Cleveland Wheels & Brakes COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST RETRACT ACTUATOR ASSEMBLY Part

No. SFA232-5 (011-00504)

CMSFA232-5 (011-00504) Initial Issue August 1, 1998

Cleveland
Wheels & Brakes
PARKER HANNIFIN CORPORATION AIRCRAFT WHEEL & BRAKE 1160 Center Road - Avon, Ohio 44011 CAGE CODE 33269 CMSFA232-5 (011-00504) Page T-1 Rev C, August 15, 2006

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CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) TO: HOLDERS OF CMSFA232-5 COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504). Attached to this transmittal letter is Revision N/C of CMSFA232-5 (initial issue dated August 1,1998) Revision N/C,.Dated Auqust 1, 1998 REVISION N/C CONTAINS ALL PAGES OF THE MANUAL. Pages that have been added or revised are outlined below together with the highlights of the revision. Please retain all REVISION HIGHLIGHTS pages, inserting them into the manual for future reference.

REVISION HIGHLIGHTS
Section/Page No. All Sections/All pages Description Of Change Initial Release (0332-02)

Revision Highlights Page 1 of 1 August 1/98

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CMSFA232-5 COMPONENT MAINTENANCE MANUAL

FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

TO:

HOLDERS OF CMSFA232-5 COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA2325 (011-00504). Attached to this transmittal letter is Revision A of CMSFA232-5 Revision A, Dated June 23, 2003

REVISION A CONTAINS ALL PAGES OF THE MANUAL. Pages that have been added or revised are outlined below together with the highlights of the revision. Please retain all REVISION HIGHLIGHTS pages, inserting them into the manual for future reference.

REVISION HIGHLIGHTS
Section/Page No. As follows Title Page, T-1 Record of Revisions & Service Bulletin List, RR/SB-1 List of Effective Pages, LEP-1 Description and, 1 Operation Introduction, INTRO-1 Testing, 1001 thru 1004 Description Of Change Rev. A (0355-92) Revised to indicate latest revision issue. Revised to indicate latest revision and service bulletin. Revised to indicate added, revised, and/or deleted pages. Figure 1 updated for legibility. Table 1 revised: (now) "2000 psig" (was) "1500 psig" Revised page to latest standard information format with updated contact information. Re-formatted section to reduce number of pages. Para. 1.A. (now) "A test data sheet is provided at the end of this section for reference documentation purposes." (was) "One photocopy of the data sheet is required for each retract actuator assembly to be tested." Table 1001 revised as follows: Remove row listing MIL-H-6083 test fluid. 2 places, (now) specification "0-3000 psig" (was) "0-2000 psig" Hydraulic Hose (now) "3000 psi" (was) "5000 psi" Figure 1001: Reduce size and added schematic descriptions.

1001 1001 1002

Revision Highlights Page 1 of 4 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)
REVISION HIGHLIGHTS Section/Page No. Testing, 1003 1004 Disassembly, 3001 to 3002

Description Of Change Para 1.E.: 3 places, (now) "2000 psig" (was) "1500 psig" Remove "Record the test results on the test data sheet." Test Data Sheet: 3 places, (now) "2000 psig" (was) "1500 psig" Re-formatted pages and revised Table 3001 as follows: (add) Miniature Awl/Pick Set. (add) Magnifier. Section 1.B. revised to include procedures related to superseding parts. Figure 3001 revised to clarify retainer ring removal. Page addition to include addition of Figures 3002 and 3002A. (add) blank page for section formatting purposes. Re-write solvent warning and re-designate as Safety Warning. (add) compressed air warning. Table 5001 revised as follows: (add) Air Gage and Borescope. Para 1.B (1) revised to add "If cylinder bore exceeds 16 Ra replace cylinder body." Para 1.D revised to add finish and O.D. inspection criteria.
Para 1. (add): "It is possible that a cost to repair may approach If not exceed the purchase of a replacement part. A cost to repair versus product replacement analysis should be conducted prior to investing in any special tooling or fixtures." Para 1.B. (3) NOTE: (now) "Staking fixture is a two piece.....(see Figures 9001 and 9002)" (was) "Staking fixture is a two piece.....(see Figure 6001)." Figure 6001 revised as follows: (now) "Arbor Press, Figure 6001" (was) "Staking Fixtures, Figure 6001" (staking fixture graphics removed - reader now directed to Figures 9001 and 9002) Para. 1.B. (11) revised as follows: Remove "Verify that the bearing ball rotates freely after staking." Figure 6002 revised as follows: (now) "Bearing Staking Inspection Limits, Figure 6002" (was) "Arbor Press, Figure 6002"

3002 3003 3004 Cleaning, 4001 Inspection / Check, 5001 5001 5002 Repair, 6001

6001 6002

6003 6003

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CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

REVISION HIGHLIGHTS Section/Page No. Repair, 6003 Description Of Change Para. 1.B. (12) added as follows: "(12) Verify that the bearing ball rotates freely after staking by performing the no-load rotational break away torque check per the following step (a) The no-load rotational breakaway torque shall be detemined by securing the bearing end of the cylinder while rotating the ball about the bearing axis. Torque shall be applied gradually to the ball; the minimum torque required to start the ball moving shall be recorded. The no-load rotational breakaway torque shall be 5 in-lb (0,56 N-m) or less. The ball shall be hand rotated through several revolutions immediately prior to testing. 6004 6004 Figure 6003 revised as follows: (now) "Cylinder Body Repairable Dimensions, Figure 6003" (was) "Cylinder Body Repairable Dimensions, Figure 6004" Para 1.D. (1) revised as follows: (add) "O.D. must not fall below 0.372 inches. Surface finish on O.D. must not exceed 16 Rq or 100 Rmax. 16 Permitted 0.35 inches on each end of 0.372." Table 7001 revised as follows: (now) for 55 O-ring Lubricant, Specification "N/A" (was) Specification "MIL-G-4343" (now) "199-538A" (was) 199-538" Re-write entire section for inclusion of superseding parts. Figure 7001: (now) seal configuration identification. (was) end gland & piston rod installation. Added pages. Table 9001 revised as follows: (add) "End Gland Installation Tool, Per Figure 9003..." (add) "Miniature Awl/Pick Set" (add) "Air Gage" (add) "Borescope" 2 places, (now) specification "0-3000 psig" (was) "0-2000 psig" Pressure for hydraulic hose (now) "3000 psi" (was) "5000 psi"

Assembly, 7001

7001 thru 7008 7002 7003 thru 7008 Special Tools, 9001

Revision Highlights Page 3 of 4 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) REVISION HIGHLIGHTS Section/Page No. Special Tools, 9002 Description Of Change Table 9002 revised as follows:. (remove) row for MIL-H-6083 Fluid (now) for 55 O-ring Lubricant, Specification "N/A" (was) "MIL-G-4343" (now) "199-538A" (was) "199-538" Figure 9001 revised as follows: Show top area as optional configuration and remove dimensions defining top area. (add) Figure 9003 for end gland bullet Revised page to latest standard information format. IPL Figure 1 revised as follows: (add) graphics for items 45A, 50A, 55 (now) item"10A" (was) item"10"
(now) item'15A" (was) item"15"

9003 9005 Illustrated, 10002 to 1003 Parts List 10004

10005

10005
Storage, 15001

(add) graphics for item 70 Parts List revised as follows: Item 10A, 141-01902 Gland, End Item 15A, 182-02502 Rod, Piston Item 40A, 101-63500 Assembly, Seal Item 45A, Ring, Elastomer Item 50A, Ring, Seal Item 55,067-15600 Ring, Wear Item 60, MS28774-113 Retainer, Backup (100-20031) (add) item 70; 215-00200; Plug, Threaded, qty 2 Parts List notes revised to add references to SB7076.
Para 1.: Revised to include latest standard information. 2 places, (remove) "MIL-H-6083' callout.

