To our customers,

Old Company Name in Catalogs and Other Documents

On April 1st, 2010, NEC Electronics Corporation merged with Renesas Technology Corporation, and Renesas Electronics Corporation took over all the business of both companies. Therefore, although the old company name remains in this document, it is a valid Renesas Electronics document. We appreciate your understanding.
Renesas Electronics website: http://www.renesas.com

April 1st, 2010 Renesas Electronics Corporation

Issued by: Renesas Electronics Corporation (http://www.renesas.com) Send any inquiries to http://www.renesas.com/inquiry.

Notice
1. All information included in this document is current as of the date this document is issued. Such information, however, is subject to change without any prior notice. Before purchasing or using any Renesas Electronics products listed herein, please confirm the latest product information with a Renesas Electronics sales office. Also, please pay regular and careful attention to additional and different information to be disclosed by Renesas Electronics such as that disclosed through our website. Renesas Electronics does not assume any liability for infringement of patents, copyrights, or other intellectual property rights of third parties by or arising from the use of Renesas Electronics products or technical information described in this document. No license, express, implied or otherwise, is granted hereby under any patents, copyrights or other intellectual property rights of Renesas Electronics or others. You should not alter, modify, copy, or otherwise misappropriate any Renesas Electronics product, whether in whole or in part. Descriptions of circuits, software and other related information in this document are provided only to illustrate the operation of semiconductor products and application examples. You are fully responsible for the incorporation of these circuits, software, and information in the design of your equipment. Renesas Electronics assumes no responsibility for any losses incurred by you or third parties arising from the use of these circuits, software, or information. When exporting the products or technology described in this document, you should comply with the applicable export control laws and regulations and follow the procedures required by such laws and regulations. You should not use Renesas Electronics products or the technology described in this document for any purpose relating to military applications or use by the military, including but not limited to the development of weapons of mass destruction. Renesas Electronics products and technology may not be used for or incorporated into any products or systems whose manufacture, use, or sale is prohibited under any applicable domestic or foreign laws or regulations. Renesas Electronics has used reasonable care in preparing the information included in this document, but Renesas Electronics does not warrant that such information is error free. Renesas Electronics assumes no liability whatsoever for any damages incurred by you resulting from errors in or omissions from the information included herein. Renesas Electronics products are classified according to the following three quality grades: Standard, High Quality, and Specific. The recommended applications for each Renesas Electronics product depends on the products quality grade, as indicated below. You must check the quality grade of each Renesas Electronics product before using it in a particular application. You may not use any Renesas Electronics product for any application categorized as Specific without the prior written consent of Renesas Electronics. Further, you may not use any Renesas Electronics product for any application for which it is not intended without the prior written consent of Renesas Electronics. Renesas Electronics shall not be in any way liable for any damages or losses incurred by you or third parties arising from the use of any Renesas Electronics product for an application categorized as Specific or for which the product is not intended where you have failed to obtain the prior written consent of Renesas Electronics. The quality grade of each Renesas Electronics product is Standard unless otherwise expressly specified in a Renesas Electronics data sheets or data books, etc. Computers; office equipment; communications equipment; test and measurement equipment; audio and visual equipment; home electronic appliances; machine tools; personal electronic equipment; and industrial robots. High Quality: Transportation equipment (automobiles, trains, ships, etc.); traffic control systems; anti-disaster systems; anticrime systems; safety equipment; and medical equipment not specifically designed for life support. Specific: Aircraft; aerospace equipment; submersible repeaters; nuclear reactor control systems; medical equipment or systems for life support (e.g. artificial life support devices or systems), surgical implantations, or healthcare intervention (e.g. excision, etc.), and any other applications or purposes that pose a direct threat to human life. You should use the Renesas Electronics products described in this document within the range specified by Renesas Electronics, especially with respect to the maximum rating, operating supply voltage range, movement power voltage range, heat radiation characteristics, installation and other product characteristics. Renesas Electronics shall have no liability for malfunctions or damages arising out of the use of Renesas Electronics products beyond such specified ranges. Although Renesas Electronics endeavors to improve the quality and reliability of its products, semiconductor products have specific characteristics such as the occurrence of failure at a certain rate and malfunctions under certain use conditions. Further, Renesas Electronics products are not subject to radiation resistance design. Please be sure to implement safety measures to guard them against the possibility of physical injury, and injury or damage caused by fire in the event of the failure of a Renesas Electronics product, such as safety design for hardware and software including but not limited to redundancy, fire control and malfunction prevention, appropriate treatment for aging degradation or any other appropriate measures. Because the evaluation of microcomputer software alone is very difficult, please evaluate the safety of the final products or system manufactured by you. Please contact a Renesas Electronics sales office for details as to environmental matters such as the environmental compatibility of each Renesas Electronics product. Please use Renesas Electronics products in compliance with all applicable laws and regulations that regulate the inclusion or use of controlled substances, including without limitation, the EU RoHS Directive. Renesas Electronics assumes no liability for damages or losses occurring as a result of your noncompliance with applicable laws and regulations. This document may not be reproduced or duplicated, in any form, in whole or in part, without prior written consent of Renesas Electronics. Please contact a Renesas Electronics sales office if you have any questions regarding the information contained in this document or Renesas Electronics products, or if you have any other inquiries. Standard:

2.

3. 4.

5.

6.

7.

8.

9.

10.

11. 12.

(Note 1) Renesas Electronics as used in this document means Renesas Electronics Corporation and also includes its majorityowned subsidiaries. (Note 2) Renesas Electronics product(s) means any product developed or manufactured by or for Renesas Electronics.

APPLICATION NOTE

R2A20111 EVB
PFC Control IC R2A20111 Evaluation Board
Overview
R2A2011 EVB 1.0 is an evaluation board for the PFC (Power Factor Correction) IC R2A20111 including 12 V DC Aux, cooling DC fan, inrush current protection circuit and so on. When it just connects to AC power supply and load, it is possible to evaluate R2A20111 easily. This board transfer AC voltage to DC 385 V with power factor correction that decrease harmonic current and satisfy regulation. Input AC voltage range is for world wide (85 V to 265 V). This application note describes the method of evaluation, the circuit diagram, evaluation data, example for your board design.

Contents
1. 2. 3. 4. 5. 6. 7. 8. 9. Feature of R2A20111........................................................................................................................ 2 Board Specification ........................................................................................................................... 2 Board System.................................................................................................................................... 3 Board Layout..................................................................................................................................... 4 Schematic ......................................................................................................................................... 5 Board Setting .................................................................................................................................... 7 Notes of Usage ................................................................................................................................. 8 Evaluation Data................................................................................................................................. 9 Example of IC Peripheral Circuit Design ........................................................................................ 16

10. Main Board...................................................................................................................................... 28 11. Sub Board ....................................................................................................................................... 31 12. BOM List ......................................................................................................................................... 33

REJ05D0001-0100/Rev.1.00

February 2007

Page 1 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 1.

Feature of R2A20111
Continuous conduction mode Constant power limiter OCP and OVP Feedback loop open detection Quick soft start PFC hold function Package: Pb free SOP-16/DILP-16 pin

2.

