sensor Characteristic
100
Per IEC 34-11-2 Control and DeviceNet Terminal Cross-Sections M3 0.252.5 mm2 0.55 Nm 0.50.75 mm2 0.55 Nm 0.24.0 mm2 0.55 Nm 0.21.5 mm2 0.55 Nm #2412 AWG 5 lb-in #2416 AWG 5 lb-in 0.6 x 3.5
UL Short-Circuit Ratings
Cat. No. 193-EC_B, 592-EC_T 193-EC_D, 592-EC_C 193-EC_E, 592-EC_D 193-EC_F 193-EC_G 193-EC_H 193-EC_Z Maximum Available Fault Current (A) 5,000 5,000 10,000 10,000 18,000 42,000 5,000 Maximum Voltage (V) 600 600 600 600 600 600 600
Performance Criteria A requires the device under test (DUT) to experience no degradation or loss of performance.
24
Bulletin 300
External Current Transformers (for use with cat. nos. 193-EC1ZZ and 193-EC2ZZ)
The user shall provide one current transformer (CT) for each motor phase,and shall connect the CTs secondary leads to the appropriate E3 overload relay power terminals, as shown in current transformers wiring diagrams. The CT shall have the appropriate ratio (refer to the product nameplate or product description). Additionally, the CT shall be selected to be capable of providing the required VA to the secondary load, which includes the E3 overload relay burden of 0.1 VA at the rated secondary current and the wiring burden. Finally, the CT shall be rated for protective relaying to accomodate the high inrush currents associated with motor startup, and shall have an accuracy of <2% over its normal operating range. Typical CT ratings include (Instrument Transformers, Inc. Model #23 or equivalent):
ANSI (USA) CSA (Canada) IEC (Europe) 5% 10% 10% Class C5B0.1 Class 10L5 5 VA Class 5P10
General
Cat. No. 193-EC_B, 193-EC_D, 193-EC_Z Approximate Weights Standards Approvals 0.80 kg (1.77 lb) Cat. No. 193-EC_E Cat. No. 193-EC_F Cat. No. 193-EC_G Cat. No. 193-EC_H 8.63 kg (19.0 lb)
1.23 kg 2.95 kg 4.43 kg (2.71 lb) (6.5 lb) (9.75 lb) CSA C22.2 No.14, DIN VDE 0660, EN 60 947, UL 508, UL 1053 CE, C-tick, cUL, ATEX (pending)
0.45000 A 1.05.0 A 2.5 A 100600 600 % FLA % FLA 50600 250 % FLA % FLA 10100 50 % FLA % FLA 35%
Trip Class 0100 10 %TCU 1.0 0.5 1.05.0 A 10 5.0 5.0 5.0 50600 % FLA 10100 % FLA 10100%
Inhibit Time settings are used for both trip and warning functions. Phase loss trip level is set at a current imbalance greater than or equal to 100% and is not user-adjustable. Stall Protection is only applicable to the motor starting sequence.
25
Bulletin 300
26
Bulletin 300
NEMA AC Contactors
Approximate Dimensions Contactors and Accessories
Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.
c2
Mounting Position
c1 c
AC Contactors
5.2 (13/64)
25 (63/64)
18 (45/64)
6.2 (15/64)
1 (1/32)
27 (1-1/16)
7.5 (19/64)
AC Contactors
a Width 45 (1-25/32) 72 (2-53/64) b Height 81 (3-3/16) 122 (4-51/64) c Depth 97.5 (4) 117 (4-49/64) Approx. Ship Wt. kg (lbs) 0.49 (1.08) 1.45 (3.20)
NEMA Size 0, 1 2
d2 35 (1-25/64) 55 (2-11/64)
Accessories
Contactors with Auxiliary contact block for front mounting Auxiliary contact block for side mounting Pneumatic Timing Module Electronic Timing Module Mechanical Interlock Mechanical Latch Interface Module Surge Suppressor Labeling with on coil terminal side on coil terminal side label sheet marking tag sheet with clear cover marking tag adapter for System V4 / V5 marking tag adapter for System Bul. 1492W on coil terminal side on side of contactor 2- or 4-pole 1- or 2-pole mm c/c1 + 39 a+9 c/c1 + 58 b + 24 a+9 c/c1 + 61 b+9 b+3 +0 +0 + 5.5 + 5.5 (inches) (c/c1 + 1-37/64) (a + 23/64) (c/c1 + 2-23/64) (b + 15/16) (a + 23/64) (c/c1 + 2-31/64) (b + 23/64) (b + 1/8) (+ 0) (+ 0) (+ 7/32) (+ 7/32)
27
Bulletin 300
NEMA AC Contactors
Approximate Dimensions, Continued AC Operated, Continued
Bulletin 300 Contactors and Accessories
Dimensions in millimeters. Dimensions are not intended to be used for manufacturing purposes.
Mounting Position
e2 e1
e
c1
e4
25
90
d1
d2 a
NEMA Size 3 3 (elect. coil) and 4 5 a 120 120 155 Contactor with Auxiliary contact block Mechanical interlock Frame terminal block 100-DS1 100-DS2 100-DM 100-DTB110 100-DTB180 100-DTB420 b 170 170 205 c 156 156 180
c
c1 110.5 110.5 110.5 [mm] d 5.2 5.2 6.5 d1 145 145 180 d2 100 100 130 e M6 M8 M10 e1 16 20 25 e2 38.5 39 48 e3 147 160 193 e4 8 10 12.5
Label holder
28
e3
11
90
Bulletin 300
NEMA AC Contactors
E1 Plus Approximate Dimensions
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
H1
E2 E1 TO RESET FROM CONTACTOR MOUNTING HOLE TO RESET FROM CONTACTOR MOUNTING HOLE
2 T1
4 T2
6 T3
NEMA Size 01
H2 35 (1-3/8) 55 (2-11/64)
29
Bulletin 300
NEMA AC Contactors
E1 Plus Approximate Dimensions, Continued
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
L1
L2
L3
H3 H1
J E2 F
2 T1
4 T2
6 T3
E1 D H2 C
193-EPE
Overload A Cat. No. Width 193-EE__D 45 193R-EE__D (1-25/32) 193S-EE__D 193-EE__E 72 193R-EE__E (2-53/64) 193S-EE__E
H1 95 (3-3/4) 90 (3-23/64)
H2 30 (1-3/16) 60 (2-23/64)
H3 75 (2-31/32)
Stranded / Solid
For multiple conductor applications, the same size and style wire must be used.
30
Bulletin 300
NEMA AC Contactors
E3/E3 Plus Approximate Dimensions Bulletin 300 Contactor with Overload Relay
Approximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes.
A D2 H J
D1
E2
B1
E1
B Height Overload Cat. No. 193-EC_ _D 193-EC_ _E Overload Cat. No. 193-EC_ _D 193-EC_ _E NEMA Size 02 2 A Width 45 (1-25/32) 72 (2-53/64) without 193-EIMD 188.3 (7-13/32) 236.1 (9-19/64) D1 60 (2-23/64) 100 (3-15/16) with 193-EIMD 207.7 (8-11/64) 255.5 (10-1/16) D2 35 (1-3/8) 55 (2-11/64) B1 145.1 (5-23/32) 173.2 (6-13/16) H 104 (4-3/32) 125.5 (4-15/16) C Depth 107 (4-7/32) 124.6 (4-29/32) J 2 (5/64) 2 (5/64) E1 11.4 (29/64) 11.4 (29/64) E2 67.9 (2-43/64) 89.8 (3-17/32) D 4.2 (11/64) 5.5 (7/32)
NEMA Size 02 2
31
Bulletin 300
NEMA AC Contactors
E3/E3 Plus Approximate Dimensions, Continued
Approximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes.
A G E1 F D
C L
H E2
B1
C L
B Height Overload Cat. No. A Width 120 (4.72) 120 (4.72) 155 (6.10) F 12.5 (0.49) 16 (0.63) 21 (0.83) without Terminal Covers 336.3 (13.24) 339.8 (13.38) 385.8 (15.19) G 100 (3.94) 100 (3.94) 130 (5.12) with Terminal Covers 418 (16.45) 418 (16.45) 487.4 (19.19) H 145 (5.71) 145 (5.71) 180 (7.09) C Depth 175.1 (6.89) 175.1 (6.89) 198.9 (7.83) J 135 (5.31) 135 (5.31) 140 (5.51) K 22.3 (0.88) 22.3 (0.88) 23.5 (0.93)
NEMA Size 3
E1 11.4 (0.45) 11.4 (0.45) 11.4 (0.45) L 180.9 (7.12) 180.9 (7.12) 204.7 (8.06)
E2 216.1 (8.51) 216.1 (8.51) 255 (10.04) M 8 - 5.6 (8 - 0.22) 8 - 5.6 (8 - 0.22) 8 - 6.5 (8 - 0.26)
NEMA Size 3
193-EC_ _F 4 193-EC_ _G 5
32
Bulletin 300
NEMA AC Contactors
E3/E3 Plus Approximate Dimensions, Continued
Approximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes.
7.3 (9-32)
154.2 (6-5/64)
4.4 (11/64 )
6.1 (1/4)
115 (4-17/32)
5 (13/64)
5.5 (7/32 )
131.2 (5-11/64)
33
Bulletin 300
ATTENTION: The motor nameplate full load current should always be used in determining the rating of the devices used for Motor Running Overcurrent Protection.
