1 Steam Engine Generator Capacity Calculation 3.9.1 Normal Operation

1
STEAM ENGINE GENERATOR CAPACITY CALCULATION
3.9.1
Normal Operation
3.9.1.1 Total Demand Load (KW)

= (1 x 1675.53) + (0.5 x 266.65)
3.9.1.2 Total Demand Load (KVAR)
= (1 x 1082.45) + (0.5 x 197.84)
3.9.1.3 Total Demand Load (KVA)
= (1 x 1997.99) + (0.5 x 332.04)
3.9.1.4 Total Peak Load (KW)
= (1 x 1675.53) + (0.5 x 266.65) + (0.1 x 933.26)
3.9.1.5 Total Peak Load (KVAR)
= (1 x 1082.45) + (0.5 x 197.84) + (0.1 x 572.34)
3.9.1.6 Total Peak Load (KVA)
= (1 x 1997.99) + (0.5 x 332.04) + (0.1 x 1094.95)
3.9.2
1808.86
KW
1181.36
KVAR
2164.01
KVA
1902.18
KW
1238.60
KVAR
2273.51
KVA
Data of the Largest Stand-by Motor
3.9.2.1 Motor Data

- Equipment No.
- Description
- Rated kW
- Rated Voltage
- Power Factor on Full Load
- Starting Power Factor
- Efficiency on Full Load
- Consumption kW
- Consumption kVAR
P-912 C
Cooling Water Recirculation Pump with motor
160.00 KW
380 V
0.85
0.25
0.926
145.79 KW
90.35 KVAR
3.9.2.2 Motor full load current ( IFL)

= ( ( 160.00 x 1000 ) / (0.93 x 0.85 ) ) / ( 1.73 x 380.00 )
3.9.2.3 Motor starting current ( Is) using DS starting type
= 0,33x650 % x 308.85 x 0.33
=
3.9.2.4 Motor starting capacity ( KVAs)
= ( 1.732 x 662.48 x 380.00) / 1000
=
3.9.2.5 The Load before starting
KWB = Total Demand Load (KW)
=
KVARB = Total Demand Load (KVAR)
=
KVAB = Total Demand Load (KVA)
=
3.9.2.6 The Load after starting
KW = Total Demand Load (KW) + KW motor
=
KVAR = Total Demand Load (KVAR) + KVAR motor
=
KVA
=
=308.85
662.48
436.03
KVA
1808.86
1181.36
2164.01
KW
KVAR
KVA
1954.64
1271.72
2331.93
KW
KVAR
KVA
3.9.2.7 Required capacity for permissible voltage dip

KVA1 = ( 436.03+2164.01) x 0.17 x ( 1 - 0.15 ) / 0.15
=
2504.71 KVA
3.9.2.8 Required capacity for permissible overload during starting
KVA2 = ( V ( 1808.86 + 436.03 x 0.25 )2 + ( 1181.36 + 436.03 x 0.97 )2 / 1.50
=
1666.61 KVA
KW2
= ( 1808.86 + 436.03 x 0.25 ) / 1.10
=
1743.51 KW
2
SELECTION OF GENERATOR CAPACITY
2.1
2.1.1
STEAM ENGINE GENERATOR

The selected capacity of Steam turbine generator must be sufficient for each of the calculated value s
The maximum calculated capacity in above section for real and apparent power shall be the minimum
KW :
KW
1,954.64
KVA :
KVA
2,504.71
2.1.2
The selected capacity of Steam turbine generator shall be:

KW G :
KW
5,700
KVAG :
PF
:
2.1.3
2,000
0.80
KVA
Lagging
Conclusion of Steam Engine Generator Capacity

No.
1
2
3
4
Condition
Required Power
kW
Margin (%)
Normal Operation
1,808.86
68.27
Peak Load
1,902.18
66.63
Study of 150 kW Motor Starting (During Starting)
1,743.51
69.41
Study of 150 kW Motor Starting (After Starting)
1,954.64
65.71
According to the results of this study, it is further confirmed that the capacity of generator
is sufficient for normal operation of Bioethanol Plant
3
EMERGENCY DIESEL GENERATOR CALCULATION
4.9.1
Normal Operation
4.9.1.1 Essential Demand Load (KW)

= (1 x 0.00) + (0.5 x 0.00)
4.9.1.2 Essential Demand Load (KVAR)
= (1 x 0.00) + (0.5 x 0.00)
4.9.1.3 Essential Demand Load (KVA)
= (1 x 0.00) + (0.5 x 0.00)
0.00
KW
0.00
KVAR
0.00
KVA
SELECTION OF GENERATOR CAPACITY
2.1
2.1.1
DIESEL ENGINE GENERATOR