Board Specification
Input AC voltage range: AC 85 V to AC 265 V Output voltage: 385 V Output current: 1.3 A Output power; 500 W Efficiency: 95% at AC 220 V Power factor: 0.995 at AC 100 V

This board system consists of main and sub board

REJ05D0001-0100/Rev.1.00

February 2007

Page 2 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 3. Board System

TB1 1

150 H AC
450 V/470 F 2

TB2 385 V DC

2 F

0.016 12 V DRIVER GND

2.4 k

2.4 k CGND CAI

R2A20111

OUT

10 k 560 k 22 k CLMIT VREF CLIMIT 100 100 pF

+

680 k

556 k

FB 3 k

Adjust reference current IAC 660 k 720 k 1M PFC-ON 10 k GAIN SELECTOR

5 k

14.4 k

Adjust output voltage GND VCC 12 V

1000 pF

Adjust PFC-ON voltage 20 k

0.1 F

R2A20111 SUB BOARD

TB3
1 2 3 4

12 V-I

12 V 12 V
+ +

TB4

1 12 V-E

Aux power

Surge protection circuit

12 V

3 2 1

TB5

Figure 1 Board System Diagram Consist of the evaluation board. Please refer to the system diagram on data sheet or circuit diagram on this document in detail.

REJ05D0001-0100/Rev.1.00

February 2007

Page 3 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 4. Board Layout

5
ON SW1 OFF

F1

C5

F2

C6

L2

C4

C3

TB1

D3

Q3

Q4

D4

TB3
N-O N-I L-O L-I

R1

C7

L1

C8

C9

R11 R12

16

TB4 TB5

Sub board

RCC Aux. power (+12 V) Inrush current protection circuit relay ON/OFF
5

Renesas
PFC EVB FE2138 D06

VR4

145 250

95

Figure 2 Parts Allocation Diagram

REJ05D0001-0100/Rev.1.00

February 2007

Page 4 of 39

12 VI 12 V 12 VE

GND 12 VE

NC GND 385 V

D14

RL1

180

170

TB2

Fan

FG

TB1
D2 DFG1C8

TP1 LC-2-G
R2

L
D3
+

1
3 W/47 C1
R3

F1

D1 DFG1C8

INPUT 85~265 V AC
R4

N
D15XB60 600 V/15 A

250 V/10 A

C2
TP2 LC-2-G

FG
L1 L003_150 H

3
1 kV 1000 p
3 W/47

ML-250-S1BYF-3P
R1
RL1 3 5

C5

C4

R7 1/2 W/510 k

3 W/47

1 kV 1000 p

TP3 LC-2-G

C3 C6 1 kV/470 p 1 kV/470 p

TP5

F2

250 V/0.22

630 V/0.22

MEG07-10

D4 SF20L60U
TP4 LC-2-G

D6

DFG1C8

ML-250-S1BYF-3P TB2 1 2 3

LC-2-G

250 V/10 A
G4W-1112P-USTV8-12V 1
+

L2 FK-100GW-1030RJ
6

385 V GND FG

OUTPUT

C8 450 V/470
+

C7 630 V/1

C46 630 V/1

C10 1 kV/1000 p

R34

R21

68 k

68 k

L
GND PFC_IC_BOARD PG

C20

Q5 2SA673

PD1 MV5753

ML-250-S1BYF-4P U2 HA17431VP

C29

2W/200

C30 25 V 470
+

R49 1k

2W/200

R14

R15

2 W/68 k

1Z82

C31 64T 250 V 0.047 3

7,8
25 V 1000
25 V 1000 25 V 470

R53 1k

C37

R10 2 W/390 k

C36 400 V/27

R62

Q11

R69 47 k

2SC2655

Q10 2SC2655

Z4

R74 10 k
R72 2.7 k

PQ20/16

R57 20 k

D14 U4SB60 600 V/4 A

5 4T 6,13 3T 6

(1.28 V)

3 + U3A 2

R63 100

R75 1 W/0.68

AW01-27

R73 10 k
R50 10 k Z1 HZ2B2

D15 1SS270A C44 250 V/0.1

C40 50 V/0.1

Z6

C41 50 V/0.1

R70 2.4 k

C42 50 V/0.22

D10 D1NS4

PC1 TLP721F_GR

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board

Page 5 of 39

Z5 HZS11NB2

R71 62 k

C43 50 V/0.1

February 2007
GND DELAY CGND CS VREF GND 9 GND 10 FB 11 R13 1.8 k GND 12 R20 7.5 k GND 13 VCC 14 NC 3 4 5 6 7 8

REJ05D0001-0100/Rev.1.00
24
24

24
F4010AP

Q1 2SA673

R12 4 W/0.033

C9 450 V/470 R9
+

R5
R25

Q2 2SC1213

R8
B1

Q3 2SK2730

Q4 2SK2730

D5 1SS81

C16 + 25 V/100

R6 51

5. Schematic 5.1 Main Board Schematic

R11 4 W/0.033

SW1 AJ111102F

C11 1 kV 4700 p

PW1 1 OUT 15 VAC 2 16

R18 240 k

R17 300 k
R23 220 k

R22 200 k

R27 220 k

R26 56 k

TB3

85~265 V AC

R22 4.7 k

R39 1.8 k

R24 11 k

R41 3k
VR4 5k 1

R40 2.2 k

R47 1.2 k
1 2

TB4

12 V GND

AUX_INPUT
ML-250-S1BYF-2P

TB5
3 2 1

12 V_EXT 12 V 12 V_INT
ML-250-S1BYF-3P

AUX_SEL

TH1

1 T1 9,10
Z2
Q7 2SK3498
R52 1 W/68 k

D11 D3L20U

L3
+

20D2-05
D13 D1NS4

R51

D12 DFG1C8

3.2 H +
C33 C34

8T
C32

(12 V)
R54 0

R61 1 W/68 k

Q9 2SK1808
C35 50 V/0.01 R60 100

R56 6.2 k

R66 1 W/68 k

C45 25 V/0.047
C38 50 V/470 p

R65 1.2 k

Z3 HZS4.7NB2

HA17903PS

R55 1M

R58 43 k

Z7 HZ5C1

R64 100
R67 100 k D16 1SS270A

HA17903PS 5 + 7 U3B 6 C39 50 V 0.1

Q8 2SC1213

C12 50 V 0.047

R59 100

D17 1SS270A

R68 100 k

5.2

R1

150 k

R2

560 k

R3

510 k

R4

160 k

0.47

C3

CGND CS VREF
R14 22 k
6 6 VREF PFC-ON CAO CT RT 9 CLIMIT 10 11 7 5 5 CAI IAC 12

4 4 CGND FB 13

R8 C7 TP5 TP6 C11 6800 p TP7 TP8

8

0 2.4 k C9 C10 0.1 R13 2.2 k R16 82 k C15 470 p R15 R2A20111 R76 7 560 k TP11 TP10 TP12

R9

2.4 k

TP4 TP13

R10 0
C8

VR7 1M

R17

R18
R21

10 k

R19

100

C16

C14 100 p
2

C17 10 V/1

VR3

VR2 20 k

10 k

REJ05D0001-0100/Rev.1.00

Sub Board Schematic

CN1
16 15 14 13 12

C1 0.1

VAC NC VCC GND GND

2 11

CN2 OUT
OUT GND DELAY EO 14 SS 15 VCC 1 1 2 3 16 2 3

TP1 TP2 TP15 R5 R7 TP14 R6 0 C6 0.22 TP3

C2 25 V/470 U1 TP16 C4 0.033 820 k C5

GND DELAY R11

FB
10

CN3
9 1 3 2 4

GND NC R12
C12 1200 p
5 6

February 2007
GND GND
8

20 k TP9 C13 390 p R20 62 k

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board

Page 6 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 6. 6.1 Board Setting Board Setting and Functions

