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ZX D800 15A Switching Rectifier

User's manual













ZTE Corporation
ZXD800 15A switch rectifier
User's manual



Data version 20051229-R1. 2
Product version V1. 0




INFORMATION Copyright ZTE CORPORATION. Without the written permission
of the copyright holder, no unit or individual shall not in any way
abstracted, reproduced or translated.
All Rights Reserved.
Copyright ZTE Corporation
All rights reserved.
No part of this documentation may be excerpted, reproduced, translated, annotated or
duplicated, in any form or by any means without the prior written permission of ZTE Corporation.



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Edited by Li Lin
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Title ZXD800 15A switch rectifier User Manual
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Foreword
Manual instructions
ZXD800 15A switch rectifier is independently developed by ZTE
communication power switch rectifier. "ZXD800 15A Switching Rectifier
user manual" to guide ZXD800 15A rectifier switch installation, use and
maintenance.

Notice: Due to product and technology constantly updated, improved, the
contents of this document may not exactly match the actual product,
please understand. For inquiries updates of products, please contact your
local office.


Table of Contents
Chapter 1 Overview
1.1 Brief introduction
1.2 Model Description
1.3 The main features
Chapter 2 Performance Parameters
2.1 AC input parameters
2.2 DC output parameters
2.3 Internal protection
2.3.1 AC input voltage protection
2.3.2 AC input voltage protection
2.3.3 DC output protection
2.3.4 Other protection
2.4 HMI
2.5 Battery Protection
2.5.1 RS-232 version ZXD800 15A switching regulator
2.5.2 RS-485 version ZXD800 15A switching regulator
2.6 Three remote interfaces
2.7 Fan Control
2.8 Electromagnetic compatibility
2.9 Reliability
2.10 Work Environment
2.11 Dimensions and weight
2.12 Standard
Chapter 3 works
Chapter 4 Monitoring and Display
4.1 Indicator
4.2 LCD
4.2.1 RS-232 version ZXD800 15A switching regulator
4.2.2 RS-485 version ZXD800 15A switching regulator
4.3 Keyboard and control menu
Chapter 5 Installation and Use
5.1 Installation
5.2 Input and output
5.2.1 AC input
5.2.2 DC output
5.2.3 Communication Interface
5.2.4 Current sharing bus interface
5.3 The installation process
Chapter 6 Maintenance and Repair
6.1 Daily use
6.2 Troubleshooting
Appendix A packaging, transport and storage
A.1 Package
A.2 Transport
A.3 Store
A.4 Random packing accessories

- 1 -

Chapter 1 Outline
1.1 Brief introduction
ZXD800 15A switch rectifier is independently developed by ZTE communication power
switch rectifier. It uses the international advanced switching regulator technology can
be widely used in a variety of communications switching equipment, microwave
communications and fiber optic transmission medium.
ZXD800 15A rectifier switch sets the input AC power distribution, AC / DC power
conversion, DC power distribution, battery protection, monitoring systems, flow
control all in one, both suitable for use alone or can be easily combined into a
system of 100 A or less.
ZXD800 15A switching regulator is divided into two different versions according to the
communication protocol: RS-232 and RS-485 version version, two versions of the fully
compatible ZXD800 15A rectifier switch hardware. .
ZXD800 15A switch rectifier shape shown in Figure 1-1.

Figure 1-1 Schematic outline switch rectifier
1.2 Model Description
ZXD800 15A in:
"ZX" stands for "ZTE products"
"D" stands for "Power Module"
"800" stands for "output"
"15A" on behalf of "Output current"

1.3

The main features
1. The use of advanced technology zero voltage resonant phase shift, reducing the
switching losses and electromagnetic interference;
2. Advanced modular design, multiple parallel automatic current;
3. Built-in CPU and LCD module can display real-time parameters of the rectifier;
4. Protection alarm parameters can be set via the keyboard, set the output
voltage, current limit set point;
5. Perfect three remote interface functions provide RS-232 and RS-485 communication
interface, can achieve centralized monitoring;
6. The output has a DC float, are charged in two modes can be set via the
keyboard;
7. Fan thermostat work to improve the reliability of the system;
8. Applicable volatile region in the grid voltage;
9. Input and output sound reasonable protective measures, both to improve the
reliability of the rectifier, but also to protect the electrical equipment;
10. Improved battery management, can be used alone, suitable for small
decentralized power supply capacity occasions (only ZXD800 15A Switching Rectifier
RS-232 communication interface has this feature);
11. Sound limiting, both current performance, the use of multiple parallel
straightforward;
12. Professional input, output filter circuit and shielding insulation design it
has a good electromagnetic compatibility and minimal electromagnetic radiation.



1

Chapter 2 Performance Parameters
Chapter 2 Performance Parameters
2.1 AC input parameters
Voltage: 220V single-phase three-wire system 30
Current: 6A (output load)
Frequency: 45 H z ~ 65Hz
Inrush current: less than the normal operating current
Slow start time: more than 3 s, the output no overshoot
E||i_icv_: 85 (under full load).
2.2 DC output parameters
Output power: Max 870W
Voltage: 48V (42V ~ 58V continuously adjustable)
Float: 53.5V (adjustable)
BC: 56.4V (adjustable)
Current: Maximum output 1 6 A
Limiting values: 3A ~ 16A continuously adjustable
Regulation o__uo_: 0.6
Phone Scale noise: 2 mV
Broadband noise voltage:
50mV (within 3.4kHz ~ 150kHz range)
15 mV (the 0.15MHz ~ 30MHz range)
Discrete frequency noise voltage:
5mV (within 3.4kHz ~ 150kHz range)
3mV (within the range of 150kHz ~ 200kHz)
2mV (within the range of 200kHz ~ 500kHz)
1mV (within 0.5MHz ~ 30MHz range)
Peak - peak noise voltage: 2 00mV (20MHz bandwidth)
Between modules flow _oto_it: < 5 (50% load or more)
2.3 Internal protection
2.3.1 AC input voltage protection
When the AC input voltage is higher than 286 V 5 V, rectifier stop and
alarm when the AC voltage is reduced to 270V 5V, the rectifier
automatically resume normal operation.
2.3.2 AC input voltage protection
When the AC input voltage is below 154V 5V, the rectifier will
automatically reduce the current limit, limit the maximum output power.
When the AC input voltage is below 140 V 5 V, rectifier shutdown and
alarm. When the AC input rises back to 1 7 0V 5V, the rectifier
automatically resume normal operation.
2.3.3 DC output protection
Sustained high output voltage, shutdown and alarm. Instantaneous output
short circuit, the system automatically retrace current limit, the
voltage is maintained at a smaller value. The short is removed
automatically resume normal operation.
2.3.4 Other protection
The rectifier main radiator temperature (can be software settings, the
range is 70 ~ 80 ), the shutdown and alarm. At the same hardware over-
temperature protection (> 80 ). Rectifier with internal lightning and
surge current limiting circuit.
When a fan failure alarm.
2.4 HMI
1. LCD module parameters, alarms and control menu.
2. You can set the keyboard rectifier alarm threshold protection
parameters.
3. Regulate the output voltage and output current limit and fan
working condition temperature points.
4. Keyboard control are floating, the switch machine.
5. Keyboard control battery breaker off (only RS-232 communication
interface ZXD800 15A switch rectifier has this feature).
2.5 Battery Protection
2.5.1 RS-232 version ZXD800 15A switching regulator
1. Detecting the battery current, voltage
2. Detect the battery circuit breakers, fuses state
Two battery undervoltage protection:
When the battery voltage is between 42V 2V ~ 46V 2V, there BL (low
battery) warning; below 42V 2V, battery tripping protection, while BLL
(battery voltage is too low) alarms; battery voltage is above 47V 2V,
the alarm disappears.
2.5.2 RS-485 version ZXD800 15A switching regulator
When the battery voltage is less than 41V 2V, the battery protection
trip; when the battery voltage is higher than 47V 2V, returned to
normal.
2.6 Three remote interfaces
1. Independent internal microprocessor
2. RS-232 interface for communication with superiors monitoring
module
3. RS-485 interface for communication with superiors monitoring
module
4. With a perfect three remote (telemetry, remote control and remote
communication) function
2.7 Fan Control
According Rectifier main radiator temperature control fan stopped, half
turn, full turn. Each temperature control point can be set via the
keyboard, the default value (recommended setting) as shown in Table 2-1
and Table 2-2.
1. RS-232 version ZXD800 15A switching regulator
Table 2-1 Fan Status Table
Temperature Range Fan Status
T 3 0 Fan does not turn
3 0 <T 4 0 Fan half turn
40 <T 70 Fans full turn
70 <T 80 Half load output
T> 80 Rectifier shutdown
2. RS-485 version ZXD800 15A switching regulator
Table 2-2 Fan Status Table
Temperature Range Fan Status
T 3 5 Fan does not turn
3 5 <T 5 0 Fan half turn
5 0 <T 65 Fans full turn
65 <T 75 Half load output
T> 75 Rectifier shutdown
2.8 Electromagnetic compatibility
1. Meets VDE0 871 A-level standards
2. Audible noise: <55dBa (1m)
2.9 Reliability
MTBF: 10
5
h
2.10 Work Environment
1. Ambient temperature: - 10 ~ +40
2. Storage temperature: - 40 ~ +85
3. Relative Humidity: 10% ~ 90% RH (temperature of 40 2 )
2.11 Dimensions and weight
1. Dimensions: 88mm 483mm 330mm (excluding the handle) (H W
D)
2. Weight: 5 kg
2.12 Standard
YD/T731-2002 communication with high-frequency switching rectifier
1