The selected capacity of diesel engine generator must be sufficient for each of the calculated value sh
The maximum calculated capacity in above section for real and apparent power shall be the minimum
KW
:
KW
0.00
KVA :
KVA
0.00
2.1.1
The selected capacity of Diesel engine generator shall be:

KW G :
KW
1,000
KVAG :
PF
:
2.1.2
1,250
0.80
KVA
Lagging
Conclusion of Diesel Engine Generator Capacity

No.
Condition
Emergency Operation
Required Power
kW
Margin (%)
0.00
100.00
According to the results of this study, it is further confirmed that the capacity of generator
is sufficient for normal operation of Compressor Station
01
02A
02B
03
04
x=
kW
116.07
359.60
196.53
501.56
501.78
CONTINUOUS
1
KVAR
84.67
220.99
128.18
373.61
274.99
KVA
143.67
422.08
234.63
625.41
572.19
TOTAL
1675.53
1082.45
1997.99
KW
144.79
384.71
206.19
562.49
510.67
NORMAL
KVAR
105.07
239.87
135.43
419.33
281.66
KVA
178.90
453.50
246.72
701.59
583.30
PRETREATMENT
PROCESS 1
PROCESS 2
PEMBANGKITAN
WATER TREATMENT
ulation Pump with motor (Fermentation and Distillation ) C
0.33
6.50
0.97
DF
RED
START
SIN START
GENERATOR DATA
Xd'
0.17
KG
1.50
KE
1.10
V DIP
0.15
PF
0.80
INT
f the calculated value shown on Section 3.9.1.7, 3.9.2.6 , 3.9.2.8 and 3.9.2.9.
r shall be the minimum rating of the Generator
the calculated value shown on Section 2.11.
r shall be the minimum rating of the Generator
y=
kW
57.44
50.22
19.33
121.88
17.78
INTERMITTENT
0.50
KVAR
40.81
37.77
14.50
91.43
13.33
266.65
197.84
KVA
70.46
62.84
24.17
152.36
22.22
z=
kW
57.95
346.55
147.82
174.99
205.95
STAND-BY
0.1
KVAR
38.81
214.59
91.65
109.15
118.15
KVA
69.75
407.61
173.92
206.24
237.43
332.04
933.26
572.34
1094.95
TRAFO CALCULATION
PEAK
KW
KVAR
KVA
150.58
108.95
185.87
419.37
261.33
494.26
220.97
144.60
264.11
579.99
430.24
722.22
531.26
293.48
607.05
CAPACITY
215
544
296
842
700
CON
OPTIMAL
CHOICE Persen to Cap
600
36%
600
91%
600
49%
600
140%
600
117%
01
02A
02B
03
04
TOTAL
SAFE CHOICE
CAPACITY
CHOICE
232
600
618
600
330
600
903
600
759
600
x=
kW
0.00
0.00
0.00
0.00
0.00
CONTINUOUS
1
KVAR
0.00
0.00
0.00
0.00
0.00
0.00
FE CHOICE
Persen to Cap
39%
103%
55%
150%
126%
0.00
178.90
453.50
246.72
701.59
583.30
KVA
0.00
0.00
0.00
0.00
0.00
y=
kW
0.00
0.00
0.00
0.00
0.00
0.00
0.00
INTERMITTENT
0.5
KVAR
0.00
0.00
0.00
0.00
0.00
WORST CHOICE
CHOICE Persen to Cap
600
30%
600
76%
600
41%
600
117%
600
97%
0.00
KVA
0.00
0.00
0.00
0.00
0.00
z=
kW
0.00
0.00
0.00
0.00
0.00
STAND-BY
0.1
KVAR
0.00
0.00
0.00
0.00
0.00
KVA
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
CLIENT :
REVISION : -
PROJECT NO
:
PROJECT NAME :
LOCATION
:
ELECTRICAL LOAD LIST

MCC FOR SUBSTATION 1
01-MCC-01
1.
2.
3.
4.
5.
6.
7.
8.
System Voltage = 400 V

System Frequency = 50 Hz
Continuous Load = Load that operated continuously during normal operation

Intermittent Load = Load that does not operate continuously but comes ON and OFF during normal operation
Standby Load = Load that does not operate during normal operation
Absorbed Load = Load that is absorbed by the driven equipment
Load Factor = Absorbed load divide by Nameplate Rating
Operating Load (kW) = Absorbed load divide by Efficiency
Operating Load (kVAR) = Operating Load (kW) x tan (arc cos j)
Power Factor = cos j
PREPARED BY :
APPROVED BY :
Reference Document :
9. Apparent Power (kVA) = SQRT (kW2 + kVAR2)

10. Maximum Load Demand = 1.0 A + 0.5 B + 0.1 C
where A = Continuous Load
B = Intermittent Load
C = Standby Load
Load
Consumed Load
Rating
Voltage Absorb.
Tag No.
Load Description
Load
Circuit
Load
Type
Type
Status
(M/F)
(Volt)
Load
(KW)
(C/I/S)
Motor
(HP)
(KW)
Others
FLA
Load
(A)
Factor
Power
Eff.
Factor
(KVA)
Continuous
Intermittent
kW
kVAR
18.29
11.33
kW
Stand-by
kVAR
Remarks
kW
kVAR
18.29
11.33
17.44
10.81
PRETREATMENT
ADDITIONAL
01-P-01A
S/S 01 Pump 01A
DOL
380
16.10
18.50
37.58
0.87
88.0%
85.0%
01-P-01 B
S/S 01 Pump 01B
DOL
380
16.10
18.50
37.58
0.87
88.0%
85.0%
01-P-02 A
S/S 01 Pump 02A
DOL
380
15.00
15.0
17.65
31.18
1.00
86.0%
85.0%
01-P-02 B
S/S 01 Pump 02B
DOL
380
15.00
15.0
17.65
31.18
1.00
86.0%
85.0%
01-LP-01
Lighting Panel Area 01 A
380
8.00
8.0
10.00
16.88
1.00
90.0%
80.0%
01-LP-02
Lighting Panel Area 01 B
380
36.00
36.0
45.00
75.97
1.00
90.0%
80.0%
01-WO-01
Welding Outlet
380
20.00
20.0
25.00
42.20
1.00
90.0%
80.0%
00-LP-01
380
8.00
8.0
10.00
16.88
1.00
90.0%
80.0%
8.89
6.67
NL
00-LP-02
380
24.00
24.0
30.00
50.64
1.00
90.0%
80.0%
26.67
20.00
NL
00-LP-03
Lighting Panel Area 00 C
380
12.00
12.0
15.00
25.32
1.00
90.0%
80.0%
13.33
10.00
NL
00-LP-04
Lighting Panel Area 00 D
380
8.00
8.0
10.00
16.88
1.00
90.0%
80.0%
8.89
6.67
NL
00-LP-05
Lighting Panel Area 00 E
380
8.00
8.0
10.00
16.88
1.00
90.0%
80.0%
8.89
6.67
NL
00-LP-06
Lighting Panel Area 00 F
380
8.00
8.0
10.00
16.88
1.00
90.0%
80.0%
8.89
6.67
NL
00-LP-07
Lighting Panel Area 00 G
380
12.00
12.0
15.00
25.32
1.00
90.0%
80.0%
13.33
10.00
NL
Total
Electrical Load Summary for Boiler

1. Demand Load
Demand Load (kW)
= 1 116.07 + 0.5 57.44
Demand Load (kVA)
= 1 143.67 + 0.5 70.46
2. Peak Load
Peak Load (kW) = 1 116.07 + 0.5 57.44 + 0.1 57.95
Peak Load (kVA) = 1 143.67 + 0.5 70.46 + 0.1 69.75
kVA
Bus No. : 01-MCC-01
= 144.79 kW
= 178.90 kVA
= 150.58 kW
= 185.87 kVA
NL
17.44
8.89
10.81
NL
6.67
30.00
NL
22.22
84.67
NL
NL
40.00
116.07
143.67
NL
57.44
70.46
40.81
57.95
69.75
16.67
38.81
400 V, 3 Phase, 50 Hz
NL
CLIENT :
REVISION :
PROJECT NO
:
PROJECT NAME :
LOCATION
:

02-MCC-01
1.
2.
3.
4.
5.
6.
7.
8.


PREPARED BY :
APPROVED BY :

