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L&T - Megaduct
L&T - Building Electricals
Larsen & Toubro Limited - India's leading technology-driven engineering and construction
organization - offers India's widest range of low-tension switchgear. Each product in the switchgear range
carries the L&T insignia of reliability and accuracy, and is backed by prompt after-sales service. For your
offices, commercial & residential requirements choose from L&T’s complete range of building electricals.
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Busbar trunking system (BBT), performs the function of L&T introduces world-class sandwich Busbar Trunking
transporting current form one point to the other. System (BBT) under the brand ‘L&T-Megaduct’ to its
Traditionally cables were used for this function. valued Indian customers. The BBT is totally enclosed,
BBT goes beyond what cables do. BBT can tap off power non-ventilated design busbar and is fully insulated using
to switchgear for further distribution using tap of boxes. halogen free fire retardant epoxy insulation.L&T-
In comparison to cables, BBT can thus serve as Megaduct BBT system offer a superior alternative to
distribution panels at different stages (at floors of a cables and other bus trunking options through this
building). BBT thus continues as a single systems to compact and scalable range of system thus providing an
replace cables as well as distribution boards at floor level enhanced solution to power transmission and
for building (commercial or industrial). distribution in buildings as well as industry.
IT/ITES
Hotels Hospitals
Areas of
Application
Industries Apartments
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Types of Busbar Trunking System
Sandwich Busbar trunking system is preferred widely due to its advantages over Air insulated busbars as
well as cables, some of which are mentioned below.
Compactness : Sandwich construction render to the BBT system more compact than air
insulated bus bar system, thus making them a preferred choice in plant room
and building applications.
Energy efficiency : Compactness of sandwich construction results in higher efficiency due to lower
voltage drop and impedance. This ensures all connected equipment run cooler.
Safe & Sure : Higher mechanical strength over long runs, better electrical conductivity and
lower mV drop which ensures high reliability. Ability to withstand high short
circuit currents make them doubly safe.
Fire retardant : Sandwich construction do not have air gap due to which natural progression of
fire is inhibited. Epoxy insulation, being flame retardant provides better
resistance to spread of fire.
Economical : Inherently flexible design ensures easy installation and maintenance thus
resulting in lower installation and maintenance costs.
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L&T - Megaduct Busbar Trunking System
L&T Megaduct busbar trunking system is of sandwich construction, totally enclosed, well insulated
design. It is used (as feeder busbar) for interconnection between transformer/generator to power
distribution centers and as plug-in (busbar risers) in building power systems. Cast resin busduct are
also available for outdoor application. These busducts are suitable for operation in a 600/1000V system.
The diagram below familiarises you with L&T-Megaduct busbar trunking system:
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1 - Flange End
2 - Straight Busduct
4 - Elbow
5 - Tap-off Unit
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Components of Busbar Trunking System
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Flange End
Flange End is the incoming unit of a busbar trunking Flange End Box can be provided on request with flange
system. The power is fed at the flange End to energise end for accommodating protective devices like
the busbar trunking system. Flange End is provided ACB/MCCB.
with sufficient space for direct cable connections by nuts
and bolts. (details can be given on request)
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Straight Busduct
These straight bus duct run along the length of connection and the body of the bus trunking system.
Types of straight busduct are:
Feeder type: Straight busbar trunking unit with no Plug in type: Straight busbar trunking unit having tap
tap off facility. off points on one or many faces.
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Ingress Protection
Conductor Neutral
Indoor Outdoor
Al Cu IP42 IP55 IP66 IP67 100% 200%
Feeder
Type
Plug-in
Type
Current Ratings :
Wide range of current rating from 100A to 6300A for
Copper Conductor and upto 5000A for Aluminium
Conductors.
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Single Bolt Bridge Joints
The straight bus ducts are expected to carry their full Longer overlapping length (>40 mm) to increase
rated current for required lengths and in order to contact area.
overcome extreme rugged conditions at site, the new Single bolt bridge joint system.
