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Sartori et a1.
[54] PROCESS FOR REMOVING CARBON
DIOXIDE CONTAINING ACIDIC GASES FROM GASEOUS MIXTURES USING AQUEOUS AMINE SCRUBBING SOLUTIONS
[11] [45]
4,112,052
Sep. 5, 1978
OTHER PUBLICATIONS Sharma, Kinetics of Reaction of Carbonyl Sul?de and Carbon Dioxide with Amines and Catalysis of Bromsted Bases of the Hydrolysis of COS, Transac
[75] Inventors: Guido Sat-tori, Linden, N.J.; Frederic Leder, Corona Del Mar, Calif. [73] Assignee: Exxon Research 81 Engineering (30.,
Linden, NJ.
tions Faraday Society, vol. 61, pp. 681-688, 1965. Frahn et 211., Paper lonophoresis of Amino Com pounds, Formation of Carbamates and Related Reac tions, Aust. J. Chem, vol. 17, pp. 256-273, 1964. Shrier, Carbon Dioxide Absorption into Amine-Pro moted Potash Solutions, Ind. & Eng. Chem. Funda mentals, vol. 8, pp. 415-423, 1969.
Jensen, Studies on Carbama'tes, Acta Chemica Scan
dinavica, vol. 11, pp. 499-505, 1957. Danckwertz et al, The Absorption of Carbon Dioxide Into Solutions of Alkalis and Amines, The Chemical Engineer, Oct. 1966, pp. 244-280. Primary Examiner-Earl C. Thomas
Attorney, Agent, or Firm-Albert P. Halluin
423/243
Field of Search .............. .. 423/220, 223, 226-229,
[57]
ABSTRACT
Carbon dioxide containing acidic gases are substantially removed from a normally gaseous mixture by a process
[56]
1,783,901 2,139,122 2,139,124 2,176,441 2,718,454 3,637,345 3,681,015
3,793,434 3,856,921
12/1938 12/1938
10/1939
9/1955
l/ 1972
operated at a thermodynamic cyclic capacity (as deter mined from the vapor liquid equilibrium isotherm of the
vapor-liquid system) which is greater than in an aque ous amine CO2 scrubbing process wherein monoetha nolamine is the only amine utilized under similar condi
.. .. . . . .. ..
. . .. .. . . . . .. . . .
423/229
423/228
8/1972
2/ 1974 12/1974
Gelbein et a1. ..
423/228
tions of gaseous feed composition, scrubbing solution composition, temperatures and pressures. A particularly preferred sterically hindered amine is 2-amino-2-meth
yl-l-propanol.
19 Claims, 2 Drawing Figures
VAFOR-LIDUID EOUILlRlUM ISOlHERMS FOR 5M AQUEOUS AMWOALCDNOLS ILLUSTRATING CALCULATIONS 0F THERMOUVNAMIC cvcuc CAPACITY
PGIRCSEANTOUIAR,EL2
I
04
1
06
ll
08
ll
to
U. S. Patent
Sheet! 0E2
4,112,052
U. S. Patent
Sept. s, 1978
Sheet 2 of2
4,112,052
VAPOR-LIQUID EQUILIRIUM ISOTHERMS FOR 3M AQUEOUS AMINOALCOHOLS ILLUSTRATING CALCULATIONS OF THERMODYNAMIC CYCLIC CAPACITY
IOO
GAS
CPIGARESOTNIUAR2LE,
I
I l I I I
I I
I
I I|
REGENEg?gOR STRIP -(})~$- I
I I
l
0.0]
O
II I
II
I
0.2 0.4 0.6 0.8
L0
I_
FIG. 2
1
PROCESS FOR REMOVING c -'
~ 1 1r. 1 1
4,112,052
I DIOXIDE
2
I .
The present invention pertains tov an improved pro cess for practicing the ?rst category of acid scrubbing
SCRUBBING SOLUTIONS
No. 4,094,957, issued June 13, 1978; U.S. applicatio Ser. No. 768,420, ?led Feb. 14, 1977; and U.S. applica
tion Ser. No. 768,421, ?led Feb. 14, 1977.
BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to an improved process for
15
ally by steam stripping. The capital cost of these acid scrubbing processes is generally controlled by the size of the absorption and regeneration towers, the size of the reboilers for generating stripping steam, and the size of the condensers which condense spent stripping steam
normally gaseous mixtures containing them and more maintain proper water balance. particularly relates to a process of accomplishing sub The cost of operating such scrubbing plants is gener stantial removal of carbon dioxide containing acidic ally related to the amount of heat required for the re gases from normally gaseous mixtures by contacting the moval of a given amount of acid gas, e.g., thermal ef? normally gaseous mixtures with an aqueous solution 25 ciency, sometimes expressed as cubic feet of acid gas containing a sterically hindered amine. removed per pound of steam consumed. Means for 2. Description of the Prior Art reducing the costs in operating these industrial pro It is well known in the art to treat gases and liquids, cesses have focused on the use of absorbing systems or such as mixtures containing acidic gases including CO2, combinations of chemical absorbents which will oper HZS, S02, S03, CS2, HCN, COS and oxygen and sulfur 30 ate more ef?ciently and effectively in acid gas scrub derivatives of C, to C4 hydrocarbons with amine solu bing processes using existing equipment.
provements to improve the efficiency of the above described processes for removing acidic gases from the aqueous amine solution contacting the acidic ?uid 35 gaseous mixtures. Some of these improvements are de counter-currently. scribed below.