C = Standby Load
Load
Consumed Load
Rating
Tag No.
Load Description
Voltage
(Volt)
Absorb.
Load
(KW)
Load
Type
(M/F)
Circuit
Type
Load
Status
(C/I/S)
C
S
C
S
C
S
C
S
C
S
C
S
C
S
C
S
C
C
C
C
C
C
380
380
380
380
380
380
380
380
380
380
380
380
380
380
380
380
380
380
380
380
380
380
58.40
58.40
69.20
69.20
26.10
26.10
2.40
2.40
6.00
6.00
0.20
0.20
0.20
0.20
3.60
3.60
2.27
2.27
11.20
11.20
1.50
47.85
FLA
(A)
Load
Factor
Eff.
Power
Factor
75.00
75.00
90.00
90.00
30.00
30.00
3.00
3.00
7.50
7.50
0.25
0.25
0.25
0.25
5.50
5.50
3.70
3.70
14.00
14.00
1.50
55.00
143.09
143.09
170.60
170.60
59.58
59.58
7.35
7.35
16.35
16.35
0.61
0.61
0.61
0.61
12.90
12.90
8.78
8.78
29.44
29.44
3.67
105.39
0.87
0.87
0.91
0.91
0.87
0.87
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.87
92.6%
92.6%
93.2%
93.2%
90.0%
90.0%
78.5%
78.5%
82.0%
82.0%
78.5%
78.5%
78.5%
78.5%
81.0%
81.0%
80.0%
80.0%
85.0%
85.0%
78.5%
92.2%
86.0%
86.0%
86.0%
86.0%
85.0%
85.0%
79.0%
79.0%
85.0%
85.0%
79.0%
79.0%
79.0%
79.0%
80.0%
80.0%
80.0%
80.0%
85.0%
85.0%
79.0%
86.0%
Motor
(HP)
(KW)
Others
(KVA)
Continuous
kW
kVAR
63.07
37.42
74.25
44.06
29.00
17.97
Intermittent
kW
Stand-by
kVAR
P-2101 A
P-2101 B
P-2102 A
P-2102 B
P-2103 A
P-2103 B
P-2104 A
P-2104 B
P-2105A
P-2105B
P-2106 A
P-2106 B
P-2107 A
P-2107 B
P-2108 A
P-2108 B
P-2109 A
P-2109 B
A-2101
A-2102
A-2103
P-2110 A
PROCESS A
S/S 02A Pump 01A
S/S 02A Pump 01B
S/S 02A Pump 02A
S/S 02A Pump 02B
S/S 02A Pump 03A
S/S 02A Pump 03B
S/S 02A Pump 04A
S/S 02A Pump 04B
S/S 02A Pump 05A
S/S 02A Pump 05B
S/S 02A Pump 06A
S/S 02A Pump 06B
S/S 02A Pump 07A
S/S 02A Pump 07B
S/S 02A Pump 08A
S/S 02A Pump 08B
S/S 02A Pump 09A
S/S 02A Pump 09B
S/S 02A Agitator motor 01
S/S 02A Pump 10A
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
DOL
DOL
DS
DS
DOL
DOL
DOL
DOL
DOL
DOL
DOL
DOL
DOL
DOL
DOL
DOL
DOL
DOL
DOL
DOL
DOL
DOL
P-2110 B
S/S 02A Pump 10B
DOL
380
47.85
55.00
105.39
0.87
92.2%
86.0%
P-2111 A
S/S 02A Pump 11A
DOL
380
47.85
55.00
105.39
0.87
92.2%
86.0%
P-2111 B
S/S 02A Pump 11B
DOL
380
47.85
55.00
105.39
0.87
92.2%
86.0%
P-2112 A
S/S 02A Pump 12A
DOL
380
20.20
30.00
59.58
0.87
90.0%
85.0%
P-2112 B
P-2113 A
P-2113 B
P-2113 C
S/S 02A Pump 12B

S/S 02A Pump 13A
S/S 02A Pump 13B
S/S 02A Pump 13C
M
M
M
M
DOL
DOL
DOL
DOL
S
I
I
I
380
380
380
380
20.20
1.00
1.00
1.00
30.00
1.00
1.00
1.00
59.58
2.45
2.45
2.45
0.87
0.80
0.80
0.80
90.0%
78.5%
78.5%
78.5%
85.0%
79.0%
79.0%
79.0%
1.27
1.27
1.27
0.99
0.99
0.99
3.06
2.37
7.32
4.53
0.25
0.25
kVAR
63.07
37.42
74.25
44.06
29.00
17.97
3.06
2.37
7.32
4.53
0.25
0.20
0.25
0.20
4.44
3.33
51.90
30.79
51.90
30.79
22.44
13.91
0.20
0.20
4.44
3.33
2.84
2.84
13.18
13.18
1.91
51.90
2.13
2.13
8.17
8.17
1.48
30.79
51.90
30.79
22.44
kW
Remarks
NL
NL
NL
NL
NL
NL
NL
NL
NL
NL
NL
NL
EL
EL
EL
EL
EL
EL
EL
EL
EL
NL
NL
NL
13.91
NL
NL
NL
NL
NL
NL
OTHERS
02-LP-01
380
20.88
24.00
30.00
50.64
0.87
90.0%
80.0%
23.20
17.40
EL
02-LP-02
380
20.88
24.00
30.00
50.64
0.87
90.0%
80.0%
23.20
17.40
NL
02-WO-01
Welding Outlet
380
17.40
20.00
25.00
42.20
0.87
90.0%
80.0%
19.33
14.50
NL
02-WO-02
Welding Outlet
380
17.40
20.00
25.00
42.20
0.87
90.0%
80.0%
19.33
14.50
NL
02-UPS-01
UPS A
380
16.00
32.00
40.00
67.53
0.50
90.0%
80.0%
Total
kVA

1. Demand Load
Demand Load (kW)
= 1 359.60 + 0.5 50.22
Bus No. : 02-MCC-01
= 384.71 kW
17.78
13.33
359.60
220.99
422.08
EL
50.22
62.84
37.77
346.55
214.59
407.61
400 V, 3 Phase, 50 Hz
CLIENT :
REVISION :
PROJECT NO
:
PROJECT NAME :
LOCATION
:

02-MCC-01
1.
2.
3.
4.
5.
6.
7.
8.


