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M A A S V L A K T E CRUDE O I L T E R M I N A L '

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,

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.

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.
1

PIPING MATERIALS SPECIFICATIONS

. ' <

.
H-423-M-359
:.

i
. .
.
a .
. .

D r a w i n g No.

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F
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...

=rsr,.:.~INDEX OF 'CONTENTS .
- ..

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. -. .

--,-

-.

. - .-..
. " - A C

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.

.-

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j

.
.

. .

,
..

.
,

DESCRIPTION
.c*..

. .

F
. d .

1 . - .. -

G'enera.1 Mot;ks' '

. ..

--

.
.

...
.t

. ..
. .

SHEET No.
.

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.---.

. ,

..

. . -. s .
,

.-.

I
.

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r=

. - . . .. . .
.
.

2 : . .

Abrevfatlorfs used I n Hat.er ? al s , .Spec-?-fTt%-T.ion

.

2 - 3
.

. ..
-.

.d

..

. - ...

'1,

I
C

.
.

3.
--

Genera'l S e r v i c e .
. .

. 4

'-

8
,
.

.. .. .

4.
-..

F l r e (Sea) Water S e r v i c e
- .

9 -1 1
12.-14
' .

5..
r . + ,

P o t a b l e Water S e r v i c e

'

--

c !

e.

.
C

d
G~

.
l d

MAASVLAKTE CRUDE OIL TERMINAL

L 1

PORT OF IIOTTERDAM
. , T

HOLLAND

1
Ii
2
i

I
I

l'KEDERI<' K . t i A P . R l S (-101-I-AhD) h . V
k I

Ii

( ' O h S O I - T l ~ (i.%(,l\l i F-RS

V E R H U L S T P L C I h 17
O

TH HAGUE

T H NETHERI.ANDS

I
i

i
.d

1.

Pil)i:~g, v a l v c s , flanges, r i t t i i l g s , etc. 3" a n c l bclow al-<:c o n l r a c tor suppl ied i teniv.

ilorninal bore
i
J

I
r

2 .

Scrcwed fitti.rigs, val-~es and unions should be kept to a

i.

minimum. Where screwecl fittings etc. are used under "general service" they shall be se&l welded up to the first block valvc from a vessel or irom a,rnain line (except temperature connections), Wherc screwed fittings etc. are used and are not required to be seal welded, connections shall be made with an approved $hread compound. ~ends(seam1ess pipe only) may be used i n place of screwed or socket weld fittings, the bend radius shall be a minimum of 5 times the nomina1 bore of the pipe. . ,
1

.Where butterfly valves bodies and flange facings are t r i m e d with vulcanised rubber, no gaskets are>required.
.

. -..

--

1 7.

Fittings shall be prepared suitable f o r welding to 0.375" wal1 pipe. flanges may be used on line sizes 2+" and below. Flanged sections may be prefabricated and hbt dip galvanised, in lieu of screwed,

f1

8 . .Subject to prior approval by the engineer W, S 0 or SW

hlAi'iSVLAK1'E CRUDE 011, TERMINAL

1Y )H,T
t j~

R( )-ITI-:I~ 11-41 1

II O I ~ ~ , A 1) S

B.S.

B.W.
C1

Blind British Standard H u t t Weld

Cast Iron

CPLG CS ELL

Coupling Cast Skbel Elbow Fabricate (d) Flat Face Flapge Forged Steel Grade Galvanised Pound
-

'

FAB( ' D ) . F.F. FLG , F.S. GR.

GALV.

LONG. WXLD. NOM.

P m

Longitudinal Welded , Purchase Requisition Nwnber Raised Face Schedule Screwed

SCRD SMLS S.O.

. -.

ss
STD .. STL

. Seamless Slip On Stainless Steel Standard

Steel

..

,..
.

7'

&IAASVIAAKTECRUDE 011, TERMINAL

I'OK'f OF KOTTE!lD:II\l
.

IIOLIJAS I )

1
E
?

IZTIRIIEVIATIOXS FOR M,ITEi?IAL S P O C .