Revision Highlights Page 4 of 4 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) TO: HOLDERS OF CMSFA232-5 COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA2325 (011-00504). Attached to this transmittal letter is Revision B of CMSFA232-5 Revision B; Dated October 17, 2003 REVISION B CONTAINS ALL PAGES OF THE MANUAL. Pages that have been added or revised are outlined below together with the highlights of the revision. Please retain all REVISION HIGHLIGHTS pages, inserting them into the manual for future reference. REVISION HIGHLIGHTS SectionlPaqe No. As follows Title Page, T-1 Record of Revisions & Service Bulletin List, RR/SB-1 List of Effective Pages, LEP-1 Assembly, 7006, 7007 7007 Description Of Change Rev. B (0358-10) Revised to indicate latest revision issue. Revised to indicate latest revision and service bulletin. Revised to indicate added, revised, and/or deleted pages. Paragraph 1.B. (3) moved to page 7006 from page 7007 Paragraph 1.D. (add): CAUTION: YOU MUST USE THE END GLAND BULLET TO INSTALL THE END GLAND ONTO THE ROD. IF YOU DO NOT USE THE END GLAND BULLET YOU WILL CAUSE DAMAGE TO THE WEAR RING (44) AND THE COMPONENTS OF THE SEAL ASSEMBLY (40A). THE SEAL ASSEMBLY HAS THESE PARTS: ELASTOMER RING (45A) AND SEAL RING (50A). Figure 7005. (add) detail of installed seal assembly and wear ring.

7007

Revision Highlights Page 1 of 1 October 17/03

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CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) TO: HOLDERS OF CMSFA232-5 COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA2325 (011-00504). Attached to this transmittal letter is Revision C of CMSFA232-5 Revision C, Dated August 15, 2006 REVISION C CONTAINS ALL PAGES OF THE MANUAL. Pages that have been added or revised are outlined below together with the highlights of the revision. Please retain all REVISION HIGHLIGHTS pages, inserting them into the manual for future reference.

REVISION HIGHLIGHTS
Section/Page No.
As follows Title Page, T-1 Record of Revisions & Service Bulletin List, RR/SB-1 List of Effective Pages, LEP-1 Disassembly, 3001 3002 3002

Description Of Change
Rev. C (0370-78) Revised to indicate latest revision issue. Revised to indicate latest revision and service bulletin revision.

Revised to indicate latest revision. Paragraph 1.B. (1): (NOW) piston rod (15, 15A or 15B) (WAS) piston rod (15 or 15A) Paragraph 1.B. (5): (NOW) piston rod (15, 15A or 15B) (WAS) piston rod (15 or 15A) Paragraph 1.B. (8) (b) 2: (NOW) piston rod (15A or 15B) (WAS) piston rod (15A) Paragraph 1.D.: (NOW) piston rod (15A or 15B) Paragraph 1.D.: (NOW) piston rod (15A or 15B)

Inspection / Check, 5002

(WAS) piston rod (15A)

Repair, 6004

(WAS) piston rod (15A)

Assembly, 7003

Table 7002: (NOW) piston rod (15A or 15B) Seals

(WAS) piston rod (15A) Seals

Revision Highlights Page 1 of 2 August 15/06

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

REVISION HIGHLIGHTS Section/Page No.

Assembly, 7007 7007 7007 7007

Description Of Change
Paragraph 1.B. (4): (NOW) piston pod (15A or 15B) (WAS) piston rod (15A) Paragraph 1.C. (1): (NOW) rod (15A or 15B) (WAS) rod (15A) Paragraph 1.C. (2): (NOW) piston rod (15A or 15B) (WAS) piston rod (15A) Figure 7005: (NOW) Piston Rod (15A or 15B) (WAS) Piston Rod (15 or 15A) Paragraph 3.: (ADD) code 77294 IPL Figure 1: (ADD) 15B to item callout Parts List: (ADD) nomenclature notations to Item 1-1: Parker manufacturing code number to 011-00504 V77294 New Piper Aircraft P/N 558-010 (ADD) notation to Item 15A: (REPLD BY ITEM 15B) (ADD) Item 15B, 182-02503, Rod, Piston (REPLS ITEM 15A), Qty 1 Serial No. 1203 and up Note 1.: (NOW) Items 15B and 65 (WAS) Items 15A and 65 Paragraph 1.B.: (NOW) piston rod (15A or 15B)

Illustrated Parts List, 10003 10004 10005

Storage, 15001

(WAS) (15A)

Revision Highlights Page 2 of 2 August 15/06

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) RECORD OF REVISIONS Retain this record in front of manual. On receipt of revision, insert revised pages in the manual, and enter revision letter, date inserted and initial.
REV. N/C A B C DATE ISSUED (yr-mth-dy) 08-01-1998 06-23-2003 10-17-2003 08-15-2006 DATE INSERTED (yr-mth-dy) 08-01-1998 06-23-2003 10-17-2003 08-15-2006 BY PH PH PH PH REV. DATE ISSUED (yr-mth-dy) DATE INSERTED (yr-mth-dy) BY

SERVICE BULLETIN LIST Parker Hannifin Service Bulletins are issued in order to provide general information on product line concerns. The bulletin listings contained herein identify subject matter directly related to the support and function of the Retract Actuator Assembly and components.
NUMBER SB7063 SB7076 SUBJECT Landing Gear Retract Cylinder Inspect/Replace Landing Gear Actuator Rod Seal Leakage Inspect/Replace REV. NC A DATE INCORPORATED (yr-mth-dy) No Effect 12-08-2005

Record of Revisions/Service Bulletin List Page RR/SB-1 August 15/06

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) LIST OF EFFECTIVE PAGES

SUBJECT Title Page Record of Revisions/ Service Bulletin List List of Effective Pages Table of Contents Introduction

PAGE T-1 RR/SB-1

DATE Aug 15/06 Aug 15/06

SUBJECT Inspection and Check Repair

PAGE 5001 5002 6001 6002 6003 6004 7001 7002 7003 7004 7005 7006 7007 7008 9001 9002 9003 9004 9005 9006 10001 10002 10003 10004 10005 10006 15001 15002

DATE June 23/03 Aug 15/06 June 23/03 June 23/03 June 23/03 Aug 15/06 June 23/03 June 23/03 Aug 15/06 June 23/03 June 23/03 Oct 17/03 Aug 15/06 June 23/03 June 23/03 June 23/03 June 23/03 Aug 1/98 June 23/03 Blank Aug 1/98 June 23/03 Aug 15/06 Aug 15/06 Aug 15/06 Blank Aug 15/06 Blank