PREPARED BY :
APPROVED BY :

C = Standby Load
Load
Consumed Load
Rating
Tag No.
Load Description
Demand Load (kVA)

= 1 422.08 + 0.5 62.84
2. Peak Load
Peak Load (kW) = 1 359.60 + 0.5 50.22 + 0.1 346.55
Peak Load (kVA) = 1 422.08 + 0.5 62.84 + 0.1 407.61
Load
Type
(M/F)
Circuit
Type
= 453.50 kVA
= 419.37 kW
= 494.26 kVA
Load
Status
(C/I/S)
Voltage
(Volt)
Absorb.
Load
(KW)
Motor
(HP)
(KW)
Others
(KVA)
FLA
(A)
Load
Factor
Eff.
Power
Factor
Continuous
kW
kVAR
Intermittent
kW
kVAR
Stand-by
kW
kVAR
Remarks
CLIENT :
REVISION :
PROJECT NO
:
PROJECT NAME :
LOCATION
:

02-MCC-02
1.
2.
3.
4.
5.
6.
7.
8.


PREPARED BY :
APPROVED BY :
EQUIPMENT LIST

C = Standby Load
Load
Consumed Load
Rating
Tag No.
Load Description
Load
Type
(M/F)
Voltage Absorb.
Circuit Load
(Volt)
Load
Type Status
(KW)
(C/I/S)
Motor
(HP)
(KW)
Others
FLA
(A)
Load
Factor
Power
Factor
Eff.
(KVA)
P-2201 A
PROCESS B
S/S 02B Pump 01A
DOL
380
26.10
30.00
59.58
0.87
90.0%
85.0%
P-2201 B
S/S 02B Pump 01B
DOL
380
26.10
30.00
59.58
0.87
90.0%
85.0%
P-2202 A
S/S 02B Pump 02A
DOL
380
19.14
22.00
44.43
0.87
88.5%
85.0%
P-2202 B
S/S 02B Pump 02B
DOL
380
19.14
22.00
44.43
0.87
88.5%
85.0%
P-2203 A
S/S 02B Pump 03A
DOL
380
1.20
1.50
3.67
0.80
78.5%
79.0%
P-2203 B
S/S 02B Pump 03B
DOL
380
1.20
1.50
3.67
0.80
78.5%
79.0%
P-2204 A
S/S 02B Pump 04A
DOL
380
1.20
1.50
3.67
0.80
78.5%
79.0%
P-2204 B
S/S 02B Pump 04B
DOL
380
1.20
1.50
3.67
0.80
78.5%
79.0%
P-2205 A
S/S 02B Pump 05A
DOL
380
65.25
75.00
143.09
0.87
92.6%
86.0%
P-2205 B
S/S 02B Pump 05B
DOL
380
65.25
75.00
143.09
0.87
92.6%
86.0%
P-2206 A
S/S 02B Pump 06A
DOL
380
12.00
15.00
31.18
0.80
86.0%
85.0%
P-2206 B
S/S 02B Pump 06B
DOL
380
12.00
15.00
31.18
0.80
86.0%
85.0%
P-2207 A
S/S 02B Pump 07A
DOL
380
1.20
1.50
3.67
0.80
78.5%
79.0%
P-2207 B
S/S 02B Pump 07B
DOL
380
1.20
1.50
3.67
0.80
78.5%
79.0%
P-2208 A
S/S 02B Pump 08A
DOL
380
2.96
3.70
8.78
0.80
80.0%
80.0%
P-2208 B
S/S 02B Pump 08B
DOL
380
2.96
3.70
8.78
0.80
80.0%
80.0%
P-2209 A
S/S 02B Pump 09A
DOL
380
1.76
2.20
5.39
0.80
78.5%
79.0%
P-2209 B
S/S 02B Pump 09B
DOL
380
1.76
2.20
5.39
0.80
78.5%
79.0%
P-2210 A
S/S 02B Pump 10A
DOL
380
1.76
2.20
5.39
0.80
78.5%
79.0%
P-2210 B
S/S 02B Pump 10B
DOL
380
1.76
2.20
5.39
0.80
78.5%
79.0%
Continuous
kW
kVAR
29.00
17.97
21.63
1.53
1.53
70.46
13.95
1.53
3.70
2.24
2.24
Intermittent
kW
Stand-by
kVAR
Remarks
kW
kVAR
29.00
17.97
21.63
13.40
1.53
1.19
1.53
1.19
70.46
41.81
13.95
8.65
1.53
1.19
3.70
2.78
2.24
1.74
2.24
1.74
NL
13.40
NL
NL
1.19
NL
NL
1.19
NL
NL
41.81
NL
NL
8.65
NL
NL
1.19
NL
EL
2.78
EL
EL
1.74
EL
EL
1.74
EL
EL
EL
OTHERS
Lighting Panel Area 02 C
380
27.84
32.00
40.00
67.53
0.87
90.0%
80.0%
30.93
23.20
02-UPS-02
UPS B
380
16.00
32.00
40.00
67.53
0.50
90.0%
80.0%
17.78
13.33
02-UPS-03
UPS C
380
0.00
32.00
40.00
67.53
0.00
90.0%
80.0%
Space Heater
380
17.40
20.00
25.00
42.20
0.87
90.0%
80.0%
02-LP-03
02-SH-1
Total
kVA

