MATERIAL SCIENCE & METALLURGY

COURSE CODE: MAE1500 CREDITS: 04

Course Object !e: This course provides students an understanding of basic structure and crystal arrangement of materials, the phase diagrams, advantages of heat treatment and the method of heat treatment processes, powder metallurgy processes, the need and application of composite materials Le"r# #$ Outco%es: The students will be able to: Know about metallic deformation. Corrosion, its prevention. Selection of suitable materials. Heat treatment processes.

COURSE CONTENTS:
UNIT & I Structure o' %et"(: Crystal structure, miller indices, lattices, imperfections, elementary treatment of point and line defects and their relation to mechanical properties. De'or%"t o#: Slip, twinning, effect of cold and hot working on mechanical properties, principles of recovery, re crystalli!ation and gain growth. UNIT & II Cree): "asic consideration in the selection of material for high and low temperature service, creep curve, effect of material variables on creep properties, brittle failure at low temperature. So( * ' c"t o#: #hases in metal system, lever rule, solidification of metal and alloys, solid solution, eutectic, eutectoid and inter metallic compounds, $ron carbon e%uilibrium diagram, TTT diagram. UNIT & III +e"t Tre"t%e#t: #rinciples and purpose of heat treatment of plain carbon steels, annealing, normali!ing, hardening, tempering, isothermal treatment, case hardening & carburi!ing, nitriding etc, precipitating hardening of aluminum alloys. M"ter "(s: ,(" #: Carbon steels, effect of alloying elements, properties, uses, springs, and wear resisting steels, $S standards codes for steels. UNIT - I. Corros o#: Types of corrosion, 'alvanic cell, rusting of $ron, (ethods of protection from corrosion. / ber Re #'orce* Co%)os tes: 'eneral characteristics, )pplications, $ntroduction to *ibers & glass, carbon, Kevlar +, fibers. (atri- & #olymeric, (etallic, Ceramic (atri-, Coupling agents and fillers. ,EDAGOGY: .ectures, Tutorials, demos, seminars, lab sessions, and research lab visits, adopting a combination of all these interactive methods covers the course. E!"(u"t o# "s )er AU ,o( c0

Te1t 2oo3s: /. 0. 1aghavan, 2(aterial Science 3 4ngineering5, #rentice Hall $ndia .td., 677/. 6. S.K. Ha!raChaudhuri, 2(aterial Science 3 #rocesses5, $ndian "ook #ublishers,Calcutta, /,89. 9. 1.". 'upta, 2(aterial Science #rocesses5, Satya#rakashan, :ew ;elhi, 6777. Re'ere#ce 2oo3s: /. ;egarmo 4. #aul et.al, 2(aterials 3 #rocesses in (anufacture5, #rentice Hall $ndia, :ew;elhi, 677/. 6. 1aymond ) Higgim., 24ngineering (etallurgy #art /5, #rentice Hall $ndia, :ew ;elhi,/,,8. 9. .. Krishna 1eddi, 2#rinciples of 4ngineering (etallurgy5, :ew )ge #ublication, :ew;elhi, 677/. +. "uduisky et al, 24ngineering (aterials 3 #roperties5, #rentice Hall $ndia, :ew ;elhi,677+. <. #eter Haasten, 2#hysical (etallurgy5, Cambridge =niv. #ress, /,,>. Re'ere#ce L #3s4 e&%"ter "(: http://nptel.iitm.ac.in/courses/Webcourse-contents/IISc-BANG/Material %20Science/Ne !in"e#$.html http://nptel.iitm.ac.in/s%llabus/s%llabus.php&sub'ectI"($$2$0)$22

MATERIAL SCIENCE AND METALLURGY LA2

Course Object !e: This course provides students an understanding of basic structure and crystal arrangement of materials, the phase diagrams, advantages of heat treatment and the method of heat treatment processes, powder metallurgy processes, the need and application of composite materials Le"r# #$ Outco%es: The students will be able to: Know about various crystal structures. Selection of suitable materials. Heat treatment processes. E5,ERIMENTS /. To study thermo &setting of plastics. 6. To study the properties of various types of plastics. 9. To study crystal structures and crystals imperfections using ball models. +. To study "ravais lattices with the help of models. <. To study heat treatment processes ?hardening and tempering@ of steel specimen. >. To study microstructures of metalsAalloy. B. Study the mechanism of chemical corrosion and its protection. 8. To study the creep behavior of a given specimen. ,. Specimen preparation for micro structural e-amination & cutting, grinding, polishing, etching.

/7. Study of microstructure of welded component and H)C?Heat affected Cone@ macro and micro e-amination. E!"(u"t o# "s )er AU ,o( c0