Chapter 3 Works
ZXD800 15A rectifier zero voltage switching resonant phase shift
technology, and features a built-in intelligent power monitoring and
control. The circuit schematic diagram shown in Figure 3-1.

Figure 3-1 ZXD800 15A rectifier circuit schematic block diagram of a switch
ZXD800 15A switch rectifier is divided into four parts:
1. AC input rectifier and start the auxiliary power supply section
2. Power conversion and output rectifier filter section
3. Phase shift control circuit
4. The microprocessor section (MPU)
First phase AC input via the input switch, and then after EMI filter
circuit into rectifier circuit, the input rectifier circuit has a
circuit to limit the inrush current, making the rectifier input power
with a smaller surge current. Under the rectified DC voltage is normally
about 310 V, the supply stage power conversion circuits.
Phase shift control circuit is a phase shift oscillator power generation
and closed-loop feedback regulation section. DC voltage and current
feedback signals respectively compared with the set value, closed-loop

regulation constitutes a specific frequency response, a group of
converted ( PWM ) pulse width modulation signal having a phase shift of
the main circuit is provided to enable the power supply to achieve the
specified voltage and current limit Flow characteristics and dynamic
characteristics of external requirements. Also on the main circuit of the
primary current, output current over-current protection, over-voltage on
the output voltage and short circuit protection.
Microcontroller circuit parameters real-time acquisition of power and
control the normal operation of the power supply; accept keyboard
commands; using LCD display real-time data and power control menu;
transmit power and data, and receive the alarm information to the
monitoring module via RS-232 or RS-485 keypad or the upper system
monitoring module set command.
Auxiliary power supply rectifier control circuitry required for a
variety of internal power.
Start auxiliary power supply is used to provide power needed to start
the auxiliary power input voltage, load after starting its work.
Temperature detection circuit detects the temperature of the main
radiator, gave the SCM system, SCM system based on temperature through
the main radiator fan control circuit controls the fan working
condition.
Relevant parameters to detect the battery, the battery management (only
RS-232 communication interface ZXD800 15A switch rectifier has this
feature).

1

Chapter 4 Monitor and Display
There is a small LCD display, 4 LEDs and control keyboard on the
rectifier panel. LCD display shows the rectifier operating parameters,
alarms and control menu. LED indicates the operating status of the
rectifier, control the keyboard is used to set various protection alarm
parameters, adjust the output voltage.
Rectifier front panel shown in Figure 4-1 .

Figure 4-1 ZXD800 15A rectifier switch front panel Figure
4.1 Indicator
On the rectifier panel were four lights: green, green, yellow, red,
respectively, indicating rectifier for AC input and DC output, output
current limiting, alarm status. Normal AC input and DC output indicator
light, output current limiting and warning lights off, output current
limiting occurs when the output current limiting lights. When there is an
alarm message warning lights. You should make the appropriate treatment
based on the liquid crystal display of alarm information.
4.2 LCD
4.2.1 RS-232 version ZXD800 15A switching regulator
Figure 4-2 is a real-time data display, in the normal state, the LCD
display will show the rectifier and battery voltage and current, the
temperature of the main radiator, battery charging. Are there warning and
other information.

53.5V 14.3A T = 26
53.5V 10.2A FL A
Figure 4-2 Real-time data display
The first line shows a total of three messages: the first one for the
rectifier voltage (53.5V); second is the current value of the rectifier
(14.3A); temperature value of the third main radiator (26 C) . The second
line shows four messages: the first one is the battery voltage (53.5V);
second is the current value of the battery (10.2A); third battery charging
method ("FL" said float; For "EQ", it means that both charge); fourth of
alarm information (if "A" blinking, an alarm is generated; If "A" is not
flashing, it means that no alarm). If there is an alarm, then press the
"Enter", the alarm message will be displayed as shown in Figure 4-3:

ON ON OFF OFF
BLL FF
Figure 4-3 alarms
Displayed on the first line of the display status information rectifier
module, there are four: the first is the output state ("ON" indicates
that the output of normal; "OFF" indicates that the output off); second
AC switch status ( "ON" said AC switch is turned on; "OFF" said AC
switch off); third relay for the state of the battery ("ON" indicates
that the battery relay switches; "OFF" indicates that the battery relay
shut off); fourth a fuse for the battery status ("ON" indicates that the
battery fuse turn; "OFF" indicates that the battery fuse disconnect).
Alarm information is displayed on the second line of the display
include: AC voltage is too high (AH) or too low (AL), the battery voltage
is low (BL) or too low (BLL), the main radiator high temperature (TH) or
too High (TV), direct current high voltage (HV) or short circuit (SC),
fan failure (FF). The second line on the map display system battery
voltage is too low (BLL) and fan failure (FF) alarms.
The code corresponding to the displayed alarm information as shown in
Table 4-1.
Table 4-1 and the alarm code table
Code Meaning Code Meaning
AL AC voltage input low SC Output short circuit
AH AC input voltage high TH Main radiator temperature
is high
BL Battery voltage is low TV Main radiator temperature
BLL Battery voltage is too
low
FF Fan failure
HV DC output voltage is
too high




4.2.2 RS-485 version ZXD800 15A switching regulator
Real-time data is displayed as shown in Figure 4-4.
53.5V 14.3A T = 26
FLOAT A
Figure 4-4 Real-time data display
For RS-485 version ZXD800 15A switching regulator, in fact, when the data
shown in Figure 4-4. Under normal conditions, the first row shows three
messages: a first voltage to the rectifier (53.5V); the second rectifier
current (14.3A); temperature value of the third main radiator ( 26 C). The
second line shows the two information: the first one for the battery
charging method ("FLOAT" said float; case of "EQUAL", it means that
both charge); second of alarm information (if "A" flashes, an alarm is
generated; If "A" is not flashing, it means that no alarm). If there is
an alarm, then press the "Enter", the alarm message will be displayed in
Figure 4-5:

ON ON
FF
Figure 4-5 alarms
Displayed on the first line of the display status information rectifier,
there are two: the first one is the output state ("ON" indicates that
the output of normal; "OFF" indicates that the output off); second AC
switch status ( "ON" said AC switch is turned on; "OFF" said AC switch
off) the alarm information on the second line of the display include: AC
voltage is too high (AH) or too low (AL), the main heat sink temperature
is high (TH) or too high (TV), direct current high voltage (HV) or short
circuit (SC), fan failure (FF). Figure 4-5 The second line shows the system
fan failure (FF) alarms.
4.3 Keyboard and control menu
There are four buttons on the keyboard rectifier, used to modify the
working parameters and alarm protection rectifier, the specific meaning
and function of each key as shown in Table 4-2.


Table 4-2 Keys and Function Table
Button Description
Esc Return to the previous menu, cancel the ongoing changes
o Forward, move the cursor up, numbers increase
t Next, move the cursor down, numbers reduced
Enter Into the digital modify, amend confirmation.
In normal display mode, press o " " key to enter the control menu.
Control menu of eight, with the o " " button to cycle between
various menus, use the "" key to enter the menu, press the "Enter Esc" key
to exit the menu.
Modify method parameters and status: The o " " key to move the
cursor to the item you want to modify the cursor in the back-digit ( ,
press "Enter" to enter the changes, then the cursor at the bottom of the
modified figures . With o " " key to increase or decrease numbers.
Modification is completed, press "Enter" key to confirm the changes,
press the "Esc" key to discard changes. For example, to modify the
current limit, while pressing the o " ", then press the o or t,
can be set menu selection, press the key in the event CURRENT LIMIT
"Enter", the cursor will move to "15A", and press the o or t current
limit can be set, such as double-click t limiting point into 13A, and
then press the "Enter", the new 13A current limit will Save to SCM system,
if you press the "ESC", the new setting will be canceled and returned to
their original values. Finally, press the "ESC" back to the previous
menu.
The specific meaning of the menu below.
1. TEMP LIMIT
Fan control and overheating protection temperature threshold
setting. A total of four, namely: the temperature of the fan half
turn, full turn the fan temperature derating protection
temperature shutdown protection temperature, the unit is . Fan
control and overheating protection rectifier will be adjusted
according to these thresholds. For RS-232 version ZXD800 15A
switching regulator, the default value: 30,407,080; For RS-485
version ZXD800 15A switching regulator, the default value is:
35506575.
2. DCOU T LIMIT
DC output voltage overvoltage protection threshold. DC output
voltage exceeds this value, the rectifier will shutdown
protection.
For RS-232 version ZXD800 15A switching regulator, it defaults to
60 .0 V; For RS-485 version ZXD800 15A switching regulator, it
defaults to 5 8 .0 V.
3. OUT VOLTAGE
DC float, are charging output voltage setting for output voltage
regulation, a total of two, namely: floating output voltage,
output voltage are charging.
For RS-232 version ZXD800 15A switching regulator, it defaults to
53.50V 56 5 0V;. For RS-485 version ZXD800 15A switching regulator,
it defaults to 53.50V 56.40V.
4. CURRENT LIMIT
The output current limit value is set, is used to set the DC
output current limit, shown in Figure 4-6.

. 4 CURRENT LIMIT:
15A
Figure 4-6 Set Limit
For RS-232 version ZXD800 15A switching regulator, it defaults to
15A; For RS-485 version ZXD800 15A switching regulator, it defaults
to 5A.
5. CHARGE CTRL
Charging control. Used to set the output state rectifier. FLOAT:
float; EQUAL: BC.
The default is: FLOA T. Power cycle is set to floating state.
6. SMR NUMBER
Rectifier number, when used in the various components of the
system are numbered rectifiers. In one system, the number used to
identify each rectifier rectifier centralized control. This
parameter need to be adjusted when the component systems.
7. SMR CONTROL
Single switch control, ON is open monomer, OFF is off monomer.
8. BAT CONTROL (only RS-232 communication interface ZXD800 15A
switch rectifier has this feature).
Battery relay switch control, ON is a closed cell relay, OFF to
disconnect the battery relay.

1

Chapter 5 Installation and Use
5.1 Installation
ZXD80015A switch rectifier general access network with ZTE's products
used together, if used alone, can be placed on a shelf or on a shelf
with a porous, rectifiers and wall spacing of not less than 30 cm.
5.2 Input and output
The rectifier input and output are on the rear panel is complete, shown
in Figure 5-1.

Figure 5-1 after the rectifier panel Figure
5.2.1 AC input
Input lines can use the standard single-phase three-wire power cord, its
diameter should be greater than 1 mm
2
.
5.2.2 DC output
Output lines using a dedicated four-wire power cord, which should be
greater than 3 mm
2
diameter . Respectively, then the battery positive and
negative, positive and negative loads. In connection should be wired
according to a sign on the rear panel.
5.2.3 Communication Interface
After the panel has a 9-pin socket provides a standard RS-232 or RS-485
interface, and a combination of power system monitoring backstage access

network to communicate with the operation or maintenance of station
communication.
5.2.4 Current sharing bus interface
When two or more switches 15A rectifiers in parallel, should have flow on
either end of the bus between two shorted. Short wiring using ordinary
signal cable.
5.3 The installation process
The installation process is as follows (charged directly installed):
1. The rectifier AC input into shutdown (OFF) state;
2. The rectifier rectifier module is installed into the rack
position;
3. The rectifier is inserted in the end even slow;
4. Check the AC input, serial cable, all flow lines, the DC output
jack is properly connected;
5. Tighten the four captive screws on the panel and the rack;
6. Close the AC input switch;
7. Subject rectifier start to steady state (about 3 ~ 8s), observe the
output voltage, current and temperature LCD is normal, if there is an
alarm message, if not normal, you need to check the specific methods
refer to the manual, "Troubleshooting" section .
When the step rectifier failure or other reasons may need to replace
rectifier, rectifier demolition follows (System Power Off):
8. AC input rectifier switch in the Off (OFF) state;
9. Unplug the AC input rectifier;
10. Unplug the DC output rectifier;
11. If all flow lines, serial line should be removed;
12. The panel of four fastening screws rectifier unloading;
13. The rectifier uniform slowly withdrawn.

1

Chapter 5 Installation and Use
Chapter 6 Maintenance and repair
6.1 Daily use
This equipment should be used in a clean, airy room.
When used with multiple power should maximize the positive power shelf
space, where conditions permit, it is best to install air conditioning
or exhaust fans and other equipment.
Each rectifier during system installation parameters have been adjusted,
generally without further adjustment.
Need to prepare to run the daily operation of the rectifier records once
a year to maintain the need for testing.
Rectifier failure can not run, the processing method, see the manual
"Troubleshooting" section.
6.2 Troubleshooting
The output current limit is a working state, not a failure, usually
without treatment.
And LCD display panel lights when not lit, check the AC power is normal,
the input switch is closed, if the normal AC input, the input switch is
closed, there is still no indication and LCD indicator, the rectifier is
faulty. If the indicator with LCD correