iR2200/iR2800/ iR3300

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REVISION 0

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COPYRIGHT 2001 CANON INC.

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Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.

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manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

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Copyright This manual is copyrighted with all rights reserved. Under the copyright laws, this

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Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies.

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Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.

COPYRIGHT 2001 CANON INC.

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CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)

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The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

COPYRIGHT 2001 CANON INC. Printed in Japan Imprim au Japon

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INTRODUCTION

1 Symbols Used
This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item requiring disconnection of the power plug from the electric outlet. Indicates an item intended to provide notes assisting the understanding of the topic in question. Indicates an item of reference assisting the understanding of the topic in question.

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Provides a description of a service mode.

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Refers to the Copier Basics Series for a better understanding of the contents.

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Provides a description of the nature of an error indication.

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COPYRIGHT 2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

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REF.

INTRODUCTION

2 Outline of the Manual

This Service Manual contains basic information needed to service the iR2200/iR2800/ iR3300 and its accessories (i.e., side paper deck, shift tray) in the field, conducted for the purpose of maintaining its product quality and a specific level of performance. A separate Service Manual is made available for each of its accessories (except for the side paper deck and shift tray); for details, refer to the appropriate manual. This Service Manual consists of the following chapters:

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1. System Unit Chapter 1 General Description:

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features, specifications, names of parts, functions, operation, system configuration, routine maintenance by the user functional construction, outline of electrical circuitry, principles of operation of the image processing system, power supply site conditions and installation procedure, relocation of the machine, installation of accessories functional construction, outline of electrical circuitry, basic sequence of operations principles of operation of the exposure system, timing of operation, disassembly/assembly and adjustment principles of operation of the image processing system, timing of operation, disassembly/ assembly and adjustment safety of the laser, image formation, auxiliary processes basic operations, outline of electrical circuitry, basic sequence of operations principles of operation of the laser exposure system, timing of operation, disassembly/ assembly and adjustment principles of operation of the image formation system, timing of operation, disassembly/assembly and adjustment principles of operation of the pickup/feeding system, timing of operation, disassembly/ assembly and adjustment

Chapter 3

2. Reader Unit Chapter 1 Basic Operation: Chapter 2 Original Exposure System:

Chapter 3

3. Printer Unit Chapter 1 Introduction: Chapter 2 Chapter 3 Sequence of Operations: Laser Exposure System:

Chapter 4

Chapter 5

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Installation:

Image Processing System:

Image Formation System:

Pickup/Feeding System:

COPYRIGHT 2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

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Chapter 2

Main Controller:

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INTRODUCTION

principles of operation of the fixing system, timing of operation, and disassembly/assembly and adjustment Chapter 7 Externals and Controls: principles of operation of the externals/controls, timing of operation, disassembly/assembly and adjustment Chapter 8 Paper Deck-L1: principles of operation, timing of operation, disassembly/assembly and adjustment Chapter 9 Casstte Feeding Unit-W1: principles of operation, timing of operation, disassembly/assembly adjustment Chapter 10 Inner 2Way Tray-A1: principles of operation, timing of operation, disassembly/assembly adjustment Chapter 11 Envelope Feeder Attachment-B1: principles of operation, timing of operation,disassembly/assembly adjustment 4. Troubleshooting Chapter 1 Maintenance and Inspection: table of periodically replaced parts, table of consumables/durables, scheduled servicing chart Chapter 2 Image Adjustment Basic Procedure: basic procedure for image adjustment Chapter 3 Standards and Adjustments: standards and adjustments Chapter 4 Troubleshooting Image Faults/Malfunctions: troubleshooting image faults/malfunctions Chapter 5 Service Mode: how to use service mode, list of service modes Chapter 6 Self Diagnosis: codes, causes of errors Chapter 7 Appendix: Upgrading:

Chapter 6

Fixing System:

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The descriptions are updated from time to time to reflect product improvements, and major changes are communicated in the form of Service Information bulletins. All service persons are expected to familiarize themselves with the contents of this Service Manual and Service Information bulletins and acquire a level of knowledge and skill required to promptly respond to the needs of the field.

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how to upgrade general timing chart, general circuit diagrams

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COPYRIGHT 2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

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INTRODUCTION

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal. The expression turn on the power means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power. 2. In the digital circuits, 1 is used to indicate that the voltage level of a given signal is High, while 0 is used to indicate Low. (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in DRMD* indicates that the DRMD signal goes on when 0. In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads. The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins. All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine.

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COPYRIGHT 2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

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COPYRIGHT 2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

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SYSTEM UNIT
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CONTENTS

Contents
CHAPTER 1 GENERAL DESCRIPTION
1 Specifications ................................. 1-1S 1.1 Main Body ............................... 1-1S 1.1.1 Type ................................... 1-1S 1.1.2 Systems .............................. 1-1S 1.1.3 Functions ........................... 1-2S 1.1.4 Others ................................ 1-5S 1.2 Side Paper Deck-L1 ................. 1-8S 2 Names of Parts ............................... 1-9S 2.1 External View ........................... 1-9S 2.2 Cross Section ......................... 1-11S 3 System Configuration .................. 1-13S 3.1 Functional Construction ........ 1-13S 3.2 Outline of the Electrical Circuitry ............................................... 1-14S 3.2.1 Construction of the Electrical Circuit .............................. 1-14S 3.3 Inputs to and Outputs from the Major PCBs ................................. 1-15S 3.3.1 Wiring Diagram of the Major PCBs ................................ 1-15S 3.4 Configuration with Accessories ............................................... 1-16S 3.4.1 Accessories for Original/Paper Feeding ............................ 1-16S 3.4.2 Accessory Boards ............ 1-17S

CHAPTER 2 MAIN CONTROLLER

Basic Construction ......................... 2-1S 1.1 Functional Construction .......... 2-1S 1.2 Outline of the Electrical Circuitry ................................................. 2-2S 1.2.1 Outline ............................... 2-2S 1.2.2 Main Controller PCB ......... 2-2S 1.2.3 HDD .................................. 2-2S 1.3 Start-Up Sequence ................... 2-4S 1.3.1 Outline ............................... 2-4S 1.3.2 Start-Up Sequence ............. 2-5S 2 Digital Image Processing ............... 2-7S 2.1 Outline ..................................... 2-7S 2.2 Input Image Processing ............ 2-8S 2.2.1 Image Data from the Reader Unit .................................... 2-8S 2.2.2 Enlargement/Reduction (main scanning direction) ............ 2-8S 2.2.3 Edge Emphasis .................. 2-8S 2.2.4 Editing ............................... 2-8S 2.2.5 Density Conversion (LUT) ........................................... 2-8S 1

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Binary Processing (error diffusion method T-BIC) ........... 2-9S 2.2.7 Binary (dither screen method) ........................................... 2-9S 2.3 Image Memory Control ........... 2-9S 2.3.1 Compression/De-Compression, Rotation, and Enlargement/Reduction ............................... 2-9S 2.3.2 SDRAM ............................. 2-9S 2.3.3 HDD .................................. 2-9S 2.4 Output Image Processing ....... 2-10S 2.4.1 Smoothing ....................... 2-10S 2.4.2 Binary-Binary Density Conversion (read image output only) ......................................... 2-10S 3 Soft Counters ................................ 2-11S 4 Controlling the Power Supply ...... 2-15S 4.1 Outline ................................... 2-15S 4.2 Power Supply Modes ............. 2-15S 4.3 Standby Mode (normal operation) ............................................... 2-15S 4.4 Sleep Mode 1 ......................... 2-15S S1

COPYRIGHT 2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

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CONTENTS

Shift from Standby Mode to Sleep Mode 1 ................... 2-16S 4.4.2 Shift from Sleep Mode 1 to Standby Mode .................. 2-16S 4.5 Sleep Mode 2 ......................... 2-17S 4.5.1 Shift from Standby Mode to Sleep Mode 2 ................... 2-17S 4.5.2 Shift from Sleep Mode 2 to Standby Mode .................. 2-17S

4.4.1

Shift from Sleep Mode 2 to Sleep Mode 1 ................... 2-17S 4.6 Turning Off the Power ........... 2-17S 5 New Functions ............................. 2-18S 5.1 Hard Disk Spool .................... 2-18S 5.2 SMB Printing ......................... 2-19S 5.3 LPD Banner ........................... 2-20S

4.5.3

CHAPTER 3 INSTALLATION
1 2 Selecting the Site of Installation .... 3-1S Unpacking and Installation ............ 3-3S 2.1 Before Starting the Work ......... 3-3S 2.2 Unpacking and Removing the Fixing Materials ............................ 3-4S 2.3 Mounting the Scanner .............. 3-6S 2.4 Removing the Dummy Drum .... 3-6S 2.5 Supplying the Toner ................. 3-7S 2.6 Mounting the Drum Unit ....... 3-10S 2.7 Stirring the Toner ................... 3-12S 2.8 Setting the Cassette ................ 3-13S 2.9 Checking the Images/Operations ............................................... 3-16S 2.10 Connecting to the Network .... 3-18S 2.11 Checking the Network Connection ............................................... 3-18S 2.11.1 Using the PING Function ......................................... 3-18S 2.11.2 Making a Check Using a Remote Host Address ........... 3-19S 2.12 Troubleshooting the Network ............................................... 3-19S 2.12.1 Checking the Connection of the Network Cable ................. 3-19S 2.12.2 Making a Check Using a LoopBack Address ................... 3-20S 2.12.3 Making a Check Using a Local Host Address .................... 3-20S Relocating the Machine ............... 3-21S 3.1 Preparing for Relocation ........ 3-21S 3.2 Lifting the Machine Off the Pedestal ........................................... 3-22S Installing the Card Reader-C1 ...... 3-23S Installing the Document Tray-D2 ...................................................... 3-26S Replacing the Drum Unit ............. 3-27S

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COPYRIGHT 2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

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