HPA150 (PSA 2003版) ponteadeira funilaria

HPA150 Welding cabinet for P.T.I.
Use and maintenance manual

Order code Nr.75543000

Rel. 2 July 2003 Doc.79002838
Welding cabinet for PTI

2

GF WELDING S.p.A.
Strada del Portone, 18/24 10137 TORINO (Italia)
Tel.:

Tel.:

Fax:
e-mail:
web:
011-3033.278 (Italy Sales dept.)
011-3033.270-279 (Foreign Sales dept.)

011-3033.277 (Italy Service)
011-3033.274 (Foreign Service)

011-3092046
mail@gf-welding.it
www.gf-welding.it

The information contained in this manual is the property of GF WELDING S.p.A.
The reproduction and passing over to third parties, even partial, unless specifically authorised by
GF WELDING S.p.A. is strictly forbidden.
GF WELDING S.p.A. reserves the right to make modifications to the features of the product described in
this manual without prior notification, and reserves the application of protection rights.


3

WARRANTY

The warranty REGULATIONS herein are general and complete those explicitly agreed upon at the time of
sale; they are, in any case, subject to the current local legislation. In particular, the warranty period, un-
less otherwise specified in the sale contract, is for one year as from the date of delivery.

GF WELDING S.p.A. guarantees that the cabin is free of manufacturing defects. If, during the warranty
period malfunctioning should occur due to manufacturing defects the manufacturer reserves the right to
decide whether to repair or replace it. GF WELDING S.p.A. will not assume any further responsibility for
damages caused to the customer due to production delays or defects arising from cabinet malfunctioning.

GF WELDING S.p.A. does not give any guarantee, either explicit or implicit, that the programs contained
in the welding control fitted in the cabinet are without errors, compatible with any market standard or
that they respond to any special requirement of the manufacturer. In particular,
GF WELDING S.p.A. do not assume any responsibility concerning the conformity to the production re-
quirements and the functionality of the welding programs and the current self-incrementation made by
the user for a specific task.

The warranty becomes void in the case of tampering on the equipment, failures caused by incorrect con-
nections, incorrect use and/or operations carried out by unqualified personnel. Moreover the warranty
does not cover fuses, cables and connectors or parts subject to wear (e.g. electrodes, seals, etc.)

In particular, the warranty does not cover any circuitry damage caused by electrostatic discharges or by
connection and/or disconnection operations carried out while powered.


4

SUMMARY

1. TECHNICAL SPECIFICATIONS:.............................................................................. 5
2. USE....................................................................................................................... 6
3. STRUCTURE .......................................................................................................... 7
3.1 CARRYING STRUCTURE.............................................................................................. 7
3.2 ELECTRICAL CABINET................................................................................................ 8
3.3 HYDROPNEUMATIC CIRCUIT ...................................................................................... 11
3.3.1 Pneumatic circuit for gun drive...................................................................... 11
3.3.2 Cooling system........................................................................................... 11
4. ELECTRICAL AND HYDROPNEUMATIC CONNECTION........................................... 12
5. STARTING UP ..................................................................................................... 13
6. ELECTRODE DRESSING AND CHANGE MANAGEMENT CARD................................. 14
6.1 MAIN FEATURES ................................................................................................... 14
6.2 SIGNAL DESCRIPTION FOR ELECTRODE MAINTENANCE......................................................... 14
6.3 DRESSING CYCLE DESCRIPTION.................................................................................. 15
6.3.1 Electrode force regulation............................................................................. 15
6.3.2 Dressing operation ...................................................................................... 15
6.3.3 Out-of-cycle dressing operation..................................................................... 16
6.3.4 Electrode changing operation........................................................................ 16
6.3.5 Emergency spots ........................................................................................ 16
6.3.6 Special cases.............................................................................................. 16
7. SAFETY............................................................................................................... 17
7.1 CAUTION NOTES................................................................................................... 17
7.2 DANGER NOTES ................................................................................................... 17
7.3 RESIDUAL HAZARDS AND EMERGENCY SITUATIONS............................................................ 19
8. TROUBLESHOOTING........................................................................................... 20
9. PREVENTIVE MAINTENANCE............................................................................... 21
10. WELDING CONTROL REPLACEMENT................................................................. 21
11. WARNING PLATES........................................................................................... 22
12. REFERENCE STANDARDS AND LEGISLATION................................................... 24
13. INFORMATION CONCERNING DEMOLITION..................................................... 24
14. PRECAUTIONS FOR SAFETY AND CORRECT USE OF THE MACHINE................... 25
15. RESIDUAL RISKS THAT CANNOT BE ELIMINATED............................................ 25
16. ANNEXES......................................................................................................... 27


5

1. TECHNICAL SPECIFICATIONS:
Nominal voltage power supply 380V +10%-10% 50/60Hz
Equivalent permanent current admitted 250A
Transformer maximum applicable power 150kA 50%FdU
Connection Single-phase
Power supply cables cross section (per phase) 70 mm
2
(*)
Protection against direct contact differential and ground
Hanging system through a trolley with appropriate bracket
Welding control Weld334m PSC
Welding control power supply 27Vac 10% - 100VA max
Weight ~65 kg
Cabinet weight (incl. frame and hydropneumatic part) ~105Kg
Storage temperature (C) 060
Environment temperature (C) 545
Maximum humidity 95%

Pneumatic System
Operation non lubricated air
Pressure 0.30.8 Mpa
Air filter G - Filtration degree 20m
Pressure regulation servovalve G 012 Bar 0-10V

Cooling System
Liquid water Between PH 7.09.0
Hardness G.F. 10
Resistivity at 25 Superior to 5K
Conductivity at 25 Inferior to 500
Pressure and rate of flow 0.30.6Mpa12 l/m(single-gun)
20 l/m(double-gun)
SCR cooling water consumption 4 l/min.
Water inlet temperature 15 30 C

(*) See Chapter 4
EEC Machine Directives:
The instructions for use refer exclusively to the welding cabinet that is to be considered as a machine
component to be assembled with other machines or machine components.

6

2. USE

The welding cabinet HPA150 is a machine component, to be assembled by a manufacturer or a user to
obtain a complete resistance welding machine.

Its application permits the following:

To take the energy required for the welding from the mains and make it available for a
transformer with a specific power.
To automatically adjust the welding current.
To make available the control of monostable electromagnetic valves for pneumatic and/or
hydraulic operation, preferably cylinders, to handle the guns.
To command two welding guns (channels A-B) with incorporated transformer; only one gun
welding at a time in all cases.
2 +8 welding programs can be selected for every channel (mono-gun version) and 2 programs
gun A + 2 programs gun B (bi-gun version).
The gun connection is carried out through HARTING connectors put on the top of the cabinet.
The welding control outputs to drive the solenoid valves are protected by the Start cycle relay
closing contacts, so that, in the event of an output fault, there is no uncontrolled activation; the
Start relay drive is controlled in cycles.

7
3. STRUCTURE

The structure of the machine comprises:
load-bearing structure
electric Cabinet
hydropneumatic installation panel

The equipment and component positioning has been made uniform in all PTI cabinets in order to make
the conversion of a mono-gun into a bi-gun version easier by simply adding or removing the plugs.

3.1 Carrying structure
As shown in the picture, the electrical cabinet is secured to the backside of this structure while
the hydropneumatic panel is secured to its front side. A bracket is mounted on this structure in
order to put the to-the-gun cable and pipe assembly together.


8

3.2 Electrical cabinet

Sheet steel electrical cabinet provided with an internal supporting plate. The cabinet can be
opened by using a key. On the supporting plate the following components are mounted:

Main switch group QS (see annexes)
The welding cabinet circuit breaker can comprise a switching unit provided with a transmission
rod connected mechanically to the control lever of the switch itself. The control rod is mounted
on the lower part of the electric cabin, for easier operation there is a red knob fitted on the end
of the rod.
The transmission rod moves the switch to the positions (see drawing):
ON transmission rod in upward position (toward electrical cabinet).
OFF transmission rod in low position (coming out from the electrical cabinet).
The handling lever ensures safe activation of the main switch and besides its location (lower
part of the electrical cabinet) it is ergonomically designed for handling by the operator. It can
therefore be considered a valid device for a general emergency stop.
It is possible to prevent the switch being powered (during maintenance operations) by locking
with padlocks.

Switch in
OFF position
Switch in
ON position

9

VP 0-380-400-415-440-500V VS 0-27V 50Hz single-phase T1 100VA transformer to feed the
Weld334m welding control.
VP 0-380-400-415-440-500V VS 0-24V single-phase T2 30VA transformer to feed the
minimum voltage coil necessary to the main switch release.
PGM800/B power compact group max. 160kVA @50% duty cycle
600A 1600V water-cooled SCR
max. SCR inverse peak voltage (1600 V)
intermittent load (see separate diagrams)
Requested waterflow rate: 4 l/min
Water inlet max. temperature: 30C
Thermostat (65C).
SCR firing card (HCM2123)
Demagnetiser resistance R1 - 1K 150W

(About overall dimensions and missing technical features, please see attached technical card)

10

A signal and command push-button panel is located on the lower part of the welding
machine. It consists of:
Green Led WATER FLOW OK (HLFL1)
White Led WELDING POWER ON (HLT1)
Red Led CHANGE ELECTRODES GUN1 (HLCE1)
Red Led CHANGE ELECTRODES GUN2 (HLCE2)
Red Led ALARM 1 (HL1)
Red Led ALARM GUN1 (HLA1)
Red Led ALARM GUN2 (HLA2)
Yellow Led DRESSING GUN1 (HLR1)
Yellow Led DRESSING GUN2 (HLR2)
3-position, key selector switch RESET CHANGE ELECTRODES DRESSING GUN1
(SACEHR1)
3-position, key selector switch RESET CHANGE ELECTRODES DRESSING GUN2
(SACEHR2)
3-position, key selector switch WELD YES, WELD NO, PRESSURE ONLY. (SAS)
2-position, key selector switch GUN1 DRESSING REQUEST (SAR1)
2-position, key selector switch GUN2 DRESSING REQUEST (SAR2)
Red warning lamp "RESET ALARM HARDWARE" (SBLHAH)


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3.3 Hydropneumatic Circuit
The welding cabinet is provided with a hydropneumatic circuit, which drives and cools two
pneumatic guns with integrated transformer (PTI), with or without additional opening.
The hydropneumatic components are mounted on a sheet panel put in the cabinet backside.
3.3.1 Pneumatic circuit for gun drive
The pneumatic circuit, which drives the two pneumatic guns, consists of the following
components:
Water filter
Proportional valve
Brass hose fitting
3/8g quick coupling for auxiliary intake
3.3.1.1 Water filter
It is mounted on board of the cabinet. It has the function of removing possible impurities and
moisture present in the pneumatic air and of keeping them in its transparent bucket.
3.3.1.2 Proportional valve (pressure regulation)
It has the function of automatically changing the pressure value during the welding process in
order to exert the correct pressure on the welding electrodes (the pressure value has to be set
in the dedicated welding programme).
Regulation range 0-12Bar analogical signal 0-10V connections g .
3.3.2 Cooling system
The function of this system is to allow, through brass distributors, water to circulate to cool the
following cabinet and gun parts:
transformer
SCR
Gun upper and lower arm

Brass pipefittings are mounted on the cooling water distributors for flexible pipes, which are
provided with arrows showing the flow direction (material: POLYURETHANE).
This circuit is also composed of the following hydraulic components:
Ball valves g .
Flow regulator
3.3.2.1 Flow regulator
On the water outlet, next to the outlet distributor, an adjustable flowmeter has been mounted.
This device supplies an electrical signal to the welding control in order to highlight possible
troubleshooting caused by a wrong water flow. Moreover, it visualises this flow through some
LEDs mounted on its body.

This equipment can be hung through its own supporting frame.

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4. ELECTRICAL AND HYDROPNEUMATIC CONNECTION

These operations are to be carried out by skilled technicians and must conform to the safety standards of
the country where the machine is installed.

The maximum cross-section of the power supply cables on the main switch is 2x50 mm
2
.(*)

The cable cross section is calculated according to the welding transformer permanent thermal current
(the cabinet size allows up to 250A) and according to the allowed voltage drop; the definition of the
power supply cable cross section for each machine is to be made by the user according to require-
ments.

Check that the factory mains voltage is within the machine power supply tolerance.

The welding cabinet can not be provided with a short-circuit protection on the power feed side, so this
protection has to be carried out through fuses before the feed itself.

The cabinet is fitted with a differential protection (grouped together with switch QS) against indirect
contacts. It is regulated to 30mA (instantaneous intervention) and a mounting for the ground marked
with a PE plate. This connection is compulsory and is to be made with a conductor having an
adequate cross section (see table below);
The ground connection must be checked before starting up the machine.

Minimum cross section of external protection copper conductor to a machine ground
Cross section of Power Supply cables
S (mm
2
)
Cross section of protection cable
S
p
(mm
2
)
S 16 S
16< S 35 16
S35 S/2

(*) The feeding and connection cable sections have to be dimensioned by the builder according to the
applied power.
The water used in this system has to be free from mineral and organic residues, which in the long run
could occlude the cooling system; its hardness has to correspond to the value shown in the
TECHNICAL SPECIFICATIONS list (chapter 1).
The values shown in the TECHNICAL SPECIFICATIONS list (chapter 1) for water inlet temperature
and pressure have to be respected.
The water/air feed line (inlet/outlet) has to be connected to the hose connectors on the
hydropneumatic system through polyurethane pipes:
AIR INLET: fitting composed of adapter + hose connector for DN10 pipe with M20x1.5 nut (Legris
Parker)
WATER INLET: fitting composed of adapter + hose connector for DN12 pipe with M22x1.5 nut (Legris
Parker)
WATER OUTLET: fitting composed of adapter + hose connector for DN12 pipe with M22x1.5 nut
(Legris Parker)

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5. STARTING UP

Connect the welding equipment to the cabinet by means of the relevant power and auxiliary cables,
the pneumatic circuit and the hydraulic circuit.
Check the connection for the ground protection.
Link up to the power supply mains.
Close the main switch through the lever command carefully checking that the emergency circuit
(minimum voltage coil for switch release) had been closed and connected to the +24Vac.
Feed the cooling and the pneumatic systems.
Regulate the gun pressure and check their correct closure.
At this point the welding cabinet is ready to work.
Before starting up it is advisable to carefully read the Weld334m working description and the
programming instructions.
A remote programming terminal HHT4300 is used to program Weld334m; they are linked to each
other through a 9-way connector.
Weld334m records the troubleshooting happening during the working session in its alarm storage,
which can be consulted through the programming terminal.
The machine is completely turned off (main switch off) by pushing downwards the red-handled rod
command; to turn it on again, it is necessary to push upwards the same command.
The machine can be turned off also through a release circuit, which is linked to the minimum voltage
coil; in this situation the main switch remains released (its closure is forbidden). Then it is necessary
to turn the machine on again: first of all the main switch has to be restored, then the command rod
has to be pulled downwards to the Off-position (main switch normally open), then this rod has to be
pushed upwards (On-position).
The PTI suspended welding machine is provided with a parameter-changing selector, which is put on
the command grip. This selector allows the use of two different programs for every gun. The cabinet is
pre-set in order to work both in a mono-gun and in a bi-gun version.

In the mono-gun version:
Gun A programme 1 (code 0) programme 2 (code 1) (+8 cam programmes)
In the bi-gun version:
Gun A programme 1 (code 0) programme 2 (code 1)
Gun B programme 4 (code 2) programma 8 (code 3)
In the mono-gun version, with the help of 4 limit switches, it is possible to use from 1 up to 10
welding programmes. These limit switches are linked to the electrical cabinet through a Harting
connector (X20) (NB: in the bi-gun version the X20 connector is used to connect the B gun). In this
case, to connect them, it is necessary to use the electrical drawing 75543012 here attached
(fg.17/24).


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6. ELECTRODE DRESSING AND CHANGE MANAGEMENT CARD
6.1 Main features
The Weld334m control and the F393 card are mainly conceived to be used in manual areas, with
the possibility of commanding 2 welding guns, and integrate all functions necessary to a simplified
management of the electrode maintenance. The available programmes are 63 and are managed
by 6 digital inputs, which the parity control can be added to.
6.2 Signal description for electrode maintenance
The signals dedicated to the electrode maintenance operations are:
1. A/B Stepper warning (ouput): when it is permanently on, it means that the programmed
welding spot threshold for the electrode change warning has been achieved (HLA1 HLA2).
2. A/B Electrode dressing request (output): when it is permanently on, it means that the
programmed welding spot number for the dressing operation has been achieved. When it is
blinking, it means that an extraordinary dressing operation has been requested by the
operator (HLR1 HLR2).
3. A/B Electrode change request (output): when it is permanently on, it means that the pro-
grammed welding spot threshold for the electrode change has been achieved (HLCE1-
HLCE2).
4. A/B Electrode dressing executed (input): when it is active (input level: 24Vdc), it communi-
cates to the welding control that the electrode dressing operation has been executed. The
dressing counter is incremented, the Electrode dressing request sgnal is disabled and, ac-
cording to the selected Stepper Mode, the executed welding counter is reset (SACEHR1
SACEHR2).
5. A/B Electrode change executed (inlet): when it is active (input level: 24Vdc), it
communicates to the welding control that the electrode change operation has been
executed. Both the dressing and the executed welding counters are reset and the
Electrode change request signal is disabled (SACEHR1 SACEHR2).
6. A/B Electrode dressing request (inlet): when it is active (input level: 24Vdc), and the
Dressing request output is active as well, it communicates to the welding control that
from the following welding start, the electrode dressing programme will have to be
executed. When it is active (input level: 24Vdc) and the Dressing request output is not
active, it communicates to the welding control an extraordinary dressing request;
subsequently, from the following welding start, the electrode dressing programme will have
to be executed (in this case the Electrode dressing output blinks) (HLR1-HLR2).

