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COMPANYPROFILE
PLOTNO.65,ROADNO.2,SECTOR1S NEWPANVEL,DIST.RAIGAD410206 MAHARASHTRA,INDIA PH:912227451333/27461468 FAX:912227461458 Email:gayatrivessel@gmail.com
INDEX
Pg.HdSub 110 220 330 440 550 551 552 553 554 660 770 880 990 10100 11110 12120 13130 14140 15150 16160 17170 18180 PARTICULARS Introduction BasicInformation OrganizationChart ListofKeyPersonnel EngineeringInfrastructure Designcapabilities ManufacturingFacilities QualityAssurance&ControlFacilities NonDestructiveTests QualityPolicy QualityProcedure ListofPrestigiousclients ListofMajorJobsExecuted ListofMajorjobsunderexecution ManpowerResources Health,Safety&EnvironmentPolicy ListofMachineries&Equipments NSICRegistrationcertificate SolvencyCertificate P.F.Registrationcertificate Balancesheet&ProfitandLossAccount WorkOrdercopieswithinspectionreports
INTRODUCTION
1-1-0
We hereby introduce ourselves M/s. Gayatri Tanks & Vessels as a leading Manufacturer established in 1992 to carry out the Mechanical work in the various kind of projects like Petrochemicals, Power and Oil companies etc for past 17years. During the year 2006, our companyincorporatedasPrivateLimitedfirm. We have successfully supplied and completed many contracts upto the full satisfaction of our clientsinthevariouspartsofIndia. We are highly specialized in Mechanical fabrication of Process Equipments at our works and clientssiteincludingpipelineandstructuralerection. Some of our specialized activities are the fabrication & Erection of M.S/S.S. Equipments, Storage Tanks, heavy structural and Pipeline Job. We are highly specialized in manufacturing of Site StorageTanksrangingfrom20KLto2200KLCapacities WearehavinghighlyexperiencedandefficientteamsofManpowerincludingqualifiedMechanical Engineers, Supervisors, Technicians and welders etc. for carrying out all kinds of assignments within the scheduled time of completion. We are in the process of opening up of new frontiers in the highly competitive construction field and we are confident that our resources and capabilitieswillfetchusthedesiredresults. M/s. Gayatri Tanks & Vessels Private Limited is strongly committed to the Quality, Productivity & Scheduledcompletionaspectsofourprojects.ItisourentiredesiretobeapartofClientontheir marchtowardstakingacompetitiveleadinthisageofglobaleconomy.
BASICINFORMATION
220
1. NameoftheCompany 2. Registered&AdministrativeOffice
3. ContactNos.
4. FactoryAddress
5. WeeklyHoliday 7. NearestRailwaystation 8. BankersName 9. MVATTINNo. 10. CSTTINNo. 11 DNHVATNo. 12. NSICRegistrationNo. 13. PANNo. 14. ServiceTaxNo. 15. P.F.RegistrationCodeNo. 16. ESICRegistrationNo.
: : : : : : : : : : :
Office:Sunday,FactoryTuesday Panvel BankofIndia,NewPanvel&HDFCBank,NewPanvel 27070618818V 27070618818C 26001001096 NSIC/MUM/GP/RS/G123/MHDt.01.01.2009 AACCG7799P AACCG7799PST001 MH/VASHI/117382 34000163410000699/2011dt.30.05.2011
ORGANIZATIONCHART
3-3-0
MANAGING DIRECTOR
TECHNICALADVISOR
DIRECTOR
FINANCEMANAGER
ADMINISTRATION
BUSINESS MANAGER
ACCOUNTS
Manager Production
Manager QA/QC
Engineer Planning
Manager Projects
Manager HSE
Workshop Incharge/Engineers
Inspectors
Design Engineers
Site Engineers
Fabrication Foreman
Supervisors
workforce
4.4.0
LISTOFKEYPERSONNELS
B.E.inMech.Engg. Position:ManagingDirector Mobile:9833497445 Experience:20Years DiplomainMechanicalEngineering Position:C.E.O Experience:50Years Mob:9322709235 B.E.Mechanical,PGD(PipingDesign) ASNTLevelII[UT,RT,PT&MPT] Position:Director(Technical) Experience:13years Mob:9833824492 BachelorofArts Position:Director Experience:8Years DiplomainMechanicalEngg. Position:Manager(Projects) Experience:25years Mob:9833358384 B.E.MechanicalEngineering Position:TechnicalAdvisor Experience:30Years DiplomainMechanicalEngg. Position:ManagerProduction Experience:30Years Mob:9821066560
1. Mr.RambujhS.Sharma
2. Mr.SidhariramP.Sharma
3. Mr.RamanujS.Sharma
4. Mrs.RekhaSharma
5. Mr.ParasnathS.Yadav
6. Mr.Y.B.Patil
7. Mr.JosephMonteiro
451
9.
Mr.VinodKumarGupta
DiplomainMechanicalEngg. Position:SiteEngineer Experience:15years Mob:9833040546/09574485171 MasterofCommerce Position:FinancialAdvisor Experience:28Years CharteredAccountant Position:Auditing&LegalAdvisor Experience:10Years BachelorofCommerce Position:Manager(Accounts) Experience:17Years
10.
Mr.TulsidasMadhavan
11.
Mr.DavisDaniel
12.
Mr.SathyaManoharan
5-7-0
ENGINEERINGINFRASTRUCTURE
551
DESIGNCAPABILITIES A competent team is available for carrying out Mechanical design of the following areas.
552
PressureVessels,Columns HeatExchangers StorageTanks MANUFACTURINGFACILITIES Manufacturing Area Handling : 10000Sq.ft. : Shopisequippedwithhandlingequipmentsforweighing singlepieceupto10Tonsweightand5MtrHeightfor workingwiththehelpofEOTCranes,ChainPulleyBlocksetc.
SupportServices : Engineering,QualityAssuranceandControl,Welding, Maintenance,IndustrialRelationsMaterial(Procuringand Storing)mannedbyQualifiedandexperiencedpersonnel. QUALITYASSURANCEANDCONTROLFACILITIES. ToachievetheproductperformancewehaveQualityAssuranceDept.which reportsdirectlytheChiefExecutive/BusinessManagerofthecompany.Itis createdforensuring: MaterialIdentificationandControl Adherencetorelevantcodes. TechnicalServices QualityAssuranceandAudit Qualityoffinalproduct.
553
554
660
QUALITYPOLICY
We all at GAYATRI are committed for Manufacturing & Supply of Tanks and Pressure Vessels to clearly established customerrequirements. We shall strive to enhance satisfaction of customers by manufacturing quality products. This shall be achieved through continual improvement of Business & manufacturing processes and periodical training of employees Director 01.05.2007 OBJECTIVES AllSupplierperformanceshouldbeminimum170marks. Toincreasesalesturnoverby25%byMarch2011 TotraineveryemployeeatleastonceinayearbeforeMarch Nocustomercomplaintshouldreceiveofsamerootcause.
770 771
QUALITYPROCEDURE
Toachievethedesiredqualityproductwehaveaqualityassurance/materialcontrolinour systemasdetailedbelow: Design&EngineeringControl AnychangesindesignanddrawingiscontrolledbyManagerEngineering,whofinally reporttotheChiefExecutive.Nootherdepartmentcanmakeanychangeofitsownfor anydeviation.Properdeviationnotisputuptodesigndepartmentforitsapprovaland maychangecanbeincorporateafteritsapprovalonly. ResponsibilityofQualityDepartment PersonnelofthequalityassurancedepartmentdirectlyreporttotheChiefExecutivewho exercisesoverallcontrolonthem.Theresponsibilitiesofqualityassurancedepartmentare toensure: Technicalspecification,todesign Conformancetospecifications,toinspection; Demandforproductstosales: Usabilityincludingvisualappeal,tocustomers Leastrejectionsandcomplaintstoproduction; Toachievetheabovewehavedevelopedapreplanned,systematicandintegrateapproach fortotalqualitymanagementduringthemanufactureofalltheproducts.Thiscanbe ensuredthroughaqualitycontrolplanswhoseobjectivesare: Toestablishadefectfreemanufacturingprocessateachstage Tocontrolandmonitoraprocesstomeetthedesignandspecificationsrequirements Toobtainonlineandfinalproductinspectiondata. QualityControlofIncomingMaterial
772
773
SubVendorSelection: Selectionofvendorisdonebasedontheirexperienceandinternalqualitycontrol.This ensurescorrectsubvendor.InspectorsanddesignEngineersjointlyselectsubvendor. RawMaterialrequirement: Ingeneral,rawmaterialslikeplates/sheets/pipes/Flangesarebeingprocuredfrom Vendors/dealers.Howeverspecificationisbeingcheckedbeforedispatch. QualityControlatFactory: Incoming material is being checked with predispatch note already issued and the same is checked for its specification and corelated mark with cost mark. Proper identification mark / tag is given to each material to avoid any mixup. Proper tag indication for inspected and accepted material is pasted on the raw material. In case of rejection of material same is being segregated separately and put in a separate store with proper tag mark.Thesameislaterdispatchedbacktothesupplier. QualityControlofProcess,Welding,HeatTreatmentand NondestructiveTesting OurQualityEngineerchecksheatnumberofsheets/plateswithtestcertificateissuedby supplier/ vendor. Before cutting the plates/sheets, approval to be received from Quality Engineer. After marking of nozzle orientation of vessel, it is to be approved by Quality Engineer beforecutting. For welding, in general welding procedure is supplied to Production Incharge and only qualifiedwelderispermittedtodothejob. EdgepreparationisbeingcheckedbyQualityEngineerbeforeproceedingwiththewelding. All root welds in general are made by TIG process for SS Vessels or depends on job requirement and checked for dyepenetration to detect cracks, if any. Subsequent layer is madeonlyifthesameisfoundO.K. FinalAssemblyQualityControl Final Dimensional report is prepared by Production Incharge and is to be approved by Quality Engineer. Waterfill /Hydraulic Testing is being done to check the leakage or soundnessofthebody. Functional requirement is being checked as per work order detail received by Quality Engineer. If found O.K. inspection call notice issued and based on which contracts Dept. intimatedtoinspectingagency,ifany.
