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=1
( ) ( ) ( ) ( )
2
1 1
2 4
/
= =
(
=
N
i
N
i
i w i w l g K
solve for minimum value of
) (l g
K
c
c
R. A. Wiggins
MINIMUM ENTROPY DECONVOLUTION (MED)
The University of
New South Wales
PHM Montreal
SPECTRAL KURTOSIS
Gives kurtosis (impulsiveness) for each frequency line
in a time-frequency diagram
) , ( f t H
Short Time Fourier
Transformation
STFT
t
f
SK
f
2
)) ( (
) (
) (
2
2
=
y mean
y mean
y kurtosis
y = autospectrum value
(ie amplitude squared)
The University of
New South Wales
PHM Montreal
Fast Kurtogram
Filter combinations for
1/3 binary tree
Normal
kurtogram
Fast
kurtogram
J. Antoni (2006) Fast computation of the kurtogram for the detection of transient faults,
Mechanical Systems and Signal Processing, 21(1), pp. 108124
The University of
New South Wales
PHM Montreal
HILBERT TRANSFORM
Relationship between the real and imaginary parts
of the Fourier transform of a one-sided function
{ } ) ( ) ( f X t x =
) ( ) ( ) ( t x t x t x
o e
+ =
) (t x
e
) (t x
o
{ } | | ) ( Re ) ( f X t x
e
=
{ } | | ) ( Im ) ( f X t x
o
=
) sgn( ) ( ) ( t t x t x
e o
= { } ) sgn( ) ( ) ( t f X f X
R I
- =
The University of
New South Wales
PHM Montreal
ANALYTIC SIGNAL
Complex time signal with one-sided spectrum
Real and imaginary parts related by a Hilbert transform
Real
Imag
Real
Imag
Vector sum at
Time zero
Projection on real
axis at time zero
Projection on imag.
axis at time zero:
gives Hilbert
transform of real part
|
|
-|
f
f
-f
C
k
C
k
/2 C
k
/2
The University of
New South Wales
PHM Montreal
AMPLITUDE MODULATION
The University of
New South Wales
PHM Montreal
HILBERT TECHNIQUE FOR ENVELOPE ANALYSIS
Note that the ideal
bandpass filter
removes adjacent
discrete peaks
Note that 1- sided
spectrum values
must be complex
It is normally better
to analyze the
squared envelope
rather than the
envelope
The University of
New South Wales
PHM Montreal
Advantage of using
one-sided spectrum
Spectrum Spectrum Convolution
Envelope
Spectrum
Analytic signal
difference
frequencies only
Real signal
also sum
frequencies
The University of
New South Wales
PHM Montreal
Advantages of Squared
rather than Rectified Envelope
Squared signal contains only DC component plus (double) frequency
Rectified signal has sharp cusps requiring harmonics to infinity which
alias into measurement range (ie avoid taking square root)
The University of
New South Wales
PHM Montreal
Case History Helicopter Gearbox Rig
100.00 HZ
5.73 HZ
Planetary
Bearing
Blind analysis
The University of
New South Wales
PHM Montreal
Order tracked signal
Residual signal
after DRS and linear
prediction
Filtered signal using
SK
Time (s)
A
c
c
e
l
e
r
a
t
i
o
n
Kurtosis =(-0.61)
Kurtosis =(2.2)
Kurtosis =(14.1)
Time domain after filtration
The University of
New South Wales
PHM Montreal
SK analysis showing the
maximum excited bands
10
0
The University of
New South Wales
PHM Montreal
New cepstral pre-whitening technique
Based on the new method of editing a time signal
by editing the spectrum amplitude in the real
cepstrum, then combining with the original phase
to return to the time domain
Extreme case is where real cepstrum is set to
zero (spectrum amplitude set to one, ie whitened).
Both discrete frequencies and resonances
removed. Uniform spectrum weighting means
that impulsive frequency bands dominate time
signals
The University of
New South Wales
PHM Montreal
Example of application to the
helicopter gearbox signal
0 5 10 15 20 25
0
20
40
60
0 5 10 15 20 25
-40
-20
0
20
40
P
o
w
e
r
S
p
e
c
t
r
u
m
M
a
g
n
i
t
u
d
e
(
d
B
)
0 5 10 15 20 25
-40
-20
0
20
40
Frequency (kHz)
(a)
(b)
(c)
Original spectrum
Whitening using low
order AR model
Cepstral whitening
Spectra
The University of
New South Wales
PHM Montreal
ENVELOPE SPECTRA
0 20 40 60 80 100
0.005
0.01
0.015
0.02
0.025
(a)
(b)
FTF: Harmonic Spacing at : 9.81 Hz
Frequency (Hz)
100 200 300 400 500
2
4
6
8
10
12
14
x 10
-3
(a)
BPFI: Harmonic Spacing at 117.57 Hz
Frequency (Hz)
0 20 40 60 80 100
0
0.1
0.2
0.3
0.4
Frequency (Hz)
100 200 300 400 500
0
0.05
0.1
0.15
Frequency (Hz)
Low frequency (FTF) High frequency (BPFI)
DRS - SK
Cepstrum
whitened
The University of
New South Wales
PHM Montreal
Findings Agree With Analysis Results
Planetary Bearing Inner Race
Rollers
The University of
New South Wales
PHM Montreal
Trending based on SK vs. Oil Wear Debris
Accumulated oil wear debris Kurtosis of filtered signal
Measurement (hours)
37 .160 37 ....160
M
a
s
s
(
m
g
)
k
u
r
t
o
s
i
s
0
500
0
16
1
2
The University of
New South Wales
PHM Montreal
Second Case History
High Speed Bearing Test Rig
FAG Test Rig L17 .. High Speed ( 12,000
rpm)
Spall in the inner race
The University of
New South Wales
PHM Montreal
The Effect of using The MED Technique
The SK before using the MED The SK after using the MED
8
6
4
2
1
0
2
1.5
1
0.5
0
0.5
2 4 6 8 10 12 14 16 18 2 4 6 8 10 12 14 16 18
Frequency [kHz]
1
N
u
m
b
e
r
o
f
F
i
l
t
e
r
s
/
O
c
t
a
v
e
1
2
3
4
6
12
24
2
4
3
6
12
24
The University of
New South Wales
PHM Montreal
The Effect of using the MED Technique
(a) Raw signal
(b) Residual of
linear prediction
filtering
(c) Signal b filtered
using MED
(d) Signal c filtered
using optimal SK
filter
Time (s)
A
c
c
e
l
e
r
a
t
i
o
n
(
m
/
s
2
)
Kurtosis =-0.38
Kurtosis =1.05
Kurtosis =11.44
Kurtosis =11.58
The University of
New South Wales
PHM Montreal
Envelope Analysis after MED and SK
Harmonics at BPFI, sidebands at shaft speed
The University of
New South Wales
PHM Montreal
Trending Fault Development
The University of
New South Wales
PHM Montreal
Third Case History Radar Tower Bearing
Very slow speed
(12 sec period)
118 square rollers
in alternate
directions so each
race strikes every
second roller
Bearing and ring
gear changed,
pinion unchanged
The University of
New South Wales
PHM Montreal
Dominated by gears, but differences
at high and low frequencies
SPECTRUM COMPARISON
The University of
New South Wales
PHM Montreal
Removal of gear signals by DRS
Total
signal
Deterministic
part (gears)
(note scale)
Random
part
(bearings)
The University of
New South Wales
PHM Montreal
Increased kurtosis from SK filtration
(gearmesh signals removed)
Note that extremely
high kurtosis
indicates that it is not
an absolute measure
of severity.
Fault could have been
detected at a very
early stage
Envelope spectrum
showing harmonics
of (half) ballpass
frequency modulated
at rotation speed
The University of
New South Wales
PHM Montreal
GEAR DIAGNOSTICS - METHODS
The University of
New South Wales
PHM Montreal
UNIFORM ERRORS
Tooth deflection under load
For constant load is same for each tooth pair.
Therefore toothmesh frequency and harmonics are
affected. This is load sensitive, so spectrum
comparisons must be for same load.
Mean geometric profile errors
From initial manufacture and wear. By definition this
is same for each tooth pair. Therefore toothmesh
frequency and harmonics are affected. This is only
weakly load sensitive.
Uniform wear
Gives change in harmonics of toothmesh frequency
under constant load conditions. First indication at
second harmonic of gearmesh frequency
The University of
New South Wales
PHM Montreal
The University of
New South Wales
PHM Montreal
Variations Between Teeth
At rotational harmonics other than toothmesh.
Harmonic spacing indicates which gear has caused
change. Can be further subdivided:
Slow variations, e.g. runout, distortion. Low
harmonics and sidebands around toothmesh are
affected.
Local faults, e.g. cracks, spalls. Wide distribution of
harmonics results.
Random errors, e.g. Random tooth spacing error.
Wide distribution of harmonics results.
Systematic errors, e.g. Ghost components, from
gear cutting machine.
The University of
New South Wales
PHM Montreal
Operational modal analysis
using the cepstrum
Forcing and transfer function effects additive in cepstrum
for a single input
They are also separated for a smooth flat input spectrum
(impulsive or random)
Pole/zero parameters can be extracted from response
autospectra, and used to update and scale FRFs
For multiple inputs, New blind source separation
techniques give the possibility of extracting the responses
to a particular input
Cepstral techniques then give the scaled FRFs for the
resulting SIMO system
The University of
New South Wales
PHM Montreal
Analytical Expression for the Cepstrum
(Oppenheim & Schafer)
The University of
New South Wales
PHM Montreal
Curve-fitting poles and zeros of transfer
function in the response cepstrum
The University of
New South Wales
PHM Montreal
Point 1 (driving point).
Poles and zeros balanced
Point 5, typical point.
No. of zeros approx.
half no. of poles
Point 8 (end-to-end).
No zeros
TRUNCATION OF OUT-OF-BAND MODES
FRFs regenerated from in-band poles and zeros only
The University of
New South Wales
PHM Montreal
FRF RECONSTRUCTION
When generating FRFs from in-band poles and
zeros only there are two missing factors
One is an equalisation curve depending on the ratio
of poles to zeros
The other is an overall scaling factor, as this is
contained in the zero quefrency component
Neither changes greatly with small changes in pole
and zero positions, and so can be determined from
an earlier measurement, a similar measurement or a
finite element model
The University of
New South Wales
PHM Montreal
USE OF CYCLOSTATIONARITY TO
OBTAIN SIMO FROM MIMO (David Hanson)
eg Burst random signal
- zero mean (1st order)
- periodic autocovariance (2nd order)
Spectral correlation is 2D FT of 2D autocovariance
It is also the correlation of the spectrum with itself
The University of
New South Wales
PHM Montreal
Curve-fitting Cepstrum from Spectral Correlation
Spectral correlation
at cyclic frequency
contains structural
dynamic information
but only that excited
by source at cyclic
frequency
The cepstrum
obtained from this
allows separation of
source and transfer
path information
because of single
source
The University of
New South Wales
PHM Montreal
OBTAIN CEPSTRUM FROM CYCLIC SPECTRUM
Starting with the system equation:
( ) ( ) ( ) Y f H f X f =
and defining the cyclic spectral density of the response as:
{ }
*
( ) lim ( ) ( )
W
y W
W
S f Y f Y f
o
o
= E
we get
*
( ) ( ) ( ) ( )
Y x
S f H f H f S f
o o
o =
Taking the log and inverse Fourier transform to obtain the cepstrum
2
( ) ( ) ( ) ( )
j
y h h x
C C C e C
o tot o
t t t t = + +
Impulsive force has flat spectrum and short cepstrum, so:
2
0
( ) ( ) ( ) ,
j
y h h
C C C e
o tot
t t t t t ~ + >
and if the system is minimum phase
( ) 0
h
C t =
so
0
( ) ( ),
y h
C C
o
t t t t ~ >
The University of
New South Wales
PHM Montreal
Transperth B Series Railcar
Excited by burst random input from shaker
Supported on elastomeric mounts
The University of
New South Wales
PHM Montreal
TYPICAL CYCLIC SPECTRA
The University of
New South Wales
PHM Montreal
Transperth B Series Railcar
OMA Results
12Hz 16Hz
21Hz 26Hz
OMA EMA
The University of
New South Wales
PHM Montreal
Potential application to machine structural
dynamics gas turbine engine
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
x 10
4
-60
-40
-20
0
20
P
o
w
e
r
S
p
e
c
t
r
u
m
M
a
g
n
i
t
u
d
e
(
d
B
)
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
x 10
4
-50
-40
-30
-20
-10
0
Frequency (Hz)
Total (Raw)
signal
Residual
signal after
editing the
Cepstrum
Removal of discrete frequencies useful for OMA
The University of
New South Wales
PHM Montreal
CONCLUSION
Diagnostics involves separating the different signal
components, eg discrete frequency from random
Several viable methods available with different pros
and cons
Many other techniques available for enhancing
various features of faults, for example in bearings and
gears
Another useful separation is of forcing function from
transfer function for each source and path
Blind determination of transfer functions (system
identification) useful to detect faults due to structural
change rather than forcing function
Cepstrum useful for many of these functions