For further information please see the push-button panel description in Chapter 3.2

All signals and commands operate on the selected stepper only inside the relevant welding
channel (channel A or B).

For more detailed information please see our Weld334m Welding Control technical manual.

15
6.3 Dressing cycle description
6.3.1 Electrode force regulation
The dressing operation has to be executed with a reduced charge: before dressing, it is
necessary to regulate the electrode force. The pressure change in the pneumatic circuit, which
is transformed into the electrode force by the cylinder, is commanded by a proportional
servovalve with a welding control-managed analogical command.
1. Rotate the GUN DRESSING REQUEST key selector rightwards: when the key selector is in
this position, the welding control automatically selects the welding programme (PRG 62 for
GUN A and PRG 63 for GUN B, respectively), changes the execution mode into Without
current and makes the pneumatic circuit ready for the dressing operations.
2. Insert the force gauge between the electrodes.
3. Press the START push-button (on the welding gun grip) in order to close the gun.
4. Check whether the load on the electrodes is under 150kg (always check pneumatic
dressing tool features supplied by the builder), up to a mini. 2 Bar pressure in the
pneumatic circuit (minimum working pressure of the welding electrovalve). Change the P1
parameter in the welding programme in order to obtain the requested force.
5. Rotate the GUN DRESSING REQUEST key selector rightwards (Off-position).
6.3.2 Dressing operation
1. When the GUN DRESSING signal yellow lamp is switched on, the operator is informed
that it is necessary to start the dressing operations.
2. Rotate the GUN DRESSING REQUEST key selector rightwards.
3. Insert the resistance welding electrode dressing tool (which is manually pneumatically
commanded) between the electrodes.
4. Press the START push-button (on the welding gun grip) in order to close the electrodes
on the dressing tool (NB: the START push-button has to be kept pressed up to the end of
the dressing cycle). The welding control automatically selects the welding programme (PRG
62 for GUN A and PRG 63 for GUN B, respectively) , changes the execution mode into
Without current and makes the pneumatic circuit ready for the dressing operations.
5. Wait for a second so that possible vibrations caused by the impact of the electrodes against
the miller are softened.
6. Start the dressing tool pneumatic engine.
7. At the end of the dressing operation, the gun automatically opens: at this point release the
START push-button.
8. Rotate the GUN DRESSING REQUEST key selector up to the central position (Off-
position).
9. Rotate the SACEHRx 3-position key selector leftwards up to the GUN DRESSING RESET
position in order to confirm that the dressing operation has been executed. The welding
control automatically resets signals and counters.
The dressing operation is over. Now you can carry on with the usual welding operations.

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6.3.3 Out-of-cycle dressing operation
The out-of-cycle dressing request (or manual request) is executed by the operator in the
case of an extraordinary electrode maintenance and is commanded as follows:

1. Rotate the GUN DRESSING REQUEST key selector rightwards. When the selector is in this
position, the dressing programme (PRG 62 for GUN A and PRG 63 for GUN B, respectively)
automatically starts at the following cycle-start while the GUN DRESSING signal yellow
lamp starts blinks.
2. Execute the same dressing operations as in paragraph 6.3.2.
If the manual request has been made between two dressing cycles, the stepper counter is
incremented. On the contrary, if the request has been made between the last dressing
cycle and the electrode changing, several dressings can be made without the counter
making allowance for them.
6.3.4 Electrode changing operation
1. When the GUN ELECTRODE CHANGE signal red lamp is switched on, the operator is in-
formed that it is necessary to start the electrode changing operations.
2. Change the electrodes.
3. Rotate the SACEHRx 3-position key selector rightwards up to the ELECTRODE CHANGE
RESET position in order to confirm that the electrode changing operation has been exe-
cuted. The welding control automatically resets signals and counters.
The electrode changing operation is over. Now you can carry on with the usual welding op-
erations.
6.3.5 Emergency spots
The emergency spots (which are usually the same quantity as the welding spots minus
one) can be programmed for every gun. The emergency spots, which can be set on the
STEPPER - EDIT menu of the hand held terminal (see our welding control programming
manual) allow the operator to complete the current welding operation although the
dressing request or the electrode change request arise. Therefore, after ending the current
welding operation, the operator is obliged to execute the dressing or electrode changing
operation, respectively.
6.3.6 Special cases
6.3.6.1 E66 anomaly
The E66 anomaly occurs if the electrode dressing operation is not executed before the pro-
grammed emergency spots have expired.
This anomaly prevents the execution of a new welding sequence and it is necessary to exe-
cute the a.m. electrode maintenance operation in order to resume the usual operations.
6.3.6.2 E67 anomaly
The E67 anomaly occurs if the electrode changing operation is not executed before the pro-
grammed emergency spots have expired.
This anomaly prevents the execution of a new welding sequence and it is necessary to exe-
cute the a.m. electrode maintenance operation in order to resume the usual operations.


17

7. SAFETY
In order to ensure maximum working reliability, GF WELDING S.p.A. has made a careful selection of
the materials and components to be used in the manufacturing of the equipment, submitting it to
tests before delivery.
Welder efficiency over time also depends on the correct use and adequate preventive maintenance in
accordance with the instructions given in this manual.
The constructed elements, connection and control parts have been designed and built with a degree of
safety that can resist abnormal stress and in any case more than that indicated in the manual.
Best quality materials have been used and the entry into the company, the storage and use in the
factory is continually checked in order to ensure there is no damage, deterioration or malfunctioning.
7.1 Caution Notes
Before starting up the equipment again after a failure, carefully inspect and check to highlight
any damage.
When using a megaohmmeter to check the insulation of electrical equipment, make sure that all
the electronic control equipment has been disconnected to avoid damage to the components.
Always use perfectly dry air for cleaning and with a pressure that does not exceed 0.2 Mpa.
Always use tools in perfect condition and specifically designed for the operation to be carried
out; the use of inadequate or inefficient tools can cause serious damage.
Carry out repair operations in a clean environment, and where possible, without dust. Protect all
connection openings with plastic plugs and carefully cover all machined surfaces of dismantled
parts until they are reassembled on the welder.
The running of the welder is to be entrusted to qualified personnel, who have read and
understood the instructions given in this manual, and who are familiar with the safety devices
installed on the welder.
Before refitting a unit, always spread a film of hydraulic oil on internal parts and
coupling surfaces. Replace all seals and gaskets of hydropneumatic parts with original
spare parts before re-assembling the components.
7.2 Danger Notes
High voltages can cause death upon contact. Always operate with utmost caution and in
accordance with the current accident prevention laws of your country.
Always cut off all equipment supplies, main and auxiliary before starting maintenance
operations on the said equipment. Place specific warning signboards WELDER BEING
SERVICED - NO NOT POWER ON near the main switches and lock them in OFF position with
the special padlocks.
When running there are parts of the equipment in motion that can cause injuries. Avoid contact
with these parts. Before operating on the equipment ascertain that there is no danger of
accidental movement caused by connected equipment.