(1) AC input Please connect AC power supply to TB1. Input AC power supply voltage range is 85 VAC to 265 VAC.
TB1
L

AC

N FG

(2) DC output Please connect DC load to TB2. Output voltage is set to 385 V (No load).
TB2
385 V GND NC

LOAD

(3) Aux. power supply Please choose whether using Aux. Power supply on the evaluation board or outside one. In the case of using Aux. power on EVB, please connect TB5 shown below. Please connect 12 VDC power supply to TB4 when using outside Aux. power supply,
TB5
12 VI 12 V 12 VE

TB5
12 VI 12 V 12 VE

TB4
GND 12 VE GND 12 VE

TB4 DC 12 V

Using Aux power on EVB case

Using outside Aux power case

(4) Stop Aux. power supply on EVB Please get off the cap on TB3 when stopping Aux. power supply on EVB.
TB3
N-O N-I L-O L-I N-O N-I L-O L-I

TB3

Using EVB Aux power supply

Stop EVB Aux power supply

(5) Selection of Aux. power supply on EVB When Aux. power supply operates by using other AC power supply, please connect outer AC power supply to TB3 shown below.
TB3
L-I L-O

AC

N-I N-O

(6) VR4: Output voltage adjustment volume (7) SW1: ON/OFF switch of cooling fan

REJ05D0001-0100/Rev.1.00

February 2007

Page 7 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 6.2 Test Pin
Test pins are prepared to confirm operation. Main Board Test Pin Name TP1 TP2 TP3 TP4 TP5 Sub Board Test Pin Name TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 TP10 TP11 TP12 TP13 TP14 TP15 TP16 Function Power MOSFET gate driver output Ground PFC hold time adjust, IC shut down Current error amp non-inverting input Current error amp inverting input Reference voltage output Current error amp output Current limit input Timing Res for operational frequency adjust Timing Cap for operational frequency adjust PFC function ON/OFF signal input Multiplier reference current input Voltage error amplifier input Voltage error amplifier output Timing Cap for soft start time adjust Power supply voltage input IC Pin Name OUT GND DELAY CGND CAI VREF CAO CLIMIT RT CT PFC-ON IAC FB EO SS Vcc Function Input AC voltage Output DC voltage Input AC voltage Output GND FG IC Pin Name

7.

Notes of Usage

(1) There are operating higher voltage in the EVB. Please take care electrification. (2) This EVB does not have a heat protection circuit. When load is heavy, heat sink will be hot. So, be careful to burn. If the fan on the EVB is not enough, please prepare other cooling fan or other. (3) The circuit and parts on the EVB are selected for evaluation of R2A20111. So, please execute enough evaluation in your side when you design and mass-produce it. (4) If you use outside DC power supply, please never apply AC voltage without applying outside DC power supply. Because it is possible that inrush protection resistor blows out in case of heavy load.

REJ05D0001-0100/Rev.1.00

February 2007

Page 8 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 8. 8.1 Evaluation Data Output Voltage Characteristics
Characteristics of R2A20111 Evaluation Board
450 400 350

Output Voltage [V]

300 250 200 150 100 50 0 0 0.5 1 1.5 2 2.5

VOUT (Vac = 100 V) VOUT (Vac = 220 V)

Output Current [A]

8.2

Power Factor
Characteristics of R2A20111 Evaluation Board
1 0.9 0.8 0.7

Power Factor

0.6 0.5 0.4 0.3 0.2 0.1 0 0 100 200 300 400 500 600 700 800 900

Power Factor (Vac = 100 V) Power Factor (Vac = 220 V)

Output Power [W]

REJ05D0001-0100/Rev.1.00

February 2007

Page 9 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 8.3 Efficiency

Characteristics of R2A20111 Evaluation Board
100 90 80 70

Efficiency [%]

60 50 40 30 20 10 0 0 100 200 300 400 500 600 700 800 900

(Vac = 100 V) (Vac = 100 V, No Aux. power supply)

Output Power [W] AC 100 V with or without Aux.

Characteristics of R2A20111 Evaluation Board

100 90 80 70

Efficiency [%]

60 50 40 30 20 10 0 0 100 200 300 400 500 600 700 800 900

(Vac = 220 V) (Vac = 220 V, No Aux. power supply)

Output Power [W] AC 220 V with or without Aux.

REJ05D0001-0100/Rev.1.00

February 2007

Page 10 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 8.4 Harmonic Current
Characteristics of R2A20111 Evaluation Board Harmonics current - Regulation
6

Harmonics Current [A]

Input AC voltage 100 V Output power 500 W Power factor 0.979

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Harmonics Number

Characteristics of R2A20111 Evaluation Board Harmonics current - Regulation

3

2.5

Harmonics Current [A]

Input AC voltage 220 V Output power 500 W Power factor 0.971

1.5

0.5

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Harmonics Number

8.5

Power Limiter
Characteristics of R2A20111 Evaluation Board
1000 900 800

Power Limit [W]

700 600 500 400 300 200 100 0 50 100 150 200 250 300

Pin Pout

Input AC Voltage [V]

REJ05D0001-0100/Rev.1.00

February 2007

Page 11 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 8.6 AC Input Voltage/Current Waveform and Output Ripple Waveform

AC input voltage

AC input current Output voltage (380 V offset)

AC 100 V 100 W

AC 220 V 100 W

AC input voltage

AC input current Output voltage (380 V offset)

AC 100 V 250 W

AC 220 V 250 W

AC input voltage

AC input current Output voltage (380 V offset)

AC 100 V 500 W

AC 220 V 500 W

REJ05D0001-0100/Rev.1.00

February 2007

Page 12 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 8.7 Start Up

AC input voltage (500 V/div) PFC output (100 V/div)

AC input current (5 A/div)

AC 100 V 0 W Start Up

AC 220 V 0 W Start Up

AC input voltage (500 V/div) PFC output (100 V/div)

AC input current (5 A/div)

AC 100 V 500 W Start Up

AC 220 V 500 W Start Up

8.8

Line Regulation

AC input voltage (500 V/div)

AC input current (10 A/div) PFC output (20 V/div 380 V offset)

REJ05D0001-0100/Rev.1.00

February 2007

Page 13 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 8.9 PFC Hold Function at Brownout

AC input voltage (500 V/div) AC input current (10 A/div)

PFC output (100 V/div) 380 V offset DELAY output (1 V/div)

AC 100 V 500 W 20 ms Brownout

AC 220 V 500 W 20 ms Brownout

AC input voltage (500 V/div) AC input current (10 A/div)

PFC output (100 V/div) 380 V offset DELAY output (1 V/div)

AC 100 V 500 W 50 ms Brownout

AC 220 V 500 W 50 ms Brownout

REJ05D0001-0100/Rev.1.00

February 2007

Page 14 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 8.10 Load Regulation

Load current (1 A/div)

Input AC current (10 A/div) PFC output (20 V/div) 380 V offset

Load current (1 A/div)

Input AC current (10 A/div) PFC output (20 V/div) 380 V offset

AC 100 V 0 W 500 W

AC 220 V 0 W 500 W

REJ05D0001-0100/Rev.1.00

February 2007

Page 15 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 9. Example of IC Peripheral Circuit Design

Note: This shows the example of IC peripheral circuit design. However, they should be different according to the parts type, parts location, board pattern and so on. Please execute enough examination and evaluation on your actual circuit and board. Please refer to the below parts name for example design.
Vout

Rfb1 Ceo1

Rfb2 AC_Rectifier Cpfc

Reo1

Reo2 Ceo2

Rpfc1

Rpfc2 Ct

Css 10 12 V

Rac Rt

16
VCC

15
SS

14
EO

13
FB

12
IAC

11
PFC-ON

10
CT CAO

9
RT CLIMIT

R2A20111
DELAY CGND VREF GND OUT CAI

2
1000 p

3
Cdelay

8
Ccao2 Ccao1 Rcao1

Rref-cai

L
Vout

Rcao2

Cclimit1 Cout Rmo Rcs Rclimit2 Rcs Isum Rmo C-Amp CGND CAI Imo Rmo Rclimit1 0.1 Rclimit3

Rmo

REJ05D0001-0100/Rev.1.00

February 2007

Page 16 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board

This shows design example according to below power supply spec. (table 1) Table 1 Power Supply Spec Item AC input voltage range AC freq. Output voltage Rated output power Power limiter Setting AC 80 V to 265 V 40 Hz to 70 Hz 395 V 500 W 600 W Symbol Vac (min) to Vac (max) fac (min) to fac (max) Vout Pout Plimit

9.1

Switching Frequency (fOUT)

In general, switching frequency should be set that switching 2nd harmonic will be lower than 150 kHz. Then EVB switching frequency is 65 kHz (150 kHz / 2 = 75 kHz + margin).

9.2

Boost Inductor (L)

Ripple current (I) shows the below formula (1). In general, inductor value is chosen as 20% of peak current at rated load of minimum input AC voltage, and it shows formula (2).
2 Vac (min) (VOUT 2 Vac (min) ) fOUT L VOUT 2 Vac (min) (VOUT 2 Vac (min) ) L= 2 POUT fOUT 0.2 Vac (min) ........... (2) ........... (1)

I =

)V

OUT

AC input peak current

Inductor current

Figure 3 AC Input Peak Current and Inductor Current Inductor value will be 703 H from formula (2). Inductor value is 150 H in this design example. In this case, I will be 8.28 A.

REJ05D0001-0100/Rev.1.00

February 2007

Page 17 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 9.3 Output Capacitor (Cout)
Output capacitor (Cout) is calculated based on the hold up time of output voltage (tkeep) and the minimum output voltage (Vout (min)). (formula (3))
Cout = 2 Pout tkeep Vout2 Vout (min)2 ......... (3)

Cout will be 811 F based on the following conditions. Hold up time (tkeep) is the half of minimum AC frequency (12.5 ms). Allowance of output voltage change is 20 V. Ripple current (ICripple) is shown below (formula (4)).

ICripple =

2 2 Vout 3 Vac (min)

) (

Pout Vout

2 Vac (min) 3 Vout

( )

I 2

......... (4)

Value at the EVB is 4.38 A. In the case of the EVB, value of capacitor is 940 F with 2pcs of 470 F/450 V one.

9.4

PFC-ON Terminal Voltage

PFC-ON inputs voltage smoothed by capacitor and divided by resistors from the full rectified AC input voltage waveform in order to detect input AC level. It is calculated based on formula (5).
VPFC-ON = 2 2 Rpfc2 Rpfc1 + Rpfc2 Vac (rms) ......... (5)

It should be larger than 0.82 V and not exceed PFC-ON terminal absolute maximum rating. On the EVB, it will be 1.37 V at AC 80 V and 4.55 V at AC 265 V with 720 and 14 k voltage dividing resistor. Value of Cpfc is calculated with formula (6) based on that cutoff frequency is around 10 Hz.
Cpfc = 2 fc

1
Rpfc1 Rpfc2 Rpfc1 + Rpfc2 ......... (6)

Cpfc will be 1.16 F according to the above formula. On the EVB, it is 1 F. PFC-ON terminal is for monitoring AC voltage. Time constant of Rpfc2 and Cpfc are as small as possible because it will be a delay of AC voltage monitoring when time constant is large. The signal of PFC-ON terminal and IAC terminal dont monitor the output from main bridge diode because of remained voltage of capacitor.

REJ05D0001-0100/Rev.1.00

February 2007

Page 18 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 9.5 Circuit Design of Current Control (Constant Power Limiter Portion)

Recommended value of parts and EVBs one are shown below table 2. Please recalculate these values when calculation result is big difference from below. Table 2 Recommended Value Range of Parts Item Rac Rcs Rt Rmo Min 1M 0.01 10 k 1k to to to to Max 2M 0.1 100 k 10 k Unit Value on EVB 1.28 M 0.0165 62 k 2.4 k

9.5.1

Resistor on IAC Terminal

IAC terminal is for input AC voltage waveform. It gets current information with AC full rectified waveform via Rac. Please set Rac value that current of IAC terminal does not exceed 600 A (absolute maximum rating) at maximum input AC voltage.
Rac > 2 Vac (max) 600 A ......... (7)

9.5.2

Resistor on RT Terminal

CAI terminal current has upper limit value to avoid coil vibration by over current protection. Maximum value of CAI terminal current is in inverse proportion to RT resistor value. CAI terminal current when power limit (Plimit) operation at minimum input AC voltage (Vac (min)) is calculated with formula (8). Please set the RT value to satisfy formula (9) according to formula (8) calculating result.
2.46 (Rpfc1 + Rpfc2) Icai (max) =
2

Vac (min) Rac Rpfc22 4.7 Icai (max)

......... (8)

RT <

......... (9)

9.5.3

Current Detect Resistor

Please set current detect resistor Rcs value to consider the power consumption with maximum load at minimum AC input voltage. Rcs value should be satisfied formula (10).

Rcs <

Vac (min) Plimit

) (Rcs Rated power)

......... (10)

9.5.4

Resistor on CAI Terminal and CGND Terminal

Please set Rmo to be satisfied with formula (11).

1.74 (Rmo + 1 k) (Rpfc1 + Rpfc2) Rcs Rac Rpfc22
2

Plimit =

......... (11)

REJ05D0001-0100/Rev.1.00

February 2007

Page 19 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 9.6 IC Operating Frequency
IC operating frequency is fixed based on resistor on RT and capacitor on CT terminal. It is approximately calculated below formula (12).
fOUT = 1.755 106 Rt[k] Ct[pF] [kHz] ......... (12)

Calculated Ct value is 435 pF based on fOUT (65 kHz) and Rt (62 k). On the EVB, it is 390 pF. Its value should be larger than 100 pF in order to avoid noise influence. Actual value is different from calculated one at high frequency because of IC internal delay. Please confirm it on actual board. Maximum operating frequency is 400 kHz. Below figure shows the reference data of operation frequency related timing resistor and capacitor.

1000

Operating Frequency [kHz]

100

Capacitor Ct 470 pF 1000 pF 2200 pF

10

4700 pF

1 1 10 Resistor [k] 100

Figure 4 Operating Frequency

9.7

Output Voltage Setting

FB terminal will be controlled to 2.5 V. So, please choose resistors to meet it. On the EVB, Rfb1 is 680 k and Rfb2 is 4.3 k (3 k + adjustable resistor (max 5 k)).
Vout = Rfb1 + Rfb2 2.5V Rfb2 ......... (13)

REJ05D0001-0100/Rev.1.00

February 2007

Page 20 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 9.8 Over Current Detection Circuit

Detection circuit of over current is monitoring voltage drop with Rcs. OCP circuit will work that CLIMIT terminal voltage is lower than 1.25 V. Detected current will be superimposed inductor ripple current on AC current. Formula (14) shows AC peak current (Isum (max)), and formula (15) shows inductor ripple current (IL). Then, peak current including ripple current will be shown formula (16).
Isum (max) = Rmo + 1k Rcs 4.7 RT .......... (14)

IL =

2 Vac (min) L

2 Vac (min) Vout

1 fosc

.......... (15)

Isum (peak) = Isum (max) +

1 IL 2

.......... (16)

The cause of coil vibration is drop out of gate drive pulse when over current occurrence. It is possible to avoid coil vibration by working power limiter before detecting over current. Please choose Rclimit1, Rclimit2 values to satisfy formula (17). On the EVB, Rclimit1 is 22 k and Rclimit2 is 10 k.
Rclimit2 Rclimit1 + Rclimit2 Vref Rclimit1 Rclimit1 + Rclimit2 Rcs Isum (peak) > 1.25V .......... (17)

In general, over current protection circuit has filter (Rclimit3, Cclimit1) in order to avoid malfunction. On the other hand, cut off frequency of the filter is lower because of Rclimit1 and Rclimit2. Cut off frequency is formulated (18).

1
fclimit = 2 Cclimit .......... (18)

Rclimit1 Rclimit2 Rclimit1 + Rclimit2 + Rclimit3

fclimit value should be over 3 times of the switching frequency. And VREF terminal source current does not exceed 5 mA (maximum specification).

REJ05D0001-0100/Rev.1.00

February 2007

Page 21 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 9.9 Rise Up Time of Output Voltage

Rise up time is influenced by constant power limiter. Rise up time is calculated formula (19).
Vout2 (2 Vac) 1 Cout Plimit A Pout 2
2

tss =

......... (19)

A is a compensation factor. In a case of constant power load, A is 1. In a case of constant current load, it will be around 0.6 to 0.9. It is possible to be short rise up time by enlarging constant power limiter level. It is possible to be long rise up time by using soft start function. Rise up time by using soft start function is calculated with formula (20)
3.5 3.1 tss = Css Iss Vac Vout

......... (20)

On the EVB, Css is 0.47 F. In this case, Rise up time should be calculated formula (19).

REJ05D0001-0100/Rev.1.00

February 2007

Page 22 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 9.10 PFC Hold Function
thold = t1 + 12 t3 t1 = Rpfc Cpfc ln t2 + t3 = CDELAY ......... (21)

PFC hold time (thold) is calculated with formula (21). PFC hold time depends on input AC voltage.

0.79V VPFC-ON 1.2V

......... (22)

Isrc-delay

......... (23) 0.82V 0.4V 2 2 VAC

t3 = Cpfc

Rpfc1 Rpfc2 Rpfc1 + Rpfc2 4.7V RT

ln

2 2 VAC

......... (24)

Isrc-delay =

......... (25)

VPFC-ON =

Rpfc2 2 2 VAC Rpfc1 + Rpfc2

......... (26)

AC Input voltage full rectified PFC-ON 0.79 V 0.82 V 0.4 V 1.2 V DELAY t1 t2 thold t3

Figure 5 Overview of Hold Time DELAY terminal should connect a few hundred to a few thousand pF capacitor when PFC hold function is not used. In a case of open, it is a potential to work shut down function. Please confirm it with your actual board carefully.

REJ05D0001-0100/Rev.1.00

February 2007

Page 23 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 9.11 Frequency Characteristics of Voltage and Current Amplifier

Voltage and current amplifier are transconductance (gm) amplifier. It does not need to feedback for input side. Therefore, it is possible to minimize influence on input circuit by feedback circuit. Gain of gm amplifier is calculated by product of transconductance and output impedance. For example of voltage amplifier, its shown with formula (27). Gm-v is transconductance of voltage amplifier. Rvo is output resistor of voltage amplifier itself. Outline is shown figure 6 when each parameter change. Frequency characteristics of amplifier is shown figure 7.
GV = Gm-v 1 1 Rvo + 1 Reo1 + jCeo1 + Reo2 + 1 1 jCeo2 ......... (27)

Gain

Reo1 larder Reo2 larder Ceo2 larder Ceo1 larder

Frequency

Figure 6 Outline of Gain Characteristics

1 R Reo1 2 Ceo2 vo Rvo + Reo1

1 2 Ceo2 Reo2

V-Amp frequency characteristics

80 60 40 200 150 100 50 0 50 100 150 200 10E+6

Gm-v
Phase [ ]

Rvo Reo1 Rvo + Reo1

Gain [dB]

20 0 20 40 60 80 100E3

Gm-v Reo2 Gm-v = 200 A/V Rvo = 4 M Reo1 = 3 M Reo2 = 2.2 k Ceo1 = 470 pF Ceo2 = 6800 pF

1E+0

10E+0 100E+0

1E+3

10E+3 100E+3

1E+6

Frequency [Hz]
Gain Phase

1 R Reo1 2 Ceo1 vo Rvo + Reo1

1 2 Ceo1 Reo2

Figure 7 V-Amp Frequency Characteristics

REJ05D0001-0100/Rev.1.00

February 2007

Page 24 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 9.12 Phase Compensation Circuit of Voltage Amplifier
Output voltage load regulation is in inverse proportion to voltage amplifier open loop gain. Amount of voltage variation (dVout) of output voltage until power limit is shown formula (28).
dVout = Veo Rfb1 + Rfb2 Gm-v Ro Rfb2 ........ (28)

Veo will be around 4.7 V. Gm-v is transconductance of voltage amplifier. Ro is total output resistance of voltage amplifier and shown formula (29). Rvo is output resistance of voltage amplifier itself.
Ro = Rvo Reo1 Rvo + Reo1 ........ (29)

Gm-v is 200 A/V and Rvo is around 4 M. Reo1 will be 885 k when dVout is 5 V. On the EVB, it is 820 k. GF-V, this is the gain of boost stage, is shown with formula (30).
GF-V = Rfb2 Pout 2f Cout Veo Vout Rfb1 + Rfb2 ........ (30)

Frequency characteristics of voltage loop is shown product of frequency characteristics of boost stage and voltage amplifier. Compensation is necessary enough to decrease ripple voltage (twice of AC frequency). As a recommendation, voltage loop gain will be around 30 dB on ripple frequency and cut off frequency will be close to zero cross point of voltage loop. GF-V is 0.00359 times (48.9 dB) at twice of minimum AC frequency (80 Hz). Therefore, voltage amplifier gain should be + 18.9 dB (8.81 times) in order to be voltage loop gain is 30 dB at 80 Hz. Cut off frequency is set 5.18 Hz (80 Hz 8.81 / 136.1) because of open loop gain of voltage amplifier is 42.7 dB (136.1 times). Therefore, Ceo1 is 0.045 F (1 / (2 5.18 Hz 680.5 k)). On the EVB, Ceo1 is selected 0.033 F in order to have enough phase margin. The theoretical characteristics is shown figure 8.

Voltage Loop Frequency Characteristics

Zero cross frequency
100

Gain [dB]

Cut off frequency 7.1 Hz

50

2 fac (min)

GF-V Gain of voltage amplifier Gain of voltage loop Phase of voltage loop

30 dB
50

Phase []

100 150 200 0.1

160

180
1 10 100 1000 10000

Phase margin

Frequency [Hz]

Figure 8 Voltage Loop Frequency Characteristics

REJ05D0001-0100/Rev.1.00

February 2007

Page 25 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 9.13 Phase Compensation Circuit of Current Amplifier
Loop compensation of current amplifier is fixed by gain to Vrcs from Vcao (gain of PWM: GF-C). It is shown with formula (31).
GFC = VRcs Vcao = Vout Rcs VCT (Rcs + jL) .......... (31)

Vct is around 2.95 V that is amplitude of CT terminal. Product of gain of PWM and current amplifier will be gain of current loop. Current loop frequency characteristics should have set below conditions. It has enough gain at twice of AC input frequency. It has enough lower gain at switching frequency. As a recommendation, Over 50 dB at twice of AC input frequency Set zero cross frequency of current loop around 1/10 of switching frequency. Around 30 dB at switching frequency On the EVB, Rcao1 is 82 k, Rcao2 is 2.2 k, Ccao1 is 470 pF, Ccao2 is 6800 pF. The theoretical characteristics is shown figure 9.

Current Loop Frequency Characteristics

2 AC freq.
100

Zero freq. of C-Amp

Switching freq.

Gain [dB]

Over 50 dB
50

Around 30 dB
50

Zero cross Frequency

Phase []

100

Around 1/10

150
150

Phase margin

180
200 10E+0 100E+0 1E+3 10E+3 100E+3 1E+6

Frequency [Hz] PWM gain Gain of current loop Gain of C-Amp Phase of current loop

Figure 9 Current Loop Frequency Characteristics In general, phase compensation circuit connect between VREF terminal. However, there are some case of connection between GND except Rcao1. Rcao1 must connect to VREF terminal. There is a potential that operation is unstable to disconnect Rcao1 itself or connect to GND.

REJ05D0001-0100/Rev.1.00

February 2007

Page 26 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 9.14 Pattern Layout
In designing the pattern layout, pay as much attention as is possible to the following points. (1) Place the IC pins (particularly, CGND, CAI, PFC-ON, IAC, FB) and their wiring as far from high-voltage switching lines (particularly the drain voltage for the power MOSFET) as possible and in general design the wiring to minimize switching noise. (2) Wiring between CGND and Rcs via Rmo and wiring between CAI and RCS via Rmo connect nearly and separately to Rcs. (3) It is probable that stability operation is achieved by inputting signals via low pass filter to CLIMIT, PFC-ON, IAC, FB terminal. (4) Place a resistors and capacitors connect VREF , RT, CAO, CT, VCC as close to the IC as possible, and keep the wiring short. (5) Pattern layout priority (for reference) 1. Place the IC as far from high voltage switching lines as possible. 2. Place the stabilizing capacitor for VREF as close to the IC as possible. 3. Place the stabilizing capacitor for VCC as close to the IC s possible. 4. Place the resistors and capacitors (Rcao1, Rcao2, Ccao1, Ccao2) for CAO as close to the IC as possible. 5. Wiring between CGND and Rcs via Rmo and Wiring between CAI and Rcs via Rmo connect nearly and separately to Rcs. 6. Place the timing resistor for RT as close to the IC as possible. 7. Place the timing capacitor for CT as close to the IC as possible. 8. Place the resistors and capacitors (Reo1, Reo2, Ceo1, Ceo2) for EO as close to the IC as possible. 9. Place the resistors and capacitors (Rpfc1, Rpfc2, Cpfc) for PFC-ON as close to the IC as possible. 10. Place the resistors (Rfb1, Rfb2) for FB as close to the IC as possible. 11. Place the resistors (Rac) for IAC as close to the IC as possible. 12. Place the resistors (Rclimit1, Rclimit2) for CLIMIT as close to the IC as possible. 13. Place the capacitor (Cdelay) for DELAY as close to the IC as possible. 14. Place the capacitor (Css) for SS as close to the IC as possible. (6) There is a potential that placing the heat sink between ICs and power MOSFET will be a some kind of shield and reduce the radiation noise (figure 10).

IC

Heat Sink

F E T

Heat Sink

F E T

IC

Figure 10 Parts Allocation Example

REJ05D0001-0100/Rev.1.00

February 2007

Page 27 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 10. Main Board 10.1 Parts Layout

REJ05D0001-0100/Rev.1.00

February 2007

Page 28 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 10.2 Pattern Layout of Parts Mounting Side

REJ05D0001-0100/Rev.1.00

February 2007

Page 29 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 10.3 Pattern Layout of Soldering Side

REJ05D0001-0100/Rev.1.00

February 2007

Page 30 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 11. Sub Board 11.1 Parts Layout

11.2

Pattern Layout of Parts Mounting Side

REJ05D0001-0100/Rev.1.00

February 2007

Page 31 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 11.3 Pattern Layout of Soldering Side

REJ05D0001-0100/Rev.1.00

February 2007

Page 32 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board 12. BOM List
Main Board
Symbol U1 U2 U3 PC1 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 PD1 Z1 Z2 Z3 Z4 Z5 Z6 Z7 C1 C2 C3 C4 C5 C6 C7, C46 C8 C9 C10 C11 C12 Parts Name Catalog No. Missing number HA17431VP HA17903PSJ TLP721F-GR 2SA673C 2SC1213C 2SK2730 2SK2730 2SA673C Missing number 2SK3498 2SC1213 2SK1808 2SC2655Y 2SC2655Y DFG1C8 DFG1C8 D15XB60 SF20L60U 1SS81 DFG1C8 Missing number Missing number Missing number D1NS4 D3L20U DFG1C8 D1NS4 U4SB60 1SS270A 1SS270A 1SS270A MV5753 HZ2B2 1Z82 HZS4.7NB2 AW01-27 HZS11NB2 No need HZ5C1 DEBB33A102KA2B DEBB33A102KA2B ECKATS471MB XE224-Z XE224-Z ECKATS471MB MMC630K105 EKMM451VSN471MA50S EKMM451VSN471MA50S DEBB33A102KA2B DEBE33A472ZZA2B AMZ0050K473 2V 82 V 4.7 V 27 V 11 V 5V 1 kV 1 kV 1 kV AC 250 V AC 250 V 1 kV 630 V 450 V 450 V 1 kV 1 kV 50 V 0.5 W 1W 0.4 W 1W 0.4 W 0.5 W 1000 p 1000 p 470 p 0.22 0.22 470 p 1 470 470 1000 p 4700 p 0.047 35 V 35 V 500 V 500 V 35 V 400 V 35 V 900 V 50 V 50 V 800 V 800 V 600 V 600 V 150 V 800 V 0.5 A 0.5 A 25 A 25 A 0.5 A 1A 0.5 A 4A 2A 2A 1A 1A 15 A 20 A 0.2 A 1A Rating Manufact. Note

IC IC Photo Cap Transistor Transistor MOSFET MOSFET Transistor MOSFET Transistor MOSFET Transistor Transistor FRD FRD Bridge diode Low loss diode Diode FRD

Renesas Renesas Toshiba Renesas Renesas Renesas Renesas Renesas Toshiba Renesas Renesas Toshiba Toshiba Hitachi Hitachi Sindengen Sindengen Renesas Hitachi

SBD FRD FRD SBD Bridge diode Diode Diode Diode LED Zener diode Zener diode Zener diode Zener diode Zener diode Zener diode Ceramic condenser Ceramic condenser Ceramic condenser Film condenser Film condenser Ceramic condenser Film condenser Electrolytic condenser Electrolytic condenser Ceramic condenser Ceramic condenser Film condenser

40 V 200 V 800 V 40 V 600 V 60 V 60 V 60 V

1A 2.5 A 1A 1A 4A 0.15 A 0.15 A 0.15 A

Sindengen Sindengen Hitachi Sindengen Sindengen Renesas Renesas Renesas Fairchild Renesas Toshiba Renesas Hitachi Renesas Renesas Murata Murata Panasonic Okaya ele Okaya ele Panasonic Nichicon Nippon chemi-con Nippon chemi-con Murata Murata Nissei

REJ05D0001-0100/Rev.1.00

February 2007

Page 33 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board

Symbol C13-15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 C37 C38 C39 C40 C41 C42 C43 C44 C45 R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27 R28-32 R33 R34 R35-37 Parts Name Electrolytic condenser Catalog No. Missing number ESMG250ELL101MF11D Missing number Missing number Missing number Missing number Missing number Missing number Missing number Missing number Missing number Missing number Missing number Missing number No need ESMG250ELL471MJC5S AMZ0250K473 ESMG250ELL102MJ20S ESMG250ELL102MJ20S ESMG250ELL471MJC5S AMZ0050K103 EPAG401E270MJ30S No need AMZ0050K471 AMZ0050K104 AMZ0050K104 AMZ0050K104 AMZ0050K224 AMZ0050K104 AMZ0250K104 AMZ0050K473 MEG07-10 MOS3470J MOS3470J MOS3470J MFS1/4CF240 MFS1/4CF510 MOS1/2514J MFS1/4CF240 No need MOS2394J BPR58CF33L BPR58CF33L MFS1/4CF182 MOS2201J MOS2201J Missing number MFS1/4CF244 MFS1/4CF244 Missing number MFS1/4CF752 MFS1/4CF683 MFS1/4CF244 MFS1/4CF224 MFS1/4CF244 MFS1/4CF240 MFS1/4CF244 MFS1/4CF224 Missing number MFS1/4CF472 MFS1/4CF683 Missing number Rating 25 V 100 Manufact. Nippon chemi-con Note

Electrolytic condenser Film condenser Electrolytic condenser Electrolytic condenser Electrolytic condenser Film condenser Electrolytic condenser Film condenser Film condenser Film condenser Film condenser Film condenser Film condenser Film condenser Film condenser Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor

25 V 250 V 25 V 25 V 25 V 50 V 400 V 50 V 50 V 50 V 50 V 50 V 50 V 250 V 50 V 7W 3W 3W 3W 1/4 W 1/4 W 1/2 W 1/4 W 2W 4W 4W 1/4 W 2W 2W 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W

470 0.047 1000 1000 470 0.01 27 470 p 0.1 0.1 0.1 0.22 0.1 0.1 0.047 10 47 47 47 24 51 510 k 24 390 k 0.033 0.033 1.8 k 200 200 240 k 240 k 7.5 k 68 k 240 k 220 k 240 k 24 240 k 220 k 4.7 k 68 k

Nippon chemi-con Nissei Nippon chemi-con Nippon chemi-con Nippon chemi-con Nissei Nippon chemi-con Nissei Nissei Nissei Nissei Nissei Nissei Nissei Nissei Micron Ele KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA

REJ05D0001-0100/Rev.1.00

February 2007

Page 34 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board

Symbol R38 R39 R40 R41 R42 R43 R44 R45 R46 R47 R48 R49 R50 R51 R52 R53 R54 R55 R56 R57 R58 R59 R60 R61 R62 R63 R64 R65 R66 R67 R68 R69 R70 R71 R72 R73 R74 R75 TH1 VR1 VR2 VR3 VR4 T1 L1 L2 L3 RL1 F1 F2 Parts Name Resistor Resistor Resistor Catalog No. Missing number MFS1/4CF182 MFS1/4CF222 MFS1/4CF302 Missing number Missing number Missing number Missing number Missing number MFS1/4CF122 Missing number MFS1/4CF102 MFS1/4CF103 MOS2C683J MOS1C683J MFS1/4CF102 Jumper MFS1/4CF105 MFS1/4CF622 MFS1/4CF203 MFS1/4CF433 MFS1/4CF101 MFS1/4CF101 MOS1C683J Missing number MFS1/4CF101 MFS1/4CF101 MFS1/4CF122 MOS1C683J MFS1/4CF104 MFS1/4CF104 MFS1/4CF473 MFS1/4CF242 MFS1/4CF623 MFS1/4CF272 MFS1/4CF103 MFS1/4CF103 RNS1CCR68 20D2-05LD Missing number Missing number Missing number CT-6P-5K PQ20/16 L003 FK-100GW-1030RJ TSL0709S-3R3M2R9-PF G4W-1112P-US-TV8-12V BL100-250V/10A BL100-250V/10A 8A 5A 6A 15 A 10 A 10 A Rating 1/4 W 1/4 W 1/4 W 1.8 k 2.2 k 3k Manufact. KOA KOA KOA Note

Resistor Resistor Resistor Resistor Resistor Resistor

1/4 W 1/4 W 1/4 W 2W 1W 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W 1W 1/4 W 1/4 W 1/4 W 1W 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W 1W

1.2 k 1k 10 k 68 k 68 k 1k 1M 6.2 k 20 k 43 k 100 100 68 k 100 100 1.2 k 68 k 100 k 100 k 47 k 2.4 k 62 k 2.7 k 10 k 10 k 0.68

KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA KOA Ishizuka Ele

Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Thermistor

Volume Transformer Choke Coil Choke Coil Choke Coil Relay Fuse Fuse

5k

COPAL Renesas Renesas Toho Zinc TDK Omron Daito Communication Daito Communication DC 12 V

3.2 H 250 V 250 V 250 V

REJ05D0001-0100/Rev.1.00

February 2007

Page 35 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board

Symbol TB1 TB2 TB3 TB4 TB5 Parts Name Terminal Cover Terminal Cover Terminal Cover Terminal Cover Terminal Cover Short Piece Switch DC-FAN Catalog No. ML-250-S1BYF-3P ML-250-3C-3P ML-250-S1BYF-3P ML-250-3C-3P ML-250-S1BYF-4P ML-250-3C-4P ML-250-S1BYF-2P ML-250-3C-2P ML-250-S1BYF-3P ML-250-3C-3P ML-1000-3H1 M-2012-P F4010AP12VH BB-002 3M*25mm Socket pin TP1 TP2 TP3 TP4 TP5 Test pin Test pin Test pin Test pin Test pin Heat sink Heat sink PM-10 LC-2-G YELLOW LC-2-G YELLOW LC-2-G YELLOW LC-2-G YELLOW LC-2-G YELLOW PUE1625 TBA40249 Rating Manufact. Sato Parts Sato Parts Sato Parts Sato Parts Sato Parts Sato Parts Sato Parts Sato Parts Sato Parts Sato Parts Sato Parts Nihon Kaikeiki Sikou Giken Sikou Giken MAC8 4 pcs MAC8 MAC8 MAC8 MAC8 MAC8 MAC8 Mizutani Fujita Device Q9 D3,Q3,Q4,D4 For Q3,4 2 pcs 6 pcs For IC3 connect to sub Note

3 pcs

S1 B1

Spacer Spacer IC Socket

SP-5 SP-20 XR2A-1611-N

MAC8 MAC8 Omron

REJ05D0001-0100/Rev.1.00

February 2007

Page 36 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board

Sub Board
Symbol C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R76 VR1 VR2 VR3 TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP10 TP11 TP12 TP13 TP14 TP15 TP16 CN1 CN2 CN3 Parts Name File condenser Electrolytic Condenser Electrolytic Condenser File condenser No need Electrolytic Condenser No need No need No need File condenser File condenser File condenser File condenser File condenser File condenser File condenser File condenser Resistor Resistor Resistor Resistor Resistor Jumper No need Jumper Resistor Jumper Resistor Resistor Resistor Resistor No need Resistor Resistor Resistor Resistor Resistor No need Resistor Trimmer Trimmer CT-6P-1M CT-6P-20K No need 1/4 W 1M 20 k 560 k COPAL COPAL 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W 82 k 10 k 10 k 100 62 k 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W 50 V 50 V 50 V 50 V 50 V 50 V 250 V 50 V 1/4 W 1/4 W 1/4 W 1/4 W 1/4 W 0.1 6800 p 1200 p 390 p 100 p 470 p 0.1 0.1 150 k 560 k 510 k 160 k 820 k 0 0 2.4 k 0 2.4 k 20 k 2.2 k 22 k 25 V 0.22 Catalog No. Rating 50 V 25 V 25 V 50 V 0.1 470 0.47 0.033 Manufact. Note

TEST POINT TEST POINT TEST POINT TEST POINT TEST POINT TEST POINT TEST POINT TEST POINT TEST POINT TEST POINT TEST POINT TEST POINT TEST POINT TEST POINT TEST POINT OY-002-KURO OY-002-KURO

MAC8 MAC8 MAC8 MAC8 MAC8 MAC8 MAC8 MAC8 MAC8 MAC8 MAC8 MAC8 MAC8 MAC8 MAC8 MAC8 MAC8

REJ05D0001-0100/Rev.1.00

February 2007

Page 37 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board Website and Support
Renesas Technology Website http://www.renesas.com/ Inquiries http://www.renesas.com/inquiry csc@renesas.com

Revision Record
Rev. 1.00 Date Feb.07.07 Description Page Summary First edition issued

REJ05D0001-0100/Rev.1.00

February 2007

Page 38 of 39

R2A20111 EVB PFC Control IC R2A20111 Evaluation Board

Notes regarding these materials
1. This document is provided for reference purposes only so that Renesas customers may select the appropriate Renesas products for their use. Renesas neither makes warranties or representations with respect to the accuracy or completeness of the information contained in this document nor grants any license to any intellectual property rights or any other rights of Renesas or any third party with respect to the information in this document. Renesas shall have no liability for damages or infringement of any intellectual property or other rights arising out of the use of any information in this document, including, but not limited to, product data, diagrams, charts, programs, algorithms, and application circuit examples. You should not use the products or the technology described in this document for the purpose of military applications such as the development of weapons of mass destruction or for the purpose of any other military use. When exporting the products or technology described herein, you should follow the applicable export control laws and regulations, and procedures required by such laws and regulations. All information included in this document such as product data, diagrams, charts, programs, algorithms, and application circuit examples, is current as of the date this document is issued. Such information, however, is subject to change without any prior notice. Before purchasing or using any Renesas products listed in this document, please confirm the latest product information with a Renesas sales office. Also, please pay regular and careful attention to additional and different information to be disclosed by Renesas such as that disclosed through our website. (http://www.renesas.com) Renesas has used reasonable care in compiling the information included in this document, but Renesas assumes no liability whatsoever for any damages incurred as a result of errors or omissions in the information included in this document. When using or otherwise relying on the information in this document, you should evaluate the information in light of the total system before deciding about the applicability of such information to the intended application. Renesas makes no representations, warranties or guaranties regarding the suitability of its products for any particular application and specifically disclaims any liability arising out of the application and use of the information in this document or Renesas products. With the exception of products specified by Renesas as suitable for automobile applications, Renesas products are not designed, manufactured or tested for applications or otherwise in systems the failure or malfunction of which may cause a direct threat to human life or create a risk of human injury or which require especially high quality and reliability such as safety systems, or equipment or systems for transportation and traffic, healthcare, combustion control, aerospace and aeronautics, nuclear power, or undersea communication transmission. If you are considering the use of our products for such purposes, please contact a Renesas sales office beforehand. Renesas shall have no liability for damages arising out of the uses set forth above. Notwithstanding the preceding paragraph, you should not use Renesas products for the purposes listed below: (1) artificial life support devices or systems (2) surgical implantations (3) healthcare intervention (e.g., excision, administration of medication, etc.) (4) any other purposes that pose a direct threat to human life Renesas shall have no liability for damages arising out of the uses set forth in the above and purchasers who elect to use Renesas products in any of the foregoing applications shall indemnify and hold harmless Renesas Technology Corp., its affiliated companies and their officers, directors, and employees against any and all damages arising out of such applications. You should use the products described herein within the range specified by Renesas, especially with respect to the maximum rating, operating supply voltage range, movement power voltage range, heat radiation characteristics, installation and other product characteristics. Renesas shall have no liability for malfunctions or damages arising out of the use of Renesas products beyond such specified ranges. Although Renesas endeavors to improve the quality and reliability of its products, IC products have specific characteristics such as the occurrence of failure at a certain rate and malfunctions under certain use conditions. Please be sure to implement safety measures to guard against the possibility of physical injury, and injury or damage caused by fire in the event of the failure of a Renesas product, such as safety design for hardware and software including but not limited to redundancy, fire control and malfunction prevention, appropriate treatment for aging degradation or any other applicable measures. Among others, since the evaluation of microcomputer software alone is very difficult, please evaluate the safety of the final products or system manufactured by you. In case Renesas products listed in this document are detached from the products to which the Renesas products are attached or affixed, the risk of accident such as swallowing by infants and small children is very high. You should implement safety measures so that Renesas products may not be easily detached from your products. Renesas shall have no liability for damages arising out of such detachment. This document may not be reproduced or duplicated, in any form, in whole or in part, without prior written approval from Renesas. Please contact a Renesas sales office if you have any questions regarding the information contained in this document, Renesas semiconductor products, or if you have any other inquiries.

2. 3.

4.

5. 6.

7.

8.

9.

10.

11.

12. 13.

2007. Renesas Technology Corp., All rights reserved.

REJ05D0001-0100/Rev.1.00

February 2007

Page 39 of 39