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In summary: Using these high-explosive data to predict damage due to gas or dust explosions will likely result into a serious underestimate of the potential effects. Nuclear explosion testing As is generally known, during the fifties many tests with nuclear explosions were conducted in the US. Probably less known is that these tests were also used to investigate the effects of such nuclear explosions on buildings, industrial installations, vehicles, and many other items. The buildings involved were typical country houses as can be found in US: most of them in wood (with masonry chimneys) or masonry. Many results of these tests were published in open literature. A nuclear explosion, like a gas or dust explosion, also causes a rather long lasting loading. However, there are differences: With a nuclear explosion, there is always a shock wave (instantaneous increase of overpressure). With gas and dust explosions however there is a pressure wave: a relatively slow increase of overpressure. Especially brittle materials (glass, masonry) are very sensitive for this difference: shock waves result into larger damages than pressure waves of the same magnitude. With nuclear explosions, after the initial overpressure, there is a very important negative phase, where the pressure is below ambient. For gas or dust explosions such a negative phase usually can be neglected. The effect of this negative phase associated with nuclear explosions is however very important: many structures can hardly withstand a negative pressure (even if they can withstand an overpressure to a certain degree). A nuclear explosion is always accompanied by an intense heat flash. Due to this flash, fires may arise, but also the strength of structural materials is affected in a negative way. In summary: data from nuclear explosions generally can be used as a conservative approach to predict damage due to gas or dust explosions. Application One (of many) achievements of the late Dr. Wilfred Baker is that he developed so-called P-I curves (pressure-impulse curves) to estimate the blast damage to buildings. His P-I curves are based on both the results from London (WWII) and the US nuclear testing. The curves include a pressure and impulse criterion (impulse for very short duration loading). Since pressure waves from a gas or dust explosion typically are of a much longer duration than blasts from high explosives, for a gas or dust explosion risk analysis in many situations only the pressure criterion is relevant: Overpressure (kPa) 4.5 kPa Overpressure (mbar) 45 mbar Effect
Threshold for minor structural damage. Wrenched joints and partitions. 17 kPa 170 mbar Threshold for major structural damage. Some load bearing members fail. 40 kPa 400 mbar Threshold for partial demolition. 50 to 75 % of walls destroyed or unsafe. For more information it is referred to the book of Baker.
Modern, industrial, buildings Such buildings usually are constructed as a frame, covered by industrial claddings and roofing panels. As this way of constructing is very different from the buildings used in the testing mentioned above, the P-I curves from Baker can certainly not be applied to such buildings! Important note: The design criteria may differ from country to country. If, for a specific situation, the effect of an explosion on an industrial building has to be investigated, especially for rather new buildings it is recommended to verify the design load of the buildings. Otherwise: verify the local building regulations, which should include the required design loads. In order to enable a first estimate following information can be used. The design of such buildings is typically based on the wind load. Roof structures are, apart from the wind load, also designed for snow and rain. But the design load is very similar: usually the design is based on the weight of 100 mm of water, meaning a pressure of 1 kPa (10 mbar). In the design of such structures a safety margin is included, usually: 1.5 for steel structures 1.7 for reinforced concrete structures Steel and reinforced concrete display much less variation in strength compared to a brittle material like glass. Therefore the onset of damage will not vary too much in between various structures. Steel and reinforced structures also have a rather large plastic deformation capacity: if the elastic limit is exceeded a redistribution of stresses will occur, resulting into permanent deformations, but at a considerable higher overpressure. As a conservative estimate it can be expected that a normal structure in steel or reinforced concrete will fail at an overpressure which is at least 2 times the elastic limit. Therefore following criteria can be used as a first guidance for such industrial buildings: Overpressure (kPa) 1.5 kPa 3.0 kPa 1.7 kPa Overpressure (mbar) 15 mbar 30 mbar 17 mbar Effect Threshold of minor damage to steel structures. Some permanent deformations are to be expected. Threshold of major damage to steel structures. Some elements may fail. Threshold of minor damage to reinforced concrete structures. Some permanent deformations are to be expected. Threshold of major damage to reinforced concrete structures. Some elements may fail.
3.4 kPa
34 mbar
Windows Since the strength of window panes is rather low, window pane failure usually is widespread after an explosion. Therefore many tests have been conducted with window panes, in order to develop a method to determine the strength of a specific window (including the expected scatter) once the dimensions are known. The calculation model presented in this publication can be used to predict window pane damage as a result of an accidental explosion. A less known application is to calculate the explosion pressures after an explosion incident has occurred. In general, for a certain level of structural damage, it can only be concluded that the overpressure must have exceeded a certain level. However, since glass displays an enormous scatter in strength, and since (especially at industrial sites) usually there are many windows having identical dimensions, the percentage of broken windows can be determined (just by counting), which enables a rather accurate estimate of the actual explosion pressure.
Single pane windows In order to estimate the overall window damage in a certain area, there is also a need for more general guidance. Like with the industrial buildings, such guidance can be derived from the design load: windows typically are designed to resist wind loads. The design wind load depends on the location of the building (close to sea, or land inwards) and the height of the building. The criteria also have been modified in history. However a realistic actual value for the design wind load is about 1 kPa (0.01 bar). Based on this, usually following damage criteria were used for window panes: Overpressure (kPa) 1 kPa 3 kPa Overpressure (mbar) 10 mbar 30 mbar Effect Threshold of minor window pane failure. About 5 % of window panes will fail. Threshold of major window pane failure. Many window panes will fail. The glass fragments may reach high velocities and endanger persons behind these windows.
It is a fact that, in case of very strong winds, incidentally window panes do fail, which is an indication that these criteria are realistic. These criteria therefore are recommended for old (single pane) windows. Double pane windows For modern (or renovated) buildings, usually double pane windows of a considerable thickness are installed, which are expected to be much stronger. The author of this publication has been involved in an extensive program where the resistance of various types of windows (including frames) were evaluated by testing. It was found that with these new window structures, usually the window frame is decisive for the strength, rather than the window pane itself. Either the frames, which are frequently made of plastic or aluminium, or the mounting of the frames into the wall fail. Although in this case it is likely not the pane which fails but rather the (mounting of) the frame, the result is very similar: the window pane is released and will fail (scatter) at impact. Therefore it is recommended to use the same criteria also for more recent window structures, unless there is an indication that these are of a non-standard, very strong, design. Hence the 1 kPa and 3 kPa criteria are also recommended for modern windows. Conclusion Quite some experimental and historical data concerning the effect of explosions on structures exist. Nevertheless, these need to be analysed carefully as different types of explosions (gas, dust, high explosives, nuclear) exhibit different characteristics and hence also different effects on structures. Guidelines are given to estimate the damage on modern buildings as a consequence of gas- or dust explosions. Data obtained with high explosives turn out to result in substantial underestimation if used for gas or dust explosions. Data obtained from nuclear testing can be used but with caution. The effect of explosions on new buildings, using new materials and new ways of constructing, is also estimated.