18

Never cut off safeties and protection devices installed on the equipment. If this is necessary,
indicate this condition by means of warning signboards and operate with utmost caution.
Restore all safeties and protection devices as soon as possible.
Lack of ground connection can cause serious injuries. Always make sure that there are ground
connections and that they comply with the relevant standards.
Do not use inflammable or toxic solvents such ass petrol, benzene, ether or spirit. It is
recommended to use trichloroethylene, taking the necessary precautions.
Before starting up the equipment, always make sure that the maintenance staff is at a safe
distance and that no tools or materials have been left near the welder.
Always use protective gloves and goggles when servicing the equipment.
The equipment installation must always abide by the accident prevention regulations. All moving
parts and transmission organs are to be protected against accidental contact.
Always make sure that all the protections are installed and correctly closed before starting up
the equipment.
Long overloads or failures can cause overheating of electrical equipment with the development
of harmful fumes; immediately cut off the power for safety, and do not approach the equipment
until the fumes have been dispersed by adequate ventilation. Do not inhale the fumes remaining
in the equipment while making the repairs.
Never use water jets in the case of fire on the equipment; cut off all power supplies and use CO
2

extinguishers.
Take every precaution not to mix air and hydraulic oil in the system under pressure to avoid the
formation of explosive mixtures.
Always make sure that the systems are not under pressure before starting any maintenance
operation on the components.
Keep a safe distance from holes and bleed taps when discharging pressure from systems.
Carefully inspect all couplings making sure there is no dust, oil, dirt or defect on the threads
before making the connection.
Check that the torque is correct on all couplings and joints before pressurising the systems after
repairs.
Always keep at a safe distance from any component that could be set in motion by hydraulic
pressure, when this has not been completely discharged from the systems. Never wear things
that could be caught up in the equipment and act as conductors (chains, bracelets, etc.).
Make sure that the tools to be used are in perfect condition and have insulated grips
where necessary. Check that the insulation of cable and conductors on the testing equipment
shows no signs of breaks or damage.

19
7.3 Residual hazards and emergency situations
After having carefully considered all possible risks concerning the use of the pendant welder, all
the solutions necessary have been applied to remove the risks and limit hazards for the
personnel.
However, on the pendant welder the following residual risks remain; these can be removed or
reduced taking these precautions:
Risk of circuitry failure on the stop and emergency safety circuits with possible lowering of
safety level.
CAUTION!
Due to possible failures, the safety circuits for emergency stops may lose part of their
efficiency. Make periodic checks (once a month) on the operating condition of the
safety circuits.
Impact, crushing, shearing risks after starting up of unexpected movements during
maintenance operations.
CAUTION!
Before starting any maintenance work on the welder, the operator shall disconnect
the main switch and lock it with its relevant padlock.

CAUTION!
With the main switch in the "OFF" position, the input terminal of the main switch is
live, and, where present, likewise the terminal of the input transformer on the release
coil of the main switch.
Risks of electrocution, electric shocks when making maintenance operations in the SCR area
with power on.
The welder in the secondary circuit area generates strong alternating magnetic fields. All
magnetic materials, (iron, steel etc.) in this field are subject to strong mechanical stress.
Furthermore the magnetic data recording systems are deleted.
CAUTION!
Persons wearing heart stimulators or pacemakers are not to approach these machines
for any reason whatsoever.
It is also advised not to approach the welder when carrying materials that could become
damaged:
all types of magnetic cards, such as credit cards, telephone cards, viacard, identity cards, time
cards, company permits etc.
any type of magnetic tape, such as record cassettes, videocassettes, floppy disks etc.
any type of delicate mechanism such as calculators, cameras, watches (especially mechanical
ones).

20

8. TROUBLESHOOTING
The welding control has a diagnostic system that in most cases can trace the cause of any malfunc-
tions or incorrect operation.
To use the diagnostics correctly it is important to know, through the manual, the significance of the
functions available on the control to monitor the field (I/O status LEDs, alarms memory, I/O software
trace , welding trace, etc).
If a diagnostic or machine fault alarm is activated, it is necessary to know the error code. It is
possible, through the manual programming terminal, to display the alarm history and it is also
possible to consult the paragraph "description of alarms" in the welding control use manual. The list
given below is only a selection of some of alarms:

Alarm Probable cause

Gun fails to close - Pre-stroke closed input missing
- No Start signal
- Pre-stroke not actuated
- The gun is blocked for mechanical reasons
- The welding valve / commutation valve is defective
- No air pressure
No welding current - Check whether Weld 334 displays alarms
- Current sensor is interrupted
- Sheet metal parts have not been coupled
- The electrode surface shows impurities
- Gun is not correctly closed
- Pre-approach time too short
The power selector trips
- Switch in emergency
- Line fuses disconnected
- Thyristor in short-circuit
- Weld334 internal fault

The 24 Vdc fuse breaks down
- 24V feed in short-circuit
- Defective valve coil

21

9. PREVENTIVE MAINTENANCE

We recommend to:
Always cut off the power circuit breaker through the release coil, never under load.
Periodically check the differential and magnetic protection are functioning properly using the
specific test button.
Every 10 - 12 weeks check the tightness of the power side connection clamps (circuit breaker,
transformer, SCR).
Check the machine ground connection.
Check that no water losses are present; otherwise eliminate them.
Eliminate possible condense present in the air filter bulb
Every 3 month check that fittings and tubes are not corroded; check the manometer; replace the air
filter (before carrying out any maintenance operation to the hydropneumatic system, please
remember to close the 3-globe feeding valves on the panel).

10. WELDING CONTROL REPLACEMENT

This is to be carried out by skilled personnel (qualified electricians or trained and authorised operators)
attaining to the relevant accident prevention regulations.

Connect the programming terminal (HHT 4300 or Laptop with SW WMS and interface cable).
Ascertain that circuit breaker QS is deactivated
Open the cabinet door
Cut off the external 24V-fed minimum voltage coil (fuses FU5-FU6)
Disconnect the signal terminals from the Weld334m.
Replace the control and connect the terminals to the new control.
Power on the external 24V-fed minimum voltage coil (fuses FU5-FU6)
Close the cabinet door
Activate the circuit breaker
Load the program following the programming instructions
Disconnect the programming terminal.
Close the protection cover of the programming connector.

22

11. WARNING PLATES

The cabinet is equipped with all the accident prevention warnings required by current standards.


23

WARNING SIGNS
FEATURES: TRIANGULAR SHAPE BLACK PICTOGRAM YELLOW BACKGROUND

CAUTION!
Electric tension
STANDARD:
Dir. CE 92/58
CAUTION!
Mind your hands
STANDARD:
Dir. CE 92/58
CAUTION!
Intense magnetic
fields
STANDARD:
Dir. CE 92/58
ISO 3864
CAUTION!
Hot surfaces
STANDARD:
Dir. CE 92/58
ISO 3864

PROHIBITORY SIGNS
FEATURES: ROUND SHAPE BLACK PICTOGRAM-WHITE BACKGROUND RED BORDER AND STRIPE

DO NOT use water to put out
fires
STANDARD:
Dir. CE 92/58
ISO 3864
NO ENTRY if you wear
artificial metal apparatus
STANDARD:
Dir. CE 92/58
ISO 3864
NO ENTRY if you wear a
pacemaker
STANDARD:
Dir. CE 92/58
ISO 3864

INSTRUCTION SIGNS
FEATURES: ROUND SHAPE WHITE PICTOGRAM BLUE BACKGROUND

Read manual with
care
STANDARD:
Dir. CE 92/58
ISO 7000-0419
Wear gloves to pro-
tect the hands
STANDARD:
Dir. CE 92/58
ISO 3864
Wear overalls to pro-
tect the body
STANDARD:
Dir. CE 92/58
ISO 3864
Wear goggles to
protect the eyes
STANDARD:
Dir. CE 92/58
ISO 3864

24

12. REFERENCE STANDARDS AND LEGISLATION

DIRECTIVE/
STANDARD
TITLE
98/37/CEE Machines Directive
89/336/CEE Concepts concerning electromagnetic compatibility problems.
UNI EN 292-1 Machinery safety - Fundamental concepts: general engineering principles
Basic methodology terminology.
UNI EN 292-2 Machinery safety - Fundamental concepts: general engineering principles.
Specifications and technical principles.
UNI EN 418 Safety of machinery -- Emergency stop devices -- Functional aspects Design
principles.
UNI EN 470-1 Protective clothing for welding and related procedures. General requirements.
UNI EN 1037 Safety of machinery. Prevention of unexpected start-up.
CEI EN 50063 Safety standards for construction and installation of resistance welding
equipment and related techniques.
CEI EN 60204-
1
Machinery safety - Machine electrical equipment
Part 1: general requirements.
CEI EN 60529 Degree of protection for casings (code IP).
ISO 669-1 Specifications for resistance welding materials. International standards.
ISO 5826 Transformers for resistance welding machines.
General specifications applicable to all transformers.
UNI 7712 Machine tools. Measurement of noise in working environment.

13. INFORMATION CONCERNING DEMOLITION
The machine and the systems are composed of metal, plastic and rubber materials, that if
burnt produce gas.
The welding transformer is composed of epoxy resins that if burnt, produce gas.
To proceed correctly with the demolition, carefully separate the electrical cables, flexible
rubber hoses and plastic components from the metal components.
The disposal must be carried out in accordance with the legislation of the country in which
the welding machine is installed.