1. Demand Load
Demand Load (kW)
= 1 196.53 + 0.5 19.33
Demand Load (kVA)
= 1 234.63 + 0.5 24.17
2. Peak Load
Peak Load (kW) = 1 196.53 + 0.5 19.33 + 0.1 147.82
Peak Load (kVA) = 1 234.63 + 0.5 24.17 + 0.1 173.92
Bus No. : 02-MCC-02
= 206.19 kW
= 246.72 kVA
= 220.97 kW
= 264.11 kVA
EL
EL
0.00
19.33
196.53
128.18
234.63
19.33
24.17
0.00
14.50
14.50
EL
EL
147.82
173.92
91.65
400 V, 3 Phase, 50 Hz
CLIENT :
REVISION :
PROJECT NO
PREPARED BY :
PROJECT NAME :
APPROVED BY :
LOCATION
03-MCC-01
1. Continuous Load = Load that operated continuously during normal operation

2. Intermittent Load = Load that does not operate continuously but comes ON and OFF during normal operation
3. Standby Load = Load that does not operate during normal operation
4. Absorbed Load = Load that is absorbed by the driven equipment
5. Load Factor = Absorbed load divide by Nameplate Rating
EQUIPMENT LIST
6. Operating Load (kW) = Absorbed load divide by Efficiency

7. Operating Load (kVAR) = Operating Load (kW) x tan (arc cos j)
8. Power Factor = cos j
C = Standby Load
Load
Consumed Load
Rating
Voltage Absorb.
Tag No.
Load Description
Load
Circuit
Load
Type
Type
Status
(M/F)
(C/I/S)
(Volt)
Load
(KW)
Motor
(HP)
(KW)
Others
FLA
Load
(A)
Factor
Power
Eff.
Factor
(KVA)
Continuous
kW
kVAR
380
290
Intermittent
Stand-by
kW
kVAR
33.33
25.00
kW
Remarks
kVAR
03-MCC-A
Local Panel for Boiler
380
03-MCC-B
Local Panel for STG
380
30.00
30.0
63.31
1.00
90.0%
80.0%
P-301 A
S/S 03 Pump 01A
DS
380
12.00
15.00
31.18
0.80
86.0%
85.0%
13.95
8.65
NL
P-301 B
S/S 03 Pump 01B
DS
380
12.00
15.00
31.18
0.80
86.0%
85.0%
13.95
8.65
NL
P-302 A
S/S 03 Pump 02A
DOL
380
0.60
0.75
1.84
0.80
78.5%
79.0%
P-302 B
S/S 03 Pump 02B
DOL
380
0.60
0.75
1.84
0.80
78.5%
79.0%
0.76
0.59
Local Panel for Coal Handling System
DOL
380
18.00
18.0
37.98
1.00
90.0%
80.0%
03-MCC-C
NL
0.76
20.00
NL
0.59
NL
15.00
NL
EL
ADDITIONAL
P-303 A
S/S 03 Pump 03A
DS
380
81.81
90.00
170.60
0.91
93.2%
86.0%
87.78
52.08
NL
P-303 B
S/S 03 Pump 03B
DOL
380
6.00
7.50
16.35
0.80
82.0%
85.0%
7.32
4.53
NL
S/S 03 Pump 04
DOL
380
26.10
30.00
59.58
0.87
90.0%
85.0%
29.00
17.97
P-305 A
S/S 03 Pump 05A
DOL
380
26.10
30.00
59.58
0.87
90.0%
85.0%
29.00
17.97
P-305 B
S/S 03 Pump 05B
DOL
380
26.10
30.00
59.58
0.87
90.0%
85.0%
P-304
NL
NL
29.00
17.97
NL
Others
17.78
13.33
03-BC-01
Baterry charger
380
16.00
16.00
20.00
33.76
1.00
90.0%
80.0%
03-BC-02
Battery for STG
380
55.00
55.00
70.00
116.06
1.00
90.0%
80.0%
03-BC-03
Battery RCP STG
220
1.60
1.60
2.00
5.83
1.00
90.0%
80.0%
1.78
1.33
EL
03-BC-04
Battery RCP DEG
220
1.60
1.60
2.00
5.83
1.00
90.0%
80.0%
1.78
1.33
EL
03-CP-01
Cathodic Protection
380
4.00
4.00
5.00
8.44
1.00
90.0%
80.0%
4.44
3.33
EL
03-LP-01
380
16.00
16.0
20.00
33.76
1.00
90.0%
80.0%
17.78
13.33
03-LP-02
03-WP-01
Lighting Panel Area 03B
380
24.00
24.0
30.00
50.64
1.00
90.0%
80.0%
Welding Outlet
380
20.00
20.0
25.00
42.20
1.00
90.0%
80.0%
Total