LEP-1

Aug 15/06 Assembly

T/C-1

Aug 1/98

INTRO-1 2 1 2

June 23/03 Blank June 23/03 Blank

N N N N

Description and Operation Testing

1001 June 23/03 1002 June 23/03 1003 June 23/03 1004 June 23/03 1005 D June 23/03 1006 D Blank 3001 Aug 15/06 3002 Aug 15/06 3003 N June 23/03 3004 N Blank 4001 4002 June 23/03 Blank

Special Tools, Fixtures, Equipment, and Consumables

Illustrated Parts List

Disassembly

Cleaning

Storage

D = Deleted page

N = New page

List of Effective Pages Page 1 of 1 August 15/06

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) TABLE OF CONTENTS SUBJECT PAGE

INTRODUCTION ................................................................................................ INTRO-1 DESCRIPTION AND OPERATION ............................................................................... 1 TESTING .................................................................................................................. 1001 SCHEM ATIC AND W IRING DIAGRAM S ................................................ (Not Applicable) DISASSEM B LY ........................................................................................................ 3001 CLEANING ........................................ ............ .............................. 4001 INSPECTION AND CHECK ..................................................................................... 5001 REPAIR.................................................................................................................... 6001 ASSEM BLY .............................................................................................................. 7001 FITS AND CLEARANCES ...................................................................... (Not Applicable) SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES.................... 9001 ILLUSTRATED PARTS LIST ................................................................................. 10001 ot Applicable) Applicable) SPECIAL PROCEDURES....................................................(Not REMOVAL ............................................................................................... (Not Applicable) INSTALLATION ....................................................................................... (Not Applicable) SERVICING ............................................................................................ (Not Applicable) STORAGE.............................................................................................................. 15001 (Not Applicable) REW ORK .....................................................................................

Table of Contents Page T/C-1 August 1/98

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CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

INTRODUCTION 1. General This manual is published for the guidance of personnel responsible for the overhaul and/or maintenance of the Parker Hannifin Assembly covered in this publication. The manual for the aircraft shall take precedence for the components interface connections with the functional features as used in the aircraft. This manual may also describe functional features that may or may not be used when installed as a component of a system in the aircraft. The manufacturer will revise the manual as necessary to add current information. It is recommended that the user inquire as to the latest revision level in existence before proceeding with overhaul or maintenance operations. Contact information is listed below: Parker Hannifin Corporation Aircraft Wheel & Brake Division 1160 Center Road Avon, Ohio 44011 U.S.A. Attn.: Technical Services/Hotline 2. Data Rights The unit charge for this manual covers reproduction and handling costs only and does not constitute purchase of the data or design contained herein, nor does it convey to the purchaser any rights, patent or otherwise, to reproduce or manufacture from said data. 3. Manual Use A. Warnings and Cautions and Notes , calls attention to possible serious A SAFETY WARNING flagged by this symbol or life threatening situations if procedures are not followed. A WARNING calls attention to use of materials, processes, methods, procedures, or limits which must be followed precisely to avoid injury to persons. A CAUTION calls attention to methods and procedures which must be followed to avoid damage to equipment. A NOTE calls attention to an essential operating or maintenance procedure, condition, or statement, which must be highlighted. E-mail: Website: Fax: Tel: techhelp@parker.com www.parker.com/cleveland (440) 937-5409 1-800-BRAKING (272-5464) 440-937-1315

4. Replacement Parts SAFETY WARNING: PARKER HANNIFIN WHEEL & BRAKE DOES NOT WARRANT OR ASSUME THE RISK OF THE USE OF REPLACEMENT PARTS NOT AUTHORIZED FOR USE BY PARKER HANNIFIN WHEEL & BRAKE.

Use only Parker Hannifin Wheel & Brake approved replacement parts given in the illustrated parts list of this manual.

Introduction Page INTRO-1/(INTRO-2 blank) June 23/03

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CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) DESCRIPTION AND OPERATION 1. General The head and gland ports are provided with 1/8-27 ANPT threads. A spherical swivel bearing in the mounting flange keeps the retract actuator aligned in the direction of pull. This selfaligning feature avoids bending forces 'on the piston rod and uneven wear on the seals.

Table 1 Operating Parameters PARAMETER Bore Operational stroke Retracted length Operating pressure Fluid compatibility Operating temperature SPECIFICATION 0.738 - .740 in. 7.40 in. .03 10.92 in. +.06 -.03 (from bearing to end of rod) 2000 psi max. MIL-H-5606
-40 F to +160 F

Page 1/(2 blank) June 23/03

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CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) TESTING 1. General A. Preparation for Testing Prior to testing, make photocopies .ofthe test data sheet provided at the end of this section. A test data sheet is provided at the end of this section for reference documentation purposes. B. Pretest Check Perform the following inspections and checks to prepare the retract actuator assembly for testing. The end gland and cylinder body ports must be open and the unit must be drained of all hydraulic fluid. Do not perform testing on any retract actuator assembly that exhibits visible signs of damage, external leakage, or indications of piston rod binding. (1) Examine exposed cylinder body surfaces and cylinder body mounting flange bearing for breaks, cracks, or other visible damage. Examine the unit for signs of leakage from the end gland. Examine the mounting flange bearing for proper fit and function. A loose or corroded bearing in the mounting flange is cause for rejection. Examine end gland and cylinder body ports for pitting, damage to threads or scoring that would affect sealing of the preformed packings. Fully extend and release the piston rod 3 to 5 times by hand. Rod movement must be free from any indication of binding.

(2) (3) (4)

C. Equipment and Materials NOTE: Equivalent substitutes may be used for items listed. Table 1001 Testing Equipment and Materials List PART NUMBER N/A N/A N/A N/A N/A NOMENCLATURE Hydraulic Fluid Hydraulic Hand Pump Hydraulic Filter Pressure Gage Hydraulic Hose SPECIFICATION MIL-H-5606 0-3000 psig 2 micron 0-3000 psig 3000 psi minimum SOURCE OF SUPPLY Commercial Commercial Commercial Commercial Commercial Source Source Source Source Source

Page 1001 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) TESTING D. Testing Setup Refer to Figure 1001. A hydraulic pump for connection to a supply line with pressure gage is required to conduct performance testing. A 2 micron absolute filter should be placed in the return line to avoid inadvertent contamination of the supply fluid. The required test equipment is listed in Table 1001.
GAGE

RESERVOIR RESERVOIR

Page 1002 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) TESTING E. Performance Testing If the retract actuator assembly meets the pretest check requirements of paragraph 1.B, test the retract actuator assembly in accordance with the following performance test procedures. Performance tests shall be conducted with clean hydraulic fluid at an ambient hydraulic fluid temperature range of 50F (10C) minimum and 95F (35C) maximum. WARNING: ASSEMBLIES BEING PRESSURE TESTED HAVE AN EXPLOSIVE POTENTIAL. PRIOR TO TESTING, CHECK ALL HYDRAULIC LINES AND FITTINGS AND COVER THE UNIT BEING TESTED. DURING PRESSURE TESTING, FOLLOW ALL SAFETY PRECAUTIONS AND WEAR PROTECTIVE CLOTHING AND SAFETY GLASSES. FAILURE TO COMPLY CAN RESULT IN DEATH OR PERSONAL INJURY.

(1) Operation Test (a) (b) Connect the hydraulic return line to the retract actuator head port. Connect the supply line to the end gland port. Cycle retract actuator at 2000 psig through 10 complete in and out cycles to demonstrate satisfactory stroke and adjustment. During the test, there shall be no sign of any external leakage. Piston rod movement must be free from any indication of binding.

(2)

Head Port Leakage Test (a) Apply 2000 psig to head port with the (end gland) port open to atmosphere. Hold pressure one minute. There shall be no leakage from the open (end gland) port.

(3) End Gland Port Leakage Test (a) Apply 2000 psig to end gland port with the (head) port open to atmosphere. Hold pressure one minute. There shall be no leakage from the open (head) port. Dispose of any lost or spilled hydraulic fluid in accordance with locally approved disposal procedures.

NOTE:

Page 1003 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

TE,
Work Order No. A. Pretest Checks (1) (2) (3) (4) (5) Leakage Swivel bearing condition Hydraulic ports condition Quality of piston travel in. Piston rod stroke: Accept _ Accept _ Accept _ Accept _ Accept _ Reject Reject Reject Reject Reject Date Unit Manufacture Date

Comments: B. Operational Test Pressure applied: External leakage: Piston rod movement: C. Head port leakage Test Pressure applied: Head port leakage: D. End gland port leakage Test Pressure applied: End gland port leakage: Tester: psig psig psig Accept
_

Reject

Requ ired: 2000 psig for 10 complete cycles Yes Free No Binding Accept Reject

Requ uired: 2000 psig for one minute Yes No Accept Reject

Required: 2000 psig for one minute Yes No Date: Date:

Inspector:

Page 1004 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) DISASSEMBLY 1. General A. Equipment and Materials NOTE: Equivalent substitutes may be used for items listed. Table 3001 Disassembly Equipment and Materials List PART NUMBER 199-18 N/A N/A N/A NOMENCLATURE Preformed Packing Tool Set Vise Jaws Wire Pick Miniature Awl/Pick Set Screwdriver (alternate) N/A Magnifier SPECIFICATION N/A Soft Brass or Hard Rubber N/A N/A Flat/Pointed Blade .059 in. max. blade width 10x power Commercial Source Commercial Source SOURCE OF SUPPLY Parker Hannifin Corp. Aircraft Wheel & Brake Commercial Source Commercial Source

B. Disassembly Procedures Refer to IPL Figure 1 for identification of assembly components. (1) Push the piston rod (15, 15A or 15B) by hand toward the mounting flange end to remove oil from the unit. (2) Put mounting flange end only in a soft jaw vise and clamp against the mounting flange swivel bearing (25). (3) Install a fitting (1/8-27) into the end gland (10 or 10A) port. This fitting need only be finger tight as it will be used for leverage only. CAUTION: THE WIRE RETAINER CAN BE INSERTED FROM EITHER DIRECTION. USE A 10X MAGNIFIER TO CONFIRM THE FREE END AND DIRECTION (ROTATION) OF REMOVAL. (4) Remove steel wire retainer (5). (See Figure 3001). The wire retainer locks the end gland in the cylinder. Once removed, the end gland and piston rod may be pulled from cylinder body. (a) (b) Rotate the end gland (10 or 10A) by utilizing the fitting, until the ends of the steel wire retainer (5) show in the slot in the cylinder body (30). Insert a strong wire pick or other available tool (flat/pointed screw driver with max. blade width of .059 may be used) in the slot under the free end of the retainer (5). Pry upwards on the retainer (5) free end and rotate the end gland (10 or 10A) in the direction that permits the retainer to unwind (back-out) from the slot. Continue to rotate the end gland (10 or 10A) until the retainer (5) is free of the groove in the end gland. Remove and discard retainer. Page 3001 August 15/06

(c) (d)

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) DISASSEMBLY

End Gland Retaining Device, Figure 3001 (5) Pull the piston rod (15, 15A, or 15B) and end gland (10 or 10A) from the cylinder body (30). (6) Unthread and remove bolt/rod from piston rod. (7) With piston rod and end gland removed from cylinder body, pull end gland off piston rod. (8) Remove seals, rings, and packings as follows: NOTE: Use the preformed packing extraction tool set as an aid in removal of seals. (a) Effectivity: Actuators with mfg. dates 01/03 (yy/mm) and before. Units contain the T-seal assembly (40) as end gland sealing components. See Figure 3002. 1 2 (b) Remove preformed packing (20) and T-seal assembly (40) [comprised of items 45 and 50] from end gland (10). Remove preformed packing (35) from piston end of piston rod (15).

Effectivity: Actuators with mfg. dates 02/03 (yy/mm), 02R03 (yy/mm upgraded per SB7076) and after. Units contain the seal assembly (40A) and wear ring (55) as end gland sealing components. See Figure 3002A. NOTE: 1 2 Refer to Parker Hannifin Service Bulletin SB7076 concerning Service Bulletin Upgrade Kit P/N SB7076-1.

Remove preformed packing (20), seal assembly (40A) [comprised of items 45A and 50A], and wear ring (55) from end gland (10A). Remove preformed packing (35) and backup retainers (60) from piston end of piston rod (15A or 15B).

Page 3002 August 15/06

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) DISASSEMBLY

PREFORMED PACKING (35)

-WEAR (55)

RING

Units Containing Seal Assembly (40A) and Wear Ring (55), Figure 3002A Mfg. Dates (YY/MM) 02/03, 02R03 and After or After Incorporation of Service Bulletin SB7076

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CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) CLEANING 1. General A. Equipment and Materials NOTE: Equivalent substitutes may be used for items listed.
- Table 4001

Cleaning Equipment and Materials List PART NUMBER N/A N/A N/A N/A N/A NOMENCLATURE SPECIFICATION SOURCE OF SUPPLY N/A Commercial Source Commercial Source Commercial Source Commercial Source

Air Supply, Compressed 30 psig maximum Dry Filtered Cleaning Cloths Lint Free Brushes Soft Bristled Solvent, Stoddard Type 1 P-D-680 AMS 1526 Cleaner/Degreaser, Water Based

B. Cleaning Procedures SAFETY WARNING: CLEANING SOLVENTS CAN BE TOXIC AND VOLATILE. USE IN WELL VENTILATED AREAS. AVOID PHYSICAL CONTACT. DO NOT INHALE VAPORS. KEEP CONTAINERS COVERED WHEN NOT IN USE. OBSERVE FIRE PRECAUTIONS.

WARNING: EYE INJURY FROM DIRT PARTICLES OR SOLVENT SPRAY IS POSSIBLE WHEN COMPRESSED AIR IS USED. MAKE SURE THAT THE PRESSURE IS NOT MORE THAN 30 PSIG (2,0 BAR). EYE PROTECTION IS REQUIRED. (1) Non-Aluminum, Metallic (a) (b) Wash non-aluminum, metallic parts with Type 1 Stoddard Solvent (per P-D-680). Use a soft-bristled cleaning brush to remove stubborn deposits. Dry parts with clean, dry, compressed air, 30 psi maximum. Wipe dried parts with lint-free cleaning cloths.

Page 4001 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) CLEANING (2) Aluminum (a) (b) (c) Wash aluminum parts with Type 1 Stoddard Solvent (per P-D-680). Use a softbristled cleaning brush to remove stubborn deposits. Finish cleaning aluminum parts in water based cleaner/degreaser (per AMS 1526). Dry parts with clean, dry, compressed air, 30 psi maximum. Wipe dried parts with lint-free cleaning cloths.

Page 4002 August 1/98

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) INSPECTION /CHECK 1. General Refer to IPL Figure 1 for identification of assembly components. A. Equipment and Materials In order to facilitate inspection of components, parts must be cleaned prior to inspection. Refer to CLEANING section. NOTE: Equivalent substitutes may be used for items listed. Table 5001 Inspection/Check Equipment and Materials List PART NUMBER N/A N/A N/A N/A N/A N/A NOMENCLATURE Surface Profilometer Smooth Plug Gage or Air Gage Borescope Magnifier Magnetic Particle Inspection Kit Liquid Penetrant Inspection Kit SPECIFICATION 16 max. Rq 100 R max. To measure bore .D. of .738-.740 in. x 8.57 in. dp. N/A x power N/A N/A SOURCE OF SUPPLY Commercial Source Commercial Source Commercial Source Commercial Source Commercial Source Commercial Source

B. Inspection Cylinder Body (30) Repair damaged areas in accordance with paragraph 1.C. of REPAIR section. (1) Visually inspect and measure cylinder bore for wear or damage. Inspect surface finish for wear (Refer to paragrah 1.C of REPAIR section for finish specifications). If bore diameter exceeds 0 0.740 inch at any point of piston travel, replace cylinder body. If cylinder bore exceeds 16 Ra replace cylinder body. Visually inspect for missing corrosion preventive surface coating due to erosion, wear, inspection or surface repair. (2) Visually inspect exterior of cylinder body for small nicks, scratches, burrs, corrosion, etc. (3) Inspect cylinder body for cracks using liquid penetrant inspection. If cracks are indicated, replace cylinder body. (4) Visually inspect cylinder body end gland retainer slot for excess wear.

Page 5001 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) INSPECTION / CHECK C. Inspection Swivel Bearing (25) Restake a loose or replace a damaged bearing in accordance with paragraph 1.B or REPAIR section. (1) Examine the swivel bearing for proper fit and function. A worn or corroded swivel bearing is cause for rejection. D. Inspection Piston Rod (15A or 15B) Repair damaged areas in accordance with paragraph 1.D. of REPAIR section. (1) Visually inspect piston rod for wear, damage, corrosion, deformation, or thread damage. Inspect for cracks using magnetic particle inspection or liquid penetrant inspection. Inspect for light scratches on polished surfaces. If the piston rod is corroded, deformed, visibly damaged or exceeds 16 Rq or 100 Rmax, replace it. Replace if O.D. exceeds 0.372 inches minimum. E. Inspection End Gland (10A) Repair damaged areas in accordance with paragraph 1.E. of REPAIR section. (1) Visually inspect machined surfaces of end gland for nicks, burrs, and galling.

Page 5002 August 15/06

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) REPAIR 1. General Refer to IPL Figure 1 for identification of assembly components. It is possible that a cost to repair may approach if not exceed the purchase of a replacement part. A cost to repair versus product replacement analysis should be conducted prior to investing in any special tooling or fixtures. A. Equipment and Materials NOTE: Equivalent substitutes may be used for items listed. Table 6001 Repair Equipment and Materials List PART NUMBER N/A N/A N/A N/A N/A N/A N/A NOMENCLATURE Corrosion Preventative Alodine 1200 or Equiv. Primer Aluminum Oxide Paper Vise Jaws Arbor Press Staking Fixture, Female Staking Fixture, Male SPECIFICATION MIL-C-5541, Class 1A MIL-P-23377 Type 1, Class C 600 Grit or Finer Soft Brass or Hard Rubber N/A Per Figure 9001 SPECIAL TOOLS... Per Figure 9002 SPECIAL TOOLS... SOURCE OF SUPPLY Commercial Source Commercial Source Commercial Source Commercial Source Commercial Source Fabrication Fabrication

B. Restake or Replace Swivel Bearing (25) If swivel bearing is loose, worn or damaged, restake or replace the bearing in accordance to the following procedure. (1) (2) (3) If replacing the swivel bearing, use an arbor press to drive the used bearing from cylinder body (30). Clean bearing seat in cylinder body with 600 grit aluminum oxide paper and apply a liberal coating of wet primer (per MIL-P-23377) to the bearing seat. Place female staking fixture in arbor press and secure tightly (see Figure 6001). NOTE: Staking fixture is a two piece design and stakes both sides of the bearing simultaneously (see Figures 9001 and 9002 for construction details).

Page 6001 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) REPAIR CAUTION: (4) (5) (6) (7) (8) (9) DO NOT LET STAKING FIXTURES SLAM TOGETHER. DAMAGE TO THE STAKING BALLS COULD RESULT.

Place male staking fixture on arbor base. Carefully lower arbor lever to align fixtures. Place a 6.00 lb. slide bar into arbor gear slide. Check bearing for looseness in bore before staking. Loose bearing is cause for rejection. Place cylinder end with bearing on male staking fixture. Lower arbor lever until it comes in contact with cylinder body bearing. Keep part stationary and strike bar against the arbor gear slide.

6.00 LB. SLIDE BAR

FEMA

FIXT

--

C FIXTURE

Arbor Press Figure, 6001

Page 6002 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) REPAIR (10) Bearing must be staked .015 - .020 (.381 -.508 mm), 4 places below the face of the seating bore on both sides of the cylinder body mounting flange. (11) Inspect for cracks or breaks on cylinder end caused by overstaking. Cracks or breaks are cause for rejection (see Figure 6002).
-NOT ACCEPTABLE

Bearing Staking Inspection Limits, Figure 6002 (12) Verify that the bearing ball rotates freely after staking by performing the no-load rotational break away torque check per the following step. (a) The no-load rotational breakaway torque shall be detemined by securing the bearing end of the cylinder while rotating the ball about the bearing axis. Torque shall be applied gradually to the ball; the minimum torque required to start the ball moving shall be recorded. The no-load rotational breakaway torque shall be 5 in-lb (0,56 N-m) or less. The ball shall be hand rotated through several revolutions immediately prior to testing.

C. Repair Cylinder Body (30) CAUTION: REPAIR MUST NOT AFFECT SEALING CHARACTERISTICS OF SEALING SURFACES. REPAIRED SURFACES MUST NOT EXCEED THE SURFACE TOLERANCES PROVIDED IN FIGURE 6003, CYLINDER BODY SUBASSEMBLY REPAIRABLE DIMENSIONS.

(1)

Repair micro finish in cylinder body bore by roller burnishing to finish specified in Figure 6003. If the repair of the cylinder bore sealing surfaces causes the bore diameter to exceed 0.740 in. max., replace the cylinder body.

