9 Ascem Skills Executionen1090 en

SkILLS ro[ect
IA8kICA1ICN AND LkLCU1ICN - LN1090

NOTE: This learning module is designed to be used
together with the EN1090 standard.
! LN1090, a new standard for fabr|canon and execunon of
stee| structures.

! Lxecunon C|asses (LkC).
! now to choose the r|ght LkC?.
! CL Mark|ng for stee| structures.

! Des|gner's |nvo|vement |n the requ|rements for fabr|canon
and execunon.
! 1echn|ca| requ|rements for fabr|canon and execunon.
!
LLAkNING CU1CCMLS
! Introducnon. kegu|atory framework.
! Lxecunon C|asses (LkC)
! CL Mark|ng (LN 1090-1)
! Iabr|canon and execunon (LN 1090-2)

! Conc|us|on

#
LIS1 CI CCN1LN1S
IN1kCDUC1ICN. kLGULA1Ck IkAMLWCkk
$
! 1he Construcnon roducts D|recnve (CD)
(Counc|| d|recnve 89]106]LLC)
" MandaLory provlslon ln Lhe Luropean unlon for any
producL whlch ls produced for lncorporauon ln a
permanenL manner ln consLrucuon works, lncludlng boLh
bulldlngs and clvll englneerlng works"
! Cb[ecnves:
" Lnsure Lhe free movemenL of al l consLrucuon
producLs wlLhln Lhe Lu.
" 8emove Lechnlcal barrlers Lo free Lrade.
" Lnsure Lhe same quallLy sLandard for all Luropean unlon
counLrles.
%

! 1he CD essenna|
requ|rements:

! Comp||ance w|th the essenna| requ|rements:
" narmon|sed Luropean standards (Lechnlcal and
manufacLurlng requlremenLs for each consLrucuon
producL).
" Lach Parmonlzed SLandard covers a parucular producL.
" 1he compleLe llsL of Parmonlzed sLandards and Lhelr
sLaLus (ln force, approval sLage, eLc..) ls avallable aL Lhe
CLn, Luropean Comml uee for SLandardl zauon:
p://p.cen.eu/CLn/SecLors/LlsL/ConsLrucuon/SnapshoL.pdf
1. Mechanical resistance and stability.
2. Safety in case of fire.
3. Hygiene, health and the environment.
4. Safety in use.
5. Protection against noise.
6. Energy economy and heat retention
&
! 1here are oLher meLhods Lo meeL Lhe essenual requlremenLs
(eg L1A cerucaLes for producLs).
! 1he Luropean ulrecuve on ConsLrucuon roducLs (Cu) wlll be
replaced by Lhe Luropean 8egulauon for ConsLrucuon
roducLs (C8).
! 1he C8 wlll have superlor leglslauve sLaLus Lhan Lhe Cu and
wlll be "mandaLory" for all Lu counLrles .
! nowadays, Lhe C8 has been approved by Lhe Luropean
Commlsslon. Cnly Arucles 1, 2 ,29 - 33, 39 - 33, 64, 67, 68 and
Annex lv come ln Lo force lmmedlaLely. Arucles 3 - 28, 36 -
38, 36 - 63, 63, 66 and Annexes l, ll, lll and v come ln Lo force
on 1sL !uly 2013.
! So, mosL of Lhe Cu remalns ln force unul 1sL !uly 2013
'

Design
Fabrication
& Execution
! LN 1090-1: 8equlremenLs for conformlLy
assessmenL of sLrucLural componenLs.
" 8egulaLes Lhe CL marklng ln sLeel sLrucLures.
" lL does noL conLaln rules for Lhe deslgn
(Lurocodes) or for Lhe execuuon (Ln 1090-2
or Ln 1090-3).
! LN 1090-2: 1echnlcal requlremenLs for
sLeel sLrucLures.
" labrlcauon and execuuon requlremenLs Lo
ensure approprlaLe levels of reslsLance and
mechanlcal sLablllLy, accordlng Lo Lhe
lnLended use and durablllLy
! LN 1090-3: 1echnlcal requlremenLs for
alumlnlum sLrucLures
Regulatory framework
for steel structures
()

! LN 1090. Ca|endar
" Ln 1090 was publlshed ln Lhe C! ln 17-12-2010, by whaL
already lL can be applled.
" 1he end of Lhe perlod of coexlsLence wlLh Lhe nauonal
procedure (uCW) ls 01-09-2014.
" lrom Lhe daLe of uCW, Ln 1090 wlll be mandaLory.
! 8as|c standards for construcnon products
! Iu|| ||st -> Ln 1090-1 2 + Ln 1090-2 2
STANDARD PRODUCT DOW
EN 10025-1 Hot rolled products of structural steels 31/08/2006
EN 10219-1
EN 10210-1
EN 14399-1 High-strength structural bolting assemblies for preloading 30/09/2007
EN 15048-1 Non-preloaded structural bolting assemblies 31/10/2009
EN 10088-5 Stainless steels 31/12/2010
Cold formed welded structural hollow sections 31/10/2006
LkLCU1ICN CLASSLS (LkC)
(*
! 1he Lxecuuon Classes" ls one of Lhe mosL lmporLanL new
concepLs lnLroduced ln Ln 1090.

! Come from Lhe Lurocode 0 (Ln 1990) and wlll be Lrasnferred
Lo an Annex of Lurocode 3 (Ln1993).

! lL ls a classlcauon of sLrucLures accordlng Lo:
" 1he consequences of a hypoLheucal collapse (llfe
or economlc losses).
" 1he rlsks assoclaLed wlLh Lhe use of Lhe sLrucLure (sLauc
acuons, faugue, earLhquake ...)
" 8lsks assoclaLed wlLh Lhe execuuon (grades of sLeel, welded
or bolLed [olnLs, ...)
(!
! 1he cholce of Lhe LxC ls a declslon of Lhe deslgner of Lhe
sLrucLure.

! Many requlremenLs of Ln 1090 are deLermlned accordlng Lo
Lhe LxC, elLher ln execuuon or ln quallLy conLrol. 1able Ln
1990-2 A3 exhausuvely llsLed Lhe requlremenLs for each LxC.
! 4 execuuon classes are esLabllshed:
" LxC1 (Lhe less sLrlcL) -> LxC4 (Lhe mosL sLrlcL).

! 1he LxC suppose a rauonallzauon of Lhe deslgn and Lhe
execuuon. 1he cosL of Lhe sLrucLure lncreases wlLh lLs LxC.

! 1he LxC can be applled Lo Lhe whole sLrucLure or Lo slngle
parLs or speclc deLalls . A sLrucLure may lnclude several LxC.
(#
! Pow Lo choose Lhe LxC:

1. Choose Lhe Consequence Class (CC1, CC2 or CC3).
" 1he CC are lndlcaLed ln Lurocode 0 (Ln 1990
Annex 8). 1he nauonal Annexes may glve addluonal
lnsLrucuons.
Ln 1990 Annex 8
(+

2. Choose Lhe Servlce CaLegory (SC1 or SC2).


Ln 1090-2 8.2.2.2
($

3. Choose Lhe roducuon CaLegory (C1 or C2).
Ln 1090-2 8.2.2.3
(%

4. Choose Lhe Lxecuuon Class (LxC1, LxC2, LxC3 o LxC4).
Ln 1090-2 8.3
(&
! racnca| examp|es of choos|ng the LkC:
1. 8ulldlng for omces: SLeel grade S273, welded ln facLory and
bolLed on consLrucuon slLe. noL selsmlc zone.

" Consequence Class : CC2
" Servlce CaLegory: SC1
" roducuon CaLegory: C1
" LkLCU1ICN CLASS: LkC2

('
2. 8ulldlng for omces: SLeel grade S333, welded on
consLrucuon slLe. noL selsmlc zone.
3. 1he same as above buL ln selsmlc zone, deslgn ln uCM or
uPC.
" lL only changes Lhe Servlce CaLegory: SC2

*)
4. SLrucLure for a sLadlum: SLeel grade S333, welded ln facLory
and bolLed on consLrucuon slLe. noL selsmlc zone.

" Servlce CaLegory: SC1 (lf one conslders LhaL Lhe sLrucLure
can be sub[ecLed Lo vlbrauon, SC2 )
" LkLCU1ICN CLASS: LkC3 (|f one cons|ders that the
structure can be sub[ected to v|branon, LkC4)

*(
3. AgrlculLural warehouse: SLeel grade S273, welded ln
facLory and bolLed on consLrucuon slLe (buL columns [olnLs
welded on consLrucuon slLe). noL selsmlc zone.

" Consequence Class: CC1
" roducuon CaLegory: C1 (buL columns: C2)
" LkLCU1ICN CLASS: LkC1 (but co|umns: Lk2)

CL MAkkING (LN 1090-1)
*!
! 1he CL mark|ng ls a legal declarauon of Lhe fabrlcaLor of Lhe
sLrucLure LhaL Lhelr producL fully complles wlLh Ln 1090-1 and
Lherefore meeLs Lhe Construcnon roducts D|recnve (CD).
! 8as|c requ|rements:
" lnlual 1ype 1esung (l11) or lnlual 1ype Calculauon (l1C).
" lacLory roducuon ConLrol (lC), lncludlng Lhe Weldlng
CuallLy ManagemenL SysLem (WCMS).
" 1he role of Lhe 8esponslble Weldlng CoordlnaLor (8WC).
" 8egular survelllance audlLs ln facLory and cerucauon of Lhe
manufacLurer, by a noued 8ody (n8).
*#
! Scope of LN 1090

*+
! In|na| 1ype 1esnng (I11) or In|na| 1ype Ca|cu|anon (I1C).
" 1helr ob[ecuve ls Lo obLaln Lhe performance of
each producL manufacLured.
" Slnce mosL of umes Lhe sLeels sLrucLures are fabrlcaLed as
made-Lo-measure", Ln 1090-1 accepLs Lhe l1C as a
meLhod of conformlLy assessmenL.
" 1he l1C developed for Lhe deslgn of Lhe sLrucLure wlll
have Lo be based on Lhe Lurocodes (Ln 1990, Ln 1991, Ln
1993, Ln 1994, Ln 1998)
*$
! I11 & I1C:
Samp||ng,
eva|uanon and
conform|ty cr|ter|a.
CL MAkkING
Ln 1090-1 6.2
1able 1
*%
! Iactory roducnon Contro| (IC).

" Ln 1090-1 denes Lhe facLory producuon conLrols requlred
Lo ensure LhaL Lhe sLrucLural sLeel componenLs meeL Lhe
mlnlmum Lechnlcal requlremenLs, as dened ln Ln 1090-2.
" 1he alm of Lhe lC ls Lo ensure LhaL Lhe fabrlcaLor
can conslsLenLly produce Lhelr sLrucLural componenLs
wlLhouL changes Lo Lhelr characLerlsucs.
" 1he lC of Lhe sLandard Ln 1090-1 ls slmllar Lo Lhe CuallLy
ConLrol of Lhe sLandard Ln lSC 9001 .
" 1he lC should lnclude Lhe Weldlng CuallLy ManagemenL
SysLem (WCMS).
*&
! Iactory roducnon Contro| (IC).
" lC basls:
# 1o perform regular malnLenance and callbrauon of
equlpmenL and Lools.
# 1o develop regular checkups Lo ensure conformlLy of
Lhe manufacLured producLs.
# 1o develop sysLemauc managemenL of non-
conformlng producLs.
# SulLablllLy of sLa quallcauons and work procedures.
" ln general, lf Lhe producuon ls done ln agreemenL wlLh Ln
1090-2, mosL of Lhe Ln 1090-1 requlremenLs are fullled.
*'
! IC: Irequency of
product tesnng as
part of factory
producnon contro|
CL MAkkING
Ln 1090-1 6.3
1able 2
!)
! We|d|ng ua||ty Management System (WMS).
" WCMS basls:
# 1o conslder Lhe process of weldlng as a speclal
process", Lherefore conLrolllng lL consLanLly and wlLh a
follow-up of Lhe whole process.
# 1o develope and Lo conLrol Lhe lnLernal procedures for
Lhe execuuon of weldlngs.
# 1o conLrol and Lo documenL LhaL Lhe sLa LhaL
execuLes Lhe weldlngs holds a relevanL and sulLable
quallcauon.
!(
" 1he qual l L y r equl r emenL s musL conf or m L o
Ln lSC 3834, dependlng on Lxecuuon Classes (LxC):
# LxC1: Ln lSC 3834-4 LlemenLary
# LxC2: Ln lSC 3834-3 SLandard
# LxC3: Ln lSC 3834-2 Comprehenslve
# LxC4: Ln lSC 3834-2 Comprehenslve
!*
" 1he manufacLurer musL draw up Lhelr own weldlng
procedure speclcauons (WS) (Ln lSC 13609, Ln lSC
14333, Ln lSC 13620).
" WS musL be qualled by a weldlng procedure
quallcauon meLhod (WC8), accordlng Lo Lhe Lxecuuon
Class (LxC).
" Welders musL be approved accordlng Lo each WS and
each weldlng posluon.
!!
! Deve|opment and use of a WS

Ln 1090-2 Annex L
!#
! Deve|opment and use of a WS
Ln 1090-2 Annex L
Example: WPQR
Example: Welder Qualification.
!+
! kespons|b|e We|d|ng Coord|nator (kWC).
" 1he manufacLurer musL ldenufy a 8WC, whlch wlll be
responslble for Lhe quallLy of Lhe welds .
" 8WC Lasks:
# 8evlew of conLracLual/Lechnlcal weldlng requlremenLs,
# Lnsurlng weldlng personnel are approprlaLely qualled,
# SulLablllLy of weldlng and assoclaLed equlpmenL,
# Wrlung weldlng procedure speclcauons (WSs),
# uevelopmenL/quallcauon of weldlng procedures,
# roducuon plannlng,
# SLorage and handllng parenL maLerlals and conLrol of weldlng
consumables,
# lnspecuon and Lesung before, durlng and aer weldlng.
!$
! kespons|b|e We|d|ng Coord|nator (kWC).
" 1echnlcal knowledge of Lhe 8WC (Ln lSC 14731):
Ln 1090-2 7.4.3
!%
! 1he Nonhed 8od|es (N8).
" 1he n8 should valldaLe, conLrol and cerufy Lhe proper
lmplemenLauon of lacLory roducuon ConLrol (lC),
lncludlng Lhe Weldlng CuallLy ManagemenL SysLem
(WCMS).
" 1asks:
# lnlual lnspecuon aL Lhe facLory and revlew of Lhe lC and WCMS,
lLs procedures and successful lmplemenLauon.
# lssue Lhe correspondlng cerucaLe, whlch wlll have a shelf llfe of 1
or 2 years.
# Carry ouL regular conLrols
and monlLorlng, wlLh lnLervals
dependlng on Lhe LxC.
Ln 1090-1 8.4.2
!&
! ke|evant c|auses of LN 1090-2 to CL mark|ng.
" uocumenLauon: Ln 1090-2 4 and Annex A
" ConsuLuenL producLs: Ln 1090-2 3, 12.1 and 12.2
" CeomeLrlcal Lolerances: Ln 1090-2 11 and Annex u
" Weldlng and manufacLurlng procedures: Ln 1090-2 6, 7
and 12.4
" Surface LreaLmenL and durablllLy: Ln 1090-2 10, 12.6
and Annex l
!'
! koutes
to CL
mark|ng