(~ont d)
f

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~ .*.ri.:-nirr. . - - . W - - ri -d ~ ~ i q * ~ u ~ i ~ - ~ - ~ ~ - ~ U ~ U C s C U . - ~ s I*- ~ ~ + . . e r, * . e r ? n

: 1
i
..
i

5 1

. .

1.
Service
. .
.

GT~:ALI:JZ,IL Sli;I?!.!T.CX - --C r u d e 0.i l , Ylieavy ri.iel o i l , d i e s e l o i l , thermal liquiid and deb!.la.st
system.
.

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i

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!

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.. . .

General M a t e r i a l

Carbon. Steel. 1-50 l b AS-1 R . F .

j
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Ra-ting

I Teniperature liange

-30'~ t o
R.S.

h75~

r .
l

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. . . .

Design Code Corrosion Allowance

3351

. .

0.05"

r'
i

. .

.
.

. .
.

l-;"
, .

and s m a l l e r
. . , .

socket-welded, except ar; 2 o t e d f l a n g e d and b u t t welded.

..

. .

.
I

.
-

.. .

. .

~.
: .
.,

2" 1

and l a r g e r
-

NOTES :
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. . . . . .. < . < . .

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.

. . . . . ..
,

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This ~ ~ e c i f i c a t i o n ' s h o u l be d read i n c o n j u n c t i o n w i t h t h e "General Notes". '4 . . .

i n parienthesis r e f e r s t o notes under "General Notes" ( n o t e s 1 thm 7 ) .
.
.

.
.

-..

-.,.

ii) Ani i t e m f o l l o w e d by a number

.
.

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thru

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P I P E SCK 8 0 S M L S , A 5 3 G r . R . 2SM-99-00 2SM-99-00

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2" thru 1 0 "

1211 t h r u 1 6 "

P I P E SC13 !l0 A P I SI. G r . B.

SN1.S

PIPE 0 . 1 ) 7 5 ~ ' ' WT. A P I 5 L G r . B . LONG. WELD.

'

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I

1 8 " a.nd o v e r

1S M - 3 9 - 0 0

P I P E 0.375" LONG. WEIAD.

WT.

A P I 5 L Gr.E.

i
1 i
i

FITTINGS

Sn

t h r u 1%"

..
.-

3000 lb FS SCRD or s o c I r e t w e l d A 1 0 5 , Gr. 1 1 .

STD W T B.W. Gr.C. WPB. B.SS 1503-151
.
. 4

2n t h r u

24"
..

1~~-99-43/46
' .

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.

Over
!

24"

1~~-99-40
?

- . . .. ,
.. .
.

.
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E L L S 4 5 O and go0 A P I ' 5% G r . B. REDUCEIIS F A B D

I

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.
.

O v e r 24"
. .

-1SM-99-42
. . ..

'

0.37 5 TEIK.

I
I

P I P E FLANGES

3"

thru 1 % ~ ~
1SM-99-31

FLG. S.W.
B.S. FLG. B.S.

1 5 0 lb R F 1501-161 Gr.C.

2" t h r u 24"

WN. 1 5 0 l b RF
1501-161 Gr.C.

I
b

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i.

Over

24"

F L G . WN 1 5 0 lb W to 13s 1 5 0 1 - 1 6 1 Gr.C. SP 44 B . S .

.f

r----.--CCS ( ~ o r t 'd) t i -C E K E R A L Fl?!:\' ITE\I/STZF 5 -P R N NOI

J' l P E FLAYGES Conl;

II--VIU.im-I-4-vC"<n*hU.'tLI-.>

-8.

.-.-)II~$ X-

,<..
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DES(;T:11"1'1 ----..-" O V

d
1 SM-99-31
FLG. B.S.
13LD 1-70 lb RF 1501-161 Gr,C.

l 4

1S M - 9 9 - 3 0
t

FLG. RLD 1 5 0 l b RF t o MSS SP 44 B.S. 1 5 0 1 - 1 6 1 &-.c.