Page 6003 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) REPAIR (2) (3) Use 600 grit aluminum oxide paper to remove sharp edges from nicks, light scratches or galling on non-sealing surfaces. Retouch missing corrosion preventative surface coating with corrosion preventative (Alodine 1200 or equivalent per MIL-C-5541, Class 1A).

Cylinder Body Repairable Dimensions, Figure 6003 D. Repair Piston Rod (15A or 15B) CAUTION: REPAIR MUST NOT AFFECT SEALING CHARACTERISTICS OF SEALING SURFACES. (1) Light scratches on polished surfaces may be removed with 600 grit aluminum oxide paper. O.D. must not fall below 0.372 inches. Surface finish on O.D. must not exceed 16 Rq or 100 Rmax. 16 permitted 0.35 inches on each end of 0.372.

E.

Repair End Gland (10A) CAUTION: REPAIR MUST NOT AFFECT SEALING CHARACTERISTICS OF SEALING SURFACES. (1) (2) Use 600 grit aluminum oxide paper to polish out small nicks and scratches on machined surfaces and in packing groove. Retouch missing corrosion preventative surface coating with corrosion preventative (Alodine 1200 or equivalent per MIL-C-5541, Class 1A).

Page 6004 August 15/06

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) ASSEMBLY 1. General A. Equipment and Materials NOTE: Equivalent substitutes may be used for items listed. Table 7001 Assembly Equipment and Materials List PART NUMBER N/A 55 O-ring Lube 199-18 199-538A N/A N/A NOMENCLATURE SPECIFICATION SOURCE OF SUPPLY Commercial Source Dow Corning Corp. Parker Hannifin Corp. Aircraft Wheel & Brake Parker Hannifin Corp. Aircraft Wheel & Brake Commercial Source Fabrication MIL-H-5606 Hydraulic Fluid Silicone-Based Lubricant N/A N/A Preformed Packing Tool Set N/A Seal Repair Kit (see IPL for items listed) Vise Jaws Soft Brass or Hard Rubber End Gland Installation Tool Per Figure 9003 SPECIAL TOOLS...

NOTE:

199-538A Seal Repair Kit supersedes 199-538 Seal Repair Kit.

Page 7001 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) ASSEMBLY

UNITS WITH MFG DATES (YY/MM) 01/03 AND BEFORE

-END GLAND (10A) -PREFORM PACKING (20) (35) I NG

SEAL ASSEMBL (40A) -ELASTOMER RING (45A) PISTON ROD ( RETAINERS (60)

ACTUATOR ASSEMBLY SEAL CONFIGURATION: UNITS WITH MFG DATES (YY/MM) 02/03, 02R03 AND AFTER OR AFTER INCORPORATION OF SERVICE BULLETIN SB7076

Seal Configuration Identification, Figure 7001

Page 7002 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) ASSEMBLY B. Install Seals NOTE: Use the brass preformed packing tool set to aid in positioning of seals. Table 7002 Seal Identification End Gland (10A) Seals Wear Ring (55) Preformed Packing (20) Seal Assembly (40A) 1-Elastomer Ring (45A) 1- Ring Seal (50A) NOTE: Piston Rod (15A or 15B) Seals Preformed Packing (35) Backup Retainers (60)

Refer to IPL notes. SB7076-2 End Gland Subassembly is part of SB7076-1 Service Bulletin Upgrade Kit and will be furnished with the seals installed.

(1)

Refer to Figure 7002 and install the seal assembly (40A) into the mating I.D. groove of the end gland (10A) according to the following procedure. NOTE: Use the end gland installation bullet (Figure 9003) to provide support of the elastomer ring during installation. (a) Start with the elastomer ring (45A). Lubricate the ring with O-ring lubricant. Squeeze it between the thumb and forefinger into an oval shape. From the top of the end gland, insert a ring end into the first groove of the end gland I.D. keeping the pocket section of the ring facing up. Use finger pressure and a brass spoon to push the elastomer ring into the groove.

CAUTION: DO NOT CREASE THE SEAL RING. THE SEAL MUST NOT HAVE SHARP BENDS OR PERFORMANCE WILL BE DIMINISHED. (b) Next, form the seal ring (50A) into a kidney shape being careful not to pinch the seal and push the open end into the pocket of the elastomer ring. NOTE: Use the end gland installation bullet (Figure 9003) to provide support of the elastomer ring during installation. (c) Use a brass spoon to finish reshaping and smoothing the seal ring into position and use the end gland installation bullet (Figure 9003) to re-size the seal assembly.

Page 7003 August 15/06

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) ASSEMBLY

Seal Assembly (40A) Installation, Figure 7002

Page 7004 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) ASSEMBLY

Installing Seal Rings, Figure 7003

Page 7005 June 23/03

Em
(2) (a)

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) ASSEMBLY Refer to Figure 7004 and install a new wear ring (55) in the end gland (10A) as follows. In Step 1, gently pull the ends of the wear ring to impart an outward spring force. Next, carefully squeeze to overlap the ends and position wear ring for insertion through the end gland bore located opposite of the installed seal assembly. Per Step 2, use the end gland bullet (Figure 9003) and apply even pressure to push wear ring down through the bore and into the wear ring groove located above the seal assembly. Finally in Step 3, use the end gland bullet to re-size the wear ring.

(3)

Lubricate and install a new preformed packing (20) in mating O.D. groove of the end gland (10A).
RESSURE TO SH WEAR BORE AND

POSITION WEAR RING FOR INSERTION THROUGH BORE PULL ENDS SOUEEZE ENDS

FIRST, PULL ENDS OF WEAR RING (55) C TO IMPART AN OUTWARD SPRING FORCE. T WILL PREVENT THE ENDS FROM SETTING I OVERLAPPED CONDITION AFTER SQUEEZING INSTALL.

ISTALLATION DOOVE
Dry^ WR TI RIING

SEAL ASSEMBL 140A) INSTALLED

WEAR RING

INtElKI WEAR RING

HE WEAR RING GROOVE, RE-SIZE BULLET

NG
I ia J i LL I I ,-

Wear Ring (55) Installation, Figure 7004

Page 7006 October 17/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) ASSEMBLY (4) Lubricate and install a new preformed packing (35) and backup retainers (60) in mating piston O.D. groove of the piston rod (15A or 15B). NOTE: One backup retainer (60) is located on each side of preformed packing (35). NOTE: When fully seated, the bevel faces must mesh fully. Locate backup retainer splits 180 from each other. (5) C. Lubricate the areas around the seal assembly, wear ring, preformed packings and backup retainers with O-ring lubricant.

Assemble Piston Rod Refer to Figure 7005 for installation and component identification. (1) Lubricate the end of the rod (15A or 15B), witness hole, wrench flats and end gland bore.

CAUTION: YOU MUST USE THE END GLAND BULLET TO INSTALL THE END GLAND ONTO THE ROD. IF YOU DO NOT USE THE END GLAND BULLET YOU WILL CAUSE DAMAGE TO THE WEAR RING (44) AND THE COMPONENTS OF THE SEAL ASSEMBLY (40A). THE SEAL ASSEMBLY HAS THESE PARTS: ELASTOMER RING (45A) AND SEAL RING (50A). (2) Insert the end gland bullet (Figure 9003) in the threaded end of the rod and lubricate. Carefully slide the end gland (10A) over the bullet and onto the piston rod (15A or 15B). Verify that the installed seal assembly (40A) is properly seated. Lubricate the piston head, retaining ring groove and end gland O.D. Carefully slide the piston into the cylinder housing, followed by the gland.