L&T Megaduct joint has been designed precisely and
manufactured using the highest quality of materials to Bolts and nuts can be stainless steel, galvanized or
minimize all possible problems and enhance system chromed black High Tensile Steel
performance.
Benefits of Single Bolt Bridge Joint: Entire System is designed and tested for protection of IP
42 / IP55 / IP 66 / IP 67.
Incorporates a 5mm thermal expansion and
movement at every joint. Easy to remove / install joints without removing the
main busduct.
Allows ±15mm of lateral adjustment (total 30mm) to
correct site measurement inaccuracies. Water / Chemical Resistant DMC / SMC insulation Plates.
Ability to tilt at an angle of ± 5° (total 10 °> along Optional shear off twin headed bolts to required torque
single axis) of 70Nm.
1 - Disc Spring
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2 - Joint Backing Plate
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3 3 - Joint End Insulator (DMC)
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2 4 - Joint Copper Bar 4.5mm
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5 - Joint Phase Insulator (DMC)
6 - Nylon Locknut
6 7 - Fiber Tube
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8 - Joint Bolt (Single/Double Headed)
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Elbow
Busbar Trunking elbows are angle units which enable Flatwise Elbow (Horizontal Elbow)
the Busbar Trunking system to change directions. Edgewise Elbow (Vertical Elbow)
Various types of elbows can be provided as per Edgewise offset ( Double Elbow)
customers requirement. Like, Combination Elbow (Combines Vertical & Horizontal)
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Tap-Off Units (TOU)
Tap-Off Units are required to tap power from the straight circuit breakers (MCCB) or SDFs of various current
bus ducts. Typically, Tap-Off units are used in plug in ratings. Generally, 2 tap-off units per side are installed.
type busbar trunking systems (vertical risers). TOUs Provision of up to five tap-off units per length of 3M
are installed at specified intervals for tapping power from busduct can be given depending upon the size of MCCBs.
a bus trunking system. TOU is provided with non-fused
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Features of Tap-Off Units:
Guide clamp
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Technical Data
Aluminium Conductor
100 150 x 65 3 x 40 1 14 365.7 117.51 384.12 63.34 62.88 54.28 43.99 32.61 20.35
200 150 x 65 3 x 40 1 14 365.7 117.51 384.12 126.68 125.76 108.56 87.98 65.22 40.7
300 150 x 78 6 x 40 1 15 268.5 82.12 280.78 185.99 182.93 157.11 134.89 92.94 58.89
400 150 x 78 6 x 40 1 16 268.50 82.12 280.73 185.99 182.93 157.11 126.54 92.94 58.89
600 150 x 88 6 x 50 1 18 151.70 75.42 169.4 157.63 173.13 157.28 134.89 108.32 78.38
800 150 x 113 6 x 75 1 19 98.40 20.16 100.44 136.35 125.84 104.16 80.14 54.64 27.93
1000 150 x 138 6 x 100 1 22 65.63 15.68 67.48 113.67 107.23 89.93 70.36 49.34 27.16
1250 150 x 163 6 x 125 1 25 47.33 11.26 48.65 102.47 96.61 80.99 63.33 44.38 24.38
1750 150 x 188 6 x 150 1 28 35.75 9.76 37.06 108.36 104.44 88.68 70.46 50.66 29.58
2000 150 x 238 6 x 200 1 37 29.87 7.97 30.92 103.47 99.34 84.17 66.69 47.75 27.61
2500 150 x 326 6 x 125 2 49 23.04 6.75 24.01 99.77 97.35 83.24 66.69 48.59 29.23
3000 150 x 376 6 x 150 2 55 18.86 5.02 19.52 98.00 94.05 79.67 63.11 45.96 26.08
4000 150 x 564 6 x 150 3 82 11.92 2.32 12.14 82.58 75.71 62.41 47.77 32.27 16.07
5000 150 x 714 6 x 200 3 97 7.85 1.24 7.95 67.98 63.48 52.91 41.08 28.45 15.16
Copper Conductor
Bus Bar Bus Bar No. Impedance Line to Line Voltage
Concentrated Dimensions Wt. micro-ohm Drop in mV/m at Rated
Size Of (kg/m)
Rated Current (w x h) (mm) Stacks per metre at Current & Various
in mm 95 degree celcius Power factors
3P4W
(AMP) R X Z 1 0.8 0.6 0.4 0.2 0
1/2E
100 150 x 60 3 x 20 1 15 210.61 107.11 236.28 36.48 40.31 36.73 31.59 25.47 18.55
200 150 x 65 3 x 25 1 17 201.8 105.31 227.63 69.9 77.81 71.13 61.4 49.72 36.48
300 150 x 80 3 x 40 1 18 175.37 99.91 201.83 91.12 104.05 96.21 84.03 69.09 51.92
400 150 x 65 6 x 25 1 20 157.57 93.31 184.83 109.29 127.45 118.96 104.87 87.24 66.73
600 150 x 78 6 x 40 1 24 96.62 85.48 129.01 100.41 133.63 131.31 121.58 107.12 88.83
800 150 x 88 6 x 50 1 27 69.64 25.40 74.13 96.50 98.31 86.05 70.86 53.78 35.20
1000 150 x 113 6 x 75 1 33 50.75 19.38 54.32 87.90 90.46 79.60 65.92 50.47 33.57
1250 150 x 138 6 x 100 1 40 37.89 14.84 40.59 82.03 84.91 74.92 62.26 47.89 32.13
1750 150 x 163 6 x 125 1 48 30.24 11.86 32.48 91.66 94.90 83.76 69.61 53.55 35.95
2000 150 x 188 6 x 150 1 55 25.15 9.80 27.00 87.12 90.07 79.43 65.96 50.69 33.95
2500 150 x 238 6 x 200 1 70 18.95 7.57 20.41 82.06 85.31 75.46 62.87 48.53 32.78
3250 150 x 326 6 x 125 2 95 15.12 6.05 16.29 78.57 81.72 72.29 60.24 46.52 31.44
4500 150 x 489 6 x 125 3 142 10.08 4.15 10.90 78.57 82.26 73.02 61.07 47.41 32.35
5500 150 x 564 6 x 150 3 164 8.38 3.43 9.05 72.57 75.88 67.31 56.25 43.62 29.71
6300 150 x 714 6 x 200 3 207 7.25 2.87 7.80 75.34 78.17 69.07 57.47 44.29 29.80
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Typical Busbar Trunking Layout
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1 - Flange End 9 - Reducer T-Section
8 - T-Section 16 - Cables
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Certifications & Approvals
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Notes
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Notes
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Electrical Standard Products (ESP) Branch Offices:
REGISTERED OFFICE AND L&T House, Group MIG - 5 Plot No. 518
HEAD OFFICE Padmanabhpur 4th Main Road
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ELECTRICAL STANDARD PRODUCTS (ESP) Fax: 0343-2536493 Mumbai 400 072
501, Sakar Complex I e-mail: esp-dgp@LNTEBG.com Tel: 022-67052874 / 2737 / 1156
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Tel: 080-25020100, 25593613 Hyderabad 500004 e-mail: esp-ngp@LNTEBG.com
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131/1, Zone II
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Bhopal 462 011 Jaipur 302 001
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SCO 32, Sector 26-D Majura Gate, Ring Road
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Chennai 600 002 3-B, Shakespeare Sarani Near Charotar Society
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Post Bag 7156 A28,Indira Nagar, Faizabad Road 48-8-16, Dwarakanagar
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Tel: 0422-2588120 / 1 / 5 Tel: 0522-2312904 / 5 / 6 Fax: 0891-6620416
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Product improvement is a continuous process. For the latest information and special applications, please contact any of our offices listed here.
SP 50463 120908