IA8kICA1ICN AND LkLCU1ICN (LN 1090-2)
#(
! Lxecunon Spec|hcanon (LN 1090-2 4.1)
" Ln 1090 requlres a hlgh lnvolvemenL of Lhe deslgner ln
manufacLurlng, execuuon and quallLy conLrol lssues.
" Lxecuuon speclcauon:
# Lxecuuon Classes (LxC). Ln 1090-2 4.1.2
# SLeel preparauon grades. Ln 1090-2 4.1.3
# CeomeLrlcal Lolerances. Ln 1090-2 4.1.4
# SafeLy of Lhe erecuon works. Ln 1090-2 4.2.3 and 9.2
# Addluonal lnformauon. Ln 1090-2 A.1
# Cpuons. Ln 1090-2 A.2
#*
! Lxecunon Spec|hcanon (LN 1090-2 4.1)
" A good sLarung polnL Lo prepare an Lxecuuon
Speclcauon are Lhe guldes "Model ConsLrucuon
Speclcauon " of Lhe Luropean pro[ecL Sechalo".
# Mulu-sLory bulldlngs. arL 7: Model consLrucuon Speclcauon"
# Slngle sLory bulldlngs. arL 10: Model consLrucuon Speclcauon"
hup://www.arcelormlual.com/secuons/lndex.php?ld=167

#!
! Constructor's documentanon (LN 1090-2 4.2)
" CuallLy documenLauon (shall be documenLed for LxC2,
LxC3, LxC4) :
# Crganlsauon charL, sLa, requlremenLs ...
# 1he procedures, meLhods and work lnsLrucuons.
# An lnspecuon plan speclc Lo Lhe works, lncludlng hold polnLs..
# A procedure for handllng of non-conformlues and changes.
" CuallLy plan:
# 1he allocauon of Lasks and auLhorlLy.
# CuallLy documenLauon.
# 8ecords of lnspecuons and checks.
" Ln 1090-2 Annex C -> Check-llsL for Lhe conLenL of a
quallLy plan.
Ln 1090-2 4.2.1
Ln 1090-2 4.2.2
##
! Consntuent products (LN 1090-2 S)
" Ln 1090-2 lndlcaLes Lhe roducL SLandards for almosL all
of Lhe mosL common consLrucuon producLs relaLed Lo
sLeel sLrucLures fabrlcauon.
" 1raceab|||ty: lor LxC3 and LxC4, consuLuenL producLs
shall be Lraceable aL all sLages from recelpL Lo hand over
aer lncorporauon ln Lhe works..

" lor LxC2, LxC3 and LxC4, lf dlerlng grades or quallues of
consuLuenL producLs are ln clrculauon LogeLher, each
lLem shall be deslgnaLed wlLh a mark LhaL ldenues lLs
grade.

#+
! reparanon and assemb|y (cumng, shap|ng, ho||ng and
assemb|y) (LN 1090-2 6)
! Cumng:
" MeLhods: sawlng, shearlng, dlsc cumng, waLer [eL
Lechnlques and Lhermal cumng.
" ln general, Lhe capablllLy of cumng processes shall be
perlodlcally checked -> (Ln 1090-2 1able 9)
" Pardness of free edge surfaces (Lhermal cumng, shearlng,
punchlng):
(LN 1090-2 1ab|e 10)


#$
1hermal cumng
Sawlng
#%
! Shap|ng:
" not form|ng: Shall conform Lo Lhe requlremenLs of Lhe
relevanL producL sLandard.
" I|ame stra|ghten|ng
# Maxlmum sLeel LemperaLure and procedure of coollng musL be
conLrolled.
# lor LxC3 and LxC4 a sulLable procedure shall be developed
(maxlmum LemperaLures, meLhods, Lesung, ldenucauon of
workers, eLc..)
" Co|d form|ng:
# Shall conform Lo Lhe requlremenLs of Lhe relevanL producL
sLandard.
# 8educuon of ducullLy musL be conLrolled.
# Ln 1090-2 specles Lhe approprlaLe geomeLrlc parameLers
(bendlng radll, overall rauo, eLc ...)

#&
Cold formlng - pressed
Cold formlng - rolled
#'
! no||ng:
" ulmenslons of holes:
(LN 1090-2 1ab|e 11)

+)
! no||ng:
" Lxecuuon of hollng:
# MeLhods: drllllng, punchlng, laser,
plasma or oLher Lhermal cumng.
# ln general, Lhe capablllLy of hollng
processes shall be perlodlcally checked.
# unchlng: 1he nomlnal Lhlckness of Lhe
componenL shall be smaller Lhan Lhe
nomlnal dlameLer of Lhe hole.
# lor LxC3 and LxC4 and L > 3 mm,
punchlng wlLhouL reamlng ls noL
permlued. 1he holes shall be punched aL
leasL 2 mm underslze ln dlameLer.
# lor sheeLs and plaLes where L < 3 mm,
holes may be formed by full slze
punchlng.
Permitted distortions
(LN 1090-2 6.6.3)

+(
urllllng
llnlshed holes
+*
! Cut outs
" Cver-cumng of re-enLranL
corners shall noL be
permlued.
" Mlnlmum radlus:
LxC2 and LxC3: r > 3 mm.
LxC4: r > 10 mm.
! Assemb|y:
" Assembly of componenLs shall be carrled ouL so as Lo full Lhe
specled Lolerances.
" recauuons shall be Laken so as Lo prevenL galvanlc corroslon.
" 1he L beLween componenLs shall be checked uslng
dlmenslonal LemplaLes, Lhree-dlmenslonal measuremenLs or
by Lrlal assembly.