(3)

End Gland (10A) and Piston Rod (15A or 15B) Installation, Figure 7005

Page 7007 August 15/06

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

ASSEMBLY (4) Insert the hook end of a new end gland retainer (5) in the slot of the cylinder body (30) and slot in the end gland (10A). Rotate gland counterclockwise to completely wrap the retainer into assembly. Align port in end gland (1OA) with port of cylinder body (30). Test unit per TESTING section.

(5) (6)

Page 7008 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES 1. General A. Special Tools, Fixtures and Equipment NOTE: Equivalent substitutes may be used for items listed. Table 9001 Special Tools and Fixtures and Equipment List PART NUMBER 199-18 N/A N/A N/A NOMENCLATURE Preformed Packing Extraction Tool Set Vise Jaws Wire Pick Miniature Awl/Pick Set Screwdriver (alternate) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Surface Profilometer Smooth Plug Gage or Air Gage Magnifier Hydraulic Hand Pump Pressure Gage Hydraulic Hose Arbor Press Staking Fixture, Female Staking Fixture, Male End Gland Installation Tool Borescope SPECIFICATION N/A Soft Brass or Hard Rubber N/A N/A Flat/Pointed Blade .059 in. max. blade width / max. Rq 16 100 R max. To measure bore I.D. of 0 .738-.740 in. x 8.57 in. dp. 10x power 0 - 3000 psig 0 - 3000 psig 3000 psi minimum N/A Per Figure 9001 SPECIAL TOOLS... Per Figure 9002 SPECIAL TOOLS... Per Figure 9003 SPECIAL TOOLS... N/A SOURCE OF SUPPLY Parker Hannifin Corp. Aircraft Wheel & Brake Commercial Source Commercial Source Commercial Source Commercial Source Commercial Source Commercial Commercial Commercial Commercial Commercial Fabrication Fabrication Fabrication Commercial Source Source Source Source Source Source

Page 9001 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

SPECIAL TOOLS, FIXTURES. EQUIPMENT AND CONSUMABLES B. Consumables List NOTE: Equivalent substitutes may be used for items listed. Table 9002 Consumables List PART NUMBER N/A N/A N/A N/A N/A N/A N/A N/A 55 O-ring Lubricant 199-538A N/A N/A N/A N/A NOMENCLATURE Air Supply, Compressed Dry Filtered Cleaning Cloths Brushes Solvent, Stoddard Type 1 Cleaner/Degreaser, Water Based Corrosion Preventative Alodine 1200 or Equiv. Aluminum Oxide Paper Hydraulic Fluid Silicone-Based Lubricant Seal Repair Kit Magnetic Particle Inspection Kit Liquid Penetrant Inspection Kit Hydraulic Filter Primer SPECIFICATION 30 psig maximum Lint Free Soft Bristled P-D-680 AMS 1526 MIL-C-5541, Class 1A 600 Grit or Finer MIL-H-5606 N/A N/A N/A N/A 2 micron MIL-P-23377 Type 1, Class C SOURCE OF SUPPLY N/A Commercial Source Commercial Source Commercial Source Commercial Source Commercial Source Commercial Source Commercial Source Dow Corning Corp. Parker Hannifin Corp. Aircraft Wheel & Brake Commercial Source Commercial Source Commercial Source Commercial Source

Page 9002 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
.390 in. (9.906 mm)

.400 in. (10.160 mm)

SPHER.0.0937 (2.3799 mm) ITEM 2 SCALE: 2X

in

.94 in. (23.87 mm)

T-.025 in. .002 (.635 mm .051) 0 .191 in. .001 (4.851 mm .025)

T
i

--- (2.388 mm)

press fit

4X 0.094

in. for item 3

_Uh

Q2
1.000 in. 25.400 mm)

0 .620

ii

(15.748 r LJ .437 in. T .100 in. ( J 11.100 mm T 2.540 mm)

NOTES: 1. 2. 3. ITEM 1 BODY, 4130 STEEL, 1 REQ'D. ITEM 2 PIN DRILL ROD, HARDEN & DRAW TO Re 58-62, TOLERANCES: .XXX .005 in.(.127 mm) .XX .030 in.(.762 mm) 4 REO'D.

Staking Fixture, Female, Figure 9001

Page 9003 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES

.390 in. (9.906 mm)

.400 in. (10.160 mm)

rt

____J . _ 1 -- SPHER 0.0

(2.3799 mr ITEM 3 SCALE: 2X
I hru

.94 (23.

1.800 in. (45.720 mm) .025 (.635 it em 3

.04 (1 X 45' c 1.000 in. 25.400 mm)

IJ .437 in. T .10(

(1111.100

mm T ;

NOTES:

1. 2. 3. 4.

ITEM 1 BODY, 4130 STEEL, 1 REO'D. ITEM 2 BEARING GUIDE, 4130 STEEL, 1 REO'D. ITEM 3 PIN DRILL ROD, HARDEN.& DRAW TO Rc 58-62, 4 REQ'D. TOLERANCES: .XXX .005 in.(.127 mm) .XX .030 in.(.762 mm)

Staking Fixture, Male, Figure 9002

Page 9004 August 1/98

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
0 0 005
+0,13) 1

1.365 (34,67,)
205 _ (5,21) _g ' --R 0.060 (1,52)

7I n i7* (9 474 .

-tO
0,025)

300
/, D/Z

(9,474 +0,025)

Ar r n z.Ub5
(52,45)

In,-

IU

Notes: 1. Material: steel or aluminum 2. Break unspecified sharp edges 0.015 (0,381) max. 3. Tolerances unless otherwise specified: .XXX 0.005 (0,127) .XX + 0.03 (0,76)
Angular: + 0.50

End Gland Bullet, Figure 9003

C.

List of Manufacturers and Vendors Name Parker Hannifin Corporation Aircraft Wheel & Brake Dow Corning Corporation Address 1160 Center Rd. Avon, OH 44011 U.S.A. S. Saginaw Road Midland, Ml 48686 U.S.A.

