THERMON HAS A SOLUTION FOR ALL YOUR HEAT TRACING NEEDS

Thermon engineers and specialists located throughout the world ensure that all factors are considered. Thermon can provide detailed design engineering, project management with project drawings and documentation, commissioning and maintenance.

INItIAL PLANNING

DESIGN / ENGINEERING

PROJECT MANAGEMENT

MANUFACTURING

commIssIoNINg

mAINteNANce

THERMON OFFERS COMPLETE SOLUTIONS

Thermon can help you with all aspects of heat tracing for pipes, vessels, instrumentation and other process equipment. Together we can ensure that materials selection, circuit layout, installation and operating costs will all be considered for your particular application. From initial planning stages through installation and final commissioning, Thermon provides a total systems approach precisely tailored to meet your heat tracing needs.

OPTIMIZED SYSTEMS PROVIDE LOWEST TOTAL COST OF OWNERSHIP

Solely focused on the heat tracing industry since 1954, Thermons experience will ensure that all factors are considered. Thermon can include detailed design engineering and project management with project drawings, documentation, commissioning, site audits and maintenance. We can help you make informed decisions about the heat tracing options available to you based on materials, installation, maintenance and operating costs.

OIL & GAS INDUSTRIES

Thermon provides heat tracing solutions to the petroleum industry in the upstream, midstream and downstream components of oil and gas production, processing, storage, and distribution. The upstream sector requires elevated temperatures to move the crude oil and/or raw natural gas to the surface. The downstream sector requires winterization to the refining, petrochemical, and distribution of the products. eXpLorAtIoN ANd productIoN OIL SANds GAs ProcessINg HeAVY OILs ANd sYNfueLs PetroChemIcAL ANd ChemIcAL RefININg storAge termINALs

ELECTRICAL POWER GENERATION

Thermon is a world leader in providing heat trace solutions in the power generation industry. Heat tracing needs vary from providing winterization for steam and water lines, to maintaining fly-ash hoppers and CEMS sample lines above the flue gas dew point, to providing solutions for critical post accident applications in the nuclear industry. Equipment must operate reliably in order to produce energy and maintain control of the plant. Thermon expertise and experience is unparalleled. CoAL FIred & Resource RecoVerY PLANts ComBINed CYcLe CogeNerAtIoN NucLeAr Power GeNerAtIoN SoLAr ThermAL Power GeoThermAL Power

THERMON HAS A SOLUTION FOR ALL YOUR ELECTRIC HEAT TRACING NEEDS
Whatever the application - freeze protection, high temperature maintenance or sensitive process analyzer lines - Thermons complete line of products provides superior heat tracing solutions. Process Lines Complex Piping Long Transfer Lines Tank Heating Vessel Heating Tank Foundation Heating Hopper Heating Process Instrumentation Flow, Level and Pressure Transmitters CEMS Continuous Emissions Monitoring Systems Process Analytical Sample Lines

Thermon Electric Heat Tracing Cables

TubeTrace TubeTrace Heated Instrument Tubing Analytical/CEMS Bundles

FlexiPanel and HT Module Surface Heaters

Controls and Monitoring Electronic and Mechanical

TubeTrace Tubing Bundles CEMS Emissions Monitoring

TraceNet System and TraceView Communications Controls and Monitoring

HT Module Hopper Heating

Flow Transmitter Thermal Insulation (Typical for all heat traced systems)

Terminator Power Connection, In-Line Splice, and End Termination Kits

TubeTrace Heated Instrument Tubing

FlexiPanel Electric Tank Heating

Electric Heat Tracing Self-Regulating, Power-Limiting, Constant Watt, Mineral Insulated Cables and Skin Effect Systems (Long Lines)

ELECTRIC HEAT TRACING

5

THERMON OFFERS A STEAM TRACING SOLUTION FOR EVERY APPLICATI0N

Steam applications range from freeze protection to maintaining temperatures close to that of the steam itself. Thermonized systems also provide predictable operation and maintenance that process plants demand. Process Lines, Utility Piping and Equipment Instruments and Analyzer Lines Tank Heating
SnapTrace and Heat Transfer Compounds TubeTrace Heated Instrument Tubing SafeTrace Isolated Tracers

HeetSheet Steam Tank Heating

ThermoTube Pre-Insulated Tubing

TubeTrace Heated Tubing for Level, Flow and Pressure Instruments

HeetSheet Steam Tank Heating

ThermoTube Steam Supply

ThermoTube Supply/Return Lines

SafeTrace Isolated Tracing for Low Temperatures

Thermonized for High Temperatures Steam Supply Manifold Condensate Return Manifold ThermoTube Condensate Return Lines

MAINTAIN DIFFERENT TEMPERATURES WITH ONE STEAM PRESSURE

Thermon has developed sophisticated, yet easy-to-use software packages that provide detailed design and performance information for electric and steam tracing. Users of CompuTrace are able to input design data into the program and obtain detailed system and thermal performance information.