The acid scrubbing processes known in the art can be
tions to remove these acidic gases. The amine usually contacts the acidic gases and the liquids as an aqueous solution containing the amine in an absorber tower with
nia where nearly complete removal of the acid gas, such as CO2, is required. It is also used in those instances
discloses aminoalcohols (U.S. Pat. No. 2,139,122 dis closes 2-amino-2-methyl-l-propanol) and in page 2, where an acid gas, such as CO2, occurs with other acid 45 column 2, it is disclosed that these aminoalcohols, due
to their basic nature may be utilized to absorb acids such as hydrogen sul?de or carbon dioxide from industrial (MBA) is widely used in this type of process since it gases. provides a high degree of CO2 removal. One of its draw Canadian Pat. No. 619,193 teaches the use of various backs is the high stability of its carbamate which causes 50 aqueous solutions containing salts of aminoacids for
gases or where the partial pressures of the CO2 and other gases are low. Aqueous monoethanolamine
A second category is generally referred to as the aqueous base scrubbing process or hot pot process. In this type of process a small level of an amine is included
of acid gas scrubbing process as provided by the instant invention. However, this Canadian patent does not
wherein the amino group -is sterically hindered, and particularly the amino alcohols. Prior art workers have taught that sterically hindered amines would have low rates of combination with CO2
as an activator for the aqueous base used in the scrub 55 disclose the use of aqueous solutions containing amines
constituent of the scrubbing solution and the amine is described the kinetics of reaction of CO2 and COS with dissolved in the liquid phase containing the solvent. In 65 38 amines, some of which are sterically hindered this process, up to 50% of the amine is dissolved in the amines. Other researchers have attributed relatively liquid phase. This type of process is utilized for special poor absorption rates of CO2 by amines to steric hin ized applications where the partial pressure of CO2 is drance. See, for example, J. L. Frahn and J. A. Mills,
be inefficient in CO2 scrubbing processes. For example, Sharma, M. M., Trans Faraday Soc, 61, 681-8 (1965)
4,1 12,052
4
SUMMARY OF THE INVENTION
Aust. J. Chem, 17, 256-73 (1964) and M. B. Jensen, Acta Chemica Scandinavica, 11, 499-505 (1957). Shrier and Danckwerts, Ind. Eng. Chem. Fundamen
In one embodiment of the present invention there is taIs, 8, 415 (1969) discussed the use of amines as promot provided a continuous process for the removal of car ers for aqueous carbon dioxide absorption solutions. 5 bon dioxide in acidic gas feeds from a normally gaseous However, these researchers only ran initial absorption feed, containing CO2 which comprises, in sequential rate experiments and did not recognize the unique ca steps, (1) contactingsaid feed with an aqueous scrub
is Danckwerts and Sharma, The Chemical Engineer, October 1966, pp. 244-280.
US. Pat. No. 2,176,441 to Ulrich et al. teaches the use
(absorption step) and the moles of CO2 absorbed at the hindered amines can be derived by proper choice of substituent groups in the general formulae there is no 20 end of step (2) (desorption step) would be greater at the thermodynamic equilibrium (as determined from the teaching that these amines will achieve any unexpected
results, such as improved regeneration rates coupled
with high rates of absorption. . wherein monoethanolamine, diethanolamine or diiso There are a number of patents which disclose the use of various amines as activators in an alkaline scrub 25 propanolamine is the only amine utilized under similar
formulae for the aminoacids taught to be useful in the acid gas scrubbing process. While certain sterically
vapor liquid equilibrium isotherm in the reaction mix ture) than in an aqueous amine CO2 scrubbing process
bing solution wherein the primary absorbent is an alka line salt such as potassium carbonate. Some of these processes are described in US. Pat. Nos. 2,718,454,
conditions of gaseous feed composition, scrubbing solu tion composition, temperatures and pressures. Prefera
3,563,695, 3,563,696 and 3,642,430, as well as some 30 greater, more preferably 20 to 60% greater than in the
35 one secondary amine group attached to either a second nol amines and an organic solvent. US. Pat. No.3,856,921 is of interest since it discloses ary or tertiary carbon atom or a primary amino group and claims the use of Z-methyl-aminoethanol, 2 attached to a tertiary carbon atom. The amines are ethylaminoethanol, morpholine, pyrrolidine and deriva selected to be at least partially soluble in the particular tives thereof as activators for the basic salt of an alkali solvent used, i.e. water. In aqueous solutions the steri or alkaline earth metal. However, this patent does not 40 cally hindered amine will preferably additionally com teach the use of sterically hindered amines and/or their prise one or more water-solubilizing groups which may use in an aqueous amine acid gas scrubbing process as be selected from the group consisting of amino groups, instantly claimed. i.e. additional sterically hindered amino groups, or non In the prior art processes discussed above, it is appar sterically hindered amino groups, e.g., primary amino
ent that the ef?ciency of processes employing absorbing solutions is generally limited by the relatively slow rate
of transfer of molecules of the acid gas from the gas phase to the liquid phase as well as in the regeneration of the absorbing solution. Many of the above-described
prior art processes deal with means to render the acid gas scrubbing process more efficient. It has now been discovered that sterically hindered
groups or hydroxy groups. At least one nitrogen atom will have a sterically hindered structure described
above. -
the sterically hindered amines are capable of providing experimental reaction apparatus for removing carbon an improved cyclic working capacity over monoetha nolamine, diethanolamine or diisopropanolamine when 60 dioxide from gas streams. FIG. 2 graphically illustrates the vapor liquid equilib used in a similar process. As explained in greater detail rium isotherms for a 3 molar solution of monoethanol hereinafter, it is postulated that the increase in cyclic amine (MBA) (prior art amine) and 2-amino-2-meth capacity observed with the sterically hindered amines is
yl-l-propanol (AMP) (a sterically hindered amine of due to the instability of their carbarnates. In that re spect, sterically hindered amines are similar to tertiary 65 the invention) at 100 F. (absorption) and 250 F. (de amines. Tertiary amines are not used on a commercial sorption) wherein the CO2 partial pressure is a function scale for carbon dioxide containing acid gas scrubbing of the C02 absorbed in the solution per mole of amine in due to their low rates of absorption and desorption. the solution.