HP RPM 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 600 3600 1800 1200 900 600 3600 1800 1200 900 600 Full Load Current (A) 208V 1.20 1.39 1.62 1.48 1.69 1.89 2.08 2.54 2.89 2.89 3.47 3.81 3.51 4.25 4.60 5.04 5.80 6.49 6.51 7.18 8.20 9.24 10.4 11.6 15.7 15.9 18.6 22.1 25.0 26.6 29.7 31.5 32.9 43.0 46.7 49.1 59.2 59.6 61.7 70.9 74.7 76.0 240V 1.04 1.20 1.40 1.28 1.46 1.64 1.80 2.20 2.50 2.50 3.00 3.30 3.04 3.68 3.98 4.36 5.02 5.62 5.64 6.22 7.10 8.00 9.04 10.1 13.6 13.8 16.1 19.1 21.7 23.1 25.7 27.3 28.4 37.2 40.4 42.5 51.3 51.6 53.4 61.4 64.7 65.8 480V 0.52 0.60 0.70 0.64 0.73 0.82 0.90 1.10 1.25 1.25 1.50 1.65 1.52 1.84 1.99 2.18 2.51 2.81 2.82 3.11 3.55 4.00 4.52 5.04 6.80 6.88 8.07 9.57 10.8 11.5 12.9 13.7 14.2 18.6 20.2 21.3 25.6 25.8 26.7 30.7 32.3 32.9 600V 0.42 0.48 0.56 0.51 0.58 0.66 0.72 0.88 1.00 1.00 1.20 1.32 1.22 1.47 1.59 1.74 2.01 2.25 2.26 2.49 2.84 3.20 3.62 4.03 5.44 5.50 6.46 7.66 8.66 9.22 10.3 10.9 11.4 14.9 16.2 17.0 20.5 20.6 21.4 24.6 25.9 26.3 2200V 5.2 5.3 5.4 5.8 6.4 6.3 6.5 6.7 6.9 8.1 4000V 2.9 3.0 3.1 3.2 3.5 3.4 3.6 3.7 3.8 4.4 200 125 60 HP RPM 3600 1800 1200 900 600 3600 1800 1200 900 600 3600 1800 1200 900 600 3600 1800 1200 900 600 3600 1800 1200 900 600 3600 1800 1200 900 600 450 3600 1800 1200 900 720 600 450 3600 1800 1200 900 720 600 450 3600 1800 1200 900 720 600 450 3600 1800 1200 900 720 600 450 360 3600 1800 1200 900 600 450 360 3600 1800 1200 3600 1800 1200 3600 1800 1200 3600 1800 1200 Full Load Current (A) 208V 85.7 88.2 91.6 111 117 119 141 144 147 165 172 173 204 211 215 267 276 281 333 340 347 397 404 414 524 531 538 642 658 682 774 790 804 240V 74.2 76.4 79.3 96.0 102 103 122 125 127 143 149 150 177 183 186 231 239 243 288 294 300 344 350 358 454 460 466 556 570 590 670 684 696 748 762 774 874 892 902 972 992 1004 1074 1096 1108 480V 37.1 38.2 39.7 48.0 50.8 51.7 61.2 62.3 63.4 71.6 74.3 74.9 88.5 91.4 93.1 116 119 122 144 147 150 172 175 179 227 230 233 278 285 295 335 342 348 374 381 387 437 446 451 486 496 502 537 548 554 600V 29.7 30.5 31.7 38.4 40.6 41.4 49.0 49.8 50.7 57.3 59.4 59.9 70.8 73.1 74.5 92.6 95.5 97.2 115 118 120 138 140 143 182 184 186 222 228 236 268 274 278 299 305 310 350 357 361 389 397 402 430 438 443 2200V 7.8 8.0 8.2 9.3 10.0 10.3 10.6 11.5 12.3 12.4 13.1 14.2 14.6 14.9 15.4 16.7 18.0 18.2 19.0 21.0 23.6 24.2 24.8 26.4 29.8 29.2 29.9 30.9 31.3 32.8 36.0 34.8 35.5 37.0 37.0 38.8 42.0 46.7 47.0 49.4 49.0 50.9 53.7 57.5 58.5 61.5 61.5 61.0 65.3 70.0 69.0 70.0 73.5 72.3 76.0 82.8 4000V 4.3 4.4 4.5 5.0 5.5 5.7 5.8 6.3 6.8 6.8 7.2 7.8 8.0 8.2 8.5 9.2 9.9 10.0 10.5 11.6 13.0 13.3 13.6 14.5 16.4 16.1 16.4 17.0 17.2 18.0 19.8 19.1 19.5 20.4 20.4 21.3 23.1 25.7 25.9 27.2 27.0 28.0 29.5 31.6 32.2 33.8 33.8 33.6 35.9 38.5 38.0 38.5 40.4 39.8 41.8 45.5
1/4
30
1/3
40
1/2
50
3/4
75
1-1/2
100
7-1/2
150
10
15
20
250
25
300
400
450
500
34
Bulletin 300
35
www.rockwellautomation.com
Corporate Headquarters Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201 Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36-BP 3A/B, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433 Europe: Rockwell Automation, Brhlstrae 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 1774 Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 351 6723, Fax: (65) 355 1733