Page 9005/(9006 blank) June 23/03

THIS PAGE INTENTIONALLY BLANK

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) ILLUSTRATED PARTS LIST 1. General The illustrated parts list describes and illustrates the detail parts of the Retract Actuator Assembly. All parts of the equipment are listed, except parts which lose their identities by being istened to other parts of assemblies and are not subject to disassembly. permanently fa A. Explanatican of Columns (1) Figur e/ltem column: The figure and item numbers key the parts breakdown list to the appliccable illustration. The first number represents the figure number of the illustration The itter numbers are arranged in sequence and generally reflect the order of disas sembly. Part rNumber column: This column contains the manufacturer's part numbers for the indivii dual items. Airlinee Stock Number column: This column contains the Airline Stock Number when appliccable. Nomeenclature column: This column identifies the parts being listed by noun name follow'ed by modifiers when applicable. A federal supply code number is given for all vendcor-supplied items. The indenture system used in the parts list shows the relati onship of the parts to their subassemblies and to the assembly: 1 2 34 Asser mbly Att aching Parts for Assembly De,tailed Parts for Assembly Subassembly Attaching Parts for Subassembly Detailed Parts for Subassembly (5) Effect tivity column: An effectivity code shows the difference in parts within various conficDurations. The effectivity code is used for more than one configuration of the basic part number. Effectivity codes only apply to the figure in which they are used. Units Per Assembly column: This column indicates the total number required per asser nbly or per subassembly as applicable. These abbreviations may appear in the Units Per Assembly column: AR.... .. As Required RF.... .. Reference NP......Nonprocurable

(2) (3) (4)

(6)

Page 10001 August 01/98

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) ILLUSTRATED PARTS LIST B. Part Numbering System Parker Hannifin Aircraft Wheel & Brake has assigned a part number to all purchased and government standard off-the-shelf parts. They are defined and used as follows: When a purchased part is listed, the assigned Parker Hannifin AWB part number shall be used in the part number column. If required by contract or if the original manufacturer of a purchased part has FAA manufacturing approval then; the original manufacturer's part number along with the manufacturer's federal supply code will be shown in parentheses following the part nomenclature. The federal supply code will be preceded by the letter "V". Unless otherwise specified by contract, all government standard off-the-shelf parts (such as MS, AN, NAS, etc.) will be identified by the assigned Parker Hannifin AWB part number which will be used in the part number column. C. Parts Replacement Data The interchangeability relationship between parts is identified in the Nomenclature column of the parts list. A list of the terms used to show interchangeability and their definition is as follows: Term Optional Abbreviation OPT Definition

This part is optional to and interchangeable with other parts in the same item number variant group or other item number if designated. interchangeable with the item number shown in the notation.

Superseded by Supersedes Replaced by

SUPSD BY The part in the part number column is replaced by and is not SUPSDS

The part in the part number column replaces and is not interchangeable with the item number shown in the notation. interchangeable with the item number shown in the notation.

REPLD BY The part in the part number column is replaced by and

Replaces Vendor

REPLS V

The part in the part number column replaces and is interchangeable with the item number shown in the notation.
Federal Supply Code for vendors.

Page 10002 June 23/03

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) ILLUSTRATED PARTS LIST D. Items Not Illustrated Items not illustrated are indicated by a dash (-) ahead of the item number in the Figure/Item number column. E. Alpha Variant Item Numbers Alpha variants A through Z (except I and O) are assigned to existing numbers when necessary to show: (1) (2) (3) Added items Modification or configuration differences Optional parts

Alpha variant item numbers are not shown on the exploded view when the appearance and location of the alpha variant item is the same as the basic item. 2. Optional Vendor Index Not applicable. 3. Federal Supply Code for Manufacturers This number identifies the manufacturer or supplier of the purchased part. The manufacturers code number appears in parentheses in the nomenclature column and is preceded by the letter V. CODE 77294 VENDORS NAME AND ADDRESS The New Piper Aircraft Inc. 2926 Piper Drive Vero Beach, FL 32960-1964 U.S.A.

Page 10003 August 15/06

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

ILLUSTRATED PARTS LIST

Retract Actuator Assembly, IPL Figure 1

Page 10004 August 15/06

CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) ILLUSTRATED PARTS LIST 4. Parts List PART NUMBER
SFA232-5

FIG. ITEM
1 -1

AIRLINE STOCK NUMBER

NOMENCLATURE 1234567
RETRACT ACTUATOR ASSY Parker manufacturing code number: 011-00504 V77294 New Piper Aircraft P/N 558-010 . RETAINER . GLAND, END (SUPSD BY ITEM 10A) . GLAND, END (SUPSDS ITEM 10) . ROD, PISTON (SUPSD BY ITEM 15A) . ROD, PISTON (SUPSDS ITEM 15) (REPLD BY ITEM 15B) . ROD, PISTON (REPLS ITEM 15A) Serial No. 1230 and up . PACKING, PREFORMED (101-01100) . BEARING, SWIVEL . BODY, CYLINDER . PACKING, PREFORMED (101-01100) . ASSEMBLY, T-SEAL (SUPSD BY ITEM 40A) . . T-SEAL . . BRING, BACKUP . ASSEMBLY, SEAL (SUPSDS ITEM 40) . . RING, ELASTOMER . . RING, SEAL . RING, WEAR . RETAINER, BACKUP (100-20031) . NAMEPLATE . PLUG, THREADED . REPAIR KIT, SEAL (ITEMS 5, 20, 35, 40A, 55, 60) (SUPSDS 199-538 REPAIR KIT, SEAL)

UNITS EFF PER CODE ASSY

RF

5 10 10A 15 15A 15B 20 25 30 35 40 45 50 40A 45A 50A 55 60 65 70

155-02900 141-01901 141-01902 182-02500 182-02502 182-02503 AN6227-11 214-80900 144-03500 AN6227-11 101-27400 --------------101-63500 --------------067-15600 MS28774-113 166-19800 215-00200

1 NP 1 NP 1 1 1 1 1 1 1 1 NP 2 NP 1 1 NP 1 NP 1 2 1 2 RF

- - - - - 199-538A

Item Not Illustrated Notes: 1. Parker Hannifin Service Bulletin Upgrade Kit P/N SB7076-1 includes the following parts: 199-538A Seal Repair Kit with items 40A and 55 removed for installment on SB7076-2 End Gland Assembly. SB7076-2 End Gland Assembly (items 10A, 40A and 55) Items 15B and 65 Refer to Parker Hannifin Service Bulletin SB7076 for instructions and applicability. 2. Parts List for reference only. Contact airframe manufacturer to order Retract Actuator Assembly and components listed.

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CMSFA232-5 COMPONENT MAINTENANCE MANUAL FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504) STORAGE 1. General A. Storage Retract actuator assemblies which are not to be immediately installed on the aircraft must be properly stored. Acceptable storage conditions are listed below. CAUTION: ASSEMBLED UNITS STORED IN CARDBOARD BOXES, WHICH HAVE BECOME WET OR HAVE BEEN EXPOSED TO HIGH HUMIDITY, CAN BECOME CORRODED. STORAGE LIFE OF RUBBER COMPONENTS IS UP TO 10 YEARS FROM CURE DATE. ITS USABLE LIFE MAY BE SHORTENED BY EXPOSURE TO SUNLIGHT, EXTREME TEMPERATURES, LOW HUMIDITY, OZONE, CONTAMINATION OF FLUIDS, SEVERE OPERATING CONDITIONS, ETC.

CAUTION:

(1) Apply 4-6 drops of hydraulic fluid to each port and install protective plugs (70). (2) Bag and identify unit for storage. (3) Normal storage environmental temperatures of 10 to 25C (50 to 77F) are desired. Exposure to extreme temperatures may affect service life. B. Preparation for Shipment (1) Flush with hydraulic fluid and drain to a drip point and retract piston rod (15A or 15B). (2) Install protective plugs (70) in the ports. (3) Use a clean shop towel to wipe all excess oil and foreign material from exposed surfaces of the retract actuator assembly.

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