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WIKA Alexander Wiegand GmbH & Co. KG Alexander-Wiegand-Strae 30 63911 Klingenberg/Germany Phone (+49) 93 72/132-0 Fax (+49) 93 72/132-406 E-Mail info@wika.de www.wika.de
Before operating this controller, make sure you have understood the following.
Warning
Turn the power supply to the instrument OFF before wiring or checking. Working or touching the terminal with the power switched ON may result in Electric Shock, which can cause severe injury or death. Moreover, the instrument must be grounded before the power supply to the instrument is turned on.
Caution
Do not apply a commercial power source to the sensor connecting to the input terminal nor allow the power source to come into contact with the sensor, as the input circuit may be burnt out. Set-up by the DIP switch and the rotary switch inside of the controller is required before the power is turned on. The product is factory adjusted as [Sensor input: K, Control action: Fuzzy self-tuning PID, Heating action, Alarm (A1): No alarm action, no standby function, Unit: C and Program starting form: manual]. Refer to page 9 Setup. It is recommended that the PID auto-tuning be performed on the trial run. It is advised to provide the protective device against such environmental conditions which may cause damage to the device or contribute to the deterioration of its parts.
If you are mounting this controller to the control panel or machine, read this manual from Chapter 10 Mounting to control panel or 11 Wiring connection after checking the model name by 1 Model names. If you are operating this controller already mounted, read this manual from Chapter 2 Name and functions of the sections or 4 Operations.
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--- CONTENTS --1 Model names ---------------------------------------------------------------------------------------------------2 Name and functions of the sections
2.1 Names and displays ---------------------------------------------------------------------------------------2.2 Keys -----------------------------------------------------------------------------------------------------------6 7 8 9 9 12 13 16 17 17 17 18 18 18 18 19 19 19 20 20 20 21 21 22 23 23 23 24 24 24 25 25
3 Setup
3.1 Taking the internal assembly out -----------------------------------------------------------------------3.2 Switch setting (multi-function) ---------------------------------------------------------------------------3.3 Insertion of the internal assembly -----------------------------------------------------------------------
4 Operations
4.1 Operating flow chart ---------------------------------------------------------------------------------------4.2 Operations (1) PV/SV display mode ------------------------------------------------------------------------------------(2) Main setting mode ---------------------------------------------------------------------------------------(3) Sub setting mode Setting value memory number selection -----------------------------------------------------------Auto-tuning Perform/Cancel --------------------------------------------------------------------------Main proportional band setting -----------------------------------------------------------------------Cooling proportional band setting -------------------------------------------------------------------Integral time setting -------------------------------------------------------------------------------------Derivative time setting ----------------------------------------------------------------------------------Main control proportional cycle setting -------------------------------------------------------------Cooling control proportional cycle setting ---------------------------------------------------------Manual reset setting ------------------------------------------------------------------------------------Alarm 1 setting -------------------------------------------------------------------------------------------Alarm 2 setting -------------------------------------------------------------------------------------------Heater burnout alarm setting -------------------------------------------------------------------------Loop break alarm time setting ------------------------------------------------------------------------Loop break alarm span setting -----------------------------------------------------------------------(4) Auxiliary function setting mode 1 Setting value lock designation ------------------------------------------------------------------------Main setting value high limit setting -----------------------------------------------------------------Main setting value low limit setting ------------------------------------------------------------------Sensor correction setting ------------------------------------------------------------------------------Overlap band/Dead band setting --------------------------------------------------------------------Remote/Local changing --------------------------------------------------------------------------------Instrument number setting -----------------------------------------------------------------------------Transfer rate selection ----------------------------------------------------------------------------------Communication protocol---------------------------------------------------------------------------------
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26 26 26 27 27 27 27 28 28 28 28 29 29 29 29 30 30 30 30 31 31 31 32 32 32 33 35 35 36 36 37 38 39 40 41
6 Running
6.1 When using the CF1H as a Temperature controller ------------------------------------------------6.2 When using the CF1H as a Simplified program controller -----------------------------------------
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8. Control actions
8.1 Fuzzy self-tuning --------------------------------------------------------------------------------------------8.2 Explanations of PID ----------------------------------------------------------------------------------------8.3 PID auto-tuning of this controller ------------------------------------------------------------------------9. Other functions ----------------------------------------------------------------------------------------------
12. Specifications
12.1 Standard specifications ------------------------------------------------------------------------------------12.2 Optional specifications -------------------------------------------------------------------------------------13. Troubleshooting ---------------------------------------------------------------------------------------------14. Character table -----------------------------------------------------------------------------------------------
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Fuzzy self-tuning PID, PID, PD and ON/OFF action are selectable by internal DIP switch. 12 types of alarm action and no alarm action are selectable by internal rotary switch and DIP switch. Please note that only one option from every group can be selected. Condition for this option is the screw type mounting bracket (FS).
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Operating Instructions Temperature Indicating Controller CF1H 2 Name and functions of the sections
2.1 Names and Displays (4) (5) (2) (3) (11) (7) (8) (9) (10)
CF1H
c^ p q
(1)
(6)
jlab
lrq lcc
AUTO MAN
[Fig. 2.1-1] (1) PV display Indicates the Process variable (PV) with red LED. (2) SV display Indicates the Setting value (SV), Manipulating value (MV) or Time (TIME) with green LED. (3) Setting value memory number display Indicates the Setting value memory number with yellow LED. (4) SV indicator (SV) The green LED is lit when the Setting value (SV) is being displayed on the SV display. (5) MV indicator (MV) The red LED is lit when the Manipulating value (MV) is being displayed on the SV display. (6) Time indicator (TIME) The red LED is lit when the Time (TIME) is being displayed on the SV display. (7) Manual control indicator (Manual) The red LED is lit in Manual control. (8) Control output or Heating output action indicator (OUT 1) The green LED is lit when the Control output or Heating output is on. (For the current output type, it blinks corresponding to the manipulating value at 0.125 seconds of period.) (9) Cooling output action indicator (OUT 2) [Option] The yellow LED is lit when the Cooling output is on. (For the current output type, it blinks corresponding to the manipulating value at 0.125 seconds of period.)
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(10) Serial communication output indicator (TX/RX) [Option] The green LED is lit when transmitting serial communication TX. (11) Alarm 1 (A1) output action or Pattern end 1 output indicator (A1) The red LED is lit when the Alarm 1 (A1) output or Pattern end (A1) output is on. (12) Alarm 2 (A2) output action or Pattern end 2 output indicator (A2) [Option] The red LED is lit when the Alarm 2 (A2) output or Pattern end 2 output is on. (13) Heater burnout alarm output action indicator (HB) [Option] The red LED is lit when the Heater burnout alarm output is on. (14) Sensor burnout indicator (SB) The red LED is lit when the Sensor is burnt out. (15) Remote indicator (REM) [Option] The red LED is lit during Remote action. (16) Loop break alarm output action indicator (LA) [Option] The red LED is lit when the Loop break alarm output is on. (17) Auto-tuning action indicator (AT) The yellow LED blinks during auto-tuning. 2.2 Keys Main functions are described below, however, the keys have other functions in various modes. Refer to Section 4.1 Operating flow chart (Page 15ff). key key MODE key key AUTO/ MAN key FAST key
OUT/ OFF
: Increases the numeric value on the SV display during setting mode. : Decreases the numeric value on the SV display during setting mode. : Selects the setting mode. : Performs the control output ON or OFF. : Switches the control between Automatic and Manual. : Makes the numerical value change faster by pressing the FAST key and the (or ) key simultaneously.
In any mode, if the OUT/OFF key is pressed for approx. 1 second, the Control output OFF function will work. When the function is working, the function cannot be released. Even if the insrument power is turned off and on again, and the function is not released. To release the function, press the OUT/OFF key for 1 second. The setting value is registered by pressing the MODE key. In any setting item, if the MODE key is pressed for approx. 3 seconds, the mode returns to the PV/SV display.
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[Fig. 3.1-1]
Warning
Do not take the inner assembly out nor touch the terminal with the power supply on. Touching the terminal with the power switched ON may result in Electric Shock, which can cause severe injury or death.
3.2 Switch setting (multi-function) Using a small slotted screwdriver and tweezers, set the Sensor input, Alarm 1 action, Alarm 2 action, Control action, Heating (reverse)/Cooling (direct) action, Alarm 1 and 2 standby functions, Unit C/F and Program starting form Auto/Manual change by rotary switch and DIP switch by the following procedure. If the option A2 is not applied, the rotary switch A2 (SW301) will not be equipped.
Control action designation Heating/Cooling action designation Alarm 1 standby action designation Alarm 2 standby action designation C/F designation Sensor input designation Program start Auto/Manual designation Alarm 2 action type designation Alarm 1 action type designation Sensor input designation
Rotary switch
DIP switch
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Sw. No.
1 and 2
Heating/Cooling 3 action Alarm 1 (A1) 4 standby action Alarm 2 (A2) 5 standby action (*1) C/F Sensor input (*2) Program start Auto/Manual 6 7 8
Designation Fuzzy self-tuning PID action PID action PD action ON/OFF action Heating (reverse) action Cooling (direct) action No standby action Standby action No standby action Standby action C F K, J, R, B, N, PL-ll, Pt100, JPt100 S, E, T, C, 4 to 20mA, 0 to 20mA, 0 to 1V, Pt100 Manual start Automatic start
Switch status No.1: OFF No.2: OFF No.1: ON No.2: OFF No.1: OFF No.2: ON No.1: ON No.2: ON No.3: OFF No.3: ON No.4: OFF No.4: ON No.5: OFF No.5: ON No.6: OFF No.6: ON No.7: OFF No.7: ON No.8: OFF No.8: ON
*1: The standby function will not work if the option A2 is not applied. *2: The sensor input can be designated by the combination of this item and the rotary switch sensor input (SW303). (See page 11.) Program start: This item is available for the program control. Manual start : Program starts by pressing the OUT/OFF key. Automatic start : Program is automatically started by turning the power supply to the instrument on (after 2 seconds of warm-up status).
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DIP Sw. No. 7 OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON
Type of sensor K J R B PL-ll N Pt100 JPt100 S E T C (W/Re5-26) 4 to 20mAdc 0 to 20mAdc 0 to 1Vdc Pt100
Scale range -200 to 1370C -200 to 1000C 0 to 1760C 0 to 1820C 0 to 1390C 0 to 1300C -199.9 to 850.0C -199.9 to 500.0C 0 to 1760C 0 to 1000C -199.9 to 400.0C 0 to 2315C -1999 to 9999 -1999 to 9999 -1999 to 9999 -200 to 850C -320 to 1560F -320 to 2500F -320 to 1800F 0 to 3200F 0 to 3300F 0 to 2500F 0 to 2300F -199.9 to 999.9F -199.9 to 900.0F 0 to 3200F 0 to 1800F -199.9 to 750.0F 0 to 4200F
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3.3 Insertion of the internal assembly When the setup is completed, insert the internal assembly into the case. Firmly insert the assembly until it is locked by the hook at the bottom of the instrument. (There will be a clicking sound.)
Caution
Do not confuse the top and bottom of the internal assembly. If inserting the assembly into the case by force in the wrong direction, the PCB may be damaged.
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OUT/ OFF
1s
AUTO/ MAN
MODE 3s
MO
+ MODE MODE [Main setting mode] [Sub setting mode] Main setting
PV
MODE *2
Auto-tuning Perform/Cancel
PV
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+ MODE 3s [Auxiliary function setting mode 1] Setting value lock designation PV MODE Main setting value high limit setting PV MODE Main setting value low limit setting PV MODE Sensor correcting value setting PV MODE Overlap/Dead band setting PV MODE Remote/Local changing
PV
+ + MODE 3s [Auxiliary function setting mode 2] Scaling high limit setting PV MODE Scaling low limit setting PV MODE Decimal point place selection PV MODE PV filter time constant setting PV MODE Main output high limit setting PV MODE Main output low limit setting PV MODE Main output ON/OFF action hysteresis setting PV MODE Cooling action mode selection PV MODE Cooling output high limit setting PV MODE Cooling output low limit setting PV MODE Cooling output ON/OFF action hysteresis setting PV MODE Alarm 1 (A1) action Energized/Deenergized PV MODE Alarm 2 (A2) action Energized/Deenergized PV MODE Alarm 1 (A1) action hysteresis selection PV MODE Alarm 2 (A2) action hysteresis setting PV MODE
MODE Instrument number setting PV MODE Transfer rate selection MODE Communication protocol selection PV MODE
PV
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Alarm 1 (A1) action delayed timer setting PV MODE Alarm 2 (A2) action delayed timer setting PV MODE External setting input high limit setting PV MODE External setting input low limit setting PV MODE Transmission output selection PV MODE Transmission output high limit setting PV MODE Transmission output low limit setting PV MODE Display selection when control output is off PV MODE
Main setting value rising rate setting PV MODE Main setting value falling rate setting PV MODE Output selection when input burnout PV MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
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Warm-up status (For 2s) [Table 4.2-1] Rated value [Table 4.2-1] Input K J R B PL-ll N S E T C Pt100 JPt100 Pt100 420 mA DC 020 mA DC 01 V DC PV display C SV display PV display F SV display
Mode during control. The contents of setting items nor setting values cannot be changed.
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Setting range: From Main setting value low limit to Main setting value high limit [Factory adjusted as 0 C]
(3) Sub setting mode key is being pressed, Sub setting mode In the PV/SV display mode, if the MODE key is pressed while the and FAST keys. If will be selected. The setting value can be increased or decreased by pressing the , the MODE key is pressed, the setting value is registered and the next setting item will be selected. PV/SV display mode Actual Main setting temperature value + MODE Setting value memory number selection Selected value MODE Auto-tuning Perform/ Cancel Designation MODE (When Perform) MODE To set the other values, cancel the Auto-tuning. When the ON/OFF action or PD action is selected in the Control action designation (page 10), this display is not available. Mode to designate the auto-tuning Perform or Cancel. If Auto-tuning Perform is designated, and the MODE key is pressed, the controller reverts to PV/SV display mode. Mode to select the memory number (file) to be set or to be called. Selecting items: 1 to 7 [Factory adjusted as Memory number 1.]
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SV
(Auto-tuning Cancel)
SV
(Auto-tuning Perform) [Factory adjusted as Auto-tuning Cancel] If the Auto-tuning is released during the process, the PID value reverts to the former value.
Mode to set the proportional band for Main control. Setting range: 0.1 999.9 % [Factory adjusted as 2.5 %] When the ON/OFF action is selected in control action designation (Page 10), this display is not available. Mode to set the proportional band for cooling control. Setting range: 0.0 10.0 (Multiplying factor to the main control proportional band value) [Factory adjusted as 1.0 times (2.5 %)] This display is not available when the option (code: D 2) is not applied or when the ON/OFF action is selected in Control action designation (page 10). Mode to set the integral time. Setting range: 0 3600 s [Factory adjusted as 200 s] Setting the value to 0 disables the function. This display is not available when the ON/OFF action or PD action is selected in Control action designation (page 10). Mode to set the derivative time. Setting range: 0 3600 s [Factory adjusted as 50 s] Setting the value to 0 disables the function. This display is not available when the ON/OFF action is selected in Control action designation (page 10).
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Mode to set the proportional cycle of Main control. Setting range: 1 120 s [Factory adjusted as 30 s to Relay contact output type, and 3 s to Non-contact voltage output type] This setting item is not available to Current output type. When the ON/OFF action is selected in Control action designation (page 10), this display is not available.
With the Relay contact output type, if the Proportional cycle time is decreased, the frequency of the relay action increases, and the life of the relay contact is shortened. Cooling control proportional cycle setting Setting value MODE Mode to set the proportional cycle of Cooling control. Setting range: 1 120 s [Factory adjusted as 30 s for Relay contact output type, and 3 s for Non-contact voltage output type] This display is indicated only when the option [DR2] or [DS2] is applied. When the ON/OFF action is selected in Control action designation (page 10), this display is not available. Mode to set the reset value to correct the offset (Deviation between SV and PV when equilibrium status). Setting range: proportional band converted value However, when TC or RTD input, in the range, 199.9 999.9 C (F) when DC input, in the range, 1999 9999 [Decimal point place follows the selection.] [Factory adjusted as 0.0 C] This display is indicated only when PD action is designated in the Control action designation (page 10). Manual reset setting method: When SV>PV, set the positive + value (SVPV). When SV<PV, set the negative value (SVPV).
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Mode to set the action point of the Alarm 1 (A1) output. This item is not displayed if setting the rotary switch to No. 0 or No. 7 (See page 12.) Setting range: See [table 4.2-2]. [Factory adjusted as 0 C] Mode to set the action point of the Alarm 2 (A2) output. This item is not displayed if the option [2AS or 2AL] is not applied or even if it is applied, when setting the rotary switch to No. 0 or No. 7 (See page 12.) Setting range: See [table 4.2-2]. [Factory adjusted as 0C]
Setting range of Alarm 1 and 2 (The setting range is the same when the standby function is added.) [Table 4.2-2] Alarm type Setting range High limit alarm Input span to Input span *1 Low limit alarm Input span to Input span *1 High/Low limits alarm 0 to Input span *1 High/Low limit range alarm 0 to Input span *1 Process high alarm Input range minimum to Input range maximum *2 Process low alarm Input range minimum to Input range maximum *2 For RTD input, the minimum value of the negative side is 199.9. For DC input, the minimum value of the negative side is 1999. (Decimal point place follows the selection.) *1: For DC input, the Input range span is the same as the Input range scaling span. *2: For DC input, Input range maximum (minimum) is the same as the Input range scaling maximum (minimum) value. Heater burnout alarm setting Setting value MODE Mode to set the Heater current value for Heater burnout alarm. Setting range: When [W12 or W32] 0.0 20.0 A (However, the indication is 0.0 50.0.) When [W15 or W35] 0.0 50.0 A [Factory adjusted as 0.0 A] This display is indicated only when the option [W
] is applied.
Setting the value to 0.0 disables the function. It is recommended to set approx. 80 % of the Heater current value considering the voltage fluctuation. Self-holding is not available to the alarm output.
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Loop break alarm time setting Setting value MODE Loop break alarm span setting Setting value MODE
Mode to set the time for Loop break alarm activation assessment. Setting range: 0 200 minutes [Factory adjusted as 0 min.] This display is indicated only when the option [2AR or 2AL] is applied. Mode to set the span for Loop Break Alarm activation assessment. Setting range: 0 150 C (Thermocouple, except T and RTD without a decimal point) 0.0 150.0 C (Thermocouple T and RTD with a decimal point) 0 1500 (DC input, current or voltage) (Decimal point place follows the selection.) [Factory adjusted as 0 C] This display is indicated only when the option [2AR or 2AL] is applied.
Loop break alarm The alarm will be activated when the process variable (PV) does not rise as much as the span or greater within the time it takes to assess the loop break alarm after the manipulating value has reached 100 % or the output high limit value. The alarm will also be activated when the process variable (PV) does not fall as much value as the span or greater within the time it takes to assess loop break alarm after the manipulating value has reached 0 % or the output low limit value. When the control action is Direct (Cooling), the alarm acts conversely.
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PV/SV display mode Actual Main setting Temperature value + MODE for approx. 3 s Setting value lock designation Designation MODE [Factory adjusted as Unlock status.] Unlock status. All setting values are changeable. Mode to lock the setting value to prevent error. The setting item to be locked depends on the designation.
All setting items can be changed, however, the value returns to the former value after the power off because the value is not written on the non volatile memory. This mode is used when changing the value temporarily. Since it has no relation to the memory life, it is suitable when the option [CR2 or CR5] is applied. Fuzzy self-tuning or Auto-tuning PID action will not ] or [ ] is designated. function if [
When designating Lock, designate Lock 1, 2 or 3 after setting the necessary items in the status Unlock.
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As to the Lock mode 3 When using the CF1H as a Fixed value controller. The setting values can temporarily be changed by the selected setting value memory number, however, when the number is changed, the setting values changed by the previous number are canceled and returns to the former values. When using the CF1H as a Program controller. The setting values can temporarily be changed by the step number performing, however, when the step number is changed, the setting values are canceled and returns to the former values. Setting value change is null when the controller is waiting for running. The running starts by the values memorized. Main setting value high limit setting Setting value MODE Mode to set the high limit of main setting value. (If scaling high limit value is changed, this setting value will be changed as well.) Setting range: Main setting value low limit to scaling high limit value (The decimal point place follows the selection.) [Factory adjusted as 400 C] Mode to set the low limit of main setting value. (If scaling low limit value is changed, this setting value will be changed as well.) Setting range: Scaling low limit value to main setting value high limit (The decimal point place follows the selection.) [Factory adjusted as 0 C] Mode to set the correct value of the sensor. Setting range: 100.0 100.0 C [Factory adjusted as 0.0 C]
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Sensor correction function Corrects the input value from the sensor. When a sensor cannot be set at a location where control is desired, the sensor measuring temperature may deviate from the temperature in the controlled location. When controlling with multiple controllers, the accuracy of sensors have influence on the control. Therefore, sometimes the measuring temperature (input value) does not concur with the same setting value. In such a case, the control can be set with desired temperature by shifting the input value of sensors. Overlap band/Dead band setting Setting value MODE + setting value: Dead band setting value : Overlap band Setting range: Heating proportional band converted value [Factory adjusted as 0.0 %, Indication: C] When the option [D 2] is not applied, or if setting the control action as ON/OFF, this display is not available. Mode to change the method (Remote or Local) to set the Main setting value. [Factory adjusted as Local] Local status. The main setting value can be set by the front key operation as usual. Mode to set the Overlap band and Dead band between Heating control output and Cooling control output.
Remote status. The main setting value can be set in analog value by the remote control from external operation. This display is available only when the option [EA or EV ] is applied. Instrument number setting Setting value MODE Setting range: 0 95 [Factory adjusted as 0] This display is available only when the option [CR2 or CR5] is applied. Mode to set the Instrument number individually to each instrument when communicating by connecting plural instruments in serial communication.