1. Demand Load
Demand Load (kW) = 1 501.56 + 0.5 121.88
= 562.49 kW
Demand Load (kVA) = 1 625.41 + 0.5 152.36
= 701.59 kVA
2. Peak Load
Peak Load (kW)
= 1 501.56 + 0.5 121.88 + 0.1 174.99= 579.99 kW
Peak Load (kVA)
= 1 625.41 + 0.5 152.36 + 0.1 206.24= 722.22 kVA
kVA
Bus No. :03-MCC-01
EL
61.11
45.83
EL
EL
26.67
20.00
NL
22.22
501.56
373.61
625.41
121.88
152.36
91.43
16.67
174.99
109.15
206.24
400 V, 3 Phase, 50 Hz
NL
CLIENT :
REVISION :
PROJECT NO
PREPARED BY :
PROJECT NAME :
APPROVED BY :
LOCATION
04-MCC-01
1. Continuous Load = Load that operated continuously during normal operation

2. Intermittent Load = Load that does not operate continuously but comes ON and OFF during normal operation
3. Standby Load = Load that does not operate during normal operation
4. Absorbed Load = Load that is absorbed by the driven equipment
5. Load Factor = Absorbed load divide by Nameplate Rating
EQUIPMENT LIST
6. Operating Load (kW) = Absorbed load divide by Efficiency

7. Operating Load (kVAR) = Operating Load (kW) x tan (arc cos j)
8. Power Factor = cos j
C = Standby Load
Load
Consumed Load
Rating
Voltage Absorb.
Tag No.
Load Description
Load
Circuit
Load
Type
Type
Status
(Volt)
Load
(KW)
Motor
(HP)
(KW)
Others
FLA
Load
(A)
Factor
Power
Eff.
Factor
(KVA)
Continuous
(M/F)
(C/I/S)
Local Panel Water Treatment
380
P-401 A
P-401 B
P-411 A
S/S 04 Pump 01A

S/S 04 Pump 01B
Cooling Water Pump 11 A
M
M
M
DOL
DOL
DS
C
S
C
380
380
380
26.10
26.10
145.44
30.00
30.00
160.00
59.58
59.58
293.88
0.87
0.87
0.91
90.0%
90.0%
94.0%
85.0%
85.0%
88.0%
154.72
83.51
P-411 B
Cooling Water Pump 11 B
DS
380
145.44
160.00
293.88
0.91
94.0%
88.0%
154.72
83.51
P-411 C
Cooling Water Pump 11 C
DS
380
145.44
160.00
293.88
0.91
94.0%
88.0%
04-MCC-A
150
kW
kVAR
150
80
29.00
17.97
Intermittent
kW
Stand-by
kVAR
kW
Remarks
kVAR
NL
29.00
17.97
154.72
83.51
NL
NL
EL
NL
NL
Others
04-LP-01
380
8.00
8.0
10.00
16.88
1.00
90.0%
80.0%
04-LP-02
380
16.00
16.0
20.00
33.76
1.00
90.0%
80.0%
04-CP-01
Cathodic Protection
380
4.00
4.00
5.00
8.44
1.00
90.0%
80.0%
04-WO-01
Welding Outlet
380
20.00
20.0
25.00
42.20
1.00
90.0%
80.0%
Total

1. Demand Load
Demand Load (kW)
= 1 501.78 + 0.5 17.78
Demand Load (kVA)
= 1 572.19 + 0.5 22.22
2. Peak Load
Peak Load (kW) = 1 501.78 + 0.5 17.78 + 0.1 205.95
Peak Load (kVA) = 1 572.19 + 0.5 22.22 + 0.1 237.43
kVA
Bus No. : 04-MCC-01
= 510.67 kW
= 583.30 kVA
= 531.26 kW
= 607.05 kVA
8.89
6.67
EL
17.78
4.44
13.33
NL
3.33
EL
22.22
501.78
274.99
572.19
17.78
22.22
13.33
16.67
205.95
118.15
237.43
400 V, 3 Phase, 50 Hz
NL
URUTAN NGAJAR
1 drawing single line diagram
2 Rename komponen
3 Masukan rating
4 Load flow
5 masuk ke revision , pengenalan SF, Loading Factor dan PF dan Efisiensi
DATA MOTOR
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
pump manufacturer data

EFFICIENCY @POWER
Rating FACTOR @ Rating
RATING
LOAD FACTOR (%)SERVICE FACTOR
100%
100%
0.25
78.5%
79.0%
80.0%
1
0.75
78.5%
79.0%
80.0%
1
1
78.5%
79.0%
80.0%
1
1.5
78.5%
79.0%
80.0%
1
2.2
78.5%
79.0%
80.0%
1
3
78.5%
79.0%
80.0%
1
3.7
80.0%
80.0%
80.0%
1
5.5
81.0%
80.0%
80.0%
1
7.5
82.0%
85.0%
80.0%
1
14
85.0%
85.0%
80.0%
1
15
86.0%
85.0%
80.0%
1
18
88.0%
85.0%
80.0%
1
18.5
88.0%
85.0%
87.0%
1
22
88.5%
85.0%
87.0%
1
30
90.0%
85.0%
87.0%
1
55
92.2%
86.0%
90.9%
1
75
92.6%
86.0%
90.9%
1
90
93.2%
86.0%
90.9%
1
160
94.0%
88.0%
90.9%
1

1 Steam Engine Generator Capacity Calculation 3.9.1 Normal Operation

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1 Steam Engine Generator Capacity Calculation 3.9.1 Normal Operation

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1

STEAM ENGINE GENERATOR CAPACITY CALCULATION

3.9.1.1 Total Demand Load (KW)

Data of the Largest Stand-by Motor

3.9.2.1 Motor Data

3.9.2.2 Motor full load current ( IFL)

3.9.2.7 Required capacity for permissible voltage dip

SELECTION OF GENERATOR CAPACITY

STEAM ENGINE GENERATOR

The selected capacity of Steam turbine generator shall be:

Conclusion of Steam Engine Generator Capacity

EMERGENCY DIESEL GENERATOR CALCULATION

4.9.1.1 Essential Demand Load (KW)

SELECTION OF GENERATOR CAPACITY

DIESEL ENGINE GENERATOR

The selected capacity of Diesel engine generator shall be:

Conclusion of Diesel Engine Generator Capacity

ulation Pump with motor (Fermentation and Distillation ) C

the calculated value shown on Section 2.11.

r shall be the minimum rating of the Generator

ELECTRICAL LOAD LIST

System Voltage = 400 V

Continuous Load = Load that operated continuously during normal operation

9. Apparent Power (kVA) = SQRT (kW2 + kVAR2)

S/S 01 Pump 01A

S/S 01 Pump 01B

S/S 01 Pump 02A

S/S 01 Pump 02B

Lighting Panel Area 01 A

Lighting Panel Area 01 B

Lighting Panel Area 00 A

Lighting Panel Area 00 B

Lighting Panel Area 00 C

Lighting Panel Area 00 D

Lighting Panel Area 00 E

Lighting Panel Area 00 F

Lighting Panel Area 00 G

Electrical Load Summary for Boiler

ELECTRICAL LOAD LIST

System Voltage = 400 V

Continuous Load = Load that operated continuously during normal operation

9. Apparent Power (kVA) = SQRT (kW2 + kVAR2)

S/S 02A Pump 10B

S/S 02A Pump 11A

S/S 02A Pump 11B

S/S 02A Pump 12A

S/S 02A Pump 12B

Lighting Panel Area 02 A

Lighting Panel Area 02 B

Electrical Load Summary for Boiler

Bus No. : 02-MCC-01

ELECTRICAL LOAD LIST

System Voltage = 400 V

Continuous Load = Load that operated continuously during normal operation

9. Apparent Power (kVA) = SQRT (kW2 + kVAR2)

Demand Load (kVA)

ELECTRICAL LOAD LIST

System Voltage = 400 V

Continuous Load = Load that operated continuously during normal operation

9. Apparent Power (kVA) = SQRT (kW2 + kVAR2)

S/S 02B Pump 01B

S/S 02B Pump 02A

S/S 02B Pump 02B