Chhattisgarh Swami Vivekanand Technical University, Bhilai

Name of program: Bachelor of Engineering Branch: Mechanical Engineering Subject: Manufacturing Science I Total Theory Periods: # ( Class Tests: Two &Minimum' ESE Duration: Three *ours Course /01ectives, Semester: IV Code: !!"#$%&!"' Total Tutorial Periods: )( Assignments: Two &Minimum' Minimum Marks, .-

Ma+imum Marks, -(

To understand arious manufacturing processes ! its classifications To understand arious Casting processes To understand arious "elding processes To understand arious metal remo al process To appreciate the capabilities# ad antages and the limitations of the processes

U2IT3 I Introduction to Manufacturing 4rocesses, $mportance of %anufacturing Processes# classification# technological

definitions& Metal Casting &5oundry', Introduction, Basic Principle# Ad antages and 'imitations# Applications& 4attern Making: Pattern materials# allo"ances# types of pattern# color code scheme Mould Making: (reen and dry sand casting process# types of sand# molding sand and its properties# molding sand composition and applications& Elements of mould : Cores) *se# core material# types of cores# ad antages and limitations# core prints# chaplets# (ating and +isering System# Sand casting defects: appearance# causes ! remedies& S6ecial Molding 4rocesses: Carbon dio,ide molding process# in estment casting process# Die casting process# shell molding process# continuous casting process# centrifugal casting processes&

U2IT3II 7elding

I, Introduction, Principle# classification based on application of filler material ! "ithout filler material# source of energy# fusing and pressure "elding processes# application of "elding processes& 8rc welding: Principle# po"er source and e-uipments# "elding electrodes. types composition ! specification# %etal Arc "elding /%A01# flu, Shielded %etal Arc 0elding /2S%A01# $nert (as 0elding /T$( ! %$(1 Submerged Arc 0elding /SA01 and Atomic 3ydrogen 0elding processes& /A301& 9as 7elding: Principle# 4,y.Acetylene "elding# +eaction in (as "elding# 2lame characteristics# (as torch construction ! "or5ing# for"ard and bac5"ard "elding&

U2IT3 III 7elding

II, :esistance 7elding, (eneral# principle of heat generation in resistance "elding# application of resistance "elding processes& Process details and "or5ing principle of spot# seam and projection "elding# electrode materials# shapes of electrodes# electrode cooling# selection of "elding currents# oltages& S6ecial ty6e of welding: 2riction "elding# E,plosi e "elding# Thermit "elding# 'aser "elding# Electron beam "elding# Electroslag "elding# *ltrasonic "elding) principle# e-uipments# operations& Soldering, Bra;ing < Bra;e welding, 7elding =efects

U2IT3IV Machine Tools, >athe, Principle of operation# basic parts of a lathe# types 6 speed lathe# engine# bench# tool room#
capstan# turret# automatic# specification# construction# operations.facing# turning# 5nurling# taper turning# thread cutting# drilling# boring# reaming# "or5 holding de ices ! tools# mechanism and attachments for arious operations& Sha6er: Principle of operation# parts# types hori7ontal# ertical# uni ersal# 4perations 6 hori7ontal cutting# ertical cutting# angular cutting# irregular cutting# specification# 8uic5 return %echanisms& Table feed mechanism# "or5 holding de ices& 4lanner, Principle of operation# parts# and types 6 double housing# open side# pit type# plate type# and di ided table& Specification# types of dri es&

U2IT3V Milling , Principle of operation# parts# specification# types. hori7ontal# ertical# uni ersal# milling operations 6 plain#
face# slotting# gear cutting mechanisms and attachments for milling# inde,ing.simple# compound and differential& Broaching, Principle of operation# parts# types of broaches. hori7ontal# ertical# pull# surface.internal and e,ternal broaching machines# nomenclature# of broach& =rilling: Principle of operation# parts# drill nomenclature# types of drilling machines# other operations li5e counter boring# counter sin5ing# spot facing etc& :eaming: Principle of operation# parts# description of reamers# type of reaming operations& Boring, Principle of operation# parts# types of boring machines# boring operations# boring tools

Te+t Books,
9& %anufacturing Technology /:ol& 6 $ ! $$1 6 P&N& +ao 6 Tata %c(ra" 3ill Pub& Company# Ne" Delhi& ;& A Te,t Boo5 of Production Technology /%anufacturing Processes1 6 P&C& Sharma 6 S& Chand and Company 'td&# Ne" Delhi&

:eference Books,
9& %anufacturing Science 6 A& (hosh ! A&<& %alli5 6 East 0est Press P t& 'td&# Ne" Delhi ;& %anufacturing Engineering and Technology 6 S& <alpa5jian ! S&+& Schmid 6 Addision 0esley 'ongman# Ne" Delhi =& Production Technology 6 +& <& >ain 6 <hanna Publishers# Ne" Delhi ?& A Te,t Boo5 of Production Technology /:ol& $ ! $$1 6 4&P& <hanna 6 Dhanpat +ai ! Sons# Ne" Delhi&

Course /utcomes,
Ac-uire 5no"ledge and hands.on competence in applying the concepts of manufacturing science in the design and de elopment of mechanical systems& Demonstrate creati eness in designing ne" systems components and processes in the field of engineering in general and mechanical engineering in particular& 0or5 effecti ely "ith engineering and science teams as "ell as "ith multidisciplinary designs& S5illfully use modern engineering tools and techni-ues for mechanical engineering design# analysis and application&

Unit No. Unit Name 1 2 3 4 5 2oundry 0elding . $ 0elding . $$ %achine Tools: 'athe# Shaper# Planner %illing# Broaching# Drilling# +eaming# Boring GRAND TOTAL