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Mode to select a communication transfer rate to meet the rate of the host computer. [Factory adjusted as 9600 bps]
2400 bps
4800 bps
9600 bps
19200 bps This display is available only when the option [CR2 or CR5] is applied. Communication protocol Selection Mode to select a communication protocol. [Factory adjusted as ]
Based on Modbus, ASCII mode This display is available only when the option [CR2 or CR5] is applied. PV/SV display mode Actual Temperature Main setting value
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(5) Auxiliary function setting mode 2 In PV/SV display mode, if the MODE key is pressed for approx. 3 seconds while the and keys are being pressed, Auxiliary function setting mode 2 can be selected. and FAST keys. The setting value can be increased or decreased by pressing the , If the MODE key is pressed, the setting value is registered and the next setting item is selected. PV/SV display mode Actual Temperature Main setting value + + MODE for approx. 3 s Mode to set the high limit value of the scaling. If scaling high limit value is changed, main setting high limit value will be changed to the scaling high limit value as well. Setting range: Scaling low limit value to input range maximum value [Factory adjusted as 1370 C] Mode to set the low limit value of the scaling. If scaling low limit value is changed, main setting low limit value will be changed to the scaling low limit value as well. Setting range: Input range minimum value to scaling high limit value [Factory adjusted as 200 C] Mode to select the Decimal point place. [Factory adjusted as XXXX. (No decimal point)]
X.XXX (3-digit below the decimal point) This display is indicated only when the input type is selected to DC.
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Mode to suppress the PV fluctuation caused by such as disturbance. Set the value larger by degrees, and find the setting value at which the value does not fluctuate. If the value is set too large, it affects control result due to the delay of response. Setting range: 0.0 10.0 s [Factory adjusted as 0.0 s] Mode to set the high limit value of the main output. Setting range: Main output low limit value to 105 % Setting greater than 100 % is effective to the type Current output. [Factory adjusted as 100 %] This display is not available for the ON/OFF action. Mode to set the low limit value of the main output. Setting range: 5 % to Main output high limit value Setting less than 0 % is effective to the type Current output. [Factory adjusted as 0 %] This display is not available for the ON/OFF action. Mode to set the ON/OFF action hysteresis of the main control output. Setting range: 0.1 100.0 C [Factory adjusted as 1.0 C] This display is indicated only when the ON/OFF action is designated in Control action designation (page10).
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Mode to select the Cooling action, Air cooling, Oil cooling or Water cooling. [Factory adjusted as Air cooling] This display is indicated only when the option [D is applied. Air cooling (linear characteristic)
2]
Mode to set high limit value of the cooling output. Setting range: Cooling output low limit value to 105 % Setting greater than 100 % is effective to the type Current output. [Factory adjusted as 100 %] This display is not indicated when the option [D 2] is not applied, or when ON/OFF action of cooling side. Mode to set the low limit value of the cooling output. Setting range: 5 % to cooling output high limit value Setting less than 0 % is effective to the type Current output. [Factory adjusted as 0 %] This display is not indicated when the option [D 2] is not applied or when ON/OFF action of cooling side. Mode to set the ON/OFF action hysteresis of the cooling control output. Setting range: 0.1 100.0 C [Factory adjusted as 1.0 C] This display is indicated when the ON/OFF action is designated in Control action designation and when the option [D 2] is applied.
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Mode to select the action Energized or Deenergized for Alarm 1. [Factory adjusted as Energized] This display is not indicated when the rotary switch is set to No. 0 or No. 7 in Alarm 1 action designation (page 12). Energized
Deenergized
Mode to select the action Energized or Deenergized for Alarm 2. [Factory adjusted as Energized] This display is not indicated when the rotary switch is set to No. 0 or No. 7 in Alarm 2 action designation (page 12), or the option [2AS or 2AL] is not applied. Selection items: The same as those of the alarm 1 (A1) action Energized/Deenergized selection. Mode to set the hysteresis value for Alarm 1. Setting range: 0.1 100.0 C (for TC, RTD inputs) 1 1000 (for DC input) (Decimal point place follows the selection.) [Factory adjusted as 1.0 C] This display is not indicated when the rotary switch is set to No. 0 or No. 7 in Alarm 1 action designation (page 12). Mode to set the hysteresis value for Alarm 2. Setting range: 0.1 100.0 C (for TC, RTD inputs) 1 to 1000 (for DC input) (Decimal point place follows the selection.) [Factory adjusted as 1.0 C] This display is not indicated when the option [2AS or 2AL] is not applied and when the rotary switch is set to No. 0 or No. 7 in Alarm 2 action designation (page 12) even if the option [2AS or 2AL] is applied.
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Mode to set the action delayed timer for Alarm 1. Setting range: 0 999 9s [Factory adjusted as 0 s] Alarm output is turned on when the setting time has passed after the input gets into the alarm output range. This display is not indicated if the rotary switch is set to No. 0 or No. 7 in Alarm 1 action designation (page 12). Mode to set the action delayed timer for Alarm 2. Setting range: 0 9999 s [Factory adjusted as 0 s] Alarm output is turned on when the setting time has passed after the input gets into the alarm output range. This display is not indicated when the option [2AS or 2AL] is not applied and when the rotary switch is set to No. 0 or No. 7 in Alarm 2 action designation even if the option [2AS or 2AL] is applied. Mode to set the high limit value of external setting input. (In the case of Option [EA4] (4 20 mA), the value corresponds to 20 mA input.) Setting range: External setting input low limit value to Input range maximum value [Factory adjusted as 400 C] This display is indicated only when the option [EA0, EA4, EV0 or EV1] is applied. Mode to set the low limit value of external setting input. (In the case of Option [EA4] (4 20 mA), the value corresponds to 4 mA input.) Setting range: Input range minimum value to External setting input high limit value [Factory adjusted as 0 C] This display is indicated only when the option [EA0, EA4, EV0 or EV1] is applied.
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Mode to select the type of Transmission output. [Factory adjusted as PV transmission] This display is indicated only when the option [TA4 or TV1] is applied. Process variable (PV) transmission
Manipulating value (MV) transmission Transmission output high limit setting Setting value MODE Mode to set the high limit value of Transmission output. (In the case of option TA4, the value correponds to 20mA output.) Setting range: Transmission output low limit value to Input range maximum value [Factory adjusted as 400 C] This display is indicated only when the option [TA4 or TV1] is applied. Transmission output when standby: PV PV, SV 0 value, MV 0 value Mode to set the low limit value of Transmission output. (In the case of option TA4, the value corresponds to 4mA output.) Setting range: Input range minimum value to Transmission output high limit value [Factory adjusted as 0 C] This display is indicated only when the option [TA4 or TV1] is applied. Transmission output when standby: PV PV, SV 0 value, MV 0 value
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Mode to select the display when the control output is off. [Factory adjusted as indicating OFF on the PV display]
Only PV is indicated. Main setting value rising rate setting Setting value MODE Mode to set the rising rate of the main setting value. (Rising value per minute) Setting the value to 0 or 0.0 disables the function. Setting range: 0 9999 C/min.
Thermocouple, except T and RTD without a decimal point 0.0 999.9 C/min. Thermocouple T and RTD with a decimal point 0 9999, DC input (Decimal point place follows the selection.) [Factory adjusted as 0C/min.] Main setting value falling rate setting Setting value MODE Mode to set the falling rate of the main setting value. (Falling value per minute) Setting the value to 0 or 0.0 disables the function. Setting range: 0 9999 C/min.
Thermocouple, except T and RTD without a decimal point 0.0 999.9 C/min. Thermocouple T and RTD with a decimal point 0 9999 DC input (Decimal point place follows the selection.) [Factory adjusted as 0 C/min.]
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Mode to select the control output OFF or not when DC input is over scale or under scale.
Control output ON [Factory adjusted as Control output PV/SV display mode Actual temperature Main setting value ]
Energized/Deenergized function [If the alarm action energized is selected] When the alarm output action indicator is lit, the alarm output (terminal - , - ) is conducted (ON). When the alarm output action indicator is unlit, the alarm output is not conducted (OFF). [If the alarm action deenergized is selected] When the alarm output action indicator is lit, the alarm output (terminal - , - ) is not conducted (OFF). When the alarm output action indicator is unlit, the alarm output is conducted (ON).
