It8000 The

Technical Manual
IT8000
Freely Programmable Weighing Terminal

November 2007 ST.2309.0426 Rev. 7
SysTec Systemtechnik und Industrieautomation GmbH, Bergheim, Germany
Technical Manual IT8000
Rev. 7
Rev. 7

Date: File: Operating System: November 26, 2007 IT8000_THE.DOC RTP 7.1
Rev. 7
Published By: SysTec Systemtechnik und Industrieautomation GmbH, Bergheim, Germany All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, mechanical, photocopying, recording, or otherwise, without the prior written permission of SysTec GmbH. Terms and product names mentioned in this publication are trademarks, registered trademarks or service marks of their respective owners. Use of a term should not be regarded as affecting the validity of any trademark, registered trademark or service mark. EPSON ESC/P is a registered trademark of the SEIKO EPSON Corporation. TOLEDO is a registered trademark of Mettler-Toledo Inc. Please Note: While every precaution has been taken in the preparation of this manual, SysTec GmbH assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. The publisher is grateful for any information and/or advice that may contribute to correct errors or omissions in following editions.
Rev. 7
Contents
1 Introduction ......................................................................................................................... 7 1.1 General ...................................................................................................................... 7 1.2 Safety Symbols Used In This Manual ............................................................................. 7 1.3 Safety Advice ............................................................................................................. 7 1.4 Declaration Of Conformity............................................................................................ 9 2 System Description............................................................................................................. 10 2.1 Construction............................................................................................................. 11 2.2 Description Of Components........................................................................................ 12 2.2.1 Main Board (CPU8000)................................................................................... 12 2.2.2 Scale Interface (ADM) .................................................................................... 13 2.2.3 Scale Interface (ADC)..................................................................................... 14 2.2.4 RS232 Interface Module (SIM RS232).............................................................. 15 2.2.5 20mA Interface Module (SIM 20mA)................................................................ 15 2.2.6 RS485 Interface Module (SIM RS485.2, SIM RS485.4 and SIM RS485.OPTO) ..... 15 2.2.7 Parallel Interface Module(PIM) ......................................................................... 15 2.2.8 Analog Output Module (DAU).......................................................................... 15 2.2.9 Keyboard ...................................................................................................... 15 2.2.10 PC Keyboard Adapter ................................................................................... 16 2.2.11 PC Keyboard - Key Assignment ..................................................................... 16 2.2.12 Display ....................................................................................................... 17 2.2.13 Power Supply 110 240 VAC ...................................................................... 17 2.2.14 Power Supply 12 - 30 VDC........................................................................... 18 3 Installation......................................................................................................................... 19 3.1 Safety Advice ........................................................................................................... 19 3.2 Setup Of The Instrument............................................................................................ 19 3.3 Opening Of The Housing ............................................................................................ 19 3.4 Connection Of Cables ................................................................................................ 19 3.5 Connection Of Scales ................................................................................................ 20 3.5.1 Connection Of Analog Scale ........................................................................... 20 3.5.2 Connection Cables For Analog Weighing Platforms ............................................ 21 3.5.3 Sealing Of Calibration Parameters .................................................................... 21 3.5.4 Interface For Digital Force Transducers With IDNet Protocol (IDN) ....................... 22 3.5.5 Interface For Digital Force Transducers with RS485 Interface (DWM)................... 23 3.5.6 Connection Cables For Digital Force Transducers............................................... 25 3.6 Serial Interface Connections ....................................................................................... 26 3.7 Connection Of Parallel I/Os......................................................................................... 30 3.8 Connection Of Fieldbus Module................................................................................... 32 3.9 Connection Of Profibus DP Module.............................................................................. 33 3.10 Connection Of Ethernet Module ................................................................................ 35 3.11 Connection Of 8-Bit Analog Output DAU.................................................................... 36 3.12 Connection Of 15-Bit Analog Output DAU15 .............................................................. 38 3.13 Connection To Power Supply.................................................................................... 40 3.13.1 Power Supply Unit 110 240 VAC ............................................................... 40 3.13.2 Power Supply Unit 12 - 30 VDC .................................................................... 40 4 Service Mode ..................................................................................................................... 41
Rev. 7
4.1 General.....................................................................................................................41 4.2 Display And Keyboard ................................................................................................42 4.3 Operator Prompting....................................................................................................43 4.4 Overview ..................................................................................................................45 4.5 Interface Configuration ...............................................................................................46 4.6 Header Ident Data......................................................................................................51 4.7 Detail Ident Data........................................................................................................52 4.8 Application Setup ......................................................................................................53 4.8.1 Fieldbus Interface ...........................................................................................55 4.8.2 Configuration Of DAU15 Analog Output ...........................................................56 4.9 RAM Data Backup......................................................................................................57 4.10 Hardware Test.........................................................................................................58 4.10.1 Serial Input/Output Test ................................................................................58 4.10.2 Parallel Input/Output Test ..............................................................................59 4.10.3 Memory Test ...............................................................................................60 4.10.4 Display Test ................................................................................................60 4.10.5 Keyboard Test .............................................................................................60 4.10.6 Delete Memory ............................................................................................61 4.10.7 Terminate Program .......................................................................................62 4.10.8 Assignment Of Devices .................................................................................63 4.11 S5 Data Block .........................................................................................................64 5 Transport, Maintenance And Cleaning ...................................................................................65 5.1 Transport..................................................................................................................65 5.2 Maintenance .............................................................................................................65 5.3 Cleaning ...................................................................................................................65 6 Trouble Shooting.................................................................................................................66 7 Technical Data....................................................................................................................67 8 Annex................................................................................................................................68 8.1 ACK/NAK-Protocol .....................................................................................................68 8.2 Replacement Of EPROMs............................................................................................69 8.2.1 Replacement Of Complete Set Of EPROMs ........................................................70 8.2.2 Replacement Of CPU Board .............................................................................70 8.2.3 Replacement Of Flash-EPROM..........................................................................71 8.3 Replacement Of Battery..............................................................................................72 8.4 Combination Of Options .............................................................................................73 9 Service Password................................................................................................................75
Rev. 7
1
1.1
Introduction
General
This manual contains information and Technical Data for installation and operation of the IT8000 industrial weighing terminal. Warnings are shown with the corresponding warning triangle. In addition to this manual further information is provided in the following documentation: Calibration Manual IT8000 ADM and ADC, Order-No.: ST.2309.0688.
1.2
Safety Symbols Used In This Manual

WARNING Failure to observe this precaution could result in serious injuries or fatal accidents. Please make absolutely sure that these precautions are observed in order to ensure safe operation of the equipment. CAUTION Failure to observe this precaution could result in damage to or destruction of the equipment or bodily harm! Please make absolutely sure that these precautions are observed in order to ensure safe operation of the equipment.
Safety relevant information is shown with corresponding symbols as follows:
Note: This indicates an advice for the designated use of the equipment and/or additional information to avoid improper handling.
1.3
Safety Advice
WARNING Disconnect all power to this instrument before opening the housing! Risk of electrical shock! WARNING Exercise utmost care when making checks, tests and adjustments that can actuate movable parts such as feeding devices, gates, flaps, conveyors, etc. Make absolutely sure that nobody is within reach of movable parts. WARNING This unit must not be operated in a potentially explosive atmosphere! It is the sole responsibility of the user to classify the area of installation and make sure that absolutely no potentially explosive atmosphere can be present at any time! CAUTION Input voltage of the instrument must comply with local mains supply!
Rev. 7
CAUTION If the line cord with connector is used as the means to separate the instrument from the mains, the wall outlet must be installed close to the instrument and must be easily accessible! If a permanently connected mains cable is used, an easily accessible separator must be included in the supply circuit! CAUTION The power supply unit of the weighing terminal provides SELV voltages in accordance with EN 60950. Make sure that any peripheral device connected to the weighing terminal containing its own power supply also uses SELV voltages! CAUTION This unit must be installed, serviced and operated in strict compliance with all locally applicable safety regulations and the rules for the prevention of accidents! CAUTION When this unit is included as a component part of a system, the resulting system design must be reviewed by qualified personnel who are familiar with the construction and operation of all individual components in the system and the potential hazards involved. CAUTION If this device is used in an automatic or manual filling cycle, all users must provide a hard wired emergency stop circuit outside the device circuitry. CAUTION This module and its associated equipment must be installed, adjusted and maintained by qualified personnel only! Note:

The unit does not have a mains switch and is operational immediately after connection to the mains supply! Only permit qualified personnel to operate this instrument! Disconnect all power to this instrument before cleaning and servicing! All switch gear connected to the unit and/or installed close to it, such as relays and contactors, must be fitted with appropriate components (RC-modules, diodes) to suppress interference. In order to avoid static discharge, all metallic parts of a system must be thoroughly grounded. Movable parts, such as portable scales on plastic wheels, must be grounded with earth clamps or earth leads of appropriate diameter. Keep this manual for future reference!
Rev. 7
1.4
Declaration Of Conformity
10
Rev. 7
System Description
The IT8000 is a general purpose weighing terminal for use in a variety of weighing, filling and batching applications. It connects to weighing platforms with analog or digital force transducers. The analog version supports the connection of up to two understructures with a total of up to 16 strain gauge loadcells with an impedance of 350 each in any combination. By means of an external extension module it is possible to connect up to 6 additional understructures. Alternatively, understructures with digital force transducers can be connected. With its modular concept, the IT8000 features in its basic configuration three serial interfaces as well as eight parallel opto-isolated inputs/outputs (4 x inputs / 4 x outputs) for external devices. For more complex applications an interface expansion module is available. This module can be used either as fieldbus interface or as #4 serial interface. The variable I/O design provides up to 64 digital inputs and 64 digital outputs, plus analog inputs / outputs. The IT8000 is freely programmable, operation and program sequence can be easily adapted to the specific application. Comprehensive standard software is available for standard applications such as filling, batching, checkweighing, data logging, truck weighing, etc. The design of custom-specific programs is possible with the RTG program generator which provides the tools for simple and efficient programming.
Rev. 7
11
2.1
Construction
IT8000 is incorporated in a stainless steel housing for desk-top or wall-mount installation, protected to IP65. All cables are connected through tight cable glands.
260 220
210
170
70
150
199 7
15
IT8000 is also available in a panel-mount version.
215
195
30
198
+0,5
243 260 68
+0,5
12
Rev. 7
2.2
2.2.1
Description Of Components
Main Board (CPU8000)
The main board contains the Central Processing Unit of the industrial weighing terminal IT8000. It includes the 32bit/16MHz microprocessor 68HC000, 1 MByte battery-backed data, 128 kByte application memory and a battery backed realtime clock. Two sockets are provide to insert A/D converters (ADM or ADC) for the connection to understructures with analog loadcells. Three serial interfaces can be individually configured by means of plug-on modules (SIM) as RS232, RS485 or 20mA interfaces. Two additional slots can be fitted with plug-on modules for parallel I/Os (PIM) which contain 2 inputs and two outputs each. For the connection to an interface expansion board (FBM or PCM) appropriate connectors are available. An interface is included for the connection of an external PC keyboard. Also included on the main board is the wide range power supply, alternatively in AC or DC version. For information on how to change memory components refer to section 'Changing of EPROMs' in the annex of this manual. Position of components on the CPU8000 main board
Connector X2 (MFII keyboard Socket for ADC2 Socket for ADC1 Terminal 3 / 2 / 1 (SIM3 / 2 / 1)
Terminal 4 / 5 (PIM2 / 1) Connection AC or DC power supply
Lithium battery
Connector X7 (display)
Connector X8 - X11 (interface expansion)
Connector X1 (keyboard)
WARNING Risk of explosion if battery is replaced improperly! Replace only with battery of the same type or with compatible type recommended by manufacturer. Disposal of used batteries only as indicated by manufacturer.
Rev. 7
13
2.2.2
Scale Interface (ADM)
The Analog Digital Modul ADM provides connection to one analog understructure with strain gauge loadcells in 4- or 6-wire technique. One or two modules can be used with a total of up to 16 loadcells in any combination (350 each, corresponding to an impedance of 21 ). It connects to the CPU board with connectors X1/X2. The calibration parameters are stored in an EEPROM on the ADM board and are protected by means of the calibration jumper W1. Connections on ADM scale interface
Terminal KL1 scale base with analog loadcell(s)

6 1
X1 Connection to CPU8000
Jumper W1 for protection of calibration data
X2 Connection to CPU8000
Connection of weighing platforms and loadcells to the IT8000 terminal with ADM scale interface is made as specified below: Max. 16 strain gauge loadcells 350 each Overall impedance 21.5 ...4500 W&M approved resolution of 6000d at a max. preload of 80%, internal resolution 524,000d Smallest permissible input signal for approved applications: 0.33 V / e Update rate 50 updates / second Loadcell excitation: 5 V 5% (gated power supply).
14
Rev. 7
2.2.3
Scale Interface (ADC)
The Analog Digital Converter provides connection for one understructure with analog strain gauge loadcells in 6- or 4-wire technique. One or two modules can be used with a total of up to 16 loadcells in any combination (350 each, corresponding to an impedance of 21 ). The connection of the scale interface with the CPU and the power supply is made via the connectors X1/X2 over the internal bus. Configuration parameters are stored on the board in an EEPROM. Calibration parameters are protected by means of the calibration jumper W1, separately for each scale. Connections on ADC scale interface
Terminal KL1 Connection of analog loadcell(s) X1 Connection to CPU8000

6 1
Jumper W1 to secure calibration parameters X2 Connection to CPU8000
Connection of weighing platforms and loadcells to the IT8000 terminal with ADC scale interface is made as specified below: Max. 16 strain gauge loadcells 350 each, Overall impedance 21.5 ... 4500 W&M approved resolution of 6000d at a max. preload of 80%, internal resolution 524,000d Smallest permissible input signal for approved applications: 0.33 V / e Update rate 50 updates / second Loadcell excitation: 5 V 5%.
Rev. 7
15
2.2.4
RS232 Interface Module (SIM RS232)
The Serial Interface Module RS232 is a line driver for serial RS232 interfaces. It is plugged into one of the sockets on the CPU8000 or the FBM fieldbus module.
2.2.5
20mA Interface Module (SIM 20mA)
The Serial Interface Module 20mA is a line driver for serial 20mA current loop interfaces. It is plugged into one of the sockets on the CPU8000 or the FBM fieldbus module.
2.2.6
RS485 Interface Module (SIM RS485.2, SIM RS485.4 and SIM RS485.OPTO)
The Serial Interface Module RS485 is a line driver for serial RS485 interfaces. It is available in 3 versions (2-wire and 4-wire and 2/4-wire optoisolated). It is plugged into one of the sockets on the CPU8000 or the FBM fieldbus module.
2.2.7
Parallel Interface Module(PIM)
The Parallel Interface Module is a device driver for two digital opto-isolated inputs and two digital optoisolated outputs. The module can be plugged into one of the parallel input/output sockets on the CPU8000.
2.2.8
Analog Output Module (DAU)
The Digital to Analog converter Unit provides an analog output signal with 8 bit resolution. The DAU can be configured for voltage or current output. The module can be plugged into one of the parallel input/output sockets on the CPU8000.
2.2.9
Keyboard
The alphanumeric keyboard permits the entry of numerals and alpha characters. Upper case and lower case characters are accessible via shift keys. The keyboard also includes scale keys and eight function keys. The keyboard can be supplemented with an optional MF-II or PS/2 interface for the connection of a standard PC-keyboard and/or a scanner.
16
Rev. 7
2.2.10 PC Keyboard Adapter

Via the PC adapter, a standard PC keyboard and/or a scanner can be connected at a female round connector with a short adapter (0.2m) cable that is lead through a cable gland into the housing and connected to X2 on the CPU8000 board. Keyboard layouts are supported as follows: US, UK, FR, CH and DE. Female 5-pin DIN round connector Connector X2 on CPU8000 3
1 white brown yellow green
Color / Signal yellow / data green / Gnd white / +5 V brown / clock 2 3 4 5 1
Pin Assignment
4 1 2
4 1
5 3
Female 6-pin PS/2 round connector Connector X2 on CPU8000 3

1 green brown orange red
Color / Signal orange / data red / Gnd green / +5 V brown / clock 1 2 3 4 5
Pin Assignment
4 1 2
1 3 5
2 4 6
6:
2.2.11 PC Keyboard - Key Assignment

PC Keyboard F1-F8 F9 Tab F10 Shift Tab Shift F9 Shift F10 Shift F11 Shift F12 Shift Num 8 Shift Num 4 Weighing Terminal F1-F8 Info
Info X
Rev. 7
17
2.2.12 Display
The dot matrix display is used to indicate weights, messages and prompts and entries. It has a resolution of 120 x 32 pixels. Weights are shown with a height of 19 mm, the height of characters for all other messages is 9 mm. Depending on the application program, the display can also be subdivided into four lines. The display module has backlighting and is connected to the CPU8000 main module via ribbon cable.
2.2.13 Power Supply 110 240 VAC

The auto sensing switching mode power supply unit operates on an input voltage ranging from 110 Volt (15%) to 240 Volt (+10%), 50/60 Hz. WARNING Parts of the power supply unit, in particular the heat sinks under the cover, are directly connected to dangerously high voltages! A defective power supply unit can only be replaced. Disconnect all power to the instrument before servicing!
Terminal KL6 110 - 240 VAC PE L1 N
F1 (2A T)
FG V +V
Pin assignment: Pin AC(N) / AC(L) +V / V The input is fused (2A slow blow). Input Output Voltage 110 - 240 VAC 5 VDC (2A)
18
Rev. 7
2.2.14 Power Supply 12 - 30 VDC

Alternatively, the weighing terminal can be fitted with a DC power supply with an input voltage ranging from 12VDC (15%) to 30 VDC (+10%). The DC power supply is soldered to the CPU8000 main board. It has a fused input (2A slow blow). The output rating is 5 VDC / 2A.
Terminal KL6 12 - 30 VDC PE +V 0V
F1(2 A T)
Rev. 7
19
3
3.1
Installation
Safety Advice
WARNING Disconnect all power to the instrument and/or unplug line cord prior to opening the housing! Failure to observe this precaution could result in bodily injury!
Notes: Transport and storage of electronic components such as boards, EPROMs, etc. must only be made in suitable anti-static ESD bags or cases. Shielding measures for the connection of cables must absolutely be adhered to. Insufficient shielding may cause interference and could result in malfunction of the instrument.
3.2
Setup Of The Instrument
Ambient temperature for operating the unit may range from 10C to +40C, at a maximum of 95% relative humidity, without condensation. Exposure to direct sunshine should be avoided. For wall-mount applications the terminal can be fixed at the wall first, the connection cables can be fitted later with the lid of the housing removed.
3.3
Opening Of The Housing
To open the housing a size 7mm wrench is required. Please make sure that cables running from the various modules to display and keyboard are not torn off or damaged when lid is removed. Also the PE connection between lid and rear plate must not be damaged.
3.4
Connection Of Cables
All cables are led into the housing through cable glands.
Cable jacket
Shield
Compression nut
Plastic insert
Bushing
Counter nut
Cable connection via cable glands: 1. 2. 3. 4. 5. Slide compression nut over cable jacket; Slide plastic insert (retainer) over cable jacket until inner end is aligned with cut end of jacket; Unravel shield, bend over retainer and push into retaining comb. Cut wires of shield to length of comb, avoid protruding wires; Insert retainer with cable into bushing; Screw compression nut onto bushing and use wrench to tighten securely. WARNING Cut cable ends as short as possible and make sure that they cannot touch any parts (mains cable, power supply) conducting mains voltage! Use crimped wire end ferrules with plastic collar on stranded cable and avoid protruding wires. Required size of wrenches: PG9 17mm; PG11 20mm.
20
Rev. 7
3.5
3.5.1
Connection Of Scales
Connection Of Analog Scale
The ADM or ADC provides connection for one weighing platform with strain gauge loadcell(s). 4-wire as well as 6-wire loadcells are supported. A second weighing platform can be connected using a second ADM or ADC board. A total of up to 16 loadcells (350 each) can be connected, with a resulting overall impedance of 21 . The loadcells may be connected to one or two ADM or ADC boards in any combination. Principal schematics of 6-wire and 4-wire strain gauge loadcell:
+Sense +Excitation +Signal -Signal
3 1
+Excitation
3 1
5 6
+Signal -Signal
5 6
-Excitation -Sense Shield
2 4
-Excitation Shield
2 4
6-wire loadcell Connection of 6-wire loadcell to ADM or ADC:
4-wire loadcell
Terminal Assignment 1
6 1
+Excitation Excitation +Sense Sense +Signal Signal
2 3 4 5 6
Connection of 4-wire loadcell to ADM or ADC: To connect loadcells without sense lines (4-wire connection), two jump leads must be connected at terminal row KL1 between terminal 1 and 3, and between terminal 2 and 4.
Terminal Assignment
6 1
1 2 3 4 5 6
+Excitation Excitation
+Signal Signal
Rev. 7
21
3.5.2
Connection Cables For Analog Weighing Platforms
For the installation of connection cables for analog weighing platforms please follow the recommendations listed below: Only use suitable loadcell cable, (e.g. SysTec order-No. 10KAB211. 4 x 0.75mm + 2 x 1mm, shielded,) Nominal voltage of cable 250V. Unsuitable loadcell cable may affect accuracy. The shield of the loadcell cable must be connected all around the cable in the cable gland of the weighing terminal (see also chapter 'Installation' / 'Connection Of Cables'). If an extension of the loadcell cable is required use only metal junction boxes and cable glands. The shield on both sides must be connected in the same way as at the terminal. Loadcells and/or weighing platforms, junction boxes and the terminal must be included in the potential equalization of the components of a weighing system. Depending on the situation on site this may require the installation of a separate earth lead of appropriate diameter (e.g. 16mm) in parallel to the loadcell cable. Distance between loadcell cables and power lines: 0.5m. Loadcell cables to be installed in grounded metal conduits, metal hoses or metal cable trays. Maximum length of connection cable between weighing platform and IT8000: 200m
If tension load is applied to loadcells instead of compression load, connection for +Signal and Signal must be transposed.
3.5.3
Sealing Of Calibration Parameters
By means of the jumper W1 the calibration parameters stored in EEPROM can be protected against unauthorized modifications: ADM in IT8000 Calibration parameters protected Calibration parameters accessible
W1 1 6
W1
W1
ADC in IT8000
Calibration parameters protected

1
Calibration parameters accessible

1
If required for W&M approved and stamped systems, the position of the jumper W1 can be sealed with thread and lead seal:
For a description of the calibration mode refer to the 'Calibration Manual IT8000 ADM and ADC'.
22
Rev. 7
3.5.4
Interface For Digital Force Transducers With IDNet Protocol (IDN)
The IDN module (IDNet interface module) permits the connection of Mettler-Toledo understructures with IDNet interface. It supports IDNet understructures which operate on 12VDC power supply (e.g. PikBrick). Understructures which require an additional 32VDC supply cannot be connected. The IDN module supplies a current of 150mA max. It is installed in either the ADC1 or ADC2 socket. The remaining free socket can be used for an ADM or ADC board to connect a scale with up to 8 analog loadcells (350 each). Restrictions apply as follows: 1) The FBM module must not be used when an IDN board is in place, because the internal communication with the IDN module is made via COM4, i.e. this interface is not available for the fieldbus interface or an additional SIM module. When an IDN module is installed the the auxiliary voltage (10VDC on CPU8000, terminal KL4) must not be used.
2)
IDN Interface module:
DC/DC converter
KL1 1 6
Terminal KL1 Connection for IDNet understructure
Terminal KL1 1 2 3 4 5 6
Signal TxD TxD+ RxD RxD+ 0V +12 V (150mA)
Function transmit line 20 mA CL + transmit line 20 mA CL receive line 20 mA CL + receive line 20 mA CL 0 V supply voltage +12V supply voltage
Rev. 7
23
Standard cables for the connection of digital weighing platforms (approx. 0.3m):
IDNet connecting cable for Mettler-Toledo weighing platforms Art.-No. 16KAB002 / ST.2300.0064
yellow green w hite brow n pink gray blue
Terminal Strip KL1 1 2 3 4 5 6
Signal TxDTxD+ RxDRxD+ 0V +12 V (320mA) *)
Color yellow green white brown pink gray blue
Pin Assignment (12-Pin Binder Connector) J A F D H C B
*)
Note: Since IT8000 does not provide the 30VDC supply required to connect older scales with IDNet interface, the blue wire should be cut directly at the cable gland.
3.5.5
Interface For Digital Force Transducers with RS485 Interface (DWM)
The DWM module (Digital Weighing Module) permits the connection of digital force transducers (loadcells) operating on 12VDC power supply and communicating with the IT8000 via RS485 2-wire or 4-wire network. Scale bases and loadcells are supported as follows: Sartorius series IS weighing platforms digital HBM loadcells (C16i and FIT) Revere series SLC loadcells. Calibration data can be stored powerfail safe in a serial EEPROM on the DWM module. By means of the jumper W1 these data can be protected against unauthorized modification. The DWM module is installed in the ADC1 socket. The remaining socket ADC2 can be used for an ADM or ADC board to connect a scale with up to 4 analog loadcells (350 each). Restrictions apply as follows: 1) The FBM module must not be used when an DWM board is in place, because the internal communication with the DWM module is made via COM4, i.e. this interface is not available for the fieldbus interface or an additional SIM module. When an DWM module is installed the the auxiliary voltage (10VDC on CPU8000, terminal KL4) must not be used. The DWM supplies a max. of 12V / 320mA for the digital force transducer(s). If the current consumption exceeds 320mA, an external power supply is required. If the current consumption exceeds 210mA, the use of an expansion board (ECM or PCM) connected to X8 - X11 is not possible.
2) 3) 4)
24 DWM Interface module:
Rev. 7
Jumper W1
W1
DC/DC converter
KL1 1 6
Terminal KL1 Connection to digital understructure
Terminal KL1 1 2 3 4 5 6
Signal RS485 4-wire Tx A (Tx+) Tx B (Tx) Rx A (Rx+) Rx B (Rx) 0V
Signal RS485 2-wire A (Tx+ / Rx+) B (Tx / Rx)
Function + transmit line RS485 transmit line RS485 + receive line RS485 receive line RS485 0 V supply voltage +12V supply voltage
+12 V (320mA)
Standard cables for the connection of digital weighing platforms (approx. 0.3m):
RS485 2-wire connecting cable for Sartorius weighing platforms Art.-No. 16KAB001 / ST.2300.0098
green yellow brow n + w hite gray + pink blue
Terminal KL1 1 2 5 6
Signal Tx+ / Rx+ Tx- / RxGnd +12V PROG *)
Color green yellow brown + white gray + pink blue
Pin assignment (12-pin Amphenol connector) L A K+J+E G+M F
*) Note: The blue wire (PROG) is not used and should be cut directly at the cable gland.
Rev. 7
25
3.5.6
Connection Cables For Digital Force Transducers
Unsuitable cable may cause loss of data. For the installation of connection cables for digital weighing platforms please follow the recommendations listed below: Only use suitable connecting cable (data cable), e.g. 6 x 0.25 mm shielded, SysTec orderNo. 10KAB216, or data cable supplied by the manufacturers of digital force transducers. Nominal Voltage of cable 250V. Connect shield of cable at both sides, at cable gland of IT8000 terminal and at understructure and/or extension cable. Distance between data cables and power lines: 0.5m. Data cables to be installed in grounded metal conduits, metal hoses or metal cable trays. IDNet scales: Maximum length of connection cable between weighing platform and IT8000: 15m. Digital force transducers with RS485 interface: The permissible cable length depends on conductor cross section of the chosen data cable and the current consumption of the connected force transducers. Make sure that excitation voltage at loadcells does not fall below the minimum excitation voltage as specified by manufacturer.
26
Rev. 7
3.6
Serial Interface Connections
The three serial interfaces on the CPU8000 as well as the fourth interface on the FBM board can be individually configured as RS232, RS485 4-wire, RS485 2-wire, RS485 2/4-wire optoisolated or 20mA CL interfaces by means of SIM plug-on modules. Please note: When a 20 mA CL interface is used, receiver and transmitter of the IT8000 are always passive, i.e. supply voltage for the current loops must be provided by the connected peripheral device. Assignment of serial interfaces on the CPU8000:
Terminal 3 Terminal 2
5 1 5 1
Terminal 1
5 1
and on the FBM board:
Insert with notch pointing to right hand side!
> RS232
Insert with notch pointing to top!
Terminal 1 5 1
RS232 <
Technical Manual IT8000 Terminal assignment: Serial Serial Serial Serial
Rev. 7
27
interface interface interface interface
#1 #2 #3 #4
(COM1): (COM2): (COM3): (COM4):
KL1 KL2 KL3 KL1
on on on on
CPU8000 CPU8000 CPU8000 FBM RS485 4-wire Tx A (Tx+) Tx B (Tx) Rx A (Rx+) Rx B (Rx) RS485 2-wire A (Tx+ / Rx+) B (Tx / Rx)
Terminal# 1 2 3 4 5
RS232 TxD RTS RxD CTS Gnd
20mA TXIN TXOUT RXIN RXOUT
Principal circuit diagram of the 20mA current loop interface:
IT8000
TX IN
Transmitter passive 2 1
Peripheral device
RX
IN 0V +U
20mA
Receiver active
TX OUT RX
IN
RX OUT
3
TX IN
0V +U
20mA
Receiver passive 4
Transmitter active
RX OUT
TX OUT
IT8000 panel-mount version only: COM1 (as service interface) and (when a PCM module is installed) also Profibus DP (see section Profibus DP) are available on the 9-pin female DSUB connector: 9-Pin DSUB Female Connector COM1 Pin 1 2 3 4 5 6 7 8 9 COM1 (RS232) TxD RTS RxD CTS Gnd Color green yellow brown white gray
28 For RS485 connections please note:
Rev. 7
Terminal assignment: Some manufacturers of components with RS485 interface do not refer to the terminals TX+ and RX+ as 'A', but 'B' instead (correspondingly, the terminals TX and RX are not referred to as 'B', but 'A'). Cables: Use only twisted pair cables with a characteristic impedance of approx. 150 . Termination resistors: In order to prevent reflection (baud rate 19200 Baud or higher, and/or cable longer than 20 m) it is recommended to install termination resistors RTerm = 150 on both ends of the cable. Pull-up / pull-down resistors: When termination resistors are used, also pull-up and pull-down resistors must be installed at the master (see also following schematic). RS 485 network with termination, pull-up and pull-down resistors:
VCC
390
150
150
390 Gnd
VCC
390
150
150
390 Gnd
RS485 4-wire
RxA (Rx+)
RxA (Rx+)
RxA (Rx+)
TxA (Tx+)
RxB (Rx)
RxB (Rx)
RxB (Rx)
TxA (Tx+)
TxA (Tx+)
TxB (Tx)
TxB (Tx)
A (Tx+ / Rx+)
A (Tx+ / Rx+)
Participant RS485 2-wire
B (Tx / Rx)
A (Tx+ / Rx+)
B (Tx / Rx)
Master (e.g. PC, PLC or Process Control System)
Slave 1 (Weighing Terminal IT)
Slave n (Weighing Terminal IT)
B (Tx / Rx)
TxB (Tx)
Rev. 7
29
Standard cables for serial Interfaces:
RS232 Printer Cable with male 25-pin DSUB-connector Art-No. 10KAB200 / ST.2300.0021
Terminal TxD RTS RxD CTS Gnd 1 2 3 4 5

green yellow brown white gray
Printer 3 5 2 20 7 RxD CTS TxD DTR Gnd
20mA Printer Cable with male 25-pin DSUB-connector Art-No. 10KAB201 / ST.2300.0020
Terminal TX IN 1 TX OUT 2 RX IN 3 RX OUT 4

green yellow brown white
Printer 23 25 24 17 RX OUT RX IN TX OUT TX IN
RS232 Data Cable with female 9-pin DSUB-connector Art-No. 10KAB202 / ST.2300.0019
Terminal TxD RTS RxD CTS Gnd 1 2 3 4 5

green yellow brown white gray
PC 2 RxD 8 CTS 3 TxD 7 RTS 5 Gnd 1 4 6
approx. 3m
30
Rev. 7
For the installation of connection cables for serial interfaces please follow the recommendations listed below: Install data cables to prevent capacitive or inductive interference from other cables, machines and/or electrical devices that could interrupt data transmission and lead to loss of data. If fluctuation of the earth potential is experienced, this can cause an equalization current flowing over the shield. In this case a separate earth lead of appropriate diameter for potential equalization is required. Non-factory made cables must comply with the following specification: 3 times twisted pair plus screen, e.g. LIYCY 3 x 2 x 0.14mm or LIYCY 3 x 2 x 0.25mm, For maximum suppression of interference, shield should be grounded on both sides. Resistance Gauge Capacitance Length RS232 Length RS485 Impedance RS485 Nominal voltage 125 /km 0.14 mm2 up to 200m, 0.25 mm2 up to 1200m 130 nF/km max. 15m max. 1200m approx. 150 250V.
3.7
Connection Of Parallel I/Os
The parallel input/outputs on the CPU8000 can be activated by inserting plug-on modules. Each module provides drivers for two optoisolated inputs and two optoisolated outputs. Rating of outputs: 24VDC, 100mA; rating of inputs: 7mA @ 24VDC. Principal schematics:
OUT+ + OUT0 OUT1

Parallel output
Ri 3K3
IN1 IN0 + IN
Parallel input
Rev. 7
31
Position and assignment of parallel inputs/outputs on CPU8000 board:
Terminal 4 / 5
6 6 1 1
Note: The internal 10 VDC supply (terminal row KL4, terminal #2) may be used to connect switches and push buttons to the digital inputs (100 mA max.). The step-up regulator that generates this voltage is short circuit proof for 1 sec max. If an interface board to connect digital force transducers (IDN, DWM) is installed, this auxiliary voltage is not available. External devices connected to the digital outputs must always be supplied from an external 24 VDC power supply.
> PIM
Terminal assignment KL4 / 5: parallel inputs and outputs 0 - 3 Terminal 4 Terminal 5 1 2 3 4 5 6 1 2 3 4 5 6 0V +10V IN0 IN1 IN2 IN3 In OUT0 OUT1 OUT2 OUT3 OUT+ for OUT0 - OUT3 for IN0 - IN3 for external switches only!
32
Rev. 7
For the installation of connection cables for parallel I/Os please follow the recommendations listed below: Install I/O cables to prevent capacitive or inductive interference from other cables, machines and/or electrical devices that could affect input/output signals and lead to malfunction and/or dangerous operational conditions. Cables must comply with the following specification: shielded multicore cables, shield connected to ground on both sides Resistance Gauge Capacitance Length Nominal voltage 125 /km 0.2mm2 to 0.5mm2 max. 130 nF/km max. 15m 250V
For installation of I/O cables see also recommendations in section 'connection of serial interfaces'.
3.8
Connection Of Fieldbus Module
The FieldBus Module permits the connection of the IT8000 weighing terminal to standardized fieldbus systems. For the time being the DeviceNet communication is supported. For Profibus DP a separate interface board (PCM) is available. Fielbus communication compliant to COMBUS DIN 66019, Modbus RTU-Format, 3964/3964R and RK512 are supported by the IT8000 hardware and corresponding drivers. Alternatively, the FBM board can also be fitted with a serial interface module (SIM) and utilized as COM4. Fieldbus interface and COM4 cannot be used simultaneously. The FBM module must not be used when an IDN or DWM board is in place, because these modules use COM4 for the internal communication with the CPU8000, i.e. COM4 is not available for the fieldbus interface. Connections on FBM interface module:
Terminal KL2 (fieldbus interface)
Terminal KL1 (SIM4) 5 1
DeviceNet
8 1
X3 / X4 Connection to CPU8000
Fieldbus Controller
The assignment of terminal KL2 is described in the Installation Instructions pertaining to the appropriate application software.
Rev. 7
33
3.9
Connection Of Profibus DP Module
With the Profibus Controller Module the IT8000 operates as a Profibus DP slave, with an I/O interface (64 inputs and outputs) or a data interface with 32 input words and 32 output words. The PCM module is designed for transmission speeds of 12 MBit/s. The definition of the individual data words depends on the application and is specified in the Installation Instructions pertaining to the respective product. Connections on PCM interface module:
Terminal KL1 (Profibus DP) 7 1
The Profibus address is set in Service Mode, Group 4 'Configure Application' (see also Installation Instructions of the applicable program). To set parameters of the Profibus master, the GSD file included in the supply- is used. Data transmission is made over an isolated RS485 interface complying with the Profibus DP specification. Connections to the Profibus DP interface are made at terminal KL1 on the PCM board. Correct operation is indicated with the LED on the board. If the terminal is connected to a physical end of the Profibus DP bus, the jumpers W1, W2 and W3 must be set to terminate the bus. Terminal assignment Profibus DP interface: Terminal KL1: Profibus DP Terminal# 1 2 3 4/6 5/7 Function of jumpers: Jumper W1 W2 W3 Profibus DP interface Pull-up resistor Termination resistor Pull-down resistor Profibus DP RTS Gnd 5V +5V B Line A Line
The line is terminated when the jumpers are closed.
34
Rev. 7
Pin assignment DSUB. Both interfaces, Profibus DP and COM1 (as service interface), see section serial interfaces) are available on the 9-pin female DSUB connector: 9-pin DSUB female connector Terminal # 1 2 3 4 5 6 7 8 9 Profibus DP (RS485) B Line Gnd 5V 5V A Line Color red black pink blue Terminal KL1 4/6 2 3 5/7
For the configuration of the Profibus master, a GSD file is required that you can download from our website.
Follow the link 'Service' and from there to 'Download'. Download the file 'GSD-Diskette.ZIP' (click right on the link and choose 'Save as...). Unpack the ZIP file on your harddisk.
Rev. 7
35
3.10 Connection Of Ethernet Module

With the Ethernet Controller Module (ECM) the IT8000 terminal can be connected to Ethernet networks. The ECM module is plugged into sockets X8-X11 on the CPU8000 board. Connection to the LAN is made via a prefabricated cable with RJ45 connector. The ECM module supports the TCP/IP protocol. Data can be transferred from the nework to the serial interface COM4 via the port #1234 without change of contents. The ECM module is configured with the PC program EtherPort Tool which is used to identify the module in the network and to assign an IP address with the pertaining parameters. Each ECM board has its unique MAC address which is printed on the side of the Xport module. IT8000 Service Mode settings for COM4 are as follows: 9600 Baud, format 8N, no handshake (---). The choice of the transmission protocol depends on the application program on the PC. The ECM module must not be used when an IDN or DWM board is in place, because these modules use COM4 for the internal communication with the CPU8000, i.e. COM4 is not available for the Ethernet interface. Connections on ECM interface module:
RJ45 Connector for network cable
Xport
You can download 'EtherPort Tool' from our website.
Follow the link 'Service' and from there to 'Download'. Download the file 'EtherPort_Tool.ZIP' (click right on the link and choose 'Save as...). Unpack the ZIP file on your harddisk. Start 'Setup.exe'.
36
Rev. 7
3.11 Connection Of 8-Bit Analog Output DAU

The Digital Analog Unit provides an analog output signal with a resolution of 8 bit (limits of operating error = 4%). The module is plugged into one of the parallel input/output sockets on the CPU8000. The input of the connected device must be electrically isolated and must not be connected to ground. Inserting the DAU into a PIM socket of the CPU8000:
Terminal 4 / 5
6 6 1 1
The analog output module can be configured to current output or to voltage output via solder bridge. Two more solder bridges serve to select internal or external power supply. Position of solder bridges on DAU:
Configuration of DAU via solder bridges W1, W2 and W3: W1 closed W2 open W3 open Current output 0 20 mA internal power supply maximum load: 120 not allowed! W1 open W2 closed Current output 0 20 mA external power supply 15 30 V maximum load: 750 Voltage output 0 10 V external power supply 15 30 V
< DAU
W1 W3
W2
W3 closed
Note: Only bridge W1 or W2 may be closed!
Rev. 7
37
Terminal assignment for DAU: DAU in socket of: Uext Gnd I I+/U+ input voltage from external power supply 15 30 V Ground for external power supply and voltage output Current output Current / voltage output PIM1 KL4.3 KL4.4 KL5.2 KL5.3 PIM2 KL4.5 KL4.6 KL5.4 KL5.5
Example for current output 0 - 20 mA, supply of loop from IT8000 (DAU inserted in socket PIM1):
KL4 - 3 KL4 - 4
Example for current output 0 - 20 mA, supply of loop from external power supply (DAU inserted in socket PIM1):
KL4 - 3 KL4 - 4 +15 - 30 VDC external power supply potential free 0V KL5 - 3
Example for voltage output 0 - 10 V, external power supply (DAU inserted in socket PIM1):
KL4 - 3 KL4 - 4 +15 - 30 VDC external power supply potential free 0V KL5 - 3
> DAU > DAU > DAU
W1 W2 W3
closed open open
KL5 - 3
+
KL5 - 2 120 max.
IT8000
W1 W2 W3
open closed open
Gnd
+
KL5 - 2 750 max., potential free
IT8000
W1 W2 W3
open closed closed
Gnd
+
KL5 - 2
3,3 k
min.
IT8000
38
Rev. 7
3.12 Connection Of 15-Bit Analog Output DAU15

For the output of gross or net weight as analog 15-bit signal a plug-on module (DAU15) can be inserted instead of a parallel driver module in the PIM socket. The output signal has a resolution of 15 bit (32768 steps). The module can be configured in group 4 'Configuration Of DAU15 Analog Output' of the Service Mode to 0/2 - 10V or 0/4 - 20mA. The output of the DAU15 module is active and potential free. Position and assignment of analog output moduke DAU15 on CPU8000 board:
Terminal 4 / 5
6 6 1 1
Rev. 7
39
Terminal assignment of DAU15: DAU15 in socket: I+ I U+ U + Current output 0/4 - 20mA Current output 0/4 - 20mA + Voltage output 0/2 - 10V Voltage output 0/2 - 10V PIM1 KL4.3 KL4.4 KL5.2 KL5.3 PIM2 KL4.5 KL4.6 KL5.4 KL5.5
Example for current output 0/4 - 20 mA (DAU15 in socket PIM1):
Example for voltage output 0/2 - 10 V (DAU15 in socket PIM2):
40
Rev. 7
3.13 Connection To Power Supply

3.13.1 Power Supply Unit 110 240 VAC
Mains connection of the AC version is made with a firmly connected line cord of 2.5 m length with safety plug. The auto sensing switching mode power supply unit operates on an input voltage ranging from 110 Volt (15%) to 240 Volt (+10%), 50/60 Hz. It provides the required SELV voltage of +5V / 2A. The unit has a fused input (2A slow blow). Before connecting the instrument to power please note: Input voltage of the instrument must comply with local mains supply. Factory setting: 110 240 V; 50/60Hz, line cord with safety plug firmly connected. The DC version does not have a line cord and is intended for connection to 12 V to 30V DC. Install mains supply for the instrument separate from supply for machines and equipment generating noise and/or interference (motors, relays, heatings, etc.). Even short spikes and/or drop-outs may affect the correct function of the instrument and result in defects. If problems of that nature are encountered, the installation of a voltage stabilizer or an uninterruptable power supply unit (UPS) may help to overcome the difficulties. IT8000 does not have a mains switch and is operational after connection to the mains supply. Connection to the mains supply is made via the factory installed line cord (length of cable 2.5m). Make sure that wall outlet is correctly grounded (not applicable to DC version). If the line cord with connector is used as the means to separate the instrument from the mains, the wall outlet must be installed close to the instrument and must be easily accessible! If a permanently connected mains cable is used, an easily accessible separator must be included in the supply circuit! If required, the instrument can be included in measures for potential equalization. To that effect a threaded stud is provided at the rear of the housing.
3.13.2 Power Supply Unit 12 - 30 VDC

Alternatively, the weighing terminal can be fitted with a DC power supply with an input voltage ranging from 12VDC (15%) to 30 VDC (+10%). The power supply has a fused input (2A slow blow). Connection of input voltage to DC power supply on CPU8000:
Terminal KL6 12 - 30 VDC +V 0V
F1(2 A T)
Rev. 7
41
4
4.1
Service Mode
General
The Service Mode is a program for the configuration and the hardware test of the IT8000 weighing terminal. Additionally, a tool is implemented to back up and restore data when connected to a PC. The following sections give an introduction on how to operate the terminal via keyboard and display and describe the individual functions of the Service Mode. Notes: IT8000 and its associated equipment must be installed, adjusted and maintained by qualified personnel only! Before accessing the Service Mode all peripheral devices must be installed and configured! Access to the Service Mode is protected by the Service Password (see also last page of this manual). Inappropriate changes of Service Mode settings may lead to malfunction and errors in the operating sequence!
42
Rev. 7
4.2
Display And Keyboard

Indication of scale-No.
W1.1~ NET
1234567kg
12345678901234567890
Print
Find
Del
Yes
Esc
No
Control keys Function keys
Numeric keypad with cursor keys
Scale keys
Upper display line: Lower display line: Info Info Special keys: F1 - F4 Function keys: F5 (Print) F7 (Delete) Clear keys: Cursor key: Enter key: Clr X Scale keys:
Gross or net weight or headline of special functions *) Prompts, left justified, or parameter entry, right justified *) Forward scrolling Backwards scrolling Access to Service Mode Pressed simultaneously with alpha key: upper case letter Pressed simultaneously with alpha key: lower case letter Press three times: activate contrast adjustment, increase contrast Press three times: activate contrast adjustment, reduce contrast Functions depending on application program Print Delete entry Clear entry Delete last character Return to previous program step Confirm entry, continue with next program step Display net weight with tenfold resolution for approx. 5 sec (only applicable in tare step, unless disabled) Automatic taring, if scale is tared: clear tare Set selected scale to zero Select scale (applicable only if two scales installed) F6 (Find) F8 (Esc) Search entry Abort function
*) Depending on the application program the display may be subdivided in a different way (e.g. 4 lines).
Rev. 7
43
4.3
Operator Prompting
The following sections describe the operating sequence with operator prompts and the requested entries. In the Service Mode only two out of the maximum of 4 lines are used. The content of the terminal display is shown in a frame on the left hand side. Next to the display the possible operator entries are listed, on the right hand side comments and explanations are shown. Example:
Service Mode Password ????
Entry of the 4-character service password Return to normal operation
Prompts or entries that apply only under certain conditions are shown in an extra frame. The condition is shown in bold face in the upper left hand corner of the frame. Example: If detail ident data is specified:
Detail Ident Data Delete after print Y
1,Y 0,N
ID is cleared after printing. ID data is not cleared.
This display appears only if ID has been specified. Enter Key and -Key In all program steps, unless otherwise specified, the Enter-key leads to the next step. Pressing the key leads to the previous step. Parameter Choice, e.g. 'Product No. 99': In program steps that require the selection of a parameter, the options can be displayed by means of the Info-key (scrolling). By pushing the Enter-key the displayed parameter is selected. The selection can be exited via the -key. Select Functions, e.g. 'Select Function 1-2': In program steps that require the selection of a function, the options can be displayed by means of the Info-key (scrolling). By pressing the Enter-key the displayed function is selected. Alternatively, the function can also be started directly by entering the corresponding number in the step 'Select function'. Function selection can be exited by pressing the -key. Confirmation with Y (1) or N (0): A prompt such as 'Save parameters? Y' is confirmed by pressing the key #1 and subsequently the key. By pressing key #0 and -key the proposed action is rejected and in this example the parameters are not saved. Numeric Entries (Numerals Only): A requested numeric entry is depicted by '99999'. The length of the string corresponds to the maximum length of the entry, (e.g.: 99 = 2 digits, numeric). Numeric entries are made from right to the left. As defined in the program, entry of decimal point and minus sign may be accepted. Fixed point data entries already show the right number of decimals.
44 Alphanumeric Entry (Letters and Numerals):
Rev. 7
A requested alphanumeric entry is depicted by 'XXXXXXX'. The number of x characters corresponds to the length of the entry. Alphanumeric data entry is made from left to right. If the number of characters to be entered is greater than the number of characters that can be shown on the display, the content of the display is shifted to the left by one position for every newly entered character. By pressing the key the entry can be scrolled to the left - simultaneously pressing the and keys scrolls the entry to the right. Adjusting the contrast of the display: As of version RTP 6.06 of the operating system and IT8000-CPU Index 006, the contrast of the display can be adjusted via the keyboard. Press the key or three times to activate the adjustment. Then press the or key again to increase or reduce the contrast in steps. Press any other key to exit adjustment.
Rev. 7
45
4.4
Overview
After the power up messages with display of program version, date and time, the scale is started and the program proceeds to the initial step.
W1 IT8000
0 kg XXXXX V9.99
Info
While program name and version number is displayed Service Mode can be accessed by simultaneously pressing the shift and Info keys. Call up Service Mode Entry of the 4-character service password
Service Mode Password ????
Return to normal operation
Service Mode Select Group 1-7

1 2 3 4 5 6 7 Info F5

Interface configuration Header ident data Detail ident data Application setup Data backup Hardware test S5 Data block Scrolling Print Setup and configuration data Backwards scrolling Return to normal operation
When Service Mode is exited, the entered or modified parameters are stored. Parameters of the groups 1 and 4 (and the factory setting of the device assignment) are stored in Flash-EPROM, whereas all other parameters are stored in RAM. While Flash-EPROM is updated, a corresponding message is displayed:
Storing Parameters Please Wait...
Display while Flash-EPROM is updated
Note: If the Info-key is pressed on power up, the version and the checksum of the RTP operating system are temporarily displayed. Version and checksum of RTP operating system.
RTP7.2 ID:9999999999
46
Rev. 7
4.5
Interface Configuration

1 Interface configuration Select scale driver for first scale ADC Mettler Sartorius Summing = = = = Analog L/C connected to ADM/ADC 1 ) Mettler IDNet protocol 2 ) MC1 compatible protocol (SBI) Summing scale ADM1 + ADM2 or ADC1 + ADC2 Sartorius IS platform Digital HBM loadcell Digital Revere SLC loadcell Scale temporarily out of operation No scale
Serial Interfaces Scale 1 ADC
IS Scale = HBM C16i = REVERE SLC = Disabled = off = Info F1

1 2
Select If ADC is selected: change Filter Size setting
) Intended for Mettler-Toledo scale bases with IDNet interface and 12VDC power supply. ) Parameters of the Sartorius scale must be set to: MC1 protocol (SBI), 7 bit, odd parity, 1200 baud, RTS/CTS, streaming mode, 16-character data string.
ADC selected and F1 pressed:
Serial Interfaces Filter Size: 99

Info
Select Filter Size to overwrite setting in calibration; 1 (light) to 20 (strong) filtering, 'OFF' and 'CAL' (reset to value of calibration) Select
ADC selected:
Serial Interfaces Scale 1 Intern

Info
Select interface for scale 1; ptions: Intern = socket ADC1 or ADC2 COM1...COM4 = external ADCBox Select
If ADC and COMx is selected:
Serial Interfaces Extern I/O Module 9
Number of relay and/or transistor modules that are also connected to the same serial interface. MAI modules are not counted.
Rev. 7
47
Mettler, Sartorius MC1 (SBI), HBM C16i or REVERE SLC selected:
Serial Interfaces Scale 1 COM1
Select interface, options: COM1 = Interface #1 COM2 = Interface #2 COM3 = Interface #3 Intern = IDN or DWM module in socket ADC1 3 ) or ADC2 Info Select
) Since IDN or DWM modules use interface COM4 for the internal communication, the FBM or ECM boards cannot be used together with digital scale bases. Only one IDN or DWM board can be installed.
Please note! If scales with analog loadcells are used together with scales connected to serial interfaces, the analog (internal) scales must be configured first. Continue with next scale. After selecting 'off' or after scale #8:
Serial Interfaces Com1 Baudrate 99999

Info
Select baud rate for serial interface #1, options: 300, 600, 1200, 2400, 4800, 9600, 19200 Select Return to 'Select Group' Select data format for serial interface #1, options: 7N 7E 7O 8N 8E 8O Info Select Select hardware handshake for interface #1, options: CTS XON HDX 4W_XON Info Select = = = = Control via RTS/CTS Control via XON/XOFF Half duplex (for RS485) Control via XON/XOFF for 4-wire RS485 connection = No handshake = = = = = = 7 7 7 8 8 8 data data data data data data bits, bits, bits, bits, bits, bits, no parity even parity odd parity no parity even parity odd parity
Serial Interfaces Com1 Data Format XX
Always 1 stop bit is transmitted.
Serial Interfaces Com1 Handshake XXX
Setting of RS485 interfaces: RS485 2-wire RS485 4-wire, MultiDrop RS485 4-wire, SysTec Multidrop protocol for PC BATCH RS485 4-wire software handshake HDX HDX 4W_XON
48
Rev. 7
Serial Interfaces Com1 Protcl. XXXXXXX
Select protocol for interface #1, options: TTY EPSON AckNak No-Ack Du3964 RK512 SinecL1 Ext.Bus Special Info Select Printer protocol (data only) Printer protocol EPSON ESC/P Standard protocol (see below) Standard protocol (see below) DUST 3964 (R) RK512 telegram Sinec L1 1 ) (point to point connection for I/Os) External Bus: DeviceBus for Sinec L2 or 2 ) external IT8000 extensions (application-specific)
The Sinec L1 procedure is only implemented because of compatibility with programs written prior to 1995. Do not use for new applications! By default the interface COM2 is intended for the connection of external IT8000 components and pre-configured for DeviceBus.
2)
If EPSON was selected as transmission protocol:
Serial Interfaces Com1 Remote Prt. N

0,N 1,Y Standard printer protocol Remote printer protocol
If AckNak or No-Ack was selected as protocol:
Serial Interfaces Com1 Start Char. 999 Serial Interfaces Com1 End Char. 999 Serial Interfaces Com1 Checksum XXX
Entry of start character as decimal value (e.g. 2 = STX) For entry '0' no start character is transmitted. Entry of end character as decimal value (e.g. 3 = ETX) For entry '0' no end character is transmitted. Select 1-Byte checksum to be transmitted after the end character Options: CPL = Complement of two XOR = Exclusive-Or checksum = No Checksum Info Select
Note: For a detailed description of the ACK/NAK protocol see annex.
Rev. 7
49
If a checksum was selected and a start character specified:
Serial Interfaces Com1 With Strt Chr Y

1,Y 0,N The start character is included in the checksum calculation The start character is not included in the checksum calculation
If a checksum was selected and an end character specified:
Serial Interfaces Com1 With End Char Y

1,Y 0,N The end character is included in the checksum calculation The end character is not included in the checksum calculation
If Du3964 was selected as transmission protocol:
Serial Interfaces Com1 With Checksum Y

1,Y 0,N Transmission with checksum (Dust3964R) Transmission without checksum
If RK512 was selected as transmission protocol:
Serial Interfaces Com1 Device-No. 999 Serial Interfaces Com1 Word-No. 999
Entry of target device-No. (DB) 0255
Entry of target word-No. (DW) 0255
If Sinec L1 was selected as transmission protocol:
Serial Interfaces Com1 Inp.Modules 9 Serial Interfaces Com1 Outp.Modules 9

Note:
Number of 8-bit input modules
Number of 8-bit output modules
If Sinec L1 is selected, the digital I/Os of an S5 PLC are read and set via the serial interface (point to point connection). In this communication the IT8000 terminal is the master. The parallel I/Os of the IT8000 are disabled.
50
Rev. 7
If DeviceBus was selected as transmission protocol:
Serial Interfaces Com1 I/O-Module 9 Serial Interfaces Com1 SinecL2

Info
Number of 8-bit input/output modules
Use Info-key to toggle: SinecL2 or DeviceBus
Note:
External IT8000 extensions are connected via the DeviceBus protocol (in combination with a 2-wire RS485 interface). This applies to RS485 relay or transistor modules (REL485 / TRIO485), analog 12-bit I/O modules and external scale multiplexers. By default these extensions are assigned to interface COM2, which is configured to 'DeviceBus' and 'Number of I/O modules = 0'. When a value unequal 0 is entered, the I/Os of an external relay / transistor module are read and set via the serial interface. The parallel I/Os of the IT8000 are then disabled. This feature is only available for relay and transistor modules with firmware 2.0 or higher, older versions cannot be connected.
Continued with settings for next interface. When an IDN or DWM board is installed in socket ADC1 or ADC2, the interface COM4 is not available any more.
Rev. 7
51
4.6
Header Ident Data
If the application program supports the entry of IDs, they can be defined as 'Header Ident Data' and 'Detail Ident Data' in the Service Mode. 'Header Ident Data' are entered once -e.g. at the beginning of an order- and are valid for each item of the order. Example: Entry of 'Order-No. ________' for an operating sequence with printout of a delivery note. In the Service Mode up to 6 header IDs can be specified, including operator prompts and length of entry.
Service Mode Select Groupe 1-7

2 Header Ident Data Entry of operator prompt for the first header-ID. The length of the entry is specified by the number of remaining underline characters on the right hand side of the display. The length can be adjusted by entering space characters behind the operator prompt.
Header Ident Data 1 XXXXXXXXXXXXXXXXXXXX
Return to step 'Select Group'
If ID was defined:
Header Ident Data 1 Delete After Print Y

1,Y 0,N Continued with next ID. If no ID was defined, or after the sitxth ID, return to step 'Select Group'. The ID is cleared after printout. The ID is not cleared after printout.
52
Rev. 7
4.7
Detail Ident Data
If the application program supports the entry of IDs, they can be defined as 'Header Ident Data' and 'Detail Ident Data' in the Service Mode. 'Detail Ident Data' are entered at the beginning of each weighing cycle. Example: Entry of 'Article-No. ________' for an operating sequence with printout of individual lines per article. In the Service Mode up to 6 detail IDs can be specified, including operator prompts and length of entry.

3 Detail Ident Data Entry of operator prompt for the first detail-ID. The length of the entry is specified by the number of remaining underline characters on the right hand side of the display. The length can be adjusted by entering space characters behind the operator prompt.
Detail Ident Data 1 XXXXXXXXXXXXXXXXXXXX
If ID was defined:
Detail Ident Data 1 Delete After Print Y

1,Y 0,N Continued with next ID. If no ID was defined, or after the sixth ID, return to step 'Select Group'. The ID is cleared after printout. The ID is not cleared after printout.
Rev. 7
53
4.8
Application Setup
The application setup serves to enter the parameters controlling the basic functions of the program. Listed below are the entries which apply to all application programs. Entry of further parameters may be required depending on the application program (see also Installation Instructions pertaining to application program).

4 Application setup Language for prompts and messages: German, English, French, Polish, Dutch, Italian, Spanish Info
Application Setup Language XXXXXXXX
Select Return to step 'Select Group' Select layout for an external PC keyboard, options: DE CH UK US FR ES Germany Switzerland Great Britain USA / South Africa France Spain
Application Setup PC Keyboard DE
Info
Select Selection of date format, options: DD.MM.YY MM.DD.YY YY.MM.DD D = Day DD-MM-YY MM-DD-YY YY-MM-DD M = Month DD/MM/YY MM/DD/YY YY/MM/DD Y = Year
Application Setup Date Format XXXXXXXX
Info
Select Select character to separate decimals, options: Decimal point (e.g. 0.00) Comma (e.g. 0,00)
Application Setup Decimal Char. XXXXX

Info
Select
Please note: With the selected decimal character also the transmitted key code is changed accordingly.
54
Rev. 7
Application Setup Approval Signs Y

1,Y Weights are printed with approval signs in compliance with former PTB regulations: Example: Gross/Tare/Net <25.45kg> / <10.00kg> / <15.45kg> or <25.45kg> / 10.00kgPT / 15.45kgC 0,N Weights are printed in compliance with EC regulations: Example: Gross/Tare/Net 25.45kg / 10.00kgT / 15.45kgN or 25.45kg / 10.00kgPT / 15.45kgN Configuration of tare function
Application Setup Unload After Tare N

1,Y 0,N
Scale must be unloaded before tare can be cleared or changed. Tare can be cleared or changed at any time. In the tare step the net weight can be displayed with tenfold resolution for approx. 5 sec after pressing the X-key. (Function must be supported by the connected weighing platform.)
Application Setup Allow Expand Mode Y
1,Y 0,N Important Note:
High resolution display enabled High resolution display disabled
All entries of further parameters in this group depend on the application program and are described in the Installation Instructions pertaining to the program.
Rev. 7
55
4.8.1
Fieldbus Interface
Application programs supporting the IT8000 COMBUS module request the configuration of this interface at this step of the setup sequence.
Application Setup I/O over Profibus N

Y N
Enable / disable control of digital I/Os over Profibus DP (PCM) instead of PIM modules. Digital inputs/outputs over Profibus DP Digital inputs/outputs over PIM modules
Note: If Profibus DP (COM_BUS) is directly supported by the application program, the function 'I/O over Profibus' must NOT be activated. I/O over Profibus = Y:
Application Setup SlaveAddress(0-31)__ Application Setup Bus Protocol (0-6) _
Enter slave address
Select COMBUS protocol, options: 0 1 2 3 4 5 6 No communication COMBUS DIN 66019 Profibus DP Modbus RTU-Format Protocol 3964/3964R Protocol RK512 Special Mode
Depending on the selected protocol entry of further parameters is required: COMBUS DIN 66019 or Modbus RTU selected:
Application Setup SlaveAddress(0-31)__ Application Setup Debugmode ? N

Profibus DP selected:
Enter slave address
Enable / disable debug mode
Application Setup SlaveAddress(0-31)__
Enter slave address
56
Rev. 7
DUST 3964 selected:
Application Setup No.words received __ Application Setup No.words transm. __
Number of output words (as seen from master)
Number of input words (as seen from master)
Default setting is 16 input and 16 output words. Transmission is made 10 times per second.
RK512 selected:
Application Setup Debugmode ? N
Switch on/off debug mode
If debug mode is switched on, status information on received send and fetch commands is available. Note: After changing the setting for the protocol all interface parameters are reset to default values.
4.8.2
Configuration Of DAU15 Analog Output
Note: The routine to configure the DAU15 analog output must be implemented in the application program, it is not included in the default version of the Service Mode. Only if DAU15 module is installed in PIM socket:
Application Setup DAU15: PIM1

Info
Assign PIM socket for DAU15 module.
Select socket (PIM1 or PIM2). Operating mode (0-20mA, 4-20mA, 0-10V or 2-10V).
Application Setup DAU15: 0-10V

Info
Select mode. Adjust zero. Connect measuring instrument and check value 0/2V or 0/4mA.
Application Setup DAU15: 0V= 6928

1 0
Increase analog signal stepwise. Decrease analog signal stepwise. Adjust range. Connect measuring instrument and check value 10V or 20mA.
Application Setup DAU15: 10V= 63575

1 0
Increase analog signal stepwise. Decrease analog signal stepwise.
Note: When the operating mode is changed, the stored values are overwritten.
Rev. 7
57
4.9
RAM Data Backup
By means of the PC program Backup & Restore it is possible to backup individual files or all files on a PC and to restore them at a later time. With the RTG programming environment also the complete contents of the memory can be transmitted for test purposes. Data backup is made via the service channel.

5 RAM data backup
RAM Data Backup 1=RAM /2=Data Base

1 2
Transfer complete RAM Data base backup Return to step 'Select Group'
If complete RAM backup was selected:
RAM Data Backup Enter 1=to/2=from PC

1 2
Transfer data to PC Load data from PC Return to step 'Select Group'
If data base backup was selected:
RAM Data Backup Please Wait ...
Start PC program 'Backup & Restore'
58
Rev. 7
4.10 Hardware Test

The IT8000 Service Mode provides comprehensive test tools for hardware diagnostics.

6 Hardware test
Hardware Diagnostics Select Function 1-8

1 2 3 4 5 6 7 8 Info

Test serial interfaces Test parallel I/Os Test memory Test display Test keyboard Clear memory Terminate application program Assign devices Forward scrolling Backwards scrolling Return to step 'Select Group'
4.10.1 Serial Input/Output Test

To test a serial interface, characters are output and read back. This requires jump leads between transmitter and receiver (loop back connector).

1 Test serial interfaces Select test serial interfaces with key 1 - 4. IT8000 terminals without interface extension module FBM only support COM1 to 3. Return to 'Select Function' Display while interface test is running
Serial IO Test Select COM 1-4
Serial IO Test Testing COM 9 ...
Rev. 7
59
Serial IO Test COM1 is ok
Press any key to continue If test fails a corresponding message is displayed: 'Port X has failed'. Return to 'Select COM 1-4'
4.10.2 Parallel Input/Output Test

2 Test of the internal inputs/outputs: Test parallel I/Os
Out: In:
0000 0000
Status information 0 or 1 for outputs in the upper line of the display (Output 0 to 3 from right to left). Status information 0 or 1 for inputs in the lower display line (Inputs 0 to 3 from right to left). Return to 'Select Function'
By pressing the 0-key repeatedly the output '0' can be intermittently set or reset. In the same way, the keys 1 - 3 are used to toggle the outputs 1 to 3. If outputs are wired on inputs, also input test can be performed. Test inputs and outputs of external RS485 relay or transistor module: Only if protocol DeviceBus is selected:
IO Test OUT:00000000 Module 1 IN:00000000
Status information 0 or 1 for outputs in the upper line of the display. (Outputs 0 to 7 from right to left). Status information 0 or 1 for inputs in the lower line of the display. (Inputs 0 to 7 from right to left). F1 - F8 Select relay or transistor module 1 to 8 Return to step 'Select Function'
By pressing the 0-key repeatedly the output '0' can be intermittently set or reset. In the same way, the keys 1 - 7 are used to toggle the outputs 1 to 7. If outputs are wired on inputs, also input test can be performed.
60
Rev. 7
4.10.3 Memory Test

3 Test memory Checksum test over CPU-EPROM
Memory Test Testing EPROM ... Memory Test Testing RAM ... Memory Test Memory is OK
Write/read test over CPU-RAM
If a memory error was detected a corresponding message is displayed Return to 'Select Function'
4.10.4 Display Test

4 Test display A block of 120 x 8 pixels (full width and a quarter of height of the display) is moved from top to bottom to detect defective pixels. Return to 'Select Function'
4.10.5 Keyboard Test

5 Test keyboard The key pressed is displayed
Keyboard Test Strike a Key
X
Return to 'Select Function'
Rev. 7
61
4.10.6 Delete Memory

In this group default setting of configuration parameters (as defined in the initialization part of the application program) can be restored, after the RAM memory of the terminal is cleared. This reverses all changes that might have been made in the Service Mode, and it can be required to again configure the terminal. The scale calibration is not affected. Note: After performing the clear memory function all data files are irrevocably lost!

6 Delete memory
Hardware Diagnostics Delete Memory? N

0,N 1,Y Return to step 'Select Function' Continue
Hardware Diagnostics Factory Reset N

0,N 1,Y Do not restore default setting and proceed Restore default setting and proceed
Hardware Diagnostics Are you sure? N

0,N, 1,Y
Verification
Return to step 'Select Function' Delete memory
Please note that also the language parameter is reset and that the following prompts appear in German. Factory Reset = Yes:
Parameter speichern bitte warten... Fr Neustart Netz aus- und einschalten
'Storing Parameters Please Wait' Display while default setting is restored
'To Restart Program Switch Power off / on' The terminal must now be switched off and on again. After power up the memory is cleared.
If the Factory Reset was skipped, prompts appear in English again on power up. If a Factory Reset was performed, English must be selected again in group 4 of the Service Mode.
62
Rev. 7
4.10.7 Terminate Program

This function can be used when the application program is to be stopped for testing or for download of a new program. Testing and download require the RTG programming environment.

7 Terminate application program
Hardware Diagnostics Exit program? N

0,N, 1,Y Return to step 'Select Function' Continue Program is halted; Indication of service channnel
Service Channel COM1
Rev. 7
63
4.10.8 Assignment Of Devices

This function allows the assignment of external devices such as printer or host computer to the serial interfaces. The application program accesses external devices via symbolic addresses, e.g. 'Host' or 'Prt1'. The default assignment of the serial interfaces of the IT8000 is shown below: Peripheral Device Host computer Printer 1 Printer 2 Peripheral device 1 Peripheral device 2 Peripheral device 3 Service channel Symbolic Interface Host Prt1 Prt2 Aux1 Aux2 Aux3 Physical Interface COM1 (Interface 1, KL1 on CPU8000) COM2 (Interface 2, KL2 on CPU8000) COM3 (Interface 3, KL4 on CPU8000) COM4 (Interface 4, KL5 on FBM) COM5 *) COM6 *) COM1
The assignment of physical interfaces to the symbolic interfaces can be changed here. *) COM5 and COM6 are wildcards, since the terminals has only a max. of 4 physical interfaces.

8 Assign devices Assignment of the symbolic address 'Host' to channel COM1; e.g. enter '2' for COM2. Return to 'Select Function' Assignment of the symbolic address 'Prt1' to channel COM2; e.g. enter '3' for COM3.
Device Assignment Host Channel is COM1
Device Assignment Prt1 Channel is COM2

Continue with Prt2, ...
Please Note: Support of the channels Host, Prt1, Prt2, Aux1 to Aux3 depends on the application program.
64
Rev. 7
4.11 S5 Data Block

If parts of the application software are programmed in STEP5, the data words DW0 to DW63 can be entered to preset variables, timers and/or counters. The data words DW0 and DW1 are reserved as follows: DW0 = number of scales (0 .. 3) for the PLC task DW1 = number of 8-bit input / output modules (0 .. 7) All other data words are defined in the application program.

7 S5 data block Entry of data type for data word DW0, options: 0: KF = Integer number 1: KT = BCD-encoded timer value 2: KZ = BCD-encoded counter value
DW
Service Mode 0 = K?
If data type 'number' was selected:
DW
Service Mode 0 = KF 9999999
Entry of integer number ranging from 32768 to 32767 Return to previous data word, from DW0 return to 'Select Group' Return to entry of data type
F7
If data type 'BCD-encoded timer value' was selected:
DW
Service Mode 0 = KT 999,9
Entry of time with encoded time base ranging from 1,0 to 999,3. The decimals left to the comma represent the value, the decimal right to the comma is the encoded time base: 0 = 0,01s 1 = 0,1s
2 = 1s 3 = 10s
Return to previous data word, from DW0 return to 'Select Group' Return to entry of data type
F7
If data type 'BCD-encoded counter value' was selected:
DW
Service Mode 0 = KZ 999
Entry of counter value ranging from 0 bis 999 Return to previous data word, from DW0 return to 'Select Group' Return to entry of data type
F7 Continue with next data word.
Rev. 7
65
5
5.1
Notes:
Transport, Maintenance And Cleaning

Transport
Transport and storage of electronic components such as boards, EPROMS, etc. must only be made in suitable anti-static ESD bags or cases. Storage temperature 25 to +70C at 95% max. relative humidity without condensation.
5.2
Maintenance
CAUTION This unit and its associated equipment must be maintained by qualified personnel only, who are familiar with the construction and operation of all equipment in the system and the potential hazards involved. Failure to observe these precautions could result in bodily injury! Disconnect all power to this unit before servicing!
The IT8000 terminal is designed to require a minimum of maintenance and service, however, depending on the environmental conditions a visual inspection at regular intervals is recommended. The frequency at which normal maintenance (cleaning and inspection) should be performed, when installed in a clean office environment, should be twice a year. However, if the unit is subject to a dusty or dirty environment the frequency should be increased as required. At these inspections it should be made sure that all connected cables are undamaged and that all connectors are tightly fastened. Maintenance of scale platforms is required at regular intervals depending on use and environment. The accuracy of scales can be affected by dirt, foreign objects, etc. and appropriate maintenance is strongly recommended. Also recommended is the calibration with certified test weights at regular intervals.
5.3
Cleaning
CAUTION Disconnect all power to this unit before servicing!
Clean the keyboard and covers with a soft clean cloth that has been dampened with a mild window type cleaner. Do NOT use any type of industrial solvent or the finish of the unit may be damaged. Do not spray cleaner directly on the unit.
66
Rev. 7
Trouble Shooting
CAUTION This unit does not contain any customer servicable parts! Only permit qualified personnel to service this equipment. Exercise care when making checks, tests, and adjustments!
If any problem arises that has not been explained above, please follow this check list: Power supply on and line cord undamaged (visual inspection)? All cables connecting to scales and peripheral devices undamaged (visual inspection)? Connectors fitted correctly and tightly secured at peripheral devices (visual inspection)? If operational difficulties are encountered that cannot be rectified by means of this manual, obtain as much information as possible regarding the particular trouble, as this may eliminate a lengthy, detailed checkout procedure. If possible, try first to determine the conditions under which the problem occurs. Try to find out whether the appearance of the difficulties can be reproduced under the same conditions. For the systematic analysis of an unknown problem the information as listed below is required: Serial-No. of the unit and its peripheral components Program version as displayed on power up Exact wording of any error message displayed Type and model of peripheral devices related to the problem (e.g. scale, printer, etc.) To obtain professional assistance contact your service station stating the information listed above. CAUTION It is suggested that assistance from trained service personnel be requested in the event a problem should arise that is beyond the scope of this instruction manual.
Rev. 7
67
Technical Data
Stainless steel wall/desk housing, protected to IP65; weight: approx. 4kg Option: stainless stell panel-mount housing, fascia plate protected to IP65; weight: approx. 4kg Storage: 25C to +70C at 95% relative humidity without condensation Operation: 10C to +40C at 95% relative humidity without condensation Mains supply: 110 V (15%) to 240 V (+10%), 50 / 60Hz Power consumption max. 25 VA; 0.3 A max. Option: 12VDC (15%) to 30VDC (+10%); 1.6 A max Separation between primary and secondary circuits SELV, in accordance with EN 60950, pollution degree 2 (housings not protected to IP65), over-voltage category II LCD dot matrix display, 120 x 32 pixels, height of characters for weights approx. 19 mm, for IDs approx. 9 mm Tactile, acid-resistant membrane keyboard with 32 keys, alphanumeric entries via multiple key assignment, incl. 4 scale keys, 8 function keys, 8 control keys, numeric keypad 32bit/16MHz-Mikroprozessor 68HC000 1 MByte data memory with battery backup 128 kByte memory for application pragram Battery backed realtime clock 3 serial interfaces, 4 optoisolated inputs, 4 optoisolated outputs Fieldbus-Interface DeviceNet, or fourth serial interface (option) Profibus DP Interface (option) Battery backup for data, parameters and user files (backup for approx. 1 year without external power supply), backup on PC as option Realtime multitasking operating system, programming through RTG Program Generator, remote diagnostics via modem (option) Connection of analog strain gauge loadcells in 4- or 6-wire mode, 50 updates / sec; Connection for second scale through a second A/D converter; overall impedance of all connected loadcells 21 ; Connection of up to 8 scales in total through external extension box with integrated power supply Baudrate 300 - 19200 Baud, cable length max. 15 m Baudrate 300 - 9600 Baud, cable length max. 1000 m; transmitter and receiver of IT8000 are passive Baudrate 300 - 19200 Baud, cable length max. 1200 m Selectable in Service Mode Voltage 12 - 30 VDC for signal '1' <1 VDC for signal '0' optoisolated, any external power supply must provide SELV voltages! Voltage 10 - 30 VDC; output current max. 100 mA; optoisolated; (any external power supply must provide SELV voltages!) Limits of operating error = 4%
Construction
Temperature ranges
Power supply
Product safety
Display Keyboard
Main board (CPU8000)
Interface expansion module FBM Interface expansion module PCM Data security Operating system Analog converter ADM or ADC
Serial interface RS232 Serial interface 20mA Serial interface RS485 Transmission protocol Parallel inputs (PIM)
Parallel outputs (PIM)
68
Rev. 7
8
8.1
Annex
ACK/NAK-Protocol
In group 1 of the Service Mode the transmission protocol for the serial interfaces can be selected. If the ACK/NAK-protocol is selected, data transmission is made as per the following pattern: IT8000 PC Control Character / Data Start character Data fields in ASCII-format Example STX Consec.-No. Date, Gross, Net End character Checksum ETX XOR Comment can be selected or deselected in Service Mode sequence of data fields with their length, position of decimal point, etc. depends on application program (e.g. IT8000 BASIC, IT8000 COUNT, etc.), see also product related Installation Instructions. can be selected or deselected in Service Mode can be selected or deselected in Service Mode, options: XOR, compliment of two, no checksum
PC IT8000 Control Character ACK Comment positive confirmation for correctly received data string
or PC IT8000 Control Character NAK Comment negative confirmation for not correctly received data string
The IT8000 timeout delay for the reception of ACK or NAK is 6 sec. If a response cannot be received within 6 sec or if a negative response is received (NAK), the transmission of the data string is repeated up to 4 times. If after a total of 5 transmission attempts a response cannot be received or if only negative responses are received, an error message is indicated on the display of the IT8000 terminal which must be acknowledged by the operator. The operator has the choice either to start the transmission anew (e.g. after rectifying the problem) or switch off the data transmission. As an alternative to the ACK/NAK protocol, several other transmission protocols can be selected in the Service Mode: DUST3964(R), RK512 telegram, and No-ACK (same as ACK/NAK, however without confirmation).
Rev. 7
69
8.2
Replacement Of EPROMs
Only permit qualified personnel to service this equipment! Observe precautions for handling electro static sensitive devices!
The program in the IT8000 terminal resides in 3 EPROMs located on the CPU8000 board. The operating system with the basic system functions is contained in 2 EPROMs labelled with 'RTP xxx' and a serial-No. The suffix 'xxx' represents the version (e.g. '5.01'). The labels of the two EPROMs for the operating system differ in the last character attached to the version-No.: 'L' for 'LOWER' and 'H' for 'HIGHER'. The application program (BASIC, COUNT, etc.) is contained in the third EPROM that is usually unlabelled. The application program stored in the third EPROM works only in conjunction with the appropriate version of the RTP operating system! If the version of the operating system supplied is identical to the version already installed in the IT8000 (identical serial-Nos.), only the EPROM with the application program needs to be changed. Layout of CPU8000 board
EPROM with application program EPROM with RTP operating system EPROM with suffix 'L' (left), EPROM with suffix 'H' (right)
Disconnect all power to the instrument and/or unplug line cord prior to opening the housing! Failure to observe this precaution could result in bodily injury!
Note:
Make sure only to insert EPROMs with notch pointing up (to the middle of the board)! EPROMs inserted in the wrong direction are inevitably destroyed on power up!
70
Rev. 7
8.2.1
Replacement Of Complete Set Of EPROMs

(New version of operating system and/or new application program) Open the housing and refer to sketch shown above to locate CPU-board. If CPU is fitted with piggyback board, remove carefully by lifting it with both hands. Use small screw driver or other suitable tool and remove EPROMs carefully from sockets. Exercise care not to damage components and printed circuits underneath the EPROMs. Insert new EPROMs into sockets and make sure that all pins are properly aligned and fit into socket. If piggyback board had to be removed, insert it at its old location. Remove jumper W10, wait approx. 20 sec and put it back in place. This clears the RAM on the CPU board, and on power up the Service Mode settings are automatically loaded from Flash-EPROM. Close housing and fasten all screws tightly. Switch on power and/or plug in line cord. Immediately after power up enter Service Mode, group 6 (Hardware Diagnostics), subgroup 6 (Delete Memory), and choose 'Delete Memory Y' and 'Factory Reset Y'. Now the terminal carries out a restart and the message 'Save Parameters, Please Wait...' appears on the display while the default settings are loaded into the Flash-EPROM. Important note: By no means switch off power during this operation, because that will inevitably destroy the contents of the Flash-EPROM and thus the program.
8.2.2
Replacement Of CPU Board

(Transfer old EPROMs to new board) Use PC program 'Backup&Restore' to save settings and volatile data, if that is not possible, at least write down Service Mode settings. Open the housing and refer to sketch shown above to locate CPU-board. If CPU is fitted with piggyback board, remove carefully by lifting it with both hands. Use small screw driver or other suitable tool and remove EPROMs carefully from sockets. Exercise care not to damage components and printed circuits underneath the EPROMs. Insert old EPROMs into sockets of new CPU and make sure that all pins are properly aligned and fit into socket. Install new CPU in weighing terminal, if piggyback board had to be removed, insert it at its old location. Remove jumper W10, wait approx. 20 sec and put it back in place. This clears the RAM on the CPU board, and on power up the Service Mode settings are automatically loaded from Flash-EPROM. Close housing and fasten all screws tightly. Switch on power and/or plug in line cord. Restore settings and data with PC program 'Backup&Restore' or enter settings as written down. In any case check Service Mode settings.
Rev. 7
71
8.2.3
Replacement Of Flash-EPROM
(New version of application program) Use PC program 'Backup&Restore' to save settings and volatile data, if that is not possible, at least write down Service Mode settings. Open the housing and refer to sketch shown above to locate CPU-board. If CPU is fitted with piggyback board, remove carefully by lifting it with both hands. Use small screw driver or other suitable tool and remove Flash-EPROMs carefully from socket. Exercise care not to damage components and printed circuits underneath the EPROM. Insert the new Flash-EPROM into socket and make sure that all pins are properly aligned and fit into socket. If piggyback board had to be removed, insert it at its old location. Close housing and fasten all screws tightly. Switch on power and/or plug in line cord. On power up the display remains dark for several seconds while the Service Mode parameters are copied from the CPU's RAM into the Flash-EPROM. Important note: By no means switch off power during this operation, because that will inevitably destroy the contents of the Flash-EPROM and thus the program. Restore settings and data with PC program 'Backup&Restore' or enter settings as written down. In any case check Service Mode settings.
72
Rev. 7
8.3
Replacement Of Battery
For the storage of data IT8000 contains a lithium battery. Risk of explosion if battery is replaced improperly! Replace only with battery of the same type or with compatible type recommended by manufacturer. Disposal of used batteries only as indicated by manufacturer.
The life time of the lithium battery that backs up RAM and realtime clock is at least three years in normal operation. Thus, the battery needs to be replaced at 3-year intervals by a trained service technician. To replace the battery, service kit 16ZUB001 is required. This kit consists of a 3V battery (2 size AA alkaline batteries in row), incorporated in a plastic housing with 2 connecting leads, LED and switch. If switch is on, LED must be lit to indicate that voltage is higher than 2V. If this is not the case batteries must be replaced. Disconnect all power to the instrument and/or unplug line cord prior to opening the housing! Failure to observe this precaution could result in bodily injury! To replace the battery proceed as follows: Disconnect all power to the instrument, unplug line cord. Open the IT8000 housing and refer to picture below to locate CPU8000 board. Use small screw driver or other suitable tool and carefully remove bracket from battery holder. Switch on service kit, LED must be lit. Connect leads with test clamps at battery holder. Do not short circuit, observe polarity! Carefully remove old battery from holder and insert new one. To prevent loss of RAM contents make sure that test clamps do not come off. Remove test clamps, put bracket of battery holder back in place. Close housing and power the instrument up. Display of IT8000 shows power up message. The unit is operational again. Connection of service kit for change of battery:
Service kit with leads, test clamps, switch and LED; Part-No. 16ZUB001
AA (Mignon) 1,5 V
AA (Mignon) 1,5 V
Lithium battery
Rev. 7
73
8.4
Combination Of Options
The interface boards to connect digital force transducers (IDN, DWM) as well as the extensions for fieldbus and Ethernet connection (FBM, ECM) use the same serial interface COM4 for the internal communication, i.e. it is not possible to use more than one of these options at a time. The rating of the IT8000 power supply is 5V (2A max.). All other voltages are generated from this supply by means of DC/DC converters. Thus, it must be made sure that the 5V power supply is not overloaded (e.g. by the connection of digital force transducers). This leads to restrictions for the combination of several options as shown in the following table: Scale interface ADC / IDN / DWM Analog loadcells (350 ) max. 16 in any combination max. 8 max. 4 max. 4 Option FBM or ECM Yes Option PCM Yes Yes Yes Yes Yes Auxiliary voltage 10VDC / 100mA
1 or 2 ADC 1 IDN 1 DWM (I 210mA) 1 DWM (210mA I 320mA) *) 1 IDN 1 ADC 1 DWM (I 210mA) 1 ADC 1 DWM (210mA I 320mA) *) 1 ADC *)
Yes
The current consumption depends on type and number of the connected force transducers. A set of 4 digital HBM C16i loadcells -for instance- has a typical power consumption of 200mA.
74
Rev. 7
Rev. 7
75
Service Password
The service password is required to access the Service Mode. The password is: 2234 If you want to prevent unauthorized access to the Service Mode, remove this page from the manual and keep it in a safe place.
If access to the Supervisor Mode of the application program is protected by a User Password, also entry of the Service Password is accepted. This might be helpful in cases when the User Password is not available any more.
76
Rev. 7

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Technical Manual

Freely Programmable Weighing Terminal

SysTec Systemtechnik und Industrieautomation GmbH, Bergheim, Germany

Technical Manual IT8000

Technical Manual IT8000

Technical Manual IT8000

Technical Manual IT8000

Technical Manual IT8000

Technical Manual IT8000

Technical Manual IT8000

Safety Symbols Used In This Manual

Safety relevant information is shown with corresponding symbols as follows:

Technical Manual IT8000

Technical Manual IT8000

Technical Manual IT8000

Technical Manual IT8000

Technical Manual IT8000

Terminal 4 / 5 (PIM2 / 1) Connection AC or DC power supply

Connector X8 - X11 (interface expansion)

Technical Manual IT8000

Scale Interface (ADM)

Terminal KL1 scale base with analog loadcell(s)

Jumper W1 for protection of calibration data

Technical Manual IT8000

Scale Interface (ADC)

Terminal KL1 Connection of analog loadcell(s) X1 Connection to CPU8000

Jumper W1 to secure calibration parameters X2 Connection to CPU8000

Technical Manual IT8000

RS232 Interface Module (SIM RS232)

20mA Interface Module (SIM 20mA)

Parallel Interface Module(PIM)

Analog Output Module (DAU)

Technical Manual IT8000

2.2.10 PC Keyboard Adapter

Color / Signal yellow / data green / Gnd white / +5 V brown / clock 2 3 4 5 1

Female 6-pin PS/2 round connector Connector X2 on CPU8000 3

Color / Signal orange / data red / Gnd green / +5 V brown / clock 1 2 3 4 5

2.2.11 PC Keyboard - Key Assignment

Technical Manual IT8000

2.2.13 Power Supply 110 240 VAC

Terminal KL6 110 - 240 VAC PE L1 N

Technical Manual IT8000

2.2.14 Power Supply 12 - 30 VDC

Terminal KL6 12 - 30 VDC PE +V 0V

Technical Manual IT8000

Setup Of The Instrument

Opening Of The Housing

Technical Manual IT8000

-Excitation -Sense Shield

6-wire loadcell Connection of 6-wire loadcell to ADM or ADC:

+Excitation Excitation +Sense Sense +Signal Signal

Technical Manual IT8000

Connection Cables For Analog Weighing Platforms

Sealing Of Calibration Parameters

Calibration parameters protected

Calibration parameters accessible

Technical Manual IT8000

Interface For Digital Force Transducers With IDNet Protocol (IDN)

IDN Interface module:

Terminal KL1 Connection for IDNet understructure

Signal TxD TxD+ RxD RxD+ 0V +12 V (150mA)

Technical Manual IT8000