DESIGN TOOLS

Sorts - Views - Designs Manages - Delivers

Electric Heat Tracing Design Data Chart
VISITRACE CIRCUIT NUMBER
1002

VISITRACE 3D
INSULATION (Inches) HEATER NUMBER
HTP-1 1002

THK.
2.0

CODE
FG

SIZE
2.0

MIN. MAINT. TEMP. C

5

MIN. AMB. TEMP. C

-23

MAX. EXP. TEMP. C

HEATER CABLE TYPE

BSX 3-1

WATTAGE CURRENT CABLE W/M LENGTH HTR. (M) VOLTS OPER. COLD OPER. COLD CABLE
88 120 10.5 17.8 1260 2136 10.7

W/M PIPE
10.7

HEAT LOSS W/M

7.8

ELECTRICAL CLASSIFICATION AREA

NH

TEMP. I.D. NO. or IGN. TEMP.

HI-LIMIT SET POINT

Bill Of Materials
Item
1 2 3 4 5 6
7
O

Quantity
900 1 1 AS REQ'D . . . . . . . . . . .
Flanged Valve (Meters)
0.61 . . .

Catalog No.
BSX OJ ZP-S ZE-S Tape FT-1L . . . . . . . . . . .
Screwed Butterfly Valve Valve (Meters) (Meters)
0.30 . . . 0.30 . . .

Description
HEATER CABLE POWER CONN. KIT END TERMINATION KIT BANDING TAPE . . . . . . . . . . .

E 358440 N 281557 CL.EL. 100342

8 9 10

POWER HTP-1 1002 E 349920.2 N 281303.7 EL. 100730.3

DIA 2 LINE WC100-HN-3418.01

END TERM. HTP-1 1002 E 358261.8 N 282119.2 EL. 100652.4

11 12 13 14

22

9 34 3

DIA 1

15

Equipment Allowance
Pipe Dia. (In.)
1" . . .

42

2
STD. PIPE SUPPORT S1 SHOE NPS 24" SIZE 2 SPEC J8

DIA 1

Check Valve (Meters)

0.30 . . .

Pipe Support (Meters)

0.91 . . .

Flange (Meters)
0.46 . . .

Pump (Meters)
0.60 . . .

E 349920 N 281408 CL.EL. 100730

Customer Reference Drawings and Revision Level

Line Number
WC100-HN-3418.01 . . . .

P&ID Number
. . . . .

Rev.
. . . . .

TMC-B-3D v1.0

68

32

375

A REV.

ISSUED FOR INFO. ONLY DESCRIPTION

. DRWN. DSGD. REVD. APPR. DATE

15

05

THERMON MANUFACTURING CO. P.O. BOX 609 SAN MARCOS, TX 78667-0609

The Heat Tracing Specialists
R

"This drawing is prepared solely for the use of the contractual customer of Thermon Heat Tracing Services ("Thermon") and Thermon assumes no liability to any other party for any representations contained in this drawing."

DWG. DESCRIPTION DWG. NO. B999-2 CUSTOMER PO. BX543-0001 PROJECT NUMBER 8675309

ELECTRIC HEAT TRACING ISOMETRIC

AREA . SCALE SHEET REV

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NONE

Thermons engineering capabilities also include the VisiTrace 3D Design System. This system utilizes data extracted directly from the customers 3D model database, automating the heat tracing design form start to finish. This allows Thermon to reduce client engineering man-hours to design large projects and provide as-built drawings in much less time.

Power Consumption 0%

. . . .
.

..
.

. . . . .

ENERGY CONSERVATION = LOWER OPERATING COSTS

Heat tracing systems are not Energy Consumption with APC * often a priority when energy reduction initiatives are be- 100% EHT System Power ing considered. However, when the total heat Savings tracing load in a large system is considered, savings can be sig20% nificant.
Ta Minimum Ambient Temperature Tp Process Maintain

* APC: Ambient Proportional Control

WORLDWIDE APPROVALS

Every product must undergo a multitude of performance tests including stability and long-term reliability. All products are further tested and certified by major approval agencies to verify compliance to international industry standards.

DNV LLoyds GGTN TIIS CQSTEx ABS

For the continued advancement of heat tracing technology, Thermon actively participates in professional organizations such as those listed below.

GLOBAL PRESENCE

Thermon engineers and specialists located throughout the world provide design, product selection, installation packages, training and supervision, and commissioning. These dedicated professionals take projects from conception through completion and review each projects needs to make recommendations based on specific applications and code requirements. Thermon is committed to measurable contributions in health, safety and environmental aspects of our products, services, and operations. To realize this, all Thermon operations and employees work together to protect our environment and the health and safety of our customers, employees, and neighbors around the world.

OFFICES WORLDWIDE

UNITED STATES CANADA NETHERLANDS UNITED KINGDOM FRANCE GERMANY RUSSIA BAHRAIN AUSTRALIA MALAYSIA CHINA INDIA JAPAN KOREA

For the Thermon office nearest you visit us at . . . www.thermon.com

Corporate Headquarters 100 Thermon Dr. PO Box 609 San Marcos, TX 78667-0609 U.S.A. Phone: 1 512-396-5801 Facsimile: 1 512-396-3627 Thermon Manufacturing Co. Printed in U.S.A. Information subject to change. Form TEP0001-0812