REAR WHEEL

REMOVAL
Loosen the wheel nuts. Support the vehicle with a support rear wheels off the ground. Removethe nuts and wheel. For tire block to raise the

removal/installation

and repair, refer to sec-

tior 12.

INSTALLA TION
Install the tire onto the hub with the tire valve facing out. Install the wheel nuts with the tapered side facing inward and tighten them. TORQUE: 64 Nm (6.5 kg'm, 471bHt] TAPERED SIDE

F-"~

REAR AXLE
REMOVAL
CAUTION: SUDOOrt thec81if>er so that it does not hang from the brake hose. Do nottwistorbendthebrakehose.

Remove the rear brake caliper (page 14-6).

The/ocknuts has left hand threads

Loosen the axle inner lock nut while outer lock nut, using the special tools.

holding

the

TOOLS Lock nut wrench, 56

mm mm

07916 - HA20000 or
07916-HA2010A (U.S.A. only)

Lock nut wrench, 45

07916 - 1870101 or
equivalent commercially available in U.S.A.

Loosen the outer lock nut until the stopper be removed, using same tool. Removethe

ring can

stopper ring from the axle groove.

13-3

REAR WHEEL/SUSPENSION
Remove the wheels (page 13-3), Remove the cotter pin and the hub nut. Remove the right wheel hub.

HUB

NUT

COTTER PIN
Remove the stopper ring, outer and inner lock nuts from the axle. Remove the skid plate (page 2-5), Remove the brake disclhub by sliding it outward. Removethe O-ring from the inside of the disc hub.

'STOPPER RING Loosen the rear axle for maximum (page 3-13). drive chain slack

Remove the drive chain from the driven sprocket. If the sprocket must be replaced, nuts, bolts and the driven sprocket. remove the four

Instal the hub nut '3('ltO, the rrcm end of the axle to prevent the threads from beingdamage. Remove the axle by driving the axle out of the bearing holder in the swingarm, using a rubber mallet.

13-4

REAR WHEEL/SUSPENSION
Removethe O-ring.

Remove the nuts, bolts and driven sprocket.

Remove the snap ring from the bearing holder. Remove the caliper stay and stopper bushing. Remove the O-rings from the bearing holder and stay groove.

'\
~
SNAP KING

- ..

Remove the axle bearing holder to the left by tapping it lightlyfrom the right side. Remove the O-rings from the holder grooves. Remove the dust seals.

INSPECTION
Set the axle in V-blocks and measure the axle runout with a dial indicator. Actual runout is 1/2 the total indicator reading. SERVICE LIMIT 3.0 mm (O.12inl

13-5

EEL/SUSPENSION REARWH .
with you, tinqer.
' ner race of each beanng and quietly. Also Turn the "' h uld turn smoothly, t'ghtly in the The beanngs so, 9 outer race fits , chec k that the beann holder, R ep lace the axle , bearings In oeirs. , 't the races do not fit loosely in the

e and discard the bear'7r:e~ Remov turn smoothly a nd quietly or , holder,

INSTALLA TlON

13-6

REAR WHEEL/SUSPENSION
Drive in a new right bearing (brake disc side) squarely with the marking side facing up until it is fully seated. Install the distance collar. Drive in a new left bearing squarely with the marking side facing up until it is fully seated. TOOLS Driver Attachment,

.....

62 x 68 mm

Pilot,40mm

07749-0010000 07746-0010500 07746 - 0040900

A TTACHMENTAND Clean the bearing holder swingarm inner surface. outer surface and the

PILOT

Coat new a-rings with oil and install them into the grooves in the bearing holder. Apply grease to the bearing holder outer surface. Install the bearing holder into the swingarm until it is fully seated, being careful not to damage the a-rings.

Coat new a-rings with oil and install them into the caliper stay groove and onto the bearing holder. Install the bushing onto the stopper bolt. Apply grease to the inner surface of the caliper stay and install the stay onto the bearing holder and bushing. Install the snap ring into the bearing holder 9ro~vt: with the "OUT SIDE" facing out to secure the caliper stay.

Pack 1g (0.04 ozj of grease into each new dust seal lip cavity. Install the dust seals until they are flush with the bearing holder

13-7

REAR WHEEL/SUSPENSION
Install the driven sprocket with the chamfered side of the bolt holes facing in. Coat a new D-ring with oil and install it between the driven sprocket flange and axle.

Install the axle into the swingarm through the drive chain until it is Iullv seated. Install the chain over the driven sprocket.

Coat a new D-ring with oil and install it into the groove in the disc hub. Apply grease to the disc hub splines. Install the brake disc/hub onto the axle with the stamp facing out. Install the inner and outer lock nuts onto the axle. Install the stopper ring but do not install it into the ring groove yet.

--

Apply grease to the hub nut threads and seating surface. Install the wheel hub and hub nut onto the axle. Tighten the hub nut to the specified torque and further tighten it until its grooves align with the cotter pin hole.

-~
NUT

TORQUE: 137Nm (14.0kgfm,

Install a new cotter pin. Install the wheels (page 13-3),

1011bf.ftl

(COTTER PIN'
I~

13-8

REARWHEEL/SUSPE
Th elocknuts
has left-hand

NSION

threads.

Turn the outer lock nut clockwise until the stopper ring groove is covered with the outer lock nut and apply locking agent to the lock bolt threads as shown. Turn the outer lock nut counterclockwise until the ring groove is visible and install the stopper ring into the groove. Apply grease to the stopper ring (outer lock nut seating surface) and turn the outer lock nut to seat it against the stopper ring. Tighten the outer lock nut. TOOL Lock nut wrench, 45 mm

LOCK NUT WRENCH

07916 - 1870101 or equivalent commercially available inU.S.A.

Referto torque wrench reading information on page 13-1 ''SERVICE

INFORMA TlON ".

TORQUE: Actual: 88N", (9.0kgfm, 65lbfftJ Indicated: 79 N'm (8.1 kgfm, 59lbfoft] Apply locking agent to the inner lock nut area of the lock bolt threads. Tighten the inner lock nut while holding the outer lock nut. TOOLS Locknut

wrench, 56mm

07916-HA200000r 07916 -HA2010A (U.S.A. only)

INNER
LOCK NUT WRENCH LOCK NUT

Lock nut wrench, 45 mm

07916 - 1870101 or
equivalent commercially available in U.S.A.

TORQUE: Actual: 128N'm (13.0kgfm, 941bHt) Indicated: 115N'm (11.7 kgf'm, 85lbfoft) Tighten the driven sprocket nuts if the sprocket was removed. TORQUE 59 N'm (6.0kgfm, 43lbHtj Install the brake caliper (page 14-6J. Install the skid plate (page2-5). Adjust the drive chain slack (page 3-13)

REAR SHOCK ABSORBER

REMOVAL
Remove the seat/rear fender (page2-2). Support the vehicle with a support block to raise the rear wheels off the ground. Support the swingarrr, and remove the mounting nuts, bolts and the shock absorber.

INSPECTION
Becarefulnot to lose the needle rollers ofthe bearing. Remove the upper pivot collar and check the needle bearing, pivot collar and dust seals for wear ordam age. Check the damper unit for leakage or other damage. Replace the shock absorber assembly if necessary.

13-9