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PROJECT SPECIFICATION
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BASIS OF DESIGN

JIGCC FIRE WATER SYSTEM

JO/EWO

REV NO.

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE (JIGCC) SAUDI ARABIA

DISC. ENGR. _______________ DATE _________ PROJ. ENGR. _______________ DATE _________ CERTIFIED _______________ DATE _________ CONST. AGENCY _______________ DATE _________ OPERATIONS _______________ DATE _________

C3 C2 C1 B1

15 Apr 13 25 Jan 13 06 Nov 12 19 Oct 12 Date

Issued for Client Approval Issued for Client Review Issued for Client Review Issued for Engineering Design Check Description

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BASIS OF DESIGN JIGCC FIRE WATER SYSTEM JIGCC JAZAN SAUDI ARABIA DWG. TYPE PLANT INDEX DOC. SHT. REV.

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TABLE OF CONTENTS

INTRODUCTION .............................................................................................5
CERT

1.1 1.2 1.3

Purpose and Scope of Document .......................................................... 5 Project Overview ...................................................................................... 5 Codes and Standards .............................................................................. 5 Saudi Aramco Standards / Material System Specifications ....................... 5 Equipment Numbering Philosophy ............................................................ 6 References ............................................................................................... 6

1.3.1 1.3.2 1.4

2
2.1 2.2 2.3

UNIT OVERVIEW ............................................................................7

Unit Processing Objective ...................................................................... 7 Unit Dependence ..................................................................................... 7 Design Flexibility ..................................................................................... 8

DISC. ENGR. _______________ DATE _________ PROJ. ENGR. _______________ DATE _________ CERTIFIED _______________ DATE _________ CONST. AGENCY _______________ DATE _________ OPERATIONS _______________ DATE _________ EDSD VERIFICATION CONTROL NUMBER BY: ____________ DATE: __________

3
3.1 3.2 3.3 3.4 3.5 3.6 3.6.1 3.6.2 3.6.3

BASIS OF DESIGN .........................................................................8

Design Objectives .................................................................................... 8 Design Capacity ..................................................................................... 11 Operating Cases .................................................................................... 11 Design Properties .................................................................................. 11 Product Specifications .......................................................................... 11 Specific Design Requirements ............................................................. 12 Unit On-Stream Factor ............................................................................. 12 Turndown ................................................................................................. 12 Energy Optimization ................................................................................ 12

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4
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UTILITIES, WASTES, CATALYSTS & CHEMICALS ................... 12

Utility Interfaces ..................................................................................... 12 Effluents ................................................................................................. 12

4.1 4.2

DESCRIPTION

5 6

BATTERY LIMIT CONDITIONS .................................................... 13 PROCESS SCHEMATIC ............................................................... 14

DISC. ENGR. _______________ DATE _________ PROJ. ENGR. _______________ DATE _________ CERTIFIED _______________ DATE _________ CONST. AGENCY _______________ DATE _________ OPERATIONS _______________ DATE _________ EDSD VERIFICATION CONTROL NUMBER BY: ____________ DATE: __________

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LIST OF ACRONYMS & ABBREVIATIONS

The following acronyms and abbreviations are used in this document: AGR ASU CTE FEED ICA IK ITB JIGCC LOPA OBS OOK PAF PE PM WER WGL Acid Gas Removal Air Separation Unit Chief Technology Engineer Front End Engineering Design Issued for Client Approval In Kingdom Invitation to Bid Jazan Integrated Gasification Combined Cycle Layer of Protection Analysis Organization Breakdown Structure Out of Kingdom Prior Approval Form Project Engineer Project Manager Work Element Release Work Group Lead

DISC. ENGR. _______________ DATE _________ PROJ. ENGR. _______________ DATE _________ CERTIFIED _______________ DATE _________ CONST. AGENCY _______________ DATE _________ OPERATIONS _______________ DATE _________ EDSD VERIFICATION CONTROL NUMBER BY: ____________ DATE: __________

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INTRODUCTION 1.1 Purpose and Scope of Document
This document defines the basis of design of the Fire Water System for the Jazan Integrated Gasification Combined Cycle (JIGCC), Jazan economic city, Saudi Arabia.