+!
Assembly
Cood cuL ouL
+#
! We|d|ng (LN 1090-2 7)
" A weldlng plan shall be provlded as parL of Lhe producuon
plannlng, LhaL shall lnclude:

++
" Weldlng plan (conL.):


+$
reparauon before
weldlng

+%
Lxecuuon of weldlng

+&
Lamellar
Learlng
+'
! reparanon and execunon of we|d|ng

" 8ecommended sLandards: Ln lSC 9692-1 and Ln lSC
9692-2

" !olnL preparauon shall be free from vlslble cracks, dry and
wlLhouL prlmers.

" refabrlcauon prlmers (shop prlmers) may be le on Lhe
fuslon faces only for LxC1 and LCx2..

" no||ow secnons: Ln 1090-2 Annex L - > Culde for Lhe
execuuon of Welded [olnLs ln hollow secuons.
$)
! reparanon and execunon of we|d|ng

" 1emporary auachmenLs:
# MusL be execuLed accordlng Lo Lhe WS.
# LxC3 and LxC4: 1he use of Lemporary auachmenLs should be
specled.
" 1ack welds:
# LxC2, LxC3 and LxC4: 1ack welds shall be made uslng a qualled
weldlng procedure.
# Mlnlmum lengLh: Shall be Lhe lesser of four umes Lhe Lhlckness of
Lhe Lhlcker parL or 30 mm.
# lf Lack weldlng ls golng Lo be lncorporaLed ln Lhe nal weld, lL musL
be free from defecLs and execuLed by qualled welders.
$(
! lllleL welds:
" Maln crlLerla: CorrecL LhroaL Lhlckness, correcL lengLh and
absence of surface defecLs.

! 8uu welds:
" Maln crlLerla: 1o ensure Lhe full peneLrauon and sulLablllLy
of Lhe rooL of Lhe weld.
" Slngle slded welds: Can be execuLed wlLh or wlLhouL a
backlng maLerlal. lf backlng maLerlal ls used, lL musL be
specled ln Lhe WS

! CLher Lypes of welds descrlbed ln Ln 1090-2:
" SLud weldlng.
" SloL and plug welds.
" SpoL welds.
$*
! Acceptance cr|ter|a:
" uened ln Ln lSC 3817, dependlng on Lhe Lxecuuon Class.
# LxC1: quallLy level u
# LxC2: quallLy level C
# LxC3: quallLy level 8
# LxC4: quallLy level 8 and Lhe requlremenLs ln Ln 1090-2 1able 17
" 1he accepLablllLy of lmperfecuons can be evaluaLed uslng
also Lhe followlng sLandards: Ln 1993-1-1, Ln 1993-1-9 and
Ln 1993-2.
$!
! Lxample of accepLance crlLerla: sLandard Ln lSC 3817 3.

$#
! Mechan|ca| fasten|ng (LN 1090-2 8)
" 8olLs and nuLs shall noL be welded.
" 1he nomlnal fasLener dlameLer used for sLrucLural bolung
shall be aL leasL M12.
" Mlnlmum lengLhs:
# non-preloaded bolLs: AL leasL one full Lhread shall remaln clear.
# reloaded bolLs: AL leasL four full Lhreads shall remaln clear.
" nuLs shall run freely on Lhelr parLnerlng bolL. CLherwlse,
nuL and bolL shall be dlscarded.
" Washers:
# non-preloaded bolLs: ln general, washers are noL requlred.
# reloaded bolLs: Crade 8.8 -> Cne washer under Lhe
elemenL Lo be roLaLed.
Crade 10.9 -> 1wo washers (one under
each elemenL).

$+
! I A 8 k I C A C I C N
L I L C U C I C N ( L N
1090-2)
8olLed [olnLs
$$
! ulerence of Lhlckness
" lf sLeel packlng plaLes are used, Lhelr Lhlckness shall noL be
less Lhan 2 mm.
u < 2 mm ln general.
u < 1 mm for preloaded
[olnLs.

$%
" Lngllsh and lrench
verslon of Lhe preloaded
bolLs.
" 1he relaLed Luropean
sLandard ls Ln 14399-3.
" 1he Lhreaded area ls long
and wlde nuLs are used.
! re|oaded bo|ts - nk system
" P8 bolLs are less sensluve Lo Lhe excesses of preloaded,
compared wlLh Pv bolLs. ln addluon, lf applled load exceeds
Lhe requlred presLresslng load, Lhe bolL breaks, so Lhe faulL ls
very clear.