. I

l
t

1.4

S P A D E S AND SPACER R I M G S

Al1 s i z e s

l SM-99-33

Flanges
L

SPADE/RING t o s u i t 1 5 0 lb RF B.S. 1 5 0 1 - 1 6 1 Gr.C.

I
P I P E NIPPLES N I P P L E S C H 1 6 0 T.O.E. Gr.B.
4

L d

A53
A53

N I P P L E SCH 1 6 0 T.B.E.
L d

b d

PLAIN END A53 G r . B .

c u t f r o m pipe

L 4

GATE 800 l b SCRD-SW O.S.Y. B.S. 3808

i i

STL.

2" t h r u 18"
L 1

ISM-16-01&02

GATE 150 lb R F STL. WEDGE B . S . 1414

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SOLID

b d

LI

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Ht ~ J . i z , l : ~ i )

bi

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TL?

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, " . " . v ~ . . - ~ - - -J '

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C:;,:<VTCE ( C o n t d )
PRN NO.

1-SM1 6-00

G-ATE 1 5 0 I h INTEGRALLY FLG ' D JTULL RORE ( p l a t e ) API 6 ~ . GLOBE 1 5 0 l b RF

B.S.

1SM- 16-07

1873

i 1
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CImCK 1 5 0 I b RF STL. w i t h b o l t e d c o v e r B.S. 2995

i
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2" a n d a b o v e

1SM- 16-04

CHECK 1 5 0 lb RF STL. D i s k B.S. 1868

Swing

E
t

only ( ~ h e r r n a l~ e l i e q )
!

2"

BALL. 8 0 0 l b STL. S W with l o c k i n g d e v i c e B.S. 4460 1S~-16-05&06 BUTTERFLY. bodied

4" a n d o v e r ( 6 )
8" t h r u 20"

1 1 5 0 l b STL. N a r r o w ' ;

1SM- 1 6 - 0 3
l

PENSTOCK w a l 1 m o u n t e d C 1 o r CS B e v e l g e a r PENSTOCK w a l 1 m o u n t e d C 1 o r CS m o t o r a c t u a t e d
B

1
t
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28" a n d 4 2 " .

1SM- 16-03
F

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C

GASKETS

I f
i

3'1 t h r u

20"

1SM-99-21

COMPRESSED ASBESTOS f i b r e 1/16" t h i c k . S.S.

22" a n d a b o v e

1SM-99-20

G S p i r a l wound 1/81' t h i c k . l
l

F
L 4

f REif3f 121(' K t l . i l < K I ' B ( H O I i % " u t ) ) % \'

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sizes

1 S M - 9 9 - 10

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STUD B O L T S G r . A 7 I 506.62 i Hl3X N i i t s Gr.2FI i506.162

B.S. B.S.

I!

i.

STTWINERS See d r a w i n g N o .

e-

'!

A1.i s i z e s

'H-423-M-356
Nipplc t &

PRESSURE 4

CONNECTIOKS

$lf

o n l y ( S W GPLG, te Valve)

1
f
f.

TEMPERATURE C O N N E C T I O N S
4

'

-.

1 only (300'0 lb SCRD coupiing)

: '
.

i
8 G
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BI7ANCHES
4 .

'.

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0 .

See d r a w i n g N o .
.
.

H-423-M-356.

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8

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Gencral.Ma terial Rating Temperature Range Design Code Corrosion Allowance Construction

Carbon. Steel
150 l b ASA FF

Ambient

n . S . 3351
Nil.

3" and over: Prefabricated 1 pipe spools, and line pipe cement lined, assembly b y means o f loose sleeves jointed and welded, in accordance with BP STD 106 & D w g . NO .H-!! 23-51-347: > 2$" and below: galvanised.

I
I
B

NOTES

i)

This specification should be read i n conjunction with tbc '!General No te s

I
I

ii) Any item fol-lowed b y a number in parenthesis

refers to notes under . "General No testl.

; ,

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( : . . & ; ; i ~ ( ~( :~ o~ ~, . ~ tfc ~ i)~ ~

: r,~-:;~>l&--f~~; . ---. .-----

I1t?:J N O . -----.

--

PIT'E S C H 80 SMLS G a l v .

A 5 3 Gr.B.
P I F E SCH 2 0 SMI,C A P I 5 L G r . B .
i

1
. . . . .
.

3 1 1

thru 18"

1 SM-99-43/46
. .

STD WT.

B.W.

U.S.

1503-151

i
i
I .

i1

Gr.C.
COUPTiINGS
+.V

C
2G-i~

1 4

'

1
-

0
(8)

thru

.S

2000 I b GALV.

B.S.

37'99

(t

P I P E FLANGES

i i

l
I
I

3;'

thru 18"

(8).
< .

1SM-99-31

FLG. B.S.
4

150 I-b FF/RF WN 1 - 5 0 3 - 1 6 1 Gr.C.

RLD 1 5 0 l b FF/RF 1503-161 Gr.C.

i
i

3"

thru 1 8 "

l SM-99-31

FLG. B.S.

11
l
4""
I
/

14

GLOBE 1 5 0 l b FF R i s i n g stem, bronze body & trim. SCRD.

I
1

2" thrir 1 8 "

(6)

1SM-37-20

F s . . " . . . & -

B U T T E R F L Y 1 5 0 lb FF C . S . N a r r o w hodied vith vul cani-sed r rubber l i n i n g .

0 1

i =d

l i

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P I R l i : (.SEA) ii'I?'rER' (con L d ) :CTFFI/S-[ZE

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1 +!l .211 t h r u 1-8" ( G )

1 '1

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1SM-39-21

COMPRESSED A S B E S T O S i i b r e 1/16" t h i c k t o s u i t 1 5 0 11) 3iF FLGS. e x c e p t full f a c e t o s u i t f l a t faced valves

BOLTTNG
STUD B O L T S Gr.B7 B.S. 1506.621 HEX NUTS G r . 2 H B.S. ,1506. i 6 2

See D w g .
9

~423-M-356 ~423-M-347
r

SLEEVES

See Dwg.

~~23-M-347

F I R E HYDRANTS

See D w g . ~ 4 2 3 - ~ - 3 4 7

I
SSUE ISSUE NR. DATE

CH'K~W'D

H423-H-359

l:T;':

1
I

.
1

Terupera t u r e Flange

Ambicnt
H.S.

: D e s i g n Code

3351

1
L

C o r r o s i o r i Allo~trnnce Cons t r u c t i o n

Eili)

.
3" a n d o v e r ; p r e f a b r i c a t e c l p i p c s p o o l s , arid l i n e p i p e c e m e n t l i n e d , assemb1.y by . I means o f l o o s e s l e e v e s L j o i n t e d and welded i n a c c c i r d a n c e w i t h B.P. STD 106 a n d Dwg. No. f1L123-31-34?,
,

t
k
I

ii) 23" a n d below: p r e f a b r i c a t m - i

flaneed pipe spools p l a s t i c lined. (9) (10) 3

i E i

NOTES

i)
.

This s p e c i f i c u t i o n s h o u l d .' be r c a d i n c o n j u n c t i o n wj-th

t h c ItGeneral Notes"

!
I

i i ) A n y i t e m f o l l o w e d by a numbcr i n p a r e n t h e s i s , refers t o n o t e s u n d e r " G e n e r a l No t e s n .

L -d:
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t h r u 2"

(9) (10)

P.7-1)]1:SCIJ 80 Ck1,S P l a s t i c lincd A 5 3 , G r . f 3 . P I P E SCH 20 A P I SMZ,S

I;

3" t h r u 181t

4 SPI- 9 9 -00

5L. G r . B .

It'ITTTNGS -

3"

t h r u l$-"

(9) ( 1 0 )

2000 l b . S K . B.C. 3799 STD. B.S.

P l a s t i c lined,

WT. B.W.
1503-151

P l a s t i c lined, Gr.C.

3" t h r u 1 8 "

1 sM-99-43/46
1

STD. B.S.

IT. B.W.
1503-151 Gr.C.

PIPE F L A N G E S
$11

aru IQ"

( 9 )( 1 0 )
F L G . 1 5 0 1b.FF WN. B.S. 1503-161 Gr.C. FLG. B.S. RLD. ' 1 5 0 l b FF 1503-161 Gr.C.

2"

thru 18" ( 9 ) ( 1 0 ) 1 ~ ~ - 9 9 - 3 1
thru 18"

$l1

1 SM-99-31

GLOi3Y 1'0 h Hising s t e m . 13r.or~z.e L ~ o c : y and t ; ~ i . n i . (KIWA APP D )

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i

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and o v e r

CHECK 150 1.b P'V D i a p h ~ t ~ ; m , plastic Lined (KIWA A P P ' D )

GASKETS -

FULL FACE NEOPROhrE 1 / l 6" thick

i
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i

STUD BOLTS G r . B 7 B.S.1506-621: IiEX NUT'S Gr. 21-1 13.S. 1506- 162!
7 .

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BRANCHES

See Dwg.
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11h23-~-356 ~ 4 2 3 - M -347 ~423-~-347

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MA.AS'VLhiT<TECRUDE OIL TERMINAL

SPECIFICATION FOR E X P A N S I O N TANK ITEM NO

TIC- 701

Drawing no. ~423-M-363 Part I

1.

Scope This specification encompasses the design, fabrication and supply of one .Expansion Tank, complete with al1 necessary components (including supports insulation and connections) as specified herein and o n the attached Data Sheet SK 1-1423-~-~6.

2 .

Genoral The Expansion Tank shall be a vertical, cylindrical pressure vessel, with torispherical heads, and is based o n the "ASME Boiler and Pressure Vessel Code, UnPired Pressure Vesselsn. Section 8 Notwithstanding this, the Contractor shall ensure that the supplied Expansion Tank, complies with al1 the applicable Dutoh Codes and Practices (stoomwezen).

Construction

The tank shall be of a n al1 welded construction i n W of $he ASME Code. Tank wal1 accordance with Part U thickness shall be calculated using the formulae from paragraph UG-27 of the ASME Code, with a joint efficiency o f not less thar 0.7 for al1 welds. The tliickness of the heads shall be calculated usilig the formulae from paragrapli UA-4 of Appendix I of the ASME Code. For design calculations the maximum allowable stress values in tension for materials specified shall be for a metal temperature range of - 2 0 O ~to +650~. Supports are required for insulation, 1 inch thick. Dwg no. ~423-M-363 Part I sheet 1
-1-

4 .

Materials Materials specified below shall conform to the physical properties and stress values, listed under sub-section C , o f the ASME Code.
.
"

(a)

Tanlc shell and heads Nozzle Flanges Piping

(b) (c) (d) (e)

ASTM A.285 ASTM

Grade C Grade B

ASTM A.105 Grade I1

Bolts Nuts

A.IOG

Support steelwork .(support legs-not pads) Bolting Gaskets Connection for instruments & half couplings

ASTM ~ . 3 6 ASTM A. 193 Grade B7 ASTM A.194 Grade 2H

CAI?

(f)
(g)

1/16 inch thick

(h) Marihole Cover

ASTM A.181 Grade I1 600 b A P I Plate steel o f same material as Tank, machined for RF serrated gasket surface.

Radiographic tests are not required, Al1 other tests shall be i n accordance with sub-sections A, B,and C o f the ASME Code. 6 (a) Hydrostatic test shall be i n accordance with paragraph UG-99 o f the ASME Code, and test pressure shall be held for a duration o f four hours. Compressed air and soap suds test shall be perforrned o n al1 reinforced nozzles. The reinforcing plate shall b e prepared for this test i n accordance with paragraph UW-15 o f the ASME Code.