DESCRIPTION

1.2

Project Overview
The project comprises the Front End Engineering Design of the Jazan Integrated Gasification Combined Cycle (JIGCC) Complex. The IGCC Complex is being developed in conjunction with the Jazan Refinery and Terminal. The proposed location for JIGCC is currently undeveloped and green field (i.e. there is no previous industrial development on the site).

1.3
REV NO.

Codes and Standards

Saudi Aramco Standards / Material System Specifications This project shall be designed and implemented in accordance with the latest revision of applicable Saudi Aramco Standards. For special equipment not covered by Saudi Aramco Standards, industry standards and manufacturer's recommendations for installation will be followed. However, COMPANY agreement is required before accepting non-Saudi Aramco (industry or manufacturer) standards. The following Saudi Aramco Engineering Standards, as a minimum, are applicable to this document. CONTRACTOR shall verify and finalize the full list of applicable standards during detailed engineering. SAES-A-112 Meteorological and Seismic Data Centrifugal Pumps Design of Plant Piping Saudi Aramco Water Systems
DWG. TYPE PLANT INDEX DOC. SHT. REV.

1.3.1

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SAES-G-005 SAES-L-310 SAES-S-040

BASIS OF DESIGN JIGCC FIRE WATER SYSTEM JIGCC JAZAN

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SAES-B-017 Fire Water System Design Portable, Mobile and Special Fixed Fire Protection Equipment Requirements Saudi Aramco Engineering Report Water Terminology

SAES-B-019 SAER-5248 1.3.2

Equipment Numbering Philosophy As per Equipment Tag Numbering refer to the Equipment and Building Tag Numbering Project Specification (A00-A-DOC-VE-722629) and Saudi Aramco Engineering Drawings Preparation Standard (SAES-A-202).

1.4

References
This document shall be read in conjunction with the following related project documents: A43-A-PFD-VA-728824 JIGCC Fire Water System PFD

DISC. ENGR. _______________ DATE _________ PROJ. ENGR. _______________ DATE _________ CERTIFIED _______________ DATE _________ CONST. AGENCY _______________ DATE _________ OPERATIONS _______________ DATE _________

A00-A-DOC-VE-722722 Active Fire Protection A23-A-PFD-VA-728283 A24-A-PFD-VA-728308 JIGCC Utility/Fire Water System PFD JIGCC In-Plant Lagoon Sea Water Cooling System

A23-A-DOC-VE-728279 Basis of Design JIGCC Water System A24-A-DOC-VE-728307 Basis of Design JIGCC Sea Water Cooling System A00-A-DOC-VE-722623 Project Design Data A00-A-DOC-VE-722321 Equipment Sparing Philosophy

BI-10-01055

Jazan Refinery Project / JIGCC Addendum

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2 UNIT OVERVIEW Unit Processing Objective
The objective of the Fire Water System is to have fire water available to fight a fire within the JIGCC. The primary fire water system provided for JIGCC is independent of the fire water system provided for the Refinery. Currently, both the Refinery and JIGCC share the secondary source and pumps. The Utility/Fire Water Tanks shall supply fresh water to the fire water distribution system. The Fire Water System consists of fire water distribution mains, fire water storage and Fire Water Pumps. Jockey pumps shall be provided to maintain fire water distribution system pressure. Sea water fire pumps (secondary system) shall supply sea water as back up supply to fire water in the event fresh water cannot be supplied. The design of the fire water system shall be in compliance with the latest version of SAES-B-017. All fire water systems shall be designed and installed under the supervision of a registered professional engineer in the specialty of fire protection engineering with at least five years of experience in the design of fire water systems.