$&
" Cerman verslon of Lhe
preloaded bolLs.
" 1he relaLed Luropean
sLandard ls Ln 14399-4.
" 1he Lhreaded area ls
shorL and narrow nuLs are
used.
! re|oaded bo|ts - nV system
" Pv bolLs are more sensluve Lo Lhe excesses of preloaded,
compared wlLh P8 bolLs. ln addluon, lf applled load exceeds
Lhe requlred presLresslng load, Lhe Lhreaded are plasues, so
Lhe faulL ls hard Lo deLecL.
" ln Spaln, Pv sysLem ls
used more Lhan P8
sysLem.
$'
! 1lghLenlng of bolLs:
" 1he ughLenlng process shall be carrled ouL sLarung from
Lhe mosL rlgld parL of Lhe connecuon and movlng
progresslvely Lowards Lhe leasL rlgld parL.
! reparauon of conLacL surfaces ln sllp reslsLanL connecuons.
(LN 1090-2 1ab|e 18)

%)
! 1lghLenlng of preloaded bolLs.
" nomlnal mlnlmum preloadlng force: l
p,C
= 0.7 f
ub
A
s
f
ub
: nomlnal ulumaLe sLrengLh of Lhe bolL maLerlal
A
s
: sLress area of Lhe bolL

(LN 1090-2 1ab|e 19)

%(
! 1lghLenlng of preloaded bolLs.
" 1lghLenlng meLhods:
(LN 1090-2 1ab|e 20)

LN 1090-2 8.S.3
LN 1090-2 8.S.4
LN 1090-2 8.S.S
LN 1090-2 8.S.6
1he k-class lndlcaLes Lhe "as-dellvered callbrauon condluon.

%*
Pard Lo reach preloaded
[olnL.
1orque wrench

%!
! D1I washers (d|rect
tens|on |nd|cator):

" Slmplles Lhe preloaded
[olnLs execuuon and CC
lnspecuons.
" 1helr cosL ls hlgh.
%#
! CLher Lypes of mechanlcal fasLenlng descrlbed ln Ln 1090-2:

" PoL rlveung. Ln 1090-2 8.7

" lasLenlng of Lhln gauge componenLs:
# Self-Lapplng and self-drllllng screws. Ln 1090-2 8.8.2
# 8llnd rlveLs. Ln 1090-2 8.8.3
%+
! Lrecnon at s|te (LN 1090-2 9)

" Lrecuon shall noL commence unul Lhe slLe for Lhe
consLrucuon works complles wlLh Lhe Lechnlcal
requlremenLs wlLh respecL Lo Lhe safeLy of Lhe works,
lndlcaLed ln Ln 1090-2 9.2.

" Lrecuon meLhod (Ln 1090-2 9.3.1 and 9.3.2).
# Des|gner: A baslc meLhod of erecuon musL be draed, accordlng Lo
Lhe ro[ecL, Lo ensure sLrucLural sLablllLy durlng Lhe execuuon.
# Constructor + Des|gner: A Construcnon rocedure should be
draed, descrlblng Lhe meLhod of erecuon of Lhe consLrucLor,
whlch should be checked ln accordance wlLh Lhe deslgn rules
%$

" SupporLs, anchors and bearlngs:
# 1he condluon and locauon of Lhe supporLs shall be checked uslng
approprlaLe vlsual and measuremenL means before Lhe
commencemenL of erecuon.
# 1he locauon and levels of Lhe supporLs, anchors or bearlngs shall
comply wlLh Lhe accepLance crlLerla descrlbed ln Ln 1090 11.2.
# Any non-conformlLy shall be documenLed.

" Crouung and seallng:
# Maln crlLerla: 1he free space under
Lhe base plaLe musL be compleLely
lled (rlghL conslsLency, proper
dlsposal, venL holes, ...)
%%
! Lrecuon drawlngs:
" Lrecuon drawlngs shall be provlded and form a parL of Lhe
erecuon meLhod sLaLemenL.
" urawlngs shall show deLalls and arrangemenLs of any
Lemporary works necessary Lo ensure Lhe sLablllLy or Lhe
safeLy of personnel.
" urawlngs shall sLaLe Lhe welghL of all componenLs or
assemblles over 3 Lonnes and Lhe cenLre of gravlLy of all
large lrregular pleces.
! Marklng:
" ComponenLs LhaL are lndlvldually assembled or erecLed aL
Lhe slLe shall be allocaLed an erecuon mark (wlLh Lhelr
orlenLauon lf Lhls ls noL clear).