25

14. PRECAUTIONS FOR SAFETY AND CORRECT USE OF THE MACHINE

CAUTI ON:
First and foremost check power-supply voltage corresponds to the voltage indicated on the
machine rating plate and that the welding transformer and the auxiliary circuit transformers are
connected properly
RI SK OF DAMAGE TO WELDI NG MACHI NE

I MPORTANT
Before carrying out maintenance on the machine the electricity, pneumatic and cooling water
supplies must be disabled
HI GH RI SK OF ACCI DENT

CAUTI ON:
The cooling system couplings are to be tightened with a maximum torque of 15 Nm.

15. RESIDUAL RISKS THAT CANNOT BE ELIMINATED

In order to prevent possible accidents and/or damage to the machine, these are WARNINGS on
what to DO and NOT DO:

CAUTI ON:
Whenever the welding machine does not present the safety characteristics and/or normal
functioning, it must be cut off from the main power supply switch.
THE QUALI FI ED TECHNI CAL PERSONNEL MUST BE I NFORMED OF THE PROBLEM.

I MPORTANT :
the use of the machine by untrained or non-authorized personnel is strictly forbidden.
ACCI DENT HAZARD!

CAUTI ON:
The welding cabinets must not be installed near:
- deposits of inflammable and/or explosive materials (paper, solvents, oils, etc.);
- machines, devices, objects sensitive to magnetic fields;
RI SK OF VERY SERI OUS DAMAGE
HI GH RI SK OF ACCI DENT

HAZARD:
With the main switch in the OFF position, voltage is present on the main switch input terminals
and, in some cases, on the terminals of the power-supply transformer of the main switch release
coil.
4
6
5
1
2
3
7

26

CAUTI ON:
The welding parameters must be modified by qualified personnel only.
RI SK OF DAMAGE TO THE PARTS FOR WELDI NG AND RI SK OF I NJ URI ES

CAUTI ON:
For personal safety, when working with welding machines the correct protective garments should
be worn, such as leather gloves, protective goggles, accident-prevention shoes and heavy. fire-
proof apron.
THERE I S AN ACCI DENT RI SK

CAUTI ON:
I NTENSE MAGNETI C FI ELDS
Persons wearing heart stimulators or pace-makers must never come near the resistance welding
machine.
SERI OUS ACCI DENT RI SK.

NEVER APPROACH THE WELDI NG MACHI NE
when carrying materials that could become damaged, such as those listed below:

- Any type of magnetic pass: credit card, bank card, telephone card, viacard, identification card,
clocking-in/out card, company permits etc.

- Any type of magnetic tape such as: recorder tapes, videocassettes, floppy disks etc.

- Any type of delicate mechanism such as: calculators, cameras, cinecameras, telecameras,
watches (especially if mechanical)
SERI OUS DAMAGE COULD BE CAUSED

I MPORTANT :
OBBLI GATORI O RI MONTARE LE PROTEZI ONI DOPO OGNI I NTERVENTO
THE PROTECTI ONS MUST BE REASSEMBLED AFTER EVERY I NTERVENTI ON.
Make sure that the protections on the electrical parts are assembled after every cleaning or
maintenance operation.
RI SK OF SERI OUS I NJ URY

HAZARD:
The non-observance of the safety regulations could cause death, serious injuries or serious harm
to equipment or personnel.

HAZARD:
Never change or move the setting of the differential protection switch
RI SK OF SERI OUS DAMAGE AND I NJ URY
8
9
11
12
10
13

27

16. ANNEXES

Part list RiccabPTI_PSA_DCAC.doc

Assembly layout Drawing n 75543001
Electromechanical layout Drawing n 75543011
Hydropneumatic system Drawing n 75543031
Hydropneumatic system connections Drawing n 75543032
Wiring diagram Drawing n 75543012

GF WELDING S.p.A.
Bill of materials
RicPTI PEUGEOT DCAC CINA REV. 01: 16/07/03
November 2002 Page 1/1

Quantity Reference Part UM Description Additional description Supplier Supplier part code Note Dir
______,__ _______________________ ________ __ ______________________________ _____________________________________ ______________________ ____________________ _________________ ___

1 xxx 33030190 NR Weld 334m PSC Peugeot CINA GF WELDING 33030190
1 xxx 40001150 NR PGM 800/B compact power unit water cooled GF WELDING 40001150 VAL
1 xxx 00473637 NR Compact switch NS 250A 2P VigiMH min. voltage coil 24Vca MERLIN GERIN 31400+30456+29404+31535 VAL
1 xxx 75545185 NR Transformer 100VA Vp0-380-400-415-440-500 Vs0-27 ELETTRO T. 75545185 VAL
1 xxx 75545184 NR Single-phase transformer 30VA Vp0-380-400-415-440-500 Vs0-24 ELETTRO T. 75545184 VAL
1 xxx 00770235 NR 2A 6x32 rapid fuse 500V ceramic FERRAZ G84209 VAL
1 xxx 00770211 NR 4A 6x32 rapid fuse 250V OMEGA CF520240 VAL
1 xxx 00770207 NR 1A 5x20 rapid fuse 250V OMEGA CF520210 VAL
1 xxx 00404178 NR 2-position key selector TELEMECANIQUE ZB4-BG4 VAL
1 xxx 00404127 NR 3-position key selector return to center TELEMECANIQUE ZB4-BG7 VAL
1 xxx 00403139 NR 3-position key selector fixed TELEMECANIQUE ZB4-BG0 VAL
1 xxx 00404345 NR red 24V led-holder body TELEMECANIQUE ZB4-BVB4 VAL
1 xxx 00404344 NR white 24V led-holder body TELEMECANIQUE ZB4-BVB1 VAL
1 xxx 00404337 NR green 24V led-holder body TELEMECANIQUE ZB4-BVB3 VAL
1 xxx 00404357 NR lighted push-button body red led +1 NO TELEMECANIQUE ZB4-BW0B41 VAL
1 xxx 00404358 NR red lighted push-button for lamp-holder led TELEMECANIQUE ZB4-BW343 VAL
1 xxx 00404346 NR yellow 24V led-holder body TELEMECANIQUE ZB4-BVB5 VAL
1 xxx 00404349 NR yellow led-display TELEMECANIQUE ZB4-BV053 VAL
1 xxx 00404348 NR red led-display TELEMECANIQUE ZB4-BV043 VAL
1 xxx 00404347 NR white led-display TELEMECANIQUE ZB4-BV013 VAL
1 xxx 00404350 NR green led-display TELEMECANIQUE ZB4-BV033 VAL
1 xxx 00404184 NR NO contact TELEMECANIQUE ZBE-101 VAL
1 xxx 00402859 NR NO body for control unit TELEMECANIQUE ZB4-BZ101 VAL
1 xxx 00540233 NR air filter G ref. FIL 20 RMSA METALWORK 1421006 VAL
1 xxx 00542920 NR servovalve1/2g 0-12Bar 4-20Ma connector +pressure signal output PARKER SPN EPDN4-1.2-12B-0U10-1 VAL
1 xxx 00524225 NR flow regulator 1/2g M HONSBERG EFKP.15.KV VAL
1 xxx 00574101 NR manometer 0-1.2Mpa d=50 ALLEMANO MP306 VAL
1 xxx 75023070 NR hand-grip GF WELDING VAL
1 xxx 72023010 NR simple hand-grip GF WELDING VAL
1 xxx 00773118 NR start cycle cable LUMBERG RST8 RKT8-09/5M VAL

Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
ZRY
07
16.12.05
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
08 09
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
10 11 12 13
ne' venire comunicato a terzi
14 15
o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
16 17 18 19
TECHNICAL DATA
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
MOD. CARTGF CAE EPLAN
23
1
DI FG.
24
24
2
75543012/03
DESCRIPTION
CUSTOMER
DRAWING N.
YEAR OF MANUFATCURE
WELDING
:
:
:
:
PEUGEOT CINA
75543012/03
2003
POWER
WELDING CONTROL
POWER SUPPLY
:
:
: 380 VAC 50 HZ
WELD334mPSC
150KVA
GF-WELDING SPA
Strada del Portone 18/24
10137 TORINO Italy
Tel.: 39-011 3031111
Fax : 39-011 3139716
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
ZRY
07
29.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
POWER SUPPLY
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
2
DI FG.
24
24
3
75543012/03
(L1)R
(L2)S
10.17/P2201
10.21/P2202
2.5 mmq BLACK HO7-RNF
2A
FU5
530
P
S 30VA
24Vca
TC2
541
1A
FUBS
542
380V
1 mmq ORANGE
2A
FU6
531
540
U<
K<T
2.11
BSG
541
X10 B6
SB1
X10 C6
MAIN COLLECTION GROUND BAR
6.22
PE
250A
QS
502
4.02
PE.4
501
4.02
PE.5
1 mmq ORANGE
X20 B6
SB2
X20 C6
2.04
BSG
OPTIONAL
1,5 mmq
H07-RNF BLACK
2A
FU1
510
100 VA
27V
TC1
519
4A
FU4
380V
POWER SUPPLY
CONTROL 27VAC
2A
FU2
511
520
4A
FU3
50 mmq
H07-RNF BLACK
0.35 mmq RED
/3.02 501
/3.02 502
/6.05 PS-01
/6.07 PS-02
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
ZRY
07
29.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
SCR BLOCK AND FIRING BOARD
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
3
DI FG.
24
24
4
75543012/03
2.21/501
2.21/502
V
50mm NOIR
HO7RN-F
4.02
502
1000
R1
SUPPLY
TRANSFORMER
GUN 1-2
RC1
4.02
503
U
TV1
TV2
TV2
U
VR1
FIRING BOARD HCM2123
(ON BOARD HCM2123)
TV
J1
11
+
8.04
P3-7
12
8.06
P3-8
K1 G1
1
+
11.04
+24TR
G2 K2
7
11.06
P4402
33
+24V
30
COM
2
X1 +24V
16.23
+24V
COM
9
12.04
P4403
TSCR
THSCR
31
X10 A5
THA1
THA2
X10 B5
X20 B5
THB2
THB1
X20 A5
32
OPTIONAL
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
ZRY
07
11.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
POWER SUPPLY TRANSFORMER
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
4
DI FG.
24
24
6
75543012/03
3.06/502
3.08/503
2.08/PE.4
2.09/PE.5
25 mm BLACK (H07-RNF)
X10 A1
V
U
C1 A2
ON BOARD
TRANSFORMER
U
TRS1
TA1
V
S
R
WELDING
TRANSFORMER
GUN A
X20 A1 C1 A2
ON BOARD
TRANSFORMER
U
TRS2
TA2
V
S
R
WELDING
TRANSFORMER
GUN B
OPTIONAL
40
P4-1
P4-5
P4-4
/9.04 P4-1
/9.08 P4-5
/9.06 P4-4
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
29.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
- WELD 334 CONNECTOR PS -
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
6
DI FG.
24
24
7
75543012/03
C
O
N
N
E
C
T
O
R

-
P
S
-

W
E
L
D

3
3
4
-

P
W
R

2
7
V
c
a
1
2.21
PS-01
-

R
T
N

0
V
2
2.21
PS-02
-

S
I
N
+
3
-

S
I
N
-
4
-

+
2
4
V
I
5
-

+
2
4
V
E
6
-

0
V
7
G
N
D
GND
PE PE
2.07
PE
T
O
W
A
R
D
S

M
A
I
N

G
R
O
U
N
D

B
A
R
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
11.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
- WELD 334 CONNECTOR P2 -
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
7
DI FG.
24
24
8
75543012/03
1
5

P
I
N
C
O
N
N
E
C
T
O
R

-

P
2

-

W
E
L
D

3
3
4
-

+

2
4
V
8
-

0

V
7
YELLOW
-

E
N
S
E
R
V
15
E1
PE
W
H
I
T
E
-

V
S
E
R
V
+
10
6 (CTRL)
B
R
O
W
N
3 (24V) YV5
B
L
U
E
P
I
N
K
1 (GND)
-

V
S
E
R
V
-
3
5 (GND)
2
-

V
S
C
H
11
PARKER SEMPRESS PNEUMATC
EPDN4-1,2-12B-0U10-11-0-VW
COD.3079100
0-10 V
12 bar
G
R
E
Y
-

S
T
S
E
R
V
6
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
29.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
8
DI FG.
24
24
9
75543012/03
9

P
I
N
C
O
N
N
E
C
T
O
R

-
P
3
-

W
E
L
D

3
3
4
FROM TV TRANSFORMER TO CHECK SCR CONDUCTION
OUTSIDE THE WELDING TIME
7
3.11
P3-7
-

V
O
L
T
A
G
E

S
E
N
S
O
R

(
T
V
+
)
8
3.12
P3-8
-

V
O
L
T
A
G
E

S
E
N
S
O
R

(
T
V
-
)
9
-

S
C
H
I
E
L
D

T
V

(
T
V
S
C
H
)
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
29.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
9
DI FG.
24
24
10
75543012/03
9

P
I
N
C
O
N
N
E
C
T
O
R

-
P
4
-

W
E
L
D

3
3
4
1
4.23
P4-1
CURRENT SENSOR READING
-

S
H
I
E
L
D

T
A

A

(
T
A
A
S
C
H
)
4
4.23
P4-4
-

C
U
R
R
E
N
T

S
E
N
S
O
R

(
T
A
A
+
)
5
4.23
P4-5
-

C
U
R
R
E
N
T

S
E
N
S
O
R

(
T
A
A
-
)
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
29.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
- WELD 334
CONNECTOR P20/P22 -
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
10
DI FG.
24
24
11
75543012/03
C
O
N
N
E
C
T
O
R

-
P
2
0
-

W
E
L
D

3
3
4
11.10
+24V.
11.15
+24V..
1
X1 +24V
12.02
+24V
-

2
4
V
X10 C5
12.08
+24V,
2
-

2
4
V
X20 C5
12.11
+24V,,
HLT1
17.12
+24V:
VOLTAGE
TURNED ON
3
-

0
V
4
X1 0V
13.02
0V
-

0
V
X10 B2
11.12
0V.
X20 B2
11.16
0V..
17.12
0V:
C
O
N
N
E
C
T
O
R

-
P
2
2
-

W
E
L
D

3
3
4
1
2.03
P2201
-

S
G
N
C
3
-

S
G
N
O
2
2.03
P2202
-

S
G
C
O
M
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
11.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
11
DI FG.
24
24
12
75543012/03
C
O
N
N
E
C
T
O
R

P
4
4
-
I
O
B
-

+
2
4

P
U
L
S
E

T
R
1
3.14
+24TR
-

P
U
L
S
E

T
R

C
O
M
M
A
N
D
2
3.15
P4402
-

S
P
O
U
T
1
9
-

E
V
S
A

W
E
L
D
I
N
G

"
A
"
10
10.01
+24V.
11
P4411
X10 C2
J1/1
YV1
J1/2
10.12
0V.
14.11
0V.
-

E
V
S
B

W
E
L
D
I
N
G

"
B
"
12
10.03
+24V..
13
P4413
X20 C2
J2/1
YV2
J2/2
10.13
0V..
OPTIONAL
14.18
0V..
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
29.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
12
DI FG.
24
24
13
75543012/03
P
4
4

-

I
O
B
10.04/+24V
-

T
S
C
R
3
3.17
P4403
-

E
M
E
R
G
E
N
C
Y
4
P4404
FL1
1
3
.
2
3
/
0
V
-

F
L
O
W

S
E
N
S
O
R

O
.
K
.
HLF1
1
3
.
2
3
/
0
V
-

S
T
A
R
T

"
A
"
5
P4405
D1
D1-01
X10 C3
1SC
10.05
+24V,
/
1
6
.
0
9
1
S
P
15.07
1AS
D2
D1-02
X10 A7
2SC
/
1
6
.
0
9
2
S
P
15.08
2AS
-

S
T
A
R
T

"
B
"
6
P4406
V1
D2-01
X20 C3
3SC
10.06
+24V,,
/
1
6
.
1
3
3
S
P
15.11
3AS
V2
D2-02
X20 A7
4SC
/
1
6
.
1
3
4
S
P
15.12
4AS
-

C
O
N
D
U
C
T
I
O
N

+
7
OPTIONAL
-

C
O
N
D
U
C
T
I
O
N

-
8
-

R
E
S
E
R
V
E
D

S
I
G
N
A
L
14
-

W
E
L
D
15
P4415
SAS
-

O
N
L
Y

P
R
E
S
S
U
R
E
16
P4416
SAS
12.18
SAS
12.18
/15.02 +24V
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
11.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
13
DI FG.
24
24
14
75543012/03
10.11/0V
C
O
N
N
E
C
T
O
R

P
4
2
-
I
O
E
-

A
L
A
R
M

A

P
R
E
A
L
A
1
P4201
HLA1
-

A
L
A
R
M

B

P
R
E
A
L
B
2
P4202
HLA2
-

G
U
N

"
A
"

D
R
E
S
S
I
N
G

R
E
Q
U
E
S
T
R
I
C
H
R
A
V
A
3
P4203
HLR1
-

G
U
N

"
B
"

D
R
E
S
S
I
N
G

R
E
Q
U
E
S
T
R
I
C
H
R
A
V
B
4
P4204
HLR2
-

G
U
N

"
A
"

C
H
A
N
G
E

E
L
E
C
T
R
.
R
I
C
H
E
L
A
5
P4205
HLCE1
-

G
U
N

"
B
"

C
H
A
N
G
E

E
L
E
C
T
R
.
R
I
C
H
E
L
B
6
P4206
HLCE2
-

A
L
A
R
M

1
7
P4207
HL1
-

A
L
A
R
M

2
8
P4208
SBLHAH
/12.06 0V
/12.06 0V
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
29.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
14
DI FG.
24
24
15
75543012/03
I
O
E
-

W
E
L
D
I
N
G

R
E
Q
U
E
S
T
R
I
C
H
S
A
L
9
-

E
N
D

O
F

W
E
L
D
I
N
G
F
I
N
E
S
A
L
10
-

E
N
D

O
F

S
E
Q
U
E
N
C
E
F
I
N
E
S
E
Q
11
-

R
E
A
D
Y
12
-

O
P
E
N
I
N
G

"
A
"
E
V
A
S
A
1
13
P4213
X10 A3
YV3
11.13
0V.
-

C
L
O
S
I
N
G

"
A
"
E
V
A
S
A
2
14
P4214
X10 B3
-

O
P
E
N
I
N
G

"
B
"
E
V
A
S
B
1
15
P4215
X20 A3
YV4
11.18
0V..
-

C
L
O
S
I
N
G

"
B
"
E
V
A
S
B
2
16
P4216
X20 B3
OPTIONAL
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
29.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
15
DI FG.
24
24
16
75543012/03
C
O
N
N
E
C
T
O
R

P
4
3
I
O
E
12.23/+24V
-

R
E
S
E
T

A
L
A
R
M

H
A
R
D
W
A
R
E
R
E
S
H
W
F
K
1
P4301
SBLHAH
-

R
E
S
E
T

A
L
A
R
M

H
W

W
I
T
H

R
E
P
E
A
T
R
E
S
H
W
R
P
2
-

A
D
D
.
O
P
E
N
I
N
G

C
H
A
N
N
E
L

"
A
"

C
O
M
M
A
N
D

C
E
V
A
S
A
3
P4303
X10 A4
1AS
12.08
1AS
2AS
12.09
2AS
A
D
D
I
T
I
O
N
A
L

O
P
E
N
I
N
G

F
A
U
L
T
C
O
N
N
E
C
T

W
E
I
D
M
U
L
L
E
R

W
S
D
2
,
5

1
0
5
8
6
6

C
A
R
D
-

A
D
D
.
O
P
E
N
I
N
G

C
H
A
N
N
E
L

"
B
"
C
O
M
M
A
N
D

C
E
V
A
S
B
4
P4304
X20 A4
3AS
12.12
3AS
OPTIONAL
4AS
12.13
4AS
-

S
E
L
E
C
T
I
O
N

O
F

D
R
E
S
S
I
N
G
P
R
O
G
R
A
M

C
H
A
N
N
E
L

"
A
"

R
A
V
E
X
T
A
5
P4305
SAR1
-

S
E
L
E
C
T
I
O
N

O
F

D
R
E
S
S
I
N
G
P
R
O
G
R
A
M

C
H
A
N
N
E
L

"
B
"

R
A
V
E
X
T
B
6
P4306
SAR2
-

P
E
R
F
O
R
M
E
D

D
R
E
S
S
I
N
G
C
O
N
F
I
R
M
A
T
I
O
N

C
H
A
N
N
E
L

"
A
"
R
A
V
O
K
A
7
P4307
SACEHR1
16.04
-

P
E
R
F
O
R
M
E
D

D
R
E
S
S
I
N
G
C
O
N
F
I
R
M
A
T
I
O
N

C
H
A
N
N
E
L
"
B
"
R
A
V
O
K
B
8
P4308
SACEHR2
16.06
/16.02 +24V
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
11.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
16
DI FG.
24
24
17
75543012/03
I
O
E
15.21/+24V
-

G
U
N

"
A
"

R
E
S
E
T

C
H
.
E
L
E
C
.
C
H
G
E
O
K
A
9
P4309
SACEHR1
-

G
U
N

"
B
"

R
E
S
E
T

C
H
.
E
L
E
C
.
C
H
G
E
O
K
B
10
P4310
SACEHR2
-

C
O
D
E

0
11
X10 C4
1SP
12.08
1SP
X10 C8
2SP
12.09
2SP
-

C
O
D
E

1
12
X10 B4
X10 B8
-

C
O
D
E

2
13
P4313
X20 C4
3SP
12.12
3SP
X20 C8
4SP
12.13
4SP
OPTIONAL
OPTIONAL
-

C
O
D
E

3
14
P4314
X20 B4
X20 B8
-

C
O
D
E

4
15
P4315
X20 C9
-

C
O
D
E

5
16
P4316
X20 B9
-

C
O
D
E

P
17
-

E
N
A
B
L
E

W
E
L
D
I
N
G
C
O
N
S
A
L
18
P4318
/3.16 +24V
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
11.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
17
DI FG.
24
24
18
75543012/03
I
O
E
17.23/.+24V
-

G
U
N

"
A
"

R
E
S
E
T

C
H
.
E
L
E
C
.
C
H
G
E
O
K
A
9
P4309
SACEHR1
-

G
U
N

"
B
"

R
E
S
E
T

C
H
.
E
L
E
C
.
C
H
G
E
O
K
B
10
P4310
SACEHR2
-

C
O
D
E

0
11
X10 C4
1SP
.1SP
X10 C8
2SP
.2SP
-

C
O
D
E

1
12
X10 B4
X10 B8
10.14/0V:
10.07/+24V:
-

C
O
D
E

2
13
P4313
X20 C4
+24V
FC1
0V
-

C
O
D
E

3
14
P4314
X20 B4
+24V
FC2
0V
-

C
O
D
E

4
15
P4315
X20 C9
+24V
FC3
0V
-

C
O
D
E

5
16
P4316
X20 B9
24V
FC4
0V
-

C
O
D
E

P
17
-

E
N
A
B
L
E

W
E
L
D
I
N
G
C
O
N
S
A
L
18
P4318
/17.02 .+24V
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
29.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
TABLE OF PROGRAMS
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
18
DI FG.
24
24
19
75543012/03
PAGE 17 IN THE ELECTRICAL DRAWING SHOWS THE CASE OF TEN PROGRAMS CHOSEN
THROUGH A SELECTOR SWITCH ON GUN 1 GRIP AND THROUGH 4 LIMIT SWITCHES
CASE IN WICH A MANUAL GUN USES FROM 2 UP TO 10 PROGRAMS WITH A LIMIT SWITCH FOR EVERY
PROGRAM CHANGE AND A SELECTOR SWITCH ON THE GUN GRIP TO CHOOSE THE FIRST TWO PROGRAMS.
PAGE 16 IN THE ELECTRICAL DRAWING SHOWS THE CASE OF THE PROGRAMS (PROGRAM 1 AND 2) CHOSEN
THROUGH A SELECTOR SWITCH ON GUN 1 GRIP.
PROGRAM 1
PROGRAM 2
PROGRAM 5
PROGRAM 6
PROGRAM 9
PROGRAM 10
PROGRAM 17
PROGRAM 18
PROGRAM 33
PROGRAM 34
PROGRAM
CODE 0
BIT0 0
*
*
*
*
*
PROGRAM
CODE 1
BIT 1
*
*
*
*
*
PROGRAM
CODE 2
BIT 2
*
*
PROGRAM
CODE 3
BIT 3
*
*
PROGRAM
CODE 4
BIT 4
*
*
PROGRAM
CODE 5
BIT 5
*
*
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
11.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
19
DI FG.
24
24
20
75543012/03
C
O
N
N
E
C
T
O
R

-
P
1
-

W
E
L
D

3
3
4
SCH
T
X
0

+
-

T
X
0
+
5
P1 5
T
X
0
-
-

T
X
0
-
9
P1 9
R
X
0
+
-

R
X
0
+
4
P1 4
R
X
O
-
-

R
X
O
-
8
P1 8
CONNECTOR REMOTE CONTROL PROGRAMMING WELD 334
D
G
N
D
-

D
G
N
D
1
P1 1
D
G
N
D
-

D
G
N
D
6
P1 6
+
V
N
R
-

+
V
N
R
2
P1 2
+
V
N
R
-

+
V
N
R
7
P1 7
R
E
S
E
R
V
E
-

R
E
S
E
R
V
E
3
P1 3
HHT 3400
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
29.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
- CONNECTOR GUN A
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
20
DI FG.
24
24
21
75543012/03
GUN 1
ELECTRIC
MANIFILD
X10
Harting
C2
X11
Burndy
A
J1
Burndy
A
E
V

W
E
L
D
I
N
G

A
A3
B
B
E
V

A
D
D
.