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(6) Program mode In PV/SV display mode, if the key is pressed for approximately 3 seconds while the key is being pressed, the Program mode can be selected. The setting value can be increased or decreased by pressing the , and FAST keys. If the MODE key is pressed, the setting value is registered and the next setting item is selected. As to the setting values of the step 1 to 7, each setting value for setting value memory number 1 to 7 set during the Fixed value control is assigned respectively. For example, values in memory number 1 are assigned to the values for step 1, and number 2 for step 2. If the Pattern end output is designated and the program control is performed, the Pattern end output is turned on when the program is completed. When the Pattern end output is on and if the OUT/OFF key is pressed, the Pattern end output is turned off. If the OUT/ OFF key is pressed again, the program will be performed. If some steps are unnecesary, set the times 00.00 for the step numbers not used. Program Example Step number (Setting value memory number) Main setting value Proportional band Integral time Derivative time Proportional cycle Alarm 1 Alarm 2 Step time 1000
500 500 1000 1000 200 200 100 2.0 1.8 2.0 1.8 2.5 1.8 2.0 180 80 180 80 200 80 200 30 20 30 20 50 20 50 30 30 30 30 30 30 30 2 5 2 5 10 0 5 2 5 2 5 10 0 5 00:30 01:00 00:40 01:00 02:00 00:30 01:00
500
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PV/SV display mode Actual temperature Main setting value + for approx. 3 s Control form is changed between Fixed value and Program.
MODE
In Fixed value control, if the MODE key is pressed, the mode will revert to the PV/SV display mode.
Program control [Factory adjusted as Fixed value control] Following dislay is available only when Program control.
Mode to set the Time for step 1. 00.00 Minute indication Hour indication For example, when setting 1 hour 58 minutes, ]. set as [ Setting range: 00.00 99.59 [Factory adjusted as 00.00] Mode to set the Time for step 2. [The setting range and the factory adjusted value are the same as Step 1.]
Step 2 Time setting Setting value MODE Step 3 Time setting Setting value MODE Step 4 Time setting Setting value MODE
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Mode to set the Time for step 3. [The setting range and the factory adjusted value are the same as Step 1.]
Mode to set the Time for step 4. [The setting range and the factory adjusted value are the same as Step 1.]
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Step 5 Time setting Setting value MODE Step 6 Time setting Setting value MODE Step 7 Time setting Setting value MODE PV/SV display mode Actual temperature Main setting value
Mode to set the Time for step 5. [The setting range and the factory adjusted value are the same as Step 1.]
Mode to set the Time for step 6. [The setting range and the factory adjusted value are the same as Step 1.]
Mode to set the Time for step 7. [The setting range and the factory adjusted value are the same as Step 1.]
(7) Auto/Manual control change A mode to change the output manipulating value by manual. In the case of proportional action, the manipulating value in proportion to the deviation is automatically generated. This is called an automatic control. As compared with the above, it is called manual control that the function to get the fixed amount of output by front key operation regardless of the deviation. This function provides the balanceless-bumpless function, not to change the output suddenly when the control mode is changed from automatic to manual and vice versa. Manual. Each time the AUTO/MAN key is pressed, the control form changes Auto
Automatic control
Manual control (to set the Manipulating value by manual) Setting range: Main output low limit value to Main output high limit value If the option [D 2] is applied, Cooling output low limit value to Heating output high limit value
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for approx. 1 s
OUT/ OFF
for approx. 1 s
(*): PV display indicates [OFF indication], [No indication] or [Only PV] selected in Display selection when control output is off (page 32).
Notices
Once the Control output OFF function is enabled, the function cannot be released even if the power to the instrument is turned OFF and turned ON again. To cancel the function, press the OUT/OFF key again for approx. 1 second. In the program control, the Control output OFF function cannot be used because the OUT/OFF key functions as Program Start/Stop key.
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(9) Output manipulating value and Step rest time indication mode In the PV/SV display mode, press the MODE key for approx. 3 seconds. The display will be changed to main setting mode in the process, however, keep pressing it until the Output manipulating value is displayed. If the MODE key is pressed again, the mode reverts to the PV/SV display. During program control, if the MODE key is pressed in Output manipulating value indication, the Step rest time indication will be selected. If the MODE key is pressed again, the mode reverts to the PV/SV display.
PV/SV display mode Actual temperature Main setting value MODE for approx. 3 s Output manipulating value indication mode Actual temperature MODE (Fixed value control) manipulating value MODE (Program control) Manipulating value is indicated on the SV display by the blinking the decimal point and the MV indicator is lit.
Step rest time indication Actual temperature Step rest time MODE Step rest time is indicated on the SV display, and the TIME indicator is lit.
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6 Running
After the controller has been mounted to the control panel and wiring is completed, it can be started in the following manner. 6.1 When using the CF1H as a Temperature controller (1) Turn the power supply to the CF1H ON. For approx. 2s after the power is switched ON, the type of sensor and the unit designated in Sensor input designation (page 10, 11) will be indicated on the PV display, and the rated maximum value will be indicated on the SV display. See [table 6.1-1]. During this time, all outputs and LED indicators are in their OFF status. After that, the display turns to the PV/SV display. When the Control output OFF function is working, the item selected in Display selection when control output is off is displayed on the PV display. (See page 32.) [Table 6.1-1] Input K J R B PL-ll N S E T C Pt100 JPt100 Pt100 4 20 mA DC 0 20 mA DC 0 1 V DC PV display C SV display PV display F SV display
(2) Input the setting value, referring to Chapter 4. Operations (page 13ff). When controlling by Fuzzy self-tuning PID action, designate [Perform] in the Auto-tuning Perform/Cancel function to start the control in optimum conditions. (3) Turn the load circuit power ON. Starts the control action so as to keep the controlled object at the main setting value.
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6.2 When using the CF1H as a simplified program controller (1) Turn the power supply to the CF1H on. For approx. 2s after the power is turned ON, the type of sensor and the unit designated in Sensor input designation (page 12, 13) are indicated on the PV display, and the rated maximum value is indicated on the SV display. See [table 6.1-1]. During this time, all outputs and LED indicators are in their OFF status. After that, the display reverts to the PV/SV display. When the Control output OFF function is working, the item selected in Display selection when control output is off is displayed on the PV display. (See page 32.) (2) Input each setting value and each step time referring to Chapter 4. Operations (page 13ff), especially page 17 (Setting value memory) and page 35 (Program control change, Step time setting). Then the PV display will indicate the actual temperature and the status turns standby. (3) Turn the load circuit power ON. (4) Program control start If Automatic start is designated in the Program start Auto/Manual designation (page 10), it will switch to warm-up status for approx. 2 seconds after the power is turned on, and then will automatically start the program control from step 1. If Manual start is designated in Program start Auto/Manual designation (page 10), it will switch to warm-up status for approx. 2 seconds after the power is turned on, and then it reverts to standby status. In this status, if the OUT/OFF key is pressed, it starts the program control from the step 1. While the program control is being performed, the change of Step number (by Setting value memory number) is ineffective. To make the step time progress faster. The step time progress becomes 60 times as fast as usual when the FAST key is pressed. To end the program control during the process. The program control is ended if the OUT/OFF key is pressed for approx. 1 second or longer. To change the displays. In the PV/SV display, if the MODE key is pressed for approximately 3 seconds, the Output manipulating value display mode is activated, and if the MODE key is pressed again, the Step rest time display will be indicated (see page 38.). Instrument status when power failure is restored. When power is restored after a power failure occurs during program control, the CF1H performs the program continuously. The PV display blinks until the step at which the power failure occurs is finished.
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Action ON OFF
Control action
Setting Relay contact H 4 C 5 L 6 H 4 C 5 L 6 (*1) Non-contact voltage + 5 12Vdc 6 + 5 12/0Vdc 6 (*1) + 5 20mAdc 6 5 6 (*2) Indicator
[OUT1] Green
Setting H 4 C 5 L 6 H 4 C 5 L 6 (*1) H 4 C 5 L 6
H 4 C 5 L 6
Output
+ 5 0Vdc 6
+ 5 0Vdc 6
+ 5 0/12Vdc 6 (*1) +
+ 5 12Vdc 6
Current
20 to 4mAdc
+ 5 4mAdc 6
+ 5 4mAdc 6
4 to 20mAdc
+ 5 20mAdc 6
6 (*2)
Lit
Unlit
Unlit
Lit
(*1) Cycle action is performed according to deviation. (*2) Changes continuously according to deviation.
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Action ON OFF
Control action
Main setting 4 5 6
Non-contact voltage
Output
+ 5 12Vdc 6
+ 5 0Vdc 6
+ 5 0Vdc 6
+ 5 12Vdc 6
Current
+ 5 20mAdc 6
+ 5 4mAdc 6
+ 5 4mAdc 6
+ 5 20mAdc 6
Indicator
[OUT1] Green
Lit
Unlit
Unlit
Lit
9
10
9
10
9
10
Unlit
Lit
Unlit
Pattern end output is turned ON when the program control is ended, and it is not released until the OUT/ OFF key is pressed.
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7.5 HeatingCooling action drawings [Option D Heating (reverse) action in Heating control
2]
Action
Setting H 4 Relay contact C 5 L 6 H 4 C 5 L 6 (*1) + 5 12/0Vdc 6 (*1) + 5 20mAdc 6 Indicator [OUT1] Green + 5 20 to 4mAdc 6 (*2) Lit Unlit + 5 4mAdc 6 H 4 C 5 L 6
+ 5 12Vdc 6
+ 5 0Vdc 6
Current
(*1) Cycle action is performed according to deviation. (*2) Changes continuously according to deviation.
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Action
Setting 7 Relay contact 8 7 8 (*1) + 7 0Vdc 8 + 7 0/12Vdc 8 (*1) + 7 4 to 20mAdc 8 (*2) + 7 12Vdc 8 7 8
Cooling output
Non-contact voltage
Current
+ 7 4mAdc 8
+ 7 20mAdc 8
Unlit
Lit
(*1) Cycle action is performed according to deviation. (*2) Changes continuously according to deviation.
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(Cooling P-band) Heating P-band (Cooling) Setting H 4 Relay contact C 5 L 6 H 4 C 5 L 6 (*1) + 0Vdc 6 + 5 0/12Vdc 6 (*1) + 5 4mAdc 6 + 5 4 to 20mAdc 6 (*2) Indicator [OUT1] Green Lit + 5 20mAdc 6 H 4 C 5 L 6 Heating
Action
+ 5 12Vdc 6
Current
Unlit
(*1) Cycle action is performed according to deviation. (*2) Changes continuously according to deviation.
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Action
Cooling output
Non-contact voltage
Current
+ 7 4mAdc 8
Lit
Unlit
(*1) Cycle action is performed according to deviation. (*2) Changes continuously according to deviation.
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Action
Control action Setting 4 Relay contact 5 6 4 5 6 (*1) Noncontact Output voltage + 5 12Vdc 6 + 5 12/0Vdc 6 (*1) + 5 20mAdc 6 Indicator [OUT1] Green Indicator [OUT2] Yellow 5 6 (*2) + + 5 4mAdc 6 7 8 + 7 8 (*2) Unlit Lit + 5 0Vdc 6 + 7 0Vdc 8 4 7 5 8 6 (*1) 7 8 (*1) + + 7 20mAdc 8 + + 7 12Vdc 8 8 8 7 7
0/12Vdc
Current
20 to 4 mAdc
4mAdc
4 to 20mAdc
Lit Unlit
(*1) Cycle action is performed according to deviation. (*2) Changes continuously according to deviation.
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Setting 4 Heating output 5 6 Relay contact output Cooling output 4 5 6 (*1) 7 8 7 8 (*1) Indicator [OUT1] Green Indicator [OUT2] Yellow 7 8 4 5 6
Lit Unlit
Unlit Lit
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High limit alarm Hysteresis Temperature alarm action ON OFF Main setting 9 Output
10 10 10
Alarm setting 9 9
Alarm setting
Main setting 9
10
Indication Lit Unlit High limit alarm with standby Hysteresis Temperature alarm action ON OFF Main setting 9 Output Indication
10 10 10 10
Alarm setting 9 9
Alarm setting
Main setting 9
Lit Unlit High/Low limits alarm Hysteresis Temperature alarm action ON OFF Alarm setting 9 Output
10
Main setting 9
10
Alarm setting 9
10
Alarm setting 9
10
9
10
Indication Lit
Unlit
Lit
Unlit
Lit
Unlit
Standby function works at part. and shows the action point of the alarm output. Output terminals for Alarm 2: 7 - 8
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Hysteresis ON OFF
Main setting 9
Alarm setting 9 9
Alarm setting
Indication
Lit
Lit
Unlit
Lit
Unlit
Alarm setting 9
10
9
10
Output Indication
10
Lit Unlit Process high alarm with standby Hysteresis Temperature alarm action ON OFF Alarm setting 9 Output Indication
10 10
Unlit Lit Process low alarm with standby Hysteresis ON OFF Alarm setting 9
10
9
10
Unlit
Lit
Lit
Unlit
Standby function works at part. and shows the action point of the alarm output. Output terminals for Alarm 2: 7 8
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8. Control actions
8.1 Fuzzy self-tuning Fuzzy self-tuning is a function to perform a fine adjustment of PID values automatically. The stable control can be carried out even if the conditions of the process are changed due to things like change in types and rates of production. (1) When the control is rising, the controller performs the control by the PID values tuned in advance. (2) When the control result is disordered by the disturbance or a change in the process, the controller checks the converging status, and performs a fine adjustment of PID values if necessary. (a) If the convergence is performed smoothly, the PID values are not changed. (b) If the convergent speed is slow, the controller corrects the PID values to accelerate the convergence. (c) When overshoot is generated during the convergence, the controller corrects the PID values so as not to generate the overshoot. (d) When hunting is generated, the controller checks the waveform and performs a fine adjustment of PID values. (3) The controller can be used without Fuzzy self-tuning by designating the internal switch. (4) When using the controller for the first time, performing the PID auto-tuning or setting the proper PID values by key operation is recommended. The instrument is always in self-tuning status itself, and when deviation is created, it starts the tuning. Even if in Fuzzy self-tuning status, when very large hunting is caused and the control is not stabilized, it starts auto-tuning automatically. When the auto-tuning performance is designated by the key operation, tuning is initiated, and when the control is stabilized, the auto-tuning is released and returns to self-tuning status.
] or [ ] is designated, Fuzzy self-tuning When lock mode [ or Auto-tuning PID action cannot work. With the control system in which load fluctuation periodically occurs, the Fuzzy self-tuning may fall into malfunction. In such a case, use the controller with the PID auto-tuning mode.
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8.2 Explanations of PID (1) Proportional band (P) Proportional action is the action which the control output varies in proportion to the deviation between the setting value and the processing temperature. If the proportional band is narrowed, even if the output changes by a slight variation of the processing temperature, better control results can be obtained as the offset decreases. However, if when the proportional band is narrowed too much, even slight disturbances may cause variation in the processing temperature, and control action changes to ON/OFF action and the so called hunting phenomenon occurs. Therefore, when the processing temperature comes to the balanced position near the setting value and a constant temperature is maintained, the most suitable value is selected by gradually narrowing the proportional band while observing the control results. (2) Integral time (I) Integral action is used to eliminate offset. When the integral time is shortened, the returning speed to the setting point is quickened. However, the cycle of oscillation is also quickened and the control becomes unstable. (3) Derivative time (D) Derivative action is used to restore the change in the processing temperature according to the rate of change. It reduces the amplitude of overshoot and undershoot width. If the derivative time is shortened, restoring value becomes small, and if the derivative time is made longer, an excessive returning phenomenon may occur and the control system may be oscillated.
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Temperature
Time
[Figure 8.3-1]
(2) When the control is stable or when control temperature is within 1.5 % of scaling span. Fluctuation is given at the setting value.
Starting point of auto-tuning Setting value Temperature Controlling action is performed with the values set by PID auto-tuning.
Time
[Figure 8.3-2]
(3) When the control temperature is 1.5 % or greater of scaling span higher than the setting value. Fluctuation is given at the temperature 1.5 % of scaling span higher than the setting value.
Controlling action is performed with the values set by PID auto-tuning. [Figure 8.3-3]
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Operating Instructions Temperature Indicating Controller CF1H 10. Mounting to control panel
10.1 Site selection Mount the controller in a place with: (1) A minimum of dust and an absence of corrosive gases. (2) No mechanical vibrations or shocks. (3) No exposure to direct sunlight, an ambient temperature of 0 50 C (32 122 F) that does not change suddenly. (4) An ambient non-condensing humidity of 85 %RH or less. (5) The unit away from large capacity electromagnetic switches or cables through which large current is flowing. (6) No water, oil or chemicals or where the vapors of these substances can come into direct contact with the unit. 10.2 External dimension drawing One-touch type mounting bracket
48
10
100
[Fig. 10.2-1]
48
10
100
[Fig. 10.2-2]
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106.2
96
91
109
96
91
+0.8 92 0
130
+0.5 n x 48-3 0
+0.5 45 0
[Fig. 10.3-1]
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+0.8 92 0
10.5 Mounting When using the One-touch type mounting bracket Mounting panel thickness is 1 3 mm. Mount one-touch mounting bracket 1 to the body in advance, and then Insert the CF1H 2 from the front of the panel. If Soft front cover is used, the mounting panel thickness will be 1 2.5 mm. 2 [Fig. 10.5-1]
1 When using the Screw type mounting bracket [Option code: FS] Mounting panel thickness is 1 15 mm. Insert the CF1H from the front of the panel. Slot the mounting bracket to the holes at the top and bottom of the case, and screw in place.
Notice
As the case is made of resin, do not use excessive force while screwing in the mounting bracket. The torque is approximately 0.12 Nm.
[Fig. 10.5-2]
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Warning
Turn the power supply to the instrument off before wiring or checking. Working or touching the terminal with the power switched on may result in Electric Shock, which can cause severe injury or death. Moreover, the instrument must be grounded before the power supply to the instrument is turned on.
OUT1 (R/M)
C 5 L 6
W or W3
+ 7 8 9
[Fig. 11.1-1] The terminal block of this instrument is designed to be wired from the left side. The lead wire must be inserted from the left side of the terminal, and fastened with the terminal screw. Dotted lines shows options (page 67), no terminal is equipped if it is not specified. If the Alarm 2 (pattern end 2 output) is applied with a combination of the Loop break alarm output, the output terminal is common.
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n Recommended terminal Use a solderless terminal with insulation sleeve to fit to M3 screw as shown below.
3.2mm 5.8mm or less
5.8mm or less 3.2mm
Notices
Use a thermocouple and compensating lead wire according to the input specifications of this controller. Use a 3-wire RTD system according to the input specifications of this controller. This controller has no built-in power switch or fuse. It is necessary to install them manually (IEC approved, 100 V AC 5 A or 220 V AC 5 A) in the circuit near the external controller. In the case of 24 V DC, do not confuse the polarity. For the relay contact output type, use an external auxiliary electromagnetic switch to protect the built-in relay contact. When wiring, keep the input wire (Thermocouple, RTD, etc.) away from AC source and the load wire to avoid external interference. 2 Use a thick wire (1.25 to 2.0 mm ) for the earth ground.
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Electromagnetic switch
Heater
Electric furnace [Fig. 11.2-1] To prevent the unit from harmful effects of unexpected level noise, it is recommended that a surge absorber be installed between the electromagnetic switch coils. Single-phase Alarm unit 24V SSR CT Heater Thermocouple Electric furnace [Fig. 11.2-2] AC or DC is available to supply voltage 24 V, however, do not confuse the polarity when DC is applied.
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CT1
Heater
[Fig 11.2-3]
3-phase heater
[Fig 11.2-4]
[Fig 11.2-5]
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12. Specifications
12.1 Standard specifications Mounting method : Flush Setting : Input system using membrane sheet key Display PV display : Red LED display 4 digits, size, 8 (H) x 4 (W) mm SV/MV/TIME display : Green LED display 4 digits, size, 8 (H) x 4 (W) mm Setting value memory number (MEMO) display: Yellow LED display 1 digit, size, 8 (H) x 4 (W) mm Indicating accuracy Thermocouple input : Within 0.2 % of input range full scale 1 digit however, for R or S input, the range 0 200 C (400 F), Within 4 C (8 F) When B input, the range 0 300 C (600 F), Accuracy is not guaranteed. When K, J, T input, range less than 0 C (32 F), Within 0.4 % of full scale 1 digit (Cold junction compensating accuracy, 1 C, at 0 50 C) RTD input : Within 0.2 % of input range full scale 1 digit Current input : Within 0.2 % of input range full scale 1 digit Voltage input : Within 0.2 % of input range full scale 1 digit Setting accuracy : The same as indicating accuracy Input sampling period : 0.125 seconds (In the case of the option EA0/EA4/EV0/EV1 or W12/W15/W32/W35 0.5 seconds) Input Thermocouple : K, J, R, S, B, E, T [JIS, IEC], C (W/Re5-26) [ASTM], N (IEC) and PL-ll (NBS) External resistance, 100 or less In the case of input burnout, Upscale RTD : Pt100 (JIS, IEC), JPt100, 3-wire system Allowable input lead wire resistance, 10 or less per wire In the case of input burnout, Upscale Current : 0 20 mA DC, 4 .. 20 mA DC Input impedance, 50 Allowable input current, 100 mA or less In the case of input burnout, 0 20 mA, the same as 0 mA 4 20 mA, Downscale Voltage : 0 1 V DC Input impedance, 1 M or greater Allowable input voltage, 5 V or less Allowable signal source resistance, 2 k or less In the case of input burnout, Upscale Supply voltage : 100 240 V AC 50/60 Hz, 24 V AC/DC 50/60 Hz Allowable voltage fluctuation: 100 240 V AC : 85 264 V AC 24 V AC/DC : 20 28 V AC/DC
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Output
Cooling output, Alarm 2 output or Loop break alarm output Isolated Alarm 1 output Isolated Heater burnout alarm output
Isolated
(*1) When both Main output and Cooling output are Current output type or Non-contact voltage output type (the SSR drive), A to B is non-isolated. (*2) When Main output is Current output type or Non-contact voltage output type (the SSR drive), A to F and A to G are non-isolated. When Cooling output is Current output type or Non-contact voltage output type (the SSR drive), B to F and B to G are non-isolated. Insulation resistance 10M or greater at 500Vdc Insulation test must not be carried out between A-B in the case of Circuit insulation configuration (*1), and between A-F, B-F, A-G, B-G, C-D-E and F-G in the case of Circuit insulation configuration (*2) because they are non-isolated. Dielectric strength Between input terminal and ground terminal, Between input terminal and power terminal, Between power terminal and ground terminal, Between output terminal and ground terminal, Between output terminal and power terminal,
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1.5 kV AC for 1 minute 1.5 kV AC for 1 minute 1.5 kV AC for 1 minute 1.5 kV AC for 1 minute 1.5 kV AC for 1 minute
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Accessories
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12.2 Optional specifications Alarm 2 output [2AS or 2AL] The alarm action point is set by deviation to main setting (except Process value alarm). [When the alarm action is set as energized] When the input exceeds the range, the output turns ON or OFF (in the case of High/Low limit range alarm). [When the alarm action is set as deenergized] The output acts conversely. One of the alarms can be selected by rotary switch and DIP switch from 14 types of alarm: High limit alarm, Low limit alarm, High/Low limits alarm, High/Low limit range alarm, Process high alarm and Process low alarm and the standby function is applied to them respectively, as well as No alarm and Pattern end output. When Alarm 2 output and Loop break alarm output are applied together [2AL], the output terminal is common. Alarm 2 output (A2) is not available with a combination of Heating/Cooling control output [D 2] or Insulated power output [P24]. Setting accuracy : Within 0.2 % of input range full scale 1digit Action : ON/OFF action Hysteresis setting range When thermocouple or RTD input, 0.1 100.0 C (F) When DC input, 1 1000 (Decimal point place follows the selection.) Output : Relay contact 1a Control capacity, 250 V AC, 3 A (resistive load) 250 V AC, 1 A (inductive load cos=0.4) Loop break alarm output [2AR or 2AL] Detects the breaking status on the loop such as heater burnout, sensor burnout or the operation end trouble. When Loop break alarm output and Alarm 2 output are applied together [2AL], the output terminal is common. Loop break alarm output (LA) is not available with a combination of Heating/Cooling control output [D 2] or Insulated power output [P24]. Output Relay contact 1a Control capacity, 250 V AC, 3 A (resistive load) 250 V AC, 1 A (inductive load, cos=0.4)
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13. Troubleshooting If any malfunctions occur, refer to the following items after checking the power and the wiring.
Warning
Turn the power supply to the instrument off before wiring or checking. Working or touching the terminal with the power switched on may result in Electric Shock, which can cause severe injury or death. Moreover, the instrument must be grounded before the power supply to the instrument is turned on.
Presumed cause and the action Control output OFF function is working. Press the OUT/OFF key for approx. 1s to release the function. (page 37) Thermocouple or RTD is burnt out. [In the case of Thermocouple] If the input terminal of the instrument is shorted, and if nearby room temperature is indicated, the instrument should be normal and the sensor may be burnt out. [In the case of RTD] If approx. 100 of resistance is connected to the input terminal between A-B of the instrument and between B-B is shorted, and if nearby 0 C (32 F) is indicated, the instrument should be normal and the sensor may be burnt out. Lead wire of thermocouple or RTD is not securely mounted to the instrument terminal. Polarity of thermocouple or compensating lead wire is reversed. Codes (A, B, B) of RTD do not agree with the instrument terminal.
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<Indication> Phenomenon
Presumed cause and the action Designation of the Sensor input is improper. Set the Sensor input properly by the Rotary switch (SW303) and the DIP switch (SW304). (page 10, 11) Temperature unit (C or F) is mistaken. Set the unit properly by the DIP switch. (page 10) Sensor correcting value is unsuitable. Set the value suitably. (page 23) Specification of the Thermocouple or RTD is improper. AC may be leaking into thermocouple or the RTD circuit. There may be an equipment producing an inductive fault or noise near the controller.
<Key operation> Phenomenon If setting mode cannot be selected. If settings are impossible. If the value does not change by the , keys. If the setting indication does not change in the rated scale range even if keys the , are pressed, and setting is impossible. If it does not start even if the OUT/OFF key is pressed in the Program mode.
Presumed cause and the action Manual control is selected. Change the mode to Automatic control (page 36) Setting value lock (mode 1 or 2) is designated. Release the lock designation. (page 22) During PID auto-tuning. Cancel the tuning if necessary. (page 17)
Main setting value high limit or low limit may be set at the point the value does not change. Set it again by Auxiliary function setting mode 1.
Step time is not set. Set the step time. (page 35)
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<Control> Phenomenon
If it does not control. (Indicates only PV display) If the main output or cooling output has kept its ON status. If the main output or cooling output has kept its OFF status.
Presumed cause and the action Thermocouple or RTD is burnt out. [In the case of Thermocouple] If the input terminal of the instrument is connected, and if nearby room temperature is indicated, the instrument should be normal and sensor may be burnt out. [In the case of RTD] If approx. 100 of resistance is connected to the input terminals between A-B of the instrument and between B-B is shorted, and if nearby 0 C (32 F) is indicated, the instrument should be normal and sensor may be burnt out. Lead wire of thermocouple or RTD is not securely mounted to the instrument terminal. Program mode is selected. If running by Program mode, press the OUT/OFF key. When performing by Fixed value control, press the key for approx. 3 s while the key is being pressed to select the Fixed value control mode. (page 34, 35) Main output low limit setting value or cooling output low limit setting value is set to 100 % or greater in Auxiliary function setting mode 2. Set the value appropriately. (page 27, 28) Main output high limit setting value or cooling output high limit setting value is set to 0 % or less in Auxiliary function setting mode 2. Set the value appropriately. (page 27, 28)
If any unexplained malfunctions occur other than the above mentioned, make inquiries at our agency or the shop where you purchased the unit.
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<Sub setting mode> Character Item Setting value memory number Auto-tuning Perform/Cancel Main proportional band Cooling proportional band Integral time setting Derivative time setting Main proportional cycle Cooling proportional cycle Manual reset setting Alarm 1 setting Alarm 2 setting Heater burnout alarm setting Loop break alarm time setting Loop break alarm span setting <Auxiliary function setting mode 1> Character Item Setting value lock designation Main setting value high limit Main setting value low limit Sensor correction setting Overlap band/Dead band setting Remote/Local change Instrument number setting Transfer rate selection Communication protocol
Initial 1 - - - -: Cancel 2.5 % 1.0 times 200 s 50 s R/M: 30 s S/M: 3 s R/M: 30 s S/M: 3 s 0.0 C 0 C 0 C 0.0 A 0 minutes 0 C
Data
Initial - - - -: Unlock 400 C 0 C 0.0 C 0 C : Local 0 9600 bps : WIKA standard protocol
Data
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<Auxiliary function setting mode 2> Character Item Scaling high limit setting Scaling low limit setting Decimal point place selection PV filter time constant Main output high limit setting Main output low limit setting Main ON/OFF action hysteresis Cooling action mode selection Cooling output high limit Cooling output low limit Cooling ON/OFF action hysteresis Alarm 1 action Energized/Deenergized Alarm 2 action Energized/Deenergized Alarm 1 hysteresis setting Alarm 2 hysteresis setting Alarm 1 delayed timer setting Alarm 2 delayed timer setting External setting high limit External setting low limit Transmission output selection Transmission output high limit Transmission output low limit Display selection when control output is off Main setting value rising rate Main setting value falling rate Output selection when input burnout
Initial 1370 C 200 C No decimal point 0.0 seconds 100 % 0% 1.0 C Air cooling 100% 0% 1.0C : Energized : Energized 1.0 C 1.0 C 0 seconds 0 seconds 400 C 0 C PV transmission 400 C 0 C 0 C/minute 0 C/minute : Turns the control output off
Data
<Program mode> Character Item Program control change Step 1 time setting Step 2 time setting Step 3 time setting Step 4 time setting Step 5 time setting Step 6 time setting Step 7 time setting
Initial Fixed value control 00.00 00.00 00.00 00.00 00.00 00.00 00.00
Data
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