%&
%'
! SLeelwork damaged durlng o-loadlng, LransporLauon, sLorage
or erecuon shall be resLored Lo conformlLy:
" LxC2, LxC3, LxC4: 1he procedure for resLorauon shall be
dened before underLaklng Lhe repalr and documenLed.
! lor bulldlngs, aL leasL one Lhlrd of Lhe permanenL bolLs ln each
connecuon should be lnsLalled before LhaL connecuon can be
consldered Lo conLrlbuLe Lo sLablllLy of Lhe parL compleLed
sLrucLure.
! llL-up and allgnmenL
" Lach parL of Lhe sLrucLure shall be allgned as soon as
pracucable aer lL has been erecLed.
" ermanenL connecuons shall noL be made beLween
componenLs unul sumclenL of Lhe sLrucLure has been
allgned, levelled and plumbed.
&)
! Surface treatment (LN 1090-2 10 and Annex I)

" Ln 1090-2 does noL lndlcaLe Lhe deLalled Lechnlcal
requlremenLs, whlch should be consulLed ln:
# alnLs and varnlshes: Ln lSC 12944 and Ln 1090 - Annex l
# MeLal coaung by Lhermal spraylng : Ln 14616, Ln 13311 and Ln
1090 - Annex l
# MeLal coaung by galvanlzlng: Ln lSC 1461, Ln lSC 14713 and Ln
1090 - Annex l
" erformance Speclcauon (deslgner):
# LxpecLed llfe of Lhe corroslon proLecuon (malnLenance
programme): Ln lSC 12944-1
# CorroslvlLy caLegory: Ln lSC 12944-2
&(
! LxpecLed llfe of Lhe corroslon proLecuon (Ln lSC 12944-1 4.4)
" lndlcaLes Lhe ume beLween repalrs of Lhe palnL sysLem.

&*
! CorroslvlLy caLegorles (Ln lSC 12944-2 3 )
&!
! 1ables for palnL speclcauons (Ln lSC 12944-3 )
" Ln lSC 12944-3 lndlcaLes dlerenL posslble comblnauons
of palnLs Lo ensure Lhe durablllLy of Lhe proLecuon under
each caLegory of corroslvlLy.
" 1hese Lables are very useful when deslgnlng a palnL sysLem
for a sLeel sLrucLure corroslvlLy proLecuon .

&#
! Lxemple for corroslvlLy caLegory C3 (Ln lSC 12944-3 )
&+
! Lxemple for corroslvlLy caLegory C3 (Ln lSC 12944-3 )

&$
! reparauon of sLeel subsLraLes:
" All surfaces Lo whlch palnLs are Lo be applled shall be
prepared Lo meeL Lhe crlLerla of Ln lSC 8301. 1he
preparauon grade shall be specled ln Lhe pro[ecL
(example: SA 2 x)

(LN 1090-2 1ab|e 22)

&%
! Geometr|ca| to|erances (LN 1090-2 11 and Annex D)

" Lssenna| to|erances: needed for Lhe mechanlcal reslsLance
and sLablllLy of Lhe compleLed sLrucLure. (Ln 1090-2
Annex u.1).
" Iuncnona| to|erances: Lo full oLher crlLerla such as L-up
and appearance (Ln 1090-2 Annex u.2).
" lL ls recommended LhaL Lhe deslgner specles Lhe class of
Lhe funcuonal Lolerances (Class 1 or Class 2).
&&
! Inspecnon, tesnng and correcnon(LN 1090-2 12)

" All lnspecuon and Lesung shall be underLaken Lo a
predeLermlned plan wlLh documenLed procedures.
" All lnspecuon, Lesung and assoclaLed correcuons shall be
documenLed.
" ConsuLuenL producLs:
# All documenLs supplled wlLh consuLuenL producLs shall be checked.
# 1raceablllLy musL be checked.
" CeomeLrlcal dlmenslons of manufacLured componenLs:
# 1he geomeLry of Lhe componenLs should be always checked.
# 1he locauon and frequency of measuremenLs musL be specled ln
Lhe lnspecuon plan.
&'
! We|d|ng |nspecnon
" V|sua| |nspecnon: All welds shall be vlsually lnspecLed
LhroughouL Lhelr enure lengLh.

" Non destrucnve tesnng (ND1):
# eneLranL Lesung (1): Ln 371-1.
# Magneuc parucle lnspecuon (M1): Ln 1290.
# ulLrasonlc Lesung (u1): Ln 1714 and Ln 1713.
# 8adlographlc Lesung (81): Ln 1433.
" All LesLs musL be performed by lnspecLors nu1 Level 2 (Ln
473).

')
! I|||et we|ds:
" vlsual lnspecuon (vl), ulmenslonal ConLrol (uC), eneLraung Llqulds
(L1) y Magneuc parucle lnspecuon (M1).
uC
M1
LL

'(
! 8uu we|ds:
" vlsual lnspecuon (vl), ulmenslonal ConLrol (uC) of Lhe pre-asembly,
ulLrasonlc Lesung (u1), 8adlographlc Lesung (81).
uC
u1
'*
! Scope of
lnspecuon
(n1u)
(LN 1090-2 1ab|e 24)

'!
! nu1 for Lhe sLarL of Lhe producuon:
" lor Lhe rsL 3 [olnLs made for a new WS, a more sLrlngenL
lnspecuon ls needed:
# 1he quallLy level 8 ls requlred.
# 1he Lo be LesLed shall be double of Lhe values ln 1able 24 (mln.
3, max. 100 ).
# 1he mlnlmum lengLh Lo be lnspecLed ls 900 mm.
! Correcuon of welds:
" LxC2, LxC3 and LxC4: 8epalrs by weldlng shall be carrled
ouL ln accordance wlLh qualled weldlng procedures and
checked.
'#
! Mlnlmum hold umes for n1us:
(LN 1090-2 1ab|e 23)