(b)
'

Dwg no.
-2-

~423-~-363 Part I sheet 2

1n.forriiation -to be furnished by Contractor

p -

The expansion tank is subject to al1 regulations required by thc Dutch Stoomwezen Authorities. This involves the submission of detailed drawings and design calculations, prior to fabrication to the' local office of this Authority. It should be noted that mil1 certificates wil1 be required for al1 rnaterials, also welder certificates are required lor approval. Contractor shall be responsible for compliance with al1 aspects of procedure and requirements of the Dutch Stoomwezen Authority.
'

7.

Finish After al1 testing and inspection has satisfactorily been completed, the exterior supfaces shall be abrasive blasted to bare metal i n accordance with Swedish Standard SIS 06-59-00 to SA 3 finish, and imrnediately given one coat of a n inorganic zinc primer, 3 mils dry film thickness. E x c ~ p t i o n sand Qualifications Any aforementioned specified requirements for which Contractor wishes to deviate shall ba subject to the approval of the Engineer. . .

8 .

T o a n appropriate and accessible part of the tank, a stainless steel nameplate shall be affixed. In addition to any statuary requirements, the nameplate shall be in accordance with BP Standard 123/4/65

( 9 . 9 . 1 . ) .

Dwg no. ~423-M-363 Part I sheet

'.

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WJS\%AI(TE

CKUDE O I L TERMIN.4.L

S P E C I F I C A T I O N FOR COATING AND IJRAPPING O F L I N E P I P E

. Drawing no. ~Lk23-~-363 Part I1

General The oxternal surface of the pipe sha.11 be treated as fellows:, Surface preparation and priming. Flood coating with hot pipeline enamel, with glass fibro reinforcement pulled i n and outerwrap pulled on.

l
S

Field joint wil1 be prepared and primed a~id coated to a standard equal to the main coating by a method to be agreed with the pipe-laying contractor).

The reference specification shall be Metal Research Institute T.N.O. Oommunication 1 3 . - 1 9 6 2 edition: "Specifications for the Protection with Asphaltic Bitumen of Cast-Iron and Steel Pipes and Vessels iaad undergroundv. The requirements of this specification, where appropriate, shall apply to this work, together with the following clauses, Proparation 2.1

and P r i m i n ~

~ud'ace preparation shall be:Either

Blast cleaning to Grade Sa2 of Swedish Standard 055900, with a rough anchor pattern not less than 1 0 0 microns. Acid descaling followed by phosphate pickling.
-1Dwg n.o.

Or

~ 4 2 3 - M - 3 6 3Part I1 sht

2 . 2

The priming coat solution shall be supplied by the enamel manufacturer. The priming'coat shall be applied i n a continuous film as soon as possible after surface preparation. . Prepared surfaces shall not be left bare overnight

Before flood coating, the priming coat shall be dry and substantially free Irom solvents. Dust and other contaminants shall be removed. Al1 welds shall be completely covered wit11 primer. Primed areas showing sags, runs and drips shall be cleaned off and primed again.

'

The maximum dry film thickness of primer shall be 0 . 5 mm. Tho priming .coat shall finish pipe en.ds. Coating 2nd Wrapping
. .

50 mm. from the

3 . 1

The coating and wrapping shall consist of:'

A>:first flood coat of enamel~withglass fibre reinforcement pulled in. The glass fibre shall not contact the pipe surface.

A second flood coat of enamel with impregnated

outer-wrap pulled on. The glass fibre reinforcement and the outerwrap shall be spiral wrapped with overlap nog less than 20 mm.; they shall be smooth and $ ' r e e from wrinkles and fully bonded to the ename l . Particular attention shall be paid to good bond and adequate film thickness at welds. The coating and wrapping shall be given,a full coat ~f weather resistant whitewash.

Dwg no. ~ 4 2 3 - M - 3 6 3Part I1 sht 2

Th.e finisl-ied thickness shall. be Group I1 of T N O Communication 13; that is, the average thickness shall be at least 4 m.m. and a minimum thickness of 3.5 m i i i . wil1 be accepted for not more than one i n ten random thickness measuremen.ts. In addrition, th.e thickn.ess.. , measured over pipe welds shall be not less than 3.0 mm.

'

3 . 3

The coating and wrapping shall finish 20 25' cm. from the pipe ends. The ends o f the coating and wrapping shall he.chamfered to about 45O, ready f'or field preparation, coating and testing after installation.

4,

Materials Primer Ename l Glass Fibre Inner Wrap Outer Wrap

Communication 13, type C asphaltic bitumen. Communication 13, type B asphaltic bitunien.

- Fibreglass Pipe Wrap.

- Either
or Standard Weight Asbestos Felt to NACE 1962 "Specifications for A$bestos Pipeline F e l t w , Class 2 type B .

Anderson's Thermoglass, Asphalt Impregnated.

Whitewash

Contractor's standard weather resistant whitewasho

5 .

~es'ts

5 . 1

Coating thickness shall be measured o n each pipe length at one point o n the weld and a t two reandom points away from th3 weld. A magnetic type thickness gauge, with chelcing facilities, shall be provided b y the Manufacturer.

DW~, no. ~423-M-363 Part I 1 sht 3

-3-

T h e c o a t i n g t h i c k n e s s s h a l l n o t int,-ude t h e t h i c l m e s s o f t h e outer-wrap. Depending on t h e o u t e r w r a p d e c t e d , t h e t l i i c k n e s s -to b e minimum t h i c k n e s s m e a s u r e d ( i o r exarnple o v e r p i p e w c l d s t o be 3.0 mm. p l u s t h e n o m i n a 1 thic.kness o f t h e o u t e r wrap) shall be agreed..

5.2

The w h o l e o f t h e c o a t i n g and w r a p p i n g s h a l l b e holiday detected twice f i r s t l y , as s o o n as c o o l irom t h e rac.ks - secondly, immediately before loading out. Any r e p a i r s s h a l l a l s o b e h o l i d a y d e t e c t e d a f t e r 'making good.

The h o l i d a y d e t e c t o r s e t t i n g s h a l l b e 1 8 0 0 0 t o 20000 v o l t s ; an a p p r o v a l i n s t r u m e n t , w i t h v o l t a g e checking f a c i l i t i e s ; shall be provided by t h e Manufacturer. From e a c h o f t h e . f i r s t t e n p i p e s , a n d t h e r e a f t e r from o n e , c h o s e n a t random, o u t o f every twenty pipes, t h e Manufacturer shall c h e c k bond s t r e n g t h a n d t h i c k n e s s by r e m o v i n g a s a m p l e a b o u t 5 cm. s q u a r e . If c a l l e d f o x b y t h e P u r c h a s e r , h e may a l s o b e r e q u i r e d t o remove f u r t h e r s a m p l e s i f t h i c k n e s s and b0n.d a r e nok. c o n s i d e r e d t o b e s a t i s f a c t o r y .

5.4

I n al1 otlier r e s p e c t s , i n s p e c t i o n , t e s t i n g an.d r e p a i r s h a l l b e t o C o m m u n i c a t i o n 1 3 , a t tlie d i s c r ~ t i o n and t o t h e . s a t i s f a c t r i . o n o f t h e Purchaser. Inspection shall i n . n o w a y r e l i e v e t h e s u p p l i e r o f his r e s p o n s i b i l i t i e s .

etc.

6.

Handling,

The a r r a n g e ~ n e n t smade f o r h a n d l i n g , s t a c k i n g a n d t r a n s p o r t s h a l l b e s u c h as t o a v o i d darnage t o t h e p i p e s , t h e p i p e end p r e p a r a t i o n a n d t h e c o a t i n g and w l - a p p i n g , g e n e r a l l y t o C o t n m u n i c a t i o n 13.

Dwg.

no.

~ 4 2 3 - M - 3 6 3 P a r t I1 s h t 4

MAASVLAKTE CRUDE OIL TERITINAT,

"

SPECIFICATION FOR THERMAL INSULATION

BURIED THERMAL OIL HERTING LINES

DRAWING NO.

H - 4 2 3 - ~ - 3 6 3 PART III

Lines shall not be insulated until testing has been completed to the satisfaction of the Engineer. Al1 lines to be cleaned of grease, dirt, rust and scale. Carefui inspection to be carried out, before installations of insulation to verify that pipes, supports etc., in the trenches have been correctly installed and spaced. The pipe trenches shall be leveled to provide minimum clearance for insulation under pipes as recommended by insulation supplier. Al1 surface water i n formed pipe trench to be removed before and during installation of insulation. Al1 insulation shall be applied on a clean dry surface at a temperature above 5

C. Maximum temperaO

ture of thermal oil in insulated lines is 1 6 0

C. The in-

sulation material and finishes shall be a s follows:

i)

Pre-formed rigid section of Cellular glass insulation to the following t h i c i u i e s ~ / ~ i diameter ~e ratio:
O.D.

'IDipe

Insulation Thickness
l*"

U p to 5"

6" and larger

(38.1 mm) (50.8 mm)

High temperature anti-abrasive coating shall be applied on the bore surface (inside) of the insulation. Insulation sections to be staggered and secured i n place with steel bands.

Part I11 Drawing No. H-k23-~-363 Sheet 1 .

ii)

The insulation shall be wrapped with a.prcfabricated finish consisting of a layer of alurninurn foil sandwiched between two layers of bituminous rnastic.*Be.

fore finishing coat is applied outside surface of prefornied sections shall be given onecoa-t of sealer i n accordance with insulation supplierfs recorninendations.
. .

A minimum of 8 crns. sand backfill shall be placed

around and over insulated pipe. The next layer of backfill shall be rock free soil to a minimum depth of 30 cms. The remaining trench depth to be backfilled i n the usual marmer. Supplier

Pittsburgh Corning foamglas

e er tel

& C0.N.V.)

(or approved equivalent)

Drawing No. H - 4 2 3 - ~ - 3 6 3 Part 111 S l i e et 2

MAASVLAKTE CRUDE O I L TERMINAI, P R O J E

SPECIFICATION O P STACIC FOR T1IEP;IiIAL L I Q U I D 11EATICTIS

DRAWING N O .
H 4 2 3 - ~ - 3 6 3 PART I V

Scope This specification encompasses the fabrication, testing, delivery and assembly of the stack for the thermal liquid heaters. Al1 in accordance with this specification, attached data sheet SK H 423-M-81 and al1 applicable Dutch Codes and

1055). Vendor shall be responsible for the co-ordination b e t ~ ~ e e n

practices (i.e. N.E.N.
3 8 5 0 & N.E.N.

sub-contractors and for the satisfactory fabrication of the complete stack, suitable for erection on a concrete base p?ovided by others.

2.

Genera1 Vendor chall submit his structural calculations for the stack t o the Engineer for review and also obtain design approval f r o m the local Authority before starting fabrication. The vendor shall supply with his tender sufficient asic design and co-ordination data to enable a third party to proceed immediately uith the design of the concrzte base,
on placement of an order for this stack.
Th.e size of the

flue gas inlet to stack shall be verified at a later date.

Drawing No. H

423-M-363, Part 1 V
Sheet 1

Made by

Daie

l
Rev.
O

Ro.f? 5'+/?2
C h ' k ' d by Dale Date

5 7 ~ /< C D472 Sh'.L?z 7'

Date SIQQ

z $ ( ; /r3 ,
t7nP

Appr by

Sheet

of

Sheetr

Prol. eng.

Dcte

F R E D E R I C R. H A R R I S ( H O L L A N D )
COHSULTIHG ENGINEERS CARNEQIEPLEIN S

MV

Drawing NP

.
TH NETHERLANDS

T H E HAGUE

s k/-

,q44'3' -/fd.!!/

Dwg. X o .

1111 :?3-?4-36:!.

P a r t. I \ : Slieet