775
776
777
778
HowtoDealwithDeviation All deviations, if have a possibility of accepting are being sent to Design personnel for acceptance. Proper deviations not being sent for approval through Project Manager are examined by Design Department critically in the light of the application requirements and designcode.Furtheractionistakenaccordingly. Preservation,PackingandDispatchControl Surface exposed for corrosion is given the layer of grease and kept for final inspection. Once final inspection is over and shipment released by the customer, the material is dispatched.
LISTOFOURPRESTIGIOUSCLIENTS IndianOilCorporationLtd,Silvassa,Trombay&Vashi OilandNaturalGasCorporation,Uran BharatPetroleumCorporationLtd,Sewree RashtriyaChemical&FertilizersLtd,Chembur HindustanOrganicChemicalsLtd,Rasayani HindustanInsecticidesLtd,Rasayani HindustanFlurocarbonLimited,Hyderabad WalchandnagarIndustriesLimited,Mumbai HindustanPetroleumCorporationLtd,Silvassa&VisakhRefinery RelianceIndustriesLtd,Nagothane PILChemicalsLtd,Vapi ThermaxLimited,Pune IndianOiltankingLimited,JNPTUran NOCILLtd,Rabale PolygentaTechnologiesLtd,Nasik ABMauriIndiaPrivateLimited,LoteParshuram&SikandrabadU.P. IndoramaSynthetics(I)Ltd,Nagpur ModisonsPrivateLimited,Sanpada JSWIspatLimited,Dolvi GlobalManagement(India)ServicesPvt.Ltd,CBD RuchiSoyaIndustriesLtd,Patalganga,Rasayani BakulAeromatics&ChemicalsPrivateLtd,Rasayani U.P.TwigaFiberglassLtd,Ambernath GrindwellNortonLimited,Bangalore CIPLALimited,Patalganga LonaIndustriesLtd,Ladivali,Patalganga
990
LISTOFMAJORJOBSEXECUTED
Client BharatPetroleum CorporationLtd,Sewree NameofWork&OrderNo. Fabrication/Supplyof15KLUnderground StorageTanks Year 2004 2004 2005 Periodof Completion 15Days 6Months 5Months
IspatIndustriesLtd,Dolvi Fabrication/SupplyofSS310ReformerTube TopCannister GlobalManagement Fabricated/Supplyof450Nos.SS310 ReformerTubeTopCannistersforNigeria Services(I)Pvt.Ltd Plant Fabrication/ErectionofStructuralJob IndoramaSynthetic(I)Ltd HindustanOrganic ChemicalLtd Oil&NaturalGas CorporationLtd PILChemicalsLtd IndianOilTankingLtd Mumbai ThermaxLimited, Pune HindustanFlurocarbonLtd, Hyderabad NOCILLtd,Rabale HindustanInsecticidesLtd, Rasayani PolygentaTechnologies Ltd,Nasik PolygentaTechnologies Ltd,Nasik Fabrication/Supply/Erection OfD3TowerforSAPlant RetubingofTubeBundle OfIHI&NPCompressorStageInterCoolers Fabrication/Supplyof 15KLSS316StorageTank Fabrication/Supplyof25KLHorizontalU/G Tanks Fabrication/SupplyofM.S.Vertical& HorizontalStorageTanks Fabrication/Supply/Erectionof Distillationcolumn,Condensers&Cooler &Tanks Fabrication/SupplyofSS304Hopper Fabrication/SupplyofChillerforMCP Chlorination Fabrication/Supplyof SS304Silos&Equipments Fabrication/Erectionof SS/MSPipeline&Structural
NameofWork&OrderNo.
Year 2007
RetubingofTubeBundle OfIHI&NPCompressorStageInter Coolers Fabrication/Supplyof PILChemicalsLtd 15KLSS316StorageTank IndianOilTankingLtd Fabrication/Supplyof25KLHorizontalU/G Tanks Mumbai ThermaxLimited, Pune HindustanFlurocarbon Ltd,Hyderabad NOCILLtd,Rabale HindustanInsecticides Ltd,Rasayani PolygentaTechnologies Ltd,Nasik PolygentaTechnologies Ltd,Nasik IndianOilCorporation Ltd,Silvassa Walchandnagar IndustriesLtd Fabrication/SupplyofM.S.Vertical& HorizontalStorageTanks Fabrication/Supply/Erectionof Distillationcolumn,Condensers&Cooler &Tanks Fabrication/SupplyofSS304Hopper Fabrication/SupplyofChillerforMCP Chlorination Fabrication/Supplyof SS304Silos&Equipments Fabrication/Erectionof SS/MSPipeline&Structural Fabrication/ErectionofTankswithCivil foundation
Fabrication,Erection,Testingof13Nos Tanks(Storage,Day&ServiceTank)for 74HPCL,NewGreaseSpecialityProduct PlantatSilvassa. IspatIndustriesLtd Fabrication&SupplyofM.S.PipeSize: Dolvi,Pen 900Diato1400Dia. RuchiSoyaIndustries SS304CylindricalxHorizontalStorage Tanks3Nos. ABMauriIndiaPvt.Ltd Fabrication,ErectionandTestingof2Nos. MST147Dt.25.03.2011 12.5MtrDiax12.0MtrHt.Molassess StorageTankatSikandrabadSite.(U.P.) Design,Supply,Fabrication,Erection, IndianOilCorporation Calibration,Testing,Paintingand Ltd,Silvassa commissioningofProductTanks& Pipeline&CivilworksforSCFPAtLBP, Silvassa(Daman)
8Months
Client IndianOilCorporationLtd, VashiGreasePlant NameofWork&OrderNo. Design,Supply,Fabrication,Erection, Calibration,Testing,Paintingand commissioningof500KLStorageTankwith Sandpadfoundation. Year 2012 Periodof Completion 5Months
RashtriyaChemical& FertilizersLtd
Fabrication&SupplyofM.S.Hopper Size:4000Dia2Nos&3500Dia1No. Fabricatedanderected2Nos.150KLM.S. StorageTankatLoteParshuram FabricationandErectionof15mtrDiax 13.5MtrHt.MolassesStorageTankatLote Parshuram. FabricatedandsuppliedE2122Shelland TubeVaporiserExchanger,E204Heat ExchangerandP207ATubeBundle. FabricatedandSuppliedSS321Expansion Bellow600Dia Fabricatedandsupplied4Nos.SS304Tanks and1No.C.S.ReceiverforUnitNo.I Expansionproject. Design,Fabricatedandsupplied16thkSS 316LF.M.RecycleTankforVisakh Refinery.
2011
2.5Months
2012 20112
3Months 4Months
2012
3Months
2012 2012
4Weeks 3Months
2012
4Months
FabricationanderectionofTankswithcivilfoundationCapacity500M32Nos Client:IndianOilCorporatonLtd,Silvassa,Year:20092010
FabricationanderectionofTankswithcivilfoundationCapacity70&20M33Nos Client:IndianOilCorporatonLtd,Silvassa,Year:20092010
Fabrication,Erectionandtestingof1No.45KL&3Nos.24KLProductStorageTanks Client:IndianOilCorporationLtd,LBPPlant,Silvassa.,Year:20102011
FabricationandErectionofConnectingPlatformforProductStorageTanks Client:IndianOilCorporationLtd,LBPPlant,Silvassa.,Year:20102011
Supply,ErectionandtestingofManifoldsforProductStorageTankswithShed Client:IndianOilCorporationLtd,LBPPlant,Silvassa.,Year:20102011
Supply,ErectionandtestingofManifoldsforProductStorageTankswithShed Client:IndianOilCorporationLtd,LBPPlant,Silvassa.,Year:20102011
Supply,ErectionandcommissioningofPumpforwithShedforProductsTanksincludingcivilwork Client:IndianOilCorporationLtd,LBPPlant,Silvassa.,Year:20102011
10100
LISTOFOURWORKSUNDEREXECUTION
Sr. No.
1. 2.
Client
VistaProcessFoodsPvt.Ltd UltraDrytechEngg.Ltd
NatureofJob
FabricationandsupplyofSS304StorageTank. Fabricationandsupplyof2NosSS316FilterBody.
11110
MANPOWERRESOURCES
1. Chiefexecutive 2. TechnicalAdvisor 3. BusinessManager 4. ManagerOperation 5. ManagerProjects 6. PlanningEngineer 7. Mechanical/CivilEngineer 8. PipingEngineer 9. DesignEngineer 10. SiteSupervisors 11. Draughtmen 12. Foreman 13. QA/QCSupervisors 14. Argon/ArcWelder 15. Fabricator 16. Pipe/StructuralFitter 17. OfficeStaff 18. LaboursSkilled SemiSkilled Unskilled
1No 1No 1No 1No 1No 2Nos 3Nos 1No. 1No. 5Nos 2Nos 2Nos 1No. 12Nos 7Nos 4Nos 3Nos 8Nos 22Nos 56Nos Addedasperrequirement
Note:WehavesourcestoarrangemoreManpoweraccordingtothedemandofthe workentrusttous.
121212
SAFETY,HEALTH&ENVIRONMENTPOLICY(S.H.E)
Whileworkingwith Oil&Gas Companies,Gayatri Tanks & Vessels have worked hard to maintain an accident free work environment. It is compulsory in our work institution to adhere to OISD norms & regulations. While working with client such as IOCL & BPCL, we have come to interact and learn a lot about working in hazardous conditions yet ensuring a foolproof safety standard.
13130
LISTOFMAJORMACHINERIES/EQUIPMENTS
TRANSPORT 1 Truck 2. TaveraB2 WELDINGMACHINE&ACCESSORIES 1. TIGweldingSetswithregulators 2. EaseweldMakeWeldingRectifiers600Amps 3. HireNWeldWeldingGenerators 4. AirCooledweldingTransformers400amps WINCHMACHINES 1. 5TonCapacityheavydutymanuallyoperated winchmachines. CHAINBLOCK 1. 10MTCapacity 2. 05MTCapacity 3. 03MTCapacity 4. 02MTCapacity 5. 01MTCapacity DRILLMACHINES 1. RadialDrillMachineHMTMake 2. KPTmakeDrillmachineupto20mm BENDINGMACHINE 1. PlateBendingMachineupto10mmthk PORTABLEHANDTOOLS&MACHINES 1. BenchGrinder 2. AngleGrinder(AG7) 3. AngleGrinder(AG4) 4. PencilGrinder 5. HydraulikJacks10TonCapacity 5TonCapacity 6. ScrewJacks10TonCapacity 7. BenchVice12 8. PipeVice 9. RatchethandleswithBoxSpanner 1No. 1No. 5Sets 20Sets 3Sets 4Sets 1No.
2Nos 3Nos 5Nos 6Nos 5Nos. 1No. 2Nos 1No. 2Nos 15Nos 6Nos 2Nos 2Nos 2Nos 1No. 6Nos 04Nos 2Sets
10. TorqueWrenchupto1500 11. SpritLevel12 12. RingSpanner(differentsizes) 13. DSpanner(differentsizes) 14. GasCuttingSets 15. GasHeatingsetwithregulators 16. PipeWrench 17. HackSawFrame 18. TubeExpanders(differentsizes) 19. Slingsofdifferentsizes 20. DShacklesofdifferentsizes INSPECTIONINSTRUMENTS 1. UltrasonicDigitalThicknessMeasuringGauge 2. VernierCaliper/Micrometer 3. MeasuringTaps 4. N.P.T.Couplings 5. DialGauges 6. PressureGauges 7. RadiographyFilmViewer 8. VacuumTestingMachine MACHINESATSHOP 1. AirCompressor 2. PlateBendingMachine 3. PugcuttingMachine 4. LatheMachine 5. RadialDrillMachine 6. PressingMachine150TonCap 7. WeldingRectifier 8. TIGWeldingMachineSet 9. BenchGrinder 10. FlexibleGrinder EQUIPMENTSFORCIVILWORK 1. Cement&SandMixer 2. Vibrator 3. PlateVibrator
1Set 12Nos 80Nos 80Nos 15Nos 4Nos 20Nos 12Nos 4Sets 75Nos 150Nos 1No. 2Nos 15Nos 6Nos 1No. 6Nos 1No. 1No. 1No. 1No. 1No 1No. 1No. 1No. 3Nos 1Nos. 1No. 1No. 2Nos 1No. 2Nos.