2.1

DISC. ENGR. _______________ DATE _________ PROJ. ENGR. _______________ DATE _________ CERTIFIED _______________ DATE _________ CONST. AGENCY _______________ DATE _________ OPERATIONS _______________ DATE _________ EDSD VERIFICATION CONTROL NUMBER BY: ____________ DATE: __________

2.2

Unit Dependence
The Fire Water System is linked to virtually all the process units on the JIGCC. The units are as follows:

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GFU Gasification Unit (A01) HRU Hydrogen Recovery Unit (A02) AGR Acid Gas Removal (A03) ASU Air Separation Unit (A05) SWS - Sour Water Stripper Unit (A06) SRU Sulfur Recovery Unit and TGTU (A07) PGB - Power Generation (A10) OSBL/Offsites and Utilities

2.3

Design Flexibility
Utility (fresh water) from A23, Utility/Fire Water Tanks (A23-D-0011 and A23-D-012) shall be the primary source of fire water. The secondary source shall be sea water from the In-Plant Lagoon. The primary source shall be capable of supplying utility water for 12 hours of fire fighting and further extended fire fighting shall be done by a secondary sea water source. The sea water from the lagoon should be adequate to provide back-up as it provides several days of fire water.

DISC. ENGR. _______________ DATE _________ PROJ. ENGR. _______________ DATE _________ CERTIFIED _______________ DATE _________ CONST. AGENCY _______________ DATE _________ OPERATIONS _______________ DATE _________ EDSD VERIFICATION CONTROL NUMBER BY: ____________ DATE: __________

3 3.1

BASIS OF DESIGN Design Objectives

Fire Water Demand The maximum fire water for the JIGCC site is 1363 m3/h. Refer to the Active Fire Protection document, A00-A-DOC-VE-722722 for fire water demands of specific areas.

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Fire Water Supply The primary and secondary fire water supplies are as follows: Fire Water Reserve Primary Fire water 12 Hours @ 100% flow (16364 m3) 2 x 100% Utility/Fire water Tanks. Fire Water Requirements Storage

REV NO.

DATE

Secondary Fire water

Several Days of Supply is Available

In-Plant Sea Water Lagoon

DISC. ENGR. _______________ DATE _________ PROJ. ENGR. _______________ DATE _________ CERTIFIED _______________ DATE _________ CONST. AGENCY _______________ DATE _________ OPERATIONS _______________ DATE _________ EDSD VERIFICATION CONTROL NUMBER BY: ____________ DATE: __________

Fire Water System Piping: The fire water network shall be run underground with the headers sized to a maximum velocity per SAES-L-132, or pipe manufacturers recommendation, whichever indicates the lowest velocity.

The Fire Water System Pumps: The fire pumps, drivers and controllers, including inspection and testing, shall meet the minimum requirements of NFPA 20. Fire pumps shall be of centrifugal types. Pumps shall be capable of producing 150% of rated capacity at a total head of no less than 65% of rated head. Shut-off head shall not exceed 140% of rated head.

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The primary fire fighting shall consist of: Two 50% electrically driven pumps (A43-G-0001A / B) of which one is connected to emergency power supply. Each pump shall be sized for 681 m3/h. Two 50% diesel driven pumps (A43-G-0002A / B). Each pump shall be sized for 681 m3/h. SAES-B-017 allows for the backup diesel fire pumps to be of capacity 1363 m3/h, but NFPA 20 does not allow for a pump of this capacity. Two 100% diesel tanks (A43-D-0002 A/B). A tank shall be provided adjacent to each diesel engine driven fire water pumps. Two 100% electrically driven Jockey pumps (A43-G-0003 A/B). Each pump shall be rated for 68 m3/h.

DESCRIPTION

JO/EWO

DISC. ENGR. _______________ DATE _________ PROJ. ENGR. _______________ DATE _________ CERTIFIED _______________ DATE _________ CONST. AGENCY _______________ DATE _________ OPERATIONS _______________ DATE _________ EDSD VERIFICATION CONTROL NUMBER BY: ____________ DATE: __________

The secondary source and supply of fire fighting shall be shared with the Refinery and is located at the In-Plant Lagoon. The quantity and sizes of pumps are based on the highest fire water demand between the Refinery and JIGCC. The secondary fire fighting is based on the Refinery needs, as they require the higher demand, and consists of: Three 33% electrically driven sea water fire water pumps of which one is connected to emergency power supply. Two 33% diesel driven sea water fire water pumps Two 100% diesel tanks

The number of pumps required at the In-Plant Lagoon will be reviewed during detail design as SAES-B-017 was updated after the Refinery FEED was completed.

Fire pump and fire water distribution pipe sizing shall be finalized during detail design once hydraulic calculations are finalized.

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3.2 Design Capacity
The capacity of the system shall allow for the primary and secondary fire water continuous fire fighting for the Gasification area at a maximum supply rate of 1363 m3/h. Refer to the Active Fire Protection document, A00-A-DOC-VE-722722.

3.3

Operating Cases
N/A

3.4

Design Properties
The properties of the feed stocks are as follows: Fire water Service Firewater Water Pressure (barg) Normal 8.6 Design 16 Temperature (C) Normal 34 Design 70

DISC. ENGR. _______________ DATE _________ PROJ. ENGR. _______________ DATE _________ CERTIFIED _______________ DATE _________ CONST. AGENCY _______________ DATE _________ OPERATIONS _______________ DATE _________ EDSD VERIFICATION CONTROL NUMBER BY: ____________ DATE: __________

For Utility/Fire Water Specification refer to JIGCC Water System Basis of Design (A23-A-DOC-VE-728279).

3.5

Product Specifications
The fire water distribution system pressure will have a minimum pressure of 7 barg, normal pressure of 8.6 barg and a design pressure of 16 barg. This will be validated during detail design.

The fire water specifications will be the same as the utility water specifications.

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3.6 Specific Design Requirements
Unit On-Stream Factor The Unit is designed with parallel and spared equipment to allow maintenance of equipment during normal operational periods. The minimum on-stream factor is 100%. 3.6.2 Turndown No Turndown is specified for the Fire Water System and hence fire water shall operate at rated capacity. 3.6.3 Energy Optimization Pumps in this system will be sized to ensure they operate at their best efficiency point at normal operating conditions to minimize use.

3.6.1

REV NO.

4 4.1

UTILITIES, WASTES, CATALYSTS & CHEMICALS Utility Interfaces

The unit has interfaces with the following utilites: Instrument Air Utility Water Diesel

DISC. ENGR. _______________ DATE _________ PROJ. ENGR. _______________ DATE _________ CERTIFIED _______________ DATE _________ CONST. AGENCY _______________ DATE _________ OPERATIONS _______________ DATE _________ EDSD VERIFICATION CONTROL NUMBER BY: ____________ DATE: __________

For utility conditions refer to Project Design Data A00-A-DOC-VE-722623.

4.2

Effluents
Diesel day tanks shall be contained and emptied to a closed drain drum. In the event of seawater introduced to the fire water system, flushing shall be performed.

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BATTERY LIMIT CONDITIONS

Stream From/ To Temperature (C) Operating / Design 34 / 70 34 /80 Pressure (barg) Operating / Design 1.6 / 10 11.0 / 16

Utility Water Sea water

JIGCC / Utility Tanks Sea water lagoon / Fire water Pumps

DISC. ENGR. _______________ DATE _________ PROJ. ENGR. _______________ DATE _________ CERTIFIED _______________ DATE _________ CONST. AGENCY _______________ DATE _________ OPERATIONS _______________ DATE _________ EDSD VERIFICATION CONTROL NUMBER BY: ____________ DATE: __________

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6 PROCESS SCHEMATIC
JIGCC Utility/Fire Water Tanks

ENGG

Fire Water Electric Pumps

To JIGCC

Firewater

Fire Water Jockey Pumps

Ringmain

REV NO.

Fire Water Diesel Pumps

DISC. ENGR. _______________ DATE _________ PROJ. ENGR. _______________ DATE _________ CERTIFIED _______________ DATE _________ CONST. AGENCY _______________ DATE _________ OPERATIONS _______________ DATE _________ EDSD VERIFICATION CONTROL NUMBER BY: ____________ DATE: __________

Diesel Day Tanks

Sea Water from Channel

In-Plant Lagoon

Sea water Fire Water Diesel pumps Sea water Fire water Electric Pumps

To Refinery Fire Water Dist System

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