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INSPECTION AND TEST PLAN

PROJECT: BODDINGTON GOLDMINE EXPANSION PROJECT CLIENT: AKCMR/ BGM Management Company Pty. ITP No: Ltd.

Boddington Gold Mine Expansion Project Contract No: 11147/C026A Job No: B2338

AGC - BGM - ITP - 010

Revision: 0

Contract No. : 11147/C026A


AGC Job No: B2338

Prepared By: M. Delica Reviewed By: Nagesh S. Approved: K. Deery

SCOPE: Installation of Piping-Generic


CONTROL CATEGORIES: H = Inspection Hold Point (Work must not proceed to the next step until this activity is completed and a signature obtained from the column placing the HOLD; i.e.. QA or Client); W = Witness Point (Notify to permit witness, work can proceed if witness does not attend at agreed time); S = Surveillance Point (Monitor operations); R = Review Documentation (Sign or Stamp to record review).

ACT No.
1 1.1 1.2 1.3 2 2.1 2.2

ACTIVITY
Document Control Receive documents from Client Welder Qualifications WPS and back up PQRS Material Control Check material physical condition Check for Quantity , Identification Site Fabrication

PROCEDURE or SPECIFICATION REFERENCE

ACCEPTANCE CRITERIA

VERIFYING DOCUMENTATION

CONTROL POINT REMARKS AGC AKCMR

Scope work 11147-699-50SP-003 Approved PQR 11147-699-50SP-001

Contract AS3992 ASME B31.3/ASME IX AS3992 AS4041 AS4041 AS4041

AFC drawings Weld Register Approved weld procedure specification

H R R

Incomming goods material report Incomming goods material report

R R

3 3.1 4 4.1 4.2 5 5.1

Material verification Verify material dimension and specification Cutting Cut material to required length Prepare edge preparation to WPS requirement Assembly Check fit up condition

11147-699-50SP-001

AS4041 AS4041

Incomming goods material report Inspection report

R R

AS4041 AS4458 Approved PQR 11147-699-50SP-003 AS4041 AS4458 AS4041 AS4458

Cutting List Cutting List

S S

WPS

Page 1 of 4

INSPECTION AND TEST PLAN


PROJECT: BODDINGTON GOLDMINE EXPANSION PROJECT CLIENT: AKCMR/ BGM Management Company Pty. ITP No: Ltd.

Boddington Gold Mine Expansion Project Contract No: 11147/C026A Job No: B2338

AGC - BGM - ITP - 010

Revision: 0

Contract No. : 11147/C026A


AGC Job No: B2338

Prepared By: M. Delica Reviewed By: Nagesh S. Approved: K. Deery

SCOPE: Installation of Piping-Generic


CONTROL CATEGORIES: H = Inspection Hold Point (Work must not proceed to the next step until this activity is completed and a signature obtained from the column placing the HOLD; i.e.. QA or Client); W = Witness Point (Notify to permit witness, work can proceed if witness does not attend at agreed time); S = Surveillance Point (Monitor operations); R = Review Documentation (Sign or Stamp to record review).

ACT No.
5.2 5.3 6 6.1 6.2 6.3 7 7.1 8 8.1 8.2 9 9.1 9.2 9.3

ACTIVITY
Check dimensional tolerance Verify pipe fitting identification and record traceabilty Electrode Handling Control Monitor Electrode Baking & Holding Condition Monitor Electrode Consumable Issue Control Check Electrode Quiver Condition Non Destructive testing required NDE Completed as per required Installation of Pipe work Install pipe supports Install pipe spools Check elevations and orientation Make up Flanges Install valves and ensure correct flow direction Install gaskets

PROCEDURE or SPECIFICATION REFERENCE

ACCEPTANCE CRITERIA
AS4458

VERIFYING DOCUMENTATION
Inspection report Trace-ability records

CONTROL POINT REMARKS AGC


S R

AKCMR

11147-699-50SP-001

AS4041

Approved weld procedures Approved weld procedures Approved weld procedures

AS4041 Manufacturer's Recommendation AS4041

Electrode issue register Electrode issue register Inspection report

R R R

11147-699-50SP-003 11147-699-50SP-003

AS4037 AS3892/AS4041 Approved drawing Approved drawing Approved drawing

NATA report

11147-CC-PIPE1-001 11147-CC-PIPE1-001 11147-CC-PIPE1-001 11147-CC-PIPE1-001 11147-CC-PIPE1-001 Incomming goods material report

R R R R R S

11147-699-50SP-003 11147-699-50SP-003 11147-699-50SP-001

Approved drawing Approved drawing Material certificate

Page 2 of 4

INSPECTION AND TEST PLAN


PROJECT: BODDINGTON GOLDMINE EXPANSION PROJECT CLIENT: AKCMR/ BGM Management Company Pty. ITP No: Ltd.

Boddington Gold Mine Expansion Project Contract No: 11147/C026A Job No: B2338

AGC - BGM - ITP - 010

Revision: 0

Contract No. : 11147/C026A


AGC Job No: B2338

Prepared By: M. Delica Reviewed By: Nagesh S. Approved: K. Deery

SCOPE: Installation of Piping-Generic


CONTROL CATEGORIES: H = Inspection Hold Point (Work must not proceed to the next step until this activity is completed and a signature obtained from the column placing the HOLD; i.e.. QA or Client); W = Witness Point (Notify to permit witness, work can proceed if witness does not attend at agreed time); S = Surveillance Point (Monitor operations); R = Review Documentation (Sign or Stamp to record review).

ACT No.
9.5 9.6 10

ACTIVITY
Ensure correct bolts installed Minimum 3 threads protruding through nut Field Welds

PROCEDURE or SPECIFICATION REFERENCE


11147-699-50SP-001 11147-699-50SP-003

ACCEPTANCE CRITERIA
Approved drawing

VERIFYING DOCUMENTATION
11147-CC-PIPE1-001 11147-CC-PIPE1-001 Approved drawing

CONTROL POINT REMARKS AGC


W S

AKCMR

10.1 Check fit up condition 10.2 Check dimensional tolerance 10.3 Verify pipe fitting identification and record traceabilty 10.4 Pipe line marking for content and flow direction 11 Flushing lines

AKCMR approved PQR 11147-699-50SP-003 11147-699-50SP-003 11147-699-50SP-003

AS4041 AS4458 AS4458 AS4041 AS1345

Approved WPS Inspection report Trace-ability records Inspection report

W W R W

11.1 Remove sensitive instrument and filters 11.2 Open all valves 11.3 Flush with water until free of dirt, grit, welding slag and other foreign materials 11.4 Authorised drainage of water 12 Pressure testing

11147-699-50SP-003 11147-699-50SP-003 11147-699-50SP-003 11147-699-50SP-003 AKCMR approved Test pack AKCMR approved Test pack

11147-CC-PIPE2-001 11147-CC-PIPE2-001 11147-CC-PIPE2-001 11147-CC-PIPE2-001

R R R R

12.1 Identify test requirements 12.2 Develop test packs and issue to AKCMR for approval

11147-699-50SP-003 11147-699-50SP-003

Approved Test pack

11147-CC-PIPE2-002 AKCMR approved test pack

R R

Page 3 of 4

INSPECTION AND TEST PLAN


PROJECT: BODDINGTON GOLDMINE EXPANSION PROJECT CLIENT: AKCMR/ BGM Management Company Pty. ITP No: Ltd.

Boddington Gold Mine Expansion Project Contract No: 11147/C026A Job No: B2338

AGC - BGM - ITP - 010

Revision: 0

Contract No. : 11147/C026A


AGC Job No: B2338

Prepared By: M. Delica Reviewed By: Nagesh S. Approved: K. Deery

SCOPE: Installation of Piping-Generic


CONTROL CATEGORIES: H = Inspection Hold Point (Work must not proceed to the next step until this activity is completed and a signature obtained from the column placing the HOLD; i.e.. QA or Client); W = Witness Point (Notify to permit witness, work can proceed if witness does not attend at agreed time); S = Surveillance Point (Monitor operations); R = Review Documentation (Sign or Stamp to record review).

ACT No.

ACTIVITY

PROCEDURE or SPECIFICATION REFERENCE


11147-699-50SP-003 11147-699-50SP-003 11147-699-50SP-003 11147-699-50SP-003

ACCEPTANCE CRITERIA

VERIFYING DOCUMENTATION
AKCMR Approved JHA

CONTROL POINT REMARKS AGC


R R R R

AKCMR

12.3 Prepare Job Hazard Analysis 12.4 Pressure test system as per specification 12.5 Vent high and low points as required. 12.6 Drain and dry lines. 13 Site Surface Treatment

Approved Test pack AS 4041/AS 4037 Approved Test pack Approved Test pack

11147-CC-PIPE2-002 11147-CC-PIPE2-002 11147-CC-PIPE2-002

13.1 Touch up site joints after Pressure testing. 14 Final Inspection

11147-699-10SP-006

11147-CC-PIPE1-001

14.1 Carry out Final Inspection. 15 Finalise Documentation

11147-699-50SP-003 11147-699-50SP-003

11147-CC-PIPE1-002

15.1 Sign off Inspection & Test Plan. 15.3 Complete Manufacturers Data Report

11147-699-50SP-003 Quality Requirements Project Quality Plan

ITP MDR

R R

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