O
P
E
N
I
N
G

A
A5
C
C
T
H
E
R
M
O
S
T
A
T
B5
D
D
C
O
M
M
O
N

T
H
E
R
M
O
S
T
A
T
B6
E
E
E
M
E
R
G
E
N
C
Y
C6
F
F
C
O
M
M
O
N

E
M
E
R
G
E
N
C
Y
C5
G
G
+
2
4
V
C3
H
H
S
T
A
R
T

-

H
A
N
D
L
E

1
B4
K
K
"
C
O
D
E

1
"

-

H
A
N
D
L
E

1
C4
J
J
"
C
O
D
E

0
"

-

H
A
N
D
L
E

1
A4
L
L
C
E
V
A
S
B3
M
M
E
V

A
D
D
.

C
L
O
S
I
N
G

A
A2
N
N
D
O

N
O
T

U
S
E
A7
P
P
S
T
A
R
T

-

H
A
N
D
L
E

2
C8
R
R
"
C
O
D
E

0
"

-

H
A
N
D
L
E

2
B8
S
S
"
C
O
D
E

1
"

-

H
A
N
D
L
E

2
B2
T
T
0
V
A1
U
U
C
U
R
R
E
N
T

S
E
N
S
O
R

T
A

-
C1
V
V
C
U
R
R
E
N
T

S
E
N
S
O
R

T
A

+
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
29.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
- CONNECTOR GUN B
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
21
DI FG.
24
24
22
75543012/03
GUN 2
ELECTRIC
MANIFOLD
X20
Harting
C2
X21
Burndy
A
J2
Burndy
A
E
V

W
E
L
D
I
N
G

B
A3
B
B
E
V

A
D
D
.

O
P
E
N
I
N
G

B
A5
C
C
T
H
E
R
M
O
S
T
A
T
B5
D
D
C
O
M
M
O
N

T
H
E
R
M
O
S
T
A
T
B6
E
E
E
M
E
R
G
E
N
C
Y
C6
F
F
C
O
M
M
O
N

E
M
E
R
G
E
N
C
Y
C5
G
G
+
2
4
V
C3
H
H
S
T
A
R
T

-

H
A
N
D
L
E

1
B4
K
K
"
C
O
D
E

3
"

-

H
A
N
D
L
E

1
C4
J
J
"
C
O
D
E

2
"

-

H
A
N
D
L
E

1
A4
L
L
C
E
V
A
S
B3
M
M
E
V

A
D
D
.

C
L
O
S
I
N
G

B
A2
N
N
D
O

N
O
T

U
S
E
A7
P
P
S
T
A
R
T

-

H
A
N
D
L
E

2
C8
R
R
"
C
O
D
E

2
"

-

H
A
N
D
L
E

2
B8
S
S
"
C
O
D
E

3
"

-

H
A
N
D
L
E

2
B2
T
T
0
V
A1
U
U
C
U
R
R
E
N
T

S
E
N
S
O
R

T
A

-
C1
V
V
C
U
R
R
E
N
T

S
E
N
S
O
R

T
A

+
OPTIONAL
C9
"
C
O
D
E

4
"
B9
"
C
O
D
E

5
"
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
29.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
CONNECTOR HARTING
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
22
DI FG.
24
24
23
75543012/03
0,35MMQ BLUE
X20 A1
JUMPER
CURRENT
SENSOR
TRANSFORMER
C1 A5
JUMPER
THERMOSTAT
TRANSFORMER
HARTING CONNECTOR
SECOND GUN PLUG
B5
0,35MMQ ORANGE
B6
JUMPER
BUTTON
EMERGENCY
C6
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
29.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
TERMINAL BLOCK
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
23
DI FG.
24
24
24
75543012/03
N
U
M
B
E
R
T
E
R
M
I
N
A
L
T
Y
P
E
T
E
R
M
I
N
A
L
T
E
R
M
I
N
A
L
E
W
3
5
+
2
4
V
D
O
U
B
L
E

J
U
M
P
E
R
W
D
K

2
,
5
V
D
O
U
B
L
E

J
U
M
P
E
R
W
D
K

2
,
5
V
+
2
4
V
D
O
U
B
L
E

J
U
M
P
E
R
W
D
K

2
,
5
V
+
2
4
V
D
O
U
B
L
E

J
U
M
P
E
R
W
D
K

2
,
5
V
+
2
4
V
D
O
U
B
L
E

J
U
M
P
E
R
W
D
K

2
,
5
V
0
V
D
O
U
B
L
E

J
U
M
P
E
R
W
D
K

2
,
5
V
0
V
D
O
U
B
L
E

W
D
K

2
,
5
P
4
-
4
P
4
-
5
P
4
-
5
P
4
-
4
D
O
U
B
L
E

W
D
K

2
,
5
4
0
4
0
4
0
4
0
D
O
U
B
L
E

W
D
K

2
,
5
P
4
-
1
P
4
-
1
P
4
-
1
P
4
-
1
D
O
U
B
L
E

W
D
K

2
,
5
P
4
3
0
3
P
4
3
0
3
P
4
3
0
3
P
4
3
0
3
WELDING CABINET TERMINAL BLOCK
D
O
U
B
L
E

W
D
K

2
,
5
P
4
3
0
4
P
4
3
0
4
P
4
3
0
4
P
4
3
0
4
D
O
U
B
L
E

W
D
K

2
,
5
P
4
3
1
8
P
4
3
1
8
D
O
U
B
L
E

W
D
K

2
,
5
P
4
4
0
4
P
4
4
0
4
P
4
4
0
4
P
4
4
0
4
D
O
U
B
L
E

W
D
K

2
,
5
P
4
3
1
3
P
4
3
1
3
P
4
3
1
3
P
4
3
1
3
D
O
U
B
L
E

W
D
K

2
,
5
P
4
3
1
4
P
4
3
1
4
P
4
3
1
4
P
4
3
1
4
D
O
U
B
L
E

W
D
K

2
,
5
P
4
3
1
5
P
4
3
1
5
P
4
3
1
5
P
4
3
1
5
D
O
U
B
L
E

W
D
K

2
,
5
P
4
3
1
6
P
4
3
1
6
P
4
3
1
6
P
4
3
1
6
D
O
U
B
L
E

D
I
O
D
E

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D
K

2
,
5
D
C
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D
.
1
0
2
2
6
0
D
1
-
0
2
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4
4
0
5
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4
4
0
5
D
1
-
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1
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D
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,
5
D
C
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D
.
1
0
2
3
3
0
D
2
-
0
2
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4
4
0
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4
4
0
6
D
2
-
0
1
INSERT JUMPER 00420507
S
W
I
T
C
H
W
T
R

2
,
5
D
+
2
4
V
/
P
4
3
0
3
S
W
I
T
C
H
W
T
R

2
,
5
D
+
2
4
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/
P
4
3
0
4
P
L
A
T
E
W
A
P

1
0
5
0
0
0
D
O
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B
L
E

P
E
W
D
K

2
,
5
P
E
D
O
U
B
L
E

P
E
W
D
K

2
,
5
P
E
P
L
A
T
E
W
A
P

1
0
5
9
1
0
T
E
R
M
I
N
A
L
E
W
3
5
01 02 03 04 05
DIS.
DATA
UL.M.
COMM.
06
JAK
07
11.07.03
WELD334mPSC
DENOMINAZIONE
08 09
CLIENTE
PEUGEOT CINA
10 11 12 13
14 15
16 17 18 19
BUTTONS ELECTRICAL CABINET
DATA STAMPA
FG.N.
N.DISEGNO POS.ARCH
TOTALE FOGLI
TIPO
20 21
16.12.05
22
23
23
24
DI FG.
24
24
75543012/03
SACEHR1 = GUN 1 RESET DRESS. / CH.ELEC.
SACEHR2 = GUN 2 RESET DRESS. / CH.ELEC.
SBLHAH = RESET ALARM HARDWARE
HLR1 = GUN 1 DRESSING
HLR2 = GUN 2 DRESSING
SAR2 = GUN 2 DRESSING REQUEST
HLA1 = ALARM GUN 1
HLCE2 = GUN 2 CHANGE ELECTR.
SAR1 = GUN 1 DRESSING REQUEST
HLA2 = ALARM GUN 2
HLCE1 = GUN 1 CHANGE ELECTR.
HL1 = ALARM 1
HLT1 = WELDING POWER ON
HLF1 = WATER FLOW O.K.
HL1
HLA1
HLT1
HLA2
HLFL1
SBLHAH
HLCE1
HLR1
SACEHR1
SAR1
HLCE2
SACEHR2
SAR2
HLR2
XAP - A3116

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