'+
! Inspecnon of mechan|ca| fasten|ng

" All connecuons wlLh mechanlcal fasLeners shall be vlsually
checked before and aer Lhe assembly.
" lf Lhe connecuons lncorporaLe frlcuon surfaces Lhe surfaces
shall be vlsually checked lmmedlaLely before assembly.
! lnspecuon of preloaded bolLed connecuons
" 1he Lype of lnspecuon depends on Lhe ughLenlng meLhod:
# 1orque meLhod: LN 1090-2 12.S.2.4
# Comblned meLhod: LN 1090-2 12.S.2.S
# P8C meLhod: LN 1090-2 12.S.2.6
# ulrecL Lenslon lndlcaLor meLhod: LN 1090-2 12.S.2.7
'$
! number of bolL assemblles lnspecLed overall ln a sLrucLure:
" LxC2: 3 for Lhe second sLep of Lhe Lorque or Lhe
comblned meLhod and for Lhe u1l meLhod.
" LxC3, LxC4: 3 for Lhe rsL sLep and 10 for Lhe second
sLep of Lhe comblned meLhod.
10 for Lhe second sLep of Lhe Lorque
meLhod and for Lhe u1l meLhod.

! 1he lnspecuon shall be carrled ouL uslng a sequenual sampllng
plan accordlng Lo Ln 1090-2 Annex M

'%
1orque meLhod conLrol wlLh
Lorque wrench
reloadlng conLrol wlLh u1l
'&
! Inspecnon of the corros|on protecnon Ln 1090-2 Annex l

" roper preparauon of sLeel surfaces whlch are Lo recelve
corroslon proLecuon LreaLmenL musL be verled.

" 1hlckness measuremenL:
# Layer of Lhe palnL coaung: Ln lSC 19840 and Ln lSC 2808
# MeLal coaung: Ln lSC 2063
# Calvanlzlng: Ln lSC 1461

" alnL sysLems: Adherence LesLs shall be performed lf Lhe
pro[ecL lndlcaLes lL.

''
1hlckness measuremenL lnspecuon of Lhe preparauon of
Lhe sLeel surface
())
! Inspecnon of erecnon

" 1he condluon of Lhe erecLed sLrucLure shall be lnspecLed
for any lndlcauon LhaL componenLs have been dlsLorLed or
oversLressed, and Lo ensure LhaL any Lemporary
auachmenLs have been removed.

" CeomeLrlcal posluon of connecuon nodes:
# A survey of Lhe compleLed sLrucLure shall be made.
# LxC3 and LxC4: 1he survey shall be documenLed.
CCNCLUSICN
! 1he new Luropean standard for fabr|canon and execunon,
LN 1090, w||| be mandatory from 2014.
! LN 1090-1: kegu|ates the CL mark|ng |n stee| structures.
! LN 1090-2: Comprehens|ve|y exp|a|ns the m|n|mum techn|ca|
requ|rements for the fabr|canon and execunon of stee|
structures.
! 1he cho|ce of the Lxecunon C|ass determ|nes the cost of the
structure (aects fabr|canon methods, |eve| of |nspecnons,
etc.).
! LN 1090 requ|res greater des|gner's |nvo|vement |n the
requ|rements for fabr|canon, execunon and qua||ty contro|.
()*
CCNCLUSICN
kLILkLNCLS AND ACkNCWLLDGLMLN1S
! LN 1090: Lxecuuon of sLeel and alumlnlum sLrucLures
" arL 1: 8equlremenLs for conformlLy assessmenL of
sLrucLural componenLs.
" arL 2: 1echnlcal requlremenLs for Lhe execuuon of sLeel
sLrucLures.
! LN 1990 - Lurocode 0: 8asls of sLrucLural deslgn.
! LN ISC S817: luslon-welded [olnLs ln sLeel, nlckel, uLanlum
and Lhelr alloys. CuallLy levels for lmperfecuons.
! LN ISC 12944: Corroslon proLecuon of sLeel sLrucLures by
proLecuve palnL sysLems.
! LCCS 1C 9. Gu|de to the CL Mark|ng of Structura| Stee|work.
1sL Ldluon, 2011. LCCS - Luropean Convenuon for
ConsLrucuonal SLeelwork.
()#
kLILkLNCLS
! kanon|ng (Lnglneerlng rm): www.rauo-n-lng.com
! App|us+ (CuallLy ConLrol rm): www.applus.com
! Grupo Sa|meron (SLeelwork fabrlcaLor):
www.gruposalmeron.com
! IA1Ck (8olL fabrlcaLor): www.undsa.com
! App||ed 8o|nng (8olL fabrlcaLor): www.applledbolung.com
()+
IC1UkLS ACkNCWLLDGLMLN1S

9 Ascem Skills Executionen1090 en

Caricato da

Informazioni sul documento

Titolo originale

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

9 Ascem Skills Executionen1090 en

Caricato da

Copyright:

Formati disponibili

SkILLS ro[ect

IA8kICA1ICN AND LkLCU1ICN - LN1090

Potrebbero piacerti anche