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Presented by Richard Swift, Ph.D. NVH Group - Bosch Automotive Chassis May 20, 2002
Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties
Disc Brake Squeal Simulation Objective of the research: Define multibody dynamic analysis techniques for squeal prediction
Disc brake squeal
A common nuisance problem Perceived as poor quality Annual warranty costs to the industry in the $10s of millions In general, a challenging NVH task A more challenging systems modeling problem
Most recent research has focused on FEA time domain and complex eigenvalue analysis approaches
AC/NVS 020416-2
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AC/NVS 020416-3
Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties
ADAMS Flexible Body Contact This contact approach utilizes existing ADAMS functions
Sphere to Plane Contact Used to define basic force relationship between two contacting bodies
Reference: ADAMS Users Guide
GFORCE Used to define an equivalent inverse force based on the existing sphere to plane contact force (to correct the infinite plane assumption) State Variables Employed as a multiplication factor to determine the relative destructive interference between the original contact force and the inverse GFORCE
Typical values for these examples - K = 1E5 N/mm, e =3.0, c =1 N-s/mm, d =1E-4 mm
AC/NVS 020416-4
Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties
AC/NVS 020416-5
Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties
For each of the 16 pad contact nodes, load transfer to the rotor is defined at 44 locations, reflecting the contact points defined at a given rotor diameter Massless spheres are affixed to the contact nodes
These dummy elements provide the necessary sphere and plane definitions for force contact
Rotor Rotation
Contact Pair 44
AC/NVS 020416-6
Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties
In order to distribute load when contact occurs along an element edge between nodes, a simple STEP function is used Full load transfer occurs between coincident nodes Load decreases to zero between this pair of nodes once the element edge has been fully traversed
Contact Pair 1
Rotor Rotation
Contact Pair 44
*Typical values for these examples - K = 1E5 N/mm, e =3.0, c =1 N-s/mm, d =1E-4 mm
AC/NVS 020416-7
Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties
42Y 42Z
Rotor Rotation
44X
Contact Pair 44
43X 1X
42X
AC/NVS 020416-8
Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties
Objective: Perform Comparison of Time Domain Dynamic Response to Complex Eigenvalue Analysis
Time domain solution provides clear description of system oscillations
FFT analysis to isolate key frequencies
Complex eigenvalue (ADAMS Linear) analysis provides description of system stability at a given point in time
Linearization must be accomplished to precede a complex eigenvalue analysis. The point in time at which linearization is performed can alter the the complex eigenvalue prediction of stability
AC/NVS 020416-9
Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties
AC/NVS 020416-10
Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties
NUMBER 33
FREQUENCY 1.959311E+03
RATIO 1.079824E-01
REAL
IMAGINARY
AC/NVS 020416-11
Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties
AC/NVS 020416-12
Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties
AC/NVS 020416-13
Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties