PREVENTIVE / CORRECTIVE ACTION REPORT

: Organization/Position (Dept.) : Contract No. / Job No. : Project Title :

Contractor (Name) PART I - Standard/Procedure:

K.K. Akhter / H.M. Jung

SQAQCM / MQAQCE 6600027129 MFC - SADARA

: Inspection Date : Work Area/Location : Plant No. : Equipment No. : Sub Contractor : Vendor / Supplier :
CAR/PAR No.

DLM-Mech-002 27, April 2013 MFC Site Furnace Area 1400 Convection Module 1 (F-1220-1) ARCC JNK, Korea

PART II - Description of Detected Issue: Welding Rusted Surface - Lack of Fusion, Spatters, Pin Hole, Undercuts and etc. - Numerous Rusted Surfaces.

Note: Due date on response to this report is within fourteenth (14) working days upon receipt of CONTRACTOR.

PART III - Recommended Disposition:

PART IV - Root Cause Analysis:

Signed by: QA/QC Inspector Signature Date

Poor In-House Inspection by the QA/QC Inspector during shop fabrication (No Inspection Comments on IRN). Affected components were shipped without adequate protection for surfaces against rust contamination.

QA/QC Mech. Engr.

Signature

Date

PART V - Corrective Action Plan: (Close Monitoring and Recording) Major Welding Repair shall be implemented as per latest and approved welding repair procedure. All Components shall be shipped with adequate protection on surfaces to prevent possible rust contamination when arriving at site and to maintain it in good condition. Scrutinized In-House Inspection during Fabrication prior to release shall be implemented.

PART VI - Preventive Action Plan: (Implementation of this item will be strictly monitored)
Approval:
CONTRACTOR PREPARED REVIEWED APPROVED CHECKED COMPANY APPROVED

Inspection Checklist and other supporting datasheet shall be filled-up and signed by the VENDORs Quality Inspection Team during and after the fabrication. (IRN must have any comments reflecting any weld defects) Main Protection for Components shall be applied and 100% inspection will be conducted prior to shipment. CONTRACTORs Expediter on fabrication shop shall be strictly monitoring all activities relate d to all components. All the checklist and datasheets shall be attached together with MDR and Packing List.

H.M Jung
09, December 2012

K.K Akhter