Sequence Total Lectures Required 9 ; = @ ? 9@ A B C 9; @D

S&N& 9 ; = ? @

Boo5 title %anufacturing technology /:ol&.$ and $$1 Production technology /:ol&.$ and $$1 Production Technology Production Technology /:ol&.$ and $$1 %anufacturing Science

Author P&N&+ao P&C&Sharma +&<&>ain 4&P&<hanna (hosh and %allli5

Publication T%3 Publication S&Chand and Company ltd& <hanna Publishers Dhanpat +ai and Sons East "est press P t ltd

Te,tE +eference Te,t Te,t +eference +eference +eference

D TA!L D T A"#!NG $LAN

Lect. No. 9 Unit To%ics to &e co'ered (oo)s * $a+e No. Notes , $a+e No. Slide No. A,Resource

$mportance# classification# definitions of manufacturing processes& .oundr/ 0 Basic principle# Ad antages# 'imitations ! Applications $attern . %aterial# Allo"ances#

P&C&Sharma Page 9.=

4&P&<hanna Page 9D&9 .9D&=

P&C&Sharma Page C9.AD

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9 9

$attern . Types# color codes# Schemes 1old 1a)in+ 0 (reen ! Dry sand casting process Types of sand# molding sand ! properties %olding sand composition ! Applications Element of %old: Cores 6 types# materials and its properties# ad antages ! limitations Core prints# chaplets# gating ! +isering system Sand Casting defects S%ecial "astin+ $rocesses0 "o2 1oldin+ $rocess2 "ontinuous castin+ $n estment casting# centrifugal casting# Shell molding Slush casting# die casting&

P&C&Sharma Page C9.AD P&C&Sharma Page 9C@.9AD

P&C&Sharma

Page AD.AA

F C

9 9

P&N&+ao Page CA P&C&Sharma Page AA.9DB

4&P&<hanna Page 9D&F;# 9D&99; P&C&Sharma Page 9;@.9;C B&S&+aghu"anshi Page ==F.=?; 4&P#<hanna page 9D&9AF. 9D&;D9#9D&9AD B&S&+aghu"anshi Page ==F. =?; P&C&Sharma 9@B#9== Page

9D 99

9 9

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9 9 9

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Unit

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Notes , $a+e No.

Slide No.

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0elding . $: Principle# Classification# based on filler material ! Energy Source 2using ! Pressure "elding process# application Arc 0elding : Principle# po"er source# e-uipment# "elding electrodes %A0# S%A0 T$(# %$(# SA0 A30# Gas 3eldin+ : Principle 4,y Acetylene 0elding# +eaction# 2lame (as Torch# 0or5ing Procedure To%ics to &e co'ered 0elding. $$: +esistance "elding# principle# application# process detail Spot# seam and projection "elding Electrode materials# shapes# cooling# currents# oltages Special 0elding : 2riction# E,plosi e# Thermit 'aser# EB0# Electroslag# *ltrasonic Soldering# Bra7ing# Defects

P&N&+ao Page =FA# 4&P&<hanna #99&9 P&C&Sharma # =;; . =;@ P&C Sharma # ==A

P&N&+ao# =C@# P&C&Sharma# =?A P&C&Sharma# =@B# 4&P&<hanna # 99&?C 4&P&<hanna # 99&9D; P&C&Sharma# ==? 4&P&<hanna# 99&9C 4&P&<hanna# 99&;D (oo)s * $a+e No. 4&P&<hanna# 99&F= Notes , $a+e No. Slide No.

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Lect. No. =9

Unit @

To%ics to &e co'ered %illing : Principle# parts# specification

(oo)s * $a+e No. +&<&>ain# @;F

Notes , $a+e No.

Slide No.

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4&P&<hanna# 99&9# 99&9; =; @ Types: 3ori7ontal# ertical# uni ersal# 4perations : . Plain face Slotting# gear cutting# attachements# $nde,ing. simple# compound ! differential Broaching : Principle of operation# parts# types . hori7ontal :ertical# pull# surface# internal ! e,ternal # nomenclature Drilling : Principle# Parts#Nomenclature Drilling . Types# 4perations +&<&>ain# @;B# 4&P&<hanna# 99&;# 99&@= +&<&>ain# @=? 4&P&<hanna# 99&BD#99&BA +&<&>ain# @@=# 4&P&<hanna# 99&FF +&<&>ain# @FC# @CD 4&P&<hanna# 9=&9#9=&9?# 9=&99 +&<&>ain# @FC 4&P&<hanna# 9=&9? +&<&>ain# @AF 4&P&<hanna# A&9#A&=#A&=@ +&<&>ain# @CA 4&P&<hanna# A&=#A&9B +&<&>ain# BDF 4&P&<hanna# A&?D +&<&>ain# BDC 4&P&<hanna# A&?B +&<&>ain# BDA 4&P&<hanna# 9D&9#9D&; +&<&>ain# B9; 4&P&<hanna# 9D&F (oo)s * $a+e No. +&<&>ain# ??9#??B 4&P&<hanna# ?&= . ?&A +&<&>ain# ?@D 4&P&<hanna#

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=A

+eaming : Principle# parts# description of reamers# +eaming operations

?D

?9

Boring : Principle# Types

?;

Boring operations ! Tools

Lect. No. ?=

Unit ?

To%ics to &e co'ered %achine Tools : 'athe: Principle of operation# parts# types# specifications# speed# engine# tool room# capsatn# turret# automatic 4perations : 2acing# turning# 5nurling# taper turning# thread cutting#drilling

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@D