5
DESCRIPTION OF THE PREFERRED
4,1 12,052
EMBODIMENTS
The term carbon dioxide containing acidic gas also
includes H28, 80;, S03, CS2, HCN, COS and the oxy gen and sulfur derivatives of C1 to C4 hydrocarbons in
various amounts as they frequently appear in gaseous mixtures. These acid gases other than the carbon diox
ide may be present in trace amounts within a gaseous
mixture.
10
The contacting of the absorbent amine mixture and the carbon dioxide containing acidic gas may take place
from about 20 to about 100 C., more preferably from in any suitable contacting tower. In such processes, the 40 to about 60 C., and at a pressure ranging from normally gaseous feed from which the acid gases are to be removed may be brought into intimate contact with 5 about 5 to about 2000 psig, preferably 100 to about 1500 psig, and most preferably 200 to about 1000 psig, and (2) the absorbing solution using conventional means, such regenerating said scrubbing solution at conditions as a tower packed with, for example, ceramic rings or
saddles or with bubble cap plates or sieve plates, or a bubble reactor.
whereby said CO2 is desorbed from said scrubbing solu tion, preferably at temperatures ranging from about 50
50 psia and more preferably from about 15 to about 30 feed into the base of the tower while fresh and/or re psia, the improvement which comprises providing a generated absorbing solution is fed into the top. The sterically hindered amine in said scrubbing solution as at gaseous mixture freed largely from acid gases e.g., CO2 emerges from the top. Preferably, the temperature of 25 least one of said amines, and operating said process at conditions whereby the difference between the moles of the absorbing solution during the absorption step is in CO2 absorbed at the end of step (1) (absorption step) and the range from about 20 to about 100 C., and more the moles of CO2 absorbed at the end of step (2) (desorp preferably from 40 to about 60 C. Pressures may vary tion step) would be greater at the thermodynamic equi widely; acceptable pressures are betweenS and 2000 librium of the vapor-liquid system (as determined from psig, preferably 100 to 1500 psig, and most preferably the vapor-liquid equilibrium isotherm of the reaction 200 to 1000 psig in the absorber. The contacting takes mixture) than in an aqueous amine CO2 scrubbing pro place under conditions such that the acid gas, e.g., CO2, cess wherein monoethanolamine is the only amine uti is absorbed by the solution. During absorption, the lized under substantially the same conditions of gaseous solution is maintained in a single phase. 35 feed composition, scrubbing solution composition, tem The absorbing solution containing the water soluble peratures and pressures. The regenerated amine scrub amine which is saturated or partially saturated with bing solution may thereafter be recycled to the absorber gases, such as CO; and H28 may be regenerated so that as is or it may be combined with fresh makeup scrub
it may be recycled back to the absorber. The regenera
In a preferred mode of practicing the invention, the 20 to about 170 C. and more preferably from 80 to about 150 C. and at a pressure ranging from about 1 to about absorption step is conducted by feeding the gaseous
tion should also take place in a single liquid phase. The regeneration or desorption is accomplished by conven
tional means, such as pressure reduction, which causes
bing solution.
The time of contacting the gaseous mixture with the aqueous amine scrubbing solution may vary from a few seconds to hours, for example, 15 minutes.
ous amine scrubbing solution until a capacity of at least in the absorption step, at or near the top of the tower, 45 80% or preferably at least 90% of the solution is utilized and passing an inert gas such as air or nitrogen or pref it must be regenerated. Regeneration of the aqueous erably steam up the tower. The temperature of the amine scrubbing (absorption) solution may be accom solution during the regeneration step should be in the plished by decreasing the pressure and/or increasing '
range from about 50 to about 170 C., and preferably 80 to 150 C. The absorbing solution, after being cleansed of at least a portion of the acid bodies, may be recycled back to the absorbing tower. Makeup absor
For example, during desorption, the acid gases, e.g., COZ-rich solution from the high pressure absorber is
sent ?rst to a ?ash chamber where steam and some
the temperature of the scrubbing solution to a point at which the absorbed carbon dioxide ?ashes off. The addition of an inert gas, e.g., N2 or steam during the regeneration of the scrubbing solution is also within the scope of the present invention. The process of regenera tion is more particularly described in US. Pat. No.
55
CO2 ?ashed off will in general be about 35 to 40% of the net CO2 recovered in the ?ash and stripper. Solution amines, e.g., monoethanolamine run under the same from the ?ash drum is then steam stripped in the packed desorption conditions. Thus, savings in the steam uti or plate tower, stripping steam having been generated in lized to heat and purge the aqueous amine absorption the reboiler in the base of the stripper. Pressure in the solution during the regeneration step are obtained. ?ash drum and stripper is usually 1 to about 50 psia, It is possible, of course, to employ the process of the preferably 15 to about 30 psia, and the temperature is in present invention in conjunction with other acid gas the range from about 50 to about 170 C., preferably scrubbing processes. For example, solutions rich in 80 to about 150 C. Stripper and ?ash temperatures 65 carbon dioxide may be ?rst scrubbed by a bulk scrub will, of course, depend on stripper pressure, thus at bing process using the hot pot process, preferably the about 15 to 30 psia stripper pressures, the temperature processes disclosed in US. application Ser. No. 590,427 will be about 80 to about 150 C. during desorption. and US. application Ser. No. 750,520, filed Dec. 14,
4,112,052
CH3
CH3 '
8
-continued 2,4dimethyl-2-amino cyclo
hexan ol
1976, entitled Process for Removing Acid Gases with Hindered Amines and Aminoacids, the disclosures of
which are incorporated herein by reference. This coarsely prepurifled gas may then be treated in accor dance with the teachings of the present invention to
remove the last residues of the carbon dioxide contain
ing gases.
THE STERlICALLY HINDERED AMINES
10
The sterically hindered amines useful in the practice of the present invention preferably include those amines
which contain one primary amino group which is at tached to a tertiary carbon atom. The preferred steri
90 Q
NH;
CH3
l-hydroxyethyl cyclohexyl
amine
2-amino-2~methyl-l-butanol,
3-amino-3-methyl-1
20
butanol, 3-amino-3-methyl-2-butanol, Z-piperidine methanol, 2-piperidine ethanol, 2-methyl piperazine and N1(1, 1-dimethyl-2-hydroxyethyD-Z-methyl-1,2
propanediamine. The most preferred sterically hindered amines include 2-amino-2-methyl-l-propanol, Z-arnino
cyclohexylamine
Z-hydroxymethyl-l-methyl
CHZOH
25
3-amino-3-methyl-2-butanol.
Nonlimiting examples of the sterically hindered
CH3
NH; CH3
2-amino-2-methyl-l-propanol
H2NC-CH,_OH amines useful in the practice of the present invention CH3 include: CH3 30
AMINOETHERS
2-amino-2-methyl-1-butanol
HzN(|2-CH2OH CH2
I
CH3
'
2(2-amino-2-methyl
propoxy)-ethanol
CH3
35
H1N(l3'-CH2OCH2CH2OH CH3
AMINOALCOHOLS
CH3
3-amino-3-methyl-Lbutanol
mN-e-cm-cmon CH3
CH3 3-amino-3-methyl-Lbutanol
CH3
3-amino-3-methyl-2-pentanol
H2N-C-CHCH3
HZN(IICHCH3 CH, CH
' CH3 CH3 2-amino-2,3-dimethyl-3-butanol
(3H2 OH
CH3
l-hydroxymethyl-cyclopentyl
CHZOH amine ,
45
2,3~dimethyl-3-amino~l-butanol
50
CH
HzN-C-CH-CH2OH CH3
CH3
CH3
CHZOH mile
l-h drox meth l-c cloh
(1H3 CH2
2-amino-2-ethyl-l-butanol
55
:1
y y
81y
NH;
2-substituted piperidine alcohols
2-piperidine methanol
H2NCCH2OH CH2
CH3 7
0H
l-methyl-2-hydroxy-cyclopentyl
amine .
NH;
cnzon
2-piperidine ethanol
CH3 CH3
HzN-CCHCH2CH3
2-amino-2-methyl-3-pentanol
65
1?
n
CHf-CHZOH
CH3 OH
9
-continued 2-(l-hydroxyethyl)-piperidine
4,112,052
10
10 HQ
on
cn-cn,
describe the improved process of the present invention is documented in the examples below, and in FIG. 2. However, the skilled artisan may conveniently demon
strate the improved process which results by use of a
OH
5-hydroxy-2-methyl piperidine
0H
2-methyl-3-hydroxy piperidine
CH,
CH 2,6-di_methyl-3-hydroxy
{I
H,c
3
pipe?dine
CH3
2,5-dirnethyl-4-hydroxy
1'
H
monoethanolamine. This signi?cantly increased work ing capacity is observed also when the scrubbing solu tion that is being compared comprises an equimolar
amount of another prior art amine, such as monoetha nolamine. The sterically hindered amines of the inven
OH
H Cm
1'
H H
piperidine
CH3
Z-methyl piperazine
25
PiErazine Derivatives
capacity (working capacity) which is at least 15% greater than the working capacity of a scrubbing solu
tion which does not utilize a sterically hindered amine, e.g., monoethanolamine and water. Working capacity
increases of from 20 to 60% may be obtained by use of
[Nl
1'
H
cn,
.
the sterically hindered amines of the instant invention. While not wishing to be bound by theory, it is be 35 lieved that the use of sterically hindered amines give the above-described improvements for the following rea
sons.
It should be noted that, as used throughout the instant speci?cation, an aqueous amine scrubbing solution con
When CO2 is absorbed into an aqueous primary amine solution, the following reactions occur:
The aqueous amine scrubbing solution consisting essentially of the sterically hindered amine and water 45
(2)
(3) The amount of CD; that can be absorbed depends on
anhydride, selenious and tellurous acid, protides, amino acids, e.g., glycine, vanadium oxides, e.g., V203, chro
mates, e.g., K2Cr2O7, etc.
the extent of reaction (2). If reaction (2) is negligible, the net result of reactions (1) and (3) will be:
+ 3
i.e., the maximum amount of CO2 that can be absorbed the difference between CO2 loading in solution at ab 55 is .5 mols/mol of amine. On the other hand, if reaction (2) is quantitative, the sorption conditions (step 1) and the CO2 loading in solu net result of reactions (1), (2), and (3) will be tion at regeneration conditions (step 2). The term working capacity is to be construed as synonymous and relates to the thermodynamic cyclic capacity, that is the loading is measured at equilibrium conditions. 60 i.e., the maximum amount of CO2 that can be absorbed This working capacity may be obtained from the vapor is l mol/mol of amine. liquid equilibrium isotherm, that is from the relation The extent of reaction (2) depends on the nature of R, between the CO2 pressure in the gas and the CO2 load particularly on its steric con?guration. If R is a primary ing in the solution at equilibrium at a given temperature. To calculate the thermodynamic cyclic capacity, the 65 alkyl group, the carbamate will be relatively stable and
following parameters must usually be speci?ed: (1) CO2 absorption pressure, (2) CO2 regeneration pressure, (3) temperature of absorption, (4) temperature of regenera
11
4,1 12,052
12
mol/mol of amine. Thus, when the amine is sterically hindered, CO2 absorption is more complete than when it
is unhindered.
moves liquid from the bottom of the reactor and feeds it back to the gas-liquid interphase through a stainless steel sparger 5,. Vertical baffles further increase the contact between liquid and gas. Thermocouple T per
shaped, open-ended manometer M. The apparatus can be evacuated by means of pump P2 through tap T1.
Nitrogen and CD; can be fed to the bottom of the cell
is sterically hindered.
If the amino group is secondary, a secondary alkyl group attached to it is enough to provide steric hin
drance.
Besides increasing working capacity and rates of absorption and desorption, the use of sterically hindered
amines leads to lower steam consumption during de sorption due to the lower amount and easier decomposi~ tion of the carbamate. Steam requirements are the major part of the energy
cost of operating a C02 scrubbing unit. Substantial re
ABSORPTION-DESORPTION-REABSORPTION
EXPERIMENTS
A. Absorption
670 ml of an aqueous scrubbing solution containing 2-amino-2-methyl-l-propanol at a concentration equiva lent to 2 gram atoms of nitrogen is charged into the
duction in energy, i.e. operating costs will be obtained by the use of the process of the instant invention. Addi tional savings from new plant investment reduction and
above-described apparatus (the apparatus of FIG. 1). During the charging of the aqueous scrubbing solution, nitrogen is bubbled through T2 while exhaust E is open
and tap T3 is closed. The temperature of the aqueous scrubbing solution is brought to 40 0, pump P1 is regu
lated so as to suck and feed about 4 liters of liquid per
Hg. Tap T1 is closed. At this point tap T3 is opened and absorption starts. Simultaneously a timer is started. (In the absorption and reabsorption experiments, the
CO2/N molar ratio was not allowed to exceed 0.47 in
gasi?cation of coal or reforming of petroleum fractions. A medium-size coal gasi?cation plant, producing 250 MM SCF/D of substitute natural gas, requires removal of 78,000 tons/day of
tice to avoid corrosion). Every time the wet-test-meter (WTM) indicates that a liter has been absorbed, the time is taken. At the beginning the absorption is very rapid.
C02.
The amine of the instant invention will preferably be selected according to other parameters besides steric hindrance. For example, it is important also in choosing
an amine for use in the process of the instant invention that it have low volatility so that it will not be lost
B. Desorption
Exhaust E is open, taps T2 and T3 are closed. The
reaction mixture is brought to 100 C., while stirring slowly and keeping the liquid circulation rate at a mini mum. When the temperature reaches 100 C. nitrogen is blown from tap T2 through sparger S2 at a rate of l mole/hr. A sample of liquid is taken after 60 minutes.
C. Reabsorption
The reaction mixture is brought back to 40 C., while still blowing nitrogen, the stirrer and pump P1 are regu
lated in the same way as for the absorption. Exhaust E
60
ing in any respect. All parts and percentages, unless expressly stated to be otherwise, are by weight.
EXAMPLE 1
and tap T2 are closed and the apparatus is evacuated by means of pump P2, until the liquid begins to boil, which occurs when residual pressure is about 50mm Hg. Tap T1 is closed. ,Tap T3 is opened and reabsorption starts.
FIG. 1. It is a vessel having a capacity of about 2.5 liters Simultaneously the timer is started. Times are taken as and a diameter of 10 cm, equipped with a heating jacket. 65 during absorption. The stirrer shaft carries two threeublade propellers, of In Table I, the results of the experiment described which the upper one pushes the liquid downward and above with respect to the C02 desorption-reabsorption
13
4,112,052
with the results of similar experiments using other steri cally hindered amines and sterically unhindered amines. As shown in Table I, the sterically unhindered amine, monoethanolamine, desorbs and reabsorbs lower
amounts of CO2 than the sterically hindered amines. 5
desorbed 30.8
reabsorbed 30.8
g. CO2
10 '
The numbers given in the table are COZ/amine molar ratios. 250 F. 100 F.
.2% CO2
in gas
20% CO2
in gas Differ
2-amino-2-methyl-1-propanol
38.5
38.5
Nl-isopropyl-2-methyl-L2-
propanediamine
36
36
36
37
N (l,l-dimethyl-2-hydroxyethyl)~2-methyl-l,2
l-propanol
propanediamine
tion experiments are given, in which again, the scrub 20 ethanolamine and 2-amino-2-methyl-l-propanol solu bing solution is comprised of the amine and water. The tions wherein the CO2 partial pressure is a function of conditions are the same as for the experiments of Table the COZ/amine ratio in the scrubbing solution at 100 F. I, the only difference being that absorption and reab (37.7 C.) (absorption) and 250 F. (l2l.1 C.)(desorp sorption were allowed to go to completion. Again, the sterically hindered 2-amino-2-methyl-l-propanol and 25 tion). It can be seen from FIG. 2 that at low Pco2 values, the CO2/amine ratio in the solution is lower, whereas at 3-amino-3-methyl-l-butanol perform better than the
FIG. 2 illustrates a graphical representation of the vapor-liquid equilibrium isotherms for 3 molar mono
high Pco2 values the COZ/amine ratio in the solution is considerably higher for the aqueous amine scrubbing solution containing the sterically hindered amine, 2
30
amino-Z-methyl-l-propanol.
Thus, it can be surmised from FIG. 2 that one can
Amine Monoethanolamine
Diethanolamm' e
41 64 55.5
EXAMPLE 2
at conditions wherein the thermodynamic cyclic capac ity would be greater (preferably 15% greater) than the
The reaction apparatus is a l-liter autoclave equipped were carried out to further demonstrate the advantages with inlet and outlet tubes for gases. The entering gases 45 of the invention. In each case, the same procedure and are saturated with water and the outgoing gases pass equipment as shown in Example 2 was used. The results through a condenser so as to keep constant the amount and speci?c conditions used in these experiments are of water present in the autoclave. The autoclave is shown in Tables IV and V. As can be seen from the charged with 500g of an aqueous amine scrubbing solu tion having an amine concentration of about 3 molar. 50 data, the sterically hindered amines, 2-piperidine etha nol and 2-methyl piperazine provided a greater thermo The autoclave is brought to 100 F. (37.7 C.) to simu
late absorption conditions and a gas mixture containing 20% CO2 and 80%. He is slowly blown through the liquid at a pressure of 200 psi. This is continued until the
outgoing gas has the same composition as the entering 55
amines, monoethanolamine and diethanolamine under the same conditions of absorption and desorption.
gas, i.e., 20% CO2. At this point the equilibrium be VAPOR-LIQUID EQUILIBRIUM EXPERIMENTS tween the liquid and the gas has been reached. A liquid IN AQUEOUS AMINE SOLUTIONS sample is taken and analyzed for total C02. COZ/amine molar The experiment is repeated, this time using a COZ-He ratio in solution mixture containing 0.2% CO; and operating at 50 psi 0.2% C02 20% C02 Differ in gas in gas ence and at a temperature of 250 F. (l2l.1 C.). After equi at 250 F. at 100 F. (working librium has been reached the liquid is analyzed. The Amine) 50 psi 200 psi capacity results of these experiments using sterically unhindered SM Monoethanolamine 0.03 0.66 0.63 monoethanolamine compared with the sterically hin 5M Diethanolamine 0 0.64 0.64 dered amine, 2-amino-2-methyl-l-propanol are shown 65 4.5M Z-piperidine 0 0.83 0.83 ethanol in Table III. The high temperature, low CO2, low pres sure conditions simulate desorption, whereas the low (")500 grams of the aqueous amine solution is used in each experiment.
15
TABLE V VAPOR-LIQUID EQUILIBRIUM EXPERIMENTS
IN AQUEOUS AMINE SOLUTIONS CO /amine molar
ratio in solution
4,112,052
aminoalcohol-CO2 reaction solutions are shown in Table VI.
. TABLE VI
0.2% CO2
in gas
20% CO2
in gas
at 250 F.
at 100 F.
(working
Amine)
3M Monoethanolamine
200 psi
0.18
200 psi
0.75
capacity)
0.57
Aminoalcoho]
MBA DEA 10 AMP
% carbamate
98 78 10-20
% HCO; + CO3:
2 22 80-90
3M Z-methyl piperazine
0.09
0.98
0.89
TBAEW
100
An inspection of the data in Tables IV and V shows that the sterically hindered amines not only absorb more CO2 at absorption conditions, but also desorb more CO2 than the sterically unhindered amines at the same conditions of equilibrium. This translates into a thermo
(A 1.5M solution of Z-tertiary butylamino ethanol (TBAE) was used since 3M would lead to precipitation.
The equilibrium constants estimated from the 13C NMR spectra for the reaction:
R - NH - coo- + rlzoazu - NH2 + H00,
when comparing two aqueous amine CO2 scrubbing processes (that is, similar gas composition, similar scrub bing solution, similar pressure and temperature condi
tions) when the sterically hindered amines are utilized, the difference between the amount of CO2 absorbed at
TABLE VII
Equilibrium Constant K; = Lilli-ii at 40 C.
NH CO
[RNHCOO]
Aminoalcohol
MEA DEA
AMP TBAE
K3
M"0.08 N005
> 10 > 10
The results in Table VII con?rm the large difference in carbamate stability for sterically hindered and unhin dered amines.
The 13C NMR data shown in Tables VI and VII
35 with free amine near the liquid interface to form an
GENERAL
supports the following reaction mechanism theory (also discussed above). First, dissolved CO2 reacts directly
unstable carbamate ion: netic Resonance (NMR) were conducted to help eluci date the chemistry of the hindered amine reaction with CO2. These 13C NMR experiments involved the use of 13C isotope which is present in an amount of 1.1% (com 40 The proton reacts with free amine:
pared to 12C). 13C resonance has a much weaker sensi
tivity than the proton resonance. However, these limita tions can be overcome by using relatively large samples
(2)
spectrum is a series of singlets corresponding to each 45 carbamate formed in Equation (1) is readily hydrolyzed, variety of carbonyl containing species present. Aqueous converting the absorbed CO; to bicarbonate ion and regenerating free amine: solutions of monoethanolamine (MBA), diethanolamine
degrees of carbonation. With conventional monoethanolamine (MBA), the 13C NMR spectra indicate that the predominant car bonyl species at carbonation ratios <0.5 is carbamate ion, the remainder being carbonate and bicarbonate. This con?rms the literature (P. V. Danckwerts, Gas Liquid Reactions, McGraw-Hill, 1970). In the case of sterically hindered amines such as 2-amino-2-methyl-l
55
there is a single carbonyl peak due predominantly to drance reduces rate and extent of carbamate formation. bicarbonate and carbonate ions, with no direct evidence 60 This observation has apparently steered researchers of any carbamate anion. Details of the spectra suggest, away from the use of sterically hindered amines for however, that AMP solutions contain a small amount of CO2 gas scrubbing processes.
Prior art workers (e.g., M. B. Jensen, Acta Chem. Scand., 11, 499 (1957); J. L. Frahn, J. A. Mills, Austral. J. Chem, 17, 256 (1964); and M. M. Sharma, Trans. Farad. Soc, 61, 681 (1965)) have taught that steric hin
carbamate whereas Z-tertiary butylamino ethanol (TBAE) gives only bicarbonate and carbonate. Con
ventional diethanolamine (DEA) shows an intermediate 65 absorbers'because they rapidly pick up 1 mol of CO2 per behavior which is much closer to monoethanolamine mol of amine. Conventional primary or secondary (MEA) than it is to 2-amino-2-methyl-l-propanol. The amines such as MEA,'DEA or DIPA are less efficient, results of the 13C NMR analysis for 3 molar aqueous as they rapidly pick up only slightly more than 0.5 mols
17
4,1 12,052
18
of CO2 per mol of amine. The reason for the lower utilization with the conventional amines is believed to be the formation of a relatively stable carbamate. The hydrolysis reaction (3), based on the 13C NMR analysis
hereinbefore set forth, and as fall within the scope of the invention. What is claimed is: 1. In a process for removing CO; from gaseous feeds occurs to only a very small extent with conventional 5 which comprises, in sequential steps: '
amines. Reactions (1) and (2) describe conventional amine chemistry quite well.
Experiments on rates of absorption of CD; into aque
ous aminoalcohols show that rates are high with 2
said scrubbing solution, and (2) regenerating said scrubbing solution at conditions whereby said CO2 is desorbed from said scrubbing solution, the improvement which comprises:
providing a sterically hindered amine in said scrub bing solution as at least one of the said amines, and operating said process at conditions whereby the difference between the moles of C02 absorbed at the end of step (1) (absorption step) and the moles of CO2 absorbed at the end of
step (2) (desorption step) would be greater at thermodynamic equilibrium of the vapor-liquid
system (as determined from the vapor-liquid equilibrium isotherm of the reaction mixture) than in an aqueous amine CO2 scrubbing process
wherein monoethanolamine or diethanolamine is
This is further illustrated by the cyclic capacity results from the low-pressure, batch experiments shown in
Table VIII, below. These data refer to absorption at 100 F., followed by desorption at 212 F. with nitrogen
stripping.
TABLE VIII Measured Cyclic CO Capacity in 3M
Amm'oalcohol olutions ') Sterically Hindered Amine (AMP) 2.20
110
Conventional
Cyclic Capacity mols COZ/Iiter Capacity advantage for Sterically I-Iindered Amine, %
4. The process of claim 1 wherein the sterically hin dered amine is selected from the group consisting of
2-amino-2-methyl-l-propanol,
2-amino-2-methyl-l
butanol, 3-amino-3-methyl-l-butanol, 3-amino-3-meth yl-2-butanol, Z-piperidine ethanol, Z-piperidine metha nol, 2-methyl piperazine and N1 (1,1-dimethyl-2
hydroxyethyl)-2-methyl-1,2-propanediamine.
5. The process of claim 1 wherein the scrubbing solu behavior. This can be seen by comparing the vapor-liq uid equilibrium isotherms shown in FIG. 2 of the draw 45 tion from step (2) (desorption step) is continuously re used to absorb a feed containing C02. ings (obtained by using 3M aminoalcohol solutions). 6. The process of claim 1 wherein the process is oper The sterically hindered aminoalcohol solution shows a ated at conditions wherein the thermodynamic cyclic much greater dependence of CO2 absorbed on pressure capacity would be at least 15% greater than in a process than is the case with the conventional amine (MEA). This accounts for the higher capacity observed with the wherein monoethanolamine or diethanolamine is the sterically hindered amines in typical delta-pressure only amine utilized under similar conditions of gaseous feed composition, scrubbing solution composition, tem scrubbing cycles. The isotherms for AMP come very peratures and pressures. close to complete absorption at 100 F. (COZ/amine 7. The process of claim 1 wherein step (1) (absorption 1W1) and complete desorption at 250 F. (CO2/amine 0), whereas for the conventional amine extend only step) is carried out at a lower temperature than step (2) (desorption step). slightly above 0.5 mols CO2/mol amine and do not approach complete desorption. This is in line with ex 8. The process of claim 1 wherein said scrubbing pectations from the COZ-amine chemistry described solution additionally contains an additive selected from above. the group consisting of antifoaming agents, antioxi While the invention has been described in connection 60 dants, corrosion inhibitors and mixtures thereof. with speci?c embodiments thereof, it will be under 9. The process of claim 1 wherein said scrubbing stood that it is capable of further modi?cation and this solution additionally contains a sterically unhindered amine. application is intended to cover any variations, uses, or adaptations of the invention following, in general, the 10. The process of claim 4 wherein the sterically
principles of the invention and including such depar 65 hindered amine is 2-amino-2-methyl-l-propanol.
tures from the present disclosure as come within known or customary practice in the art to which the invention pertains and as may be applied to the essential features
ing carbon dioxide containing gases from a normally gaseous feed, which comprises, in sequential steps:
19
4,112,052
20
same conditions of gaseous feed composition,
solution is in the range from about 1 to about 6 molar, said contacting being conducted at a tem perature ranging from about 20 to about 100 C. and at a pressure ranging from about 5 to about 2000 psig to thereby absorb the carbon dioxide
13. The process of claim 11 wherein the sterically hindered amino alcohol is 2-amino-2-methyl-l
propanol. ~
psia to thereby desorb the carbon dioxide contain ing gases from said scrubbing solution, the im 15 the group consisting of antifoaming agents, antioxi dants, corrosion inhibitors and mixtures thereof. provement which comprises:
providing a sterically hindered amino alcohol se
14. The process of claim 11 wherein the scrubbing solution additionally contains a sterically unhindered amine. 15. The process of claim 11 wherein said scrubbing solution additionally contains an additive selected from
16. The process of claim 1 wherein the total amine concentration in the aqueous solution is in the range methyl-l-propanol, 2-amino-2-methyl-l-butanol, from about 1 to about 6 molar. 3-amino-3-methyl-1-butanol, and 3-amino-3 20 17. The process of claim 1 wherein the total amine methyl-2-butanol in said scrubbing solution as at concentration in the aqueous solution is in the range from about 3 to about 5 molar. least one of said amines, and operating said pro 18. The process of claim 11 wherein the total amine . cess at conditions whereby the difference be concentration in the aqueous solution is in the range tween the moles of CO2 absorbed at the end of step (1) (absorption step) and the moles of C02 25 from about 3 to about 5 molar. absorbed at the end of step (2) (desorption step) 19. The process of claim 11 wherein said contacting would be at least 15% greater at thermodynamic of said feed is conducted at a temperature ranging from 40 to about 60 C. and at a pressure ranging from 200 equilibrium in the system (as determined from to about 1000 psig, and said regenerating is conducted at the vapor-liquid equilibrium isotherm in the re action mixture) than in an aqueous amine CO2 30 a temperature ranging from about 80 to about 150 C. scrubbing process wherein monoethanolamine is and at a pressure ranging from about 15 to about 30 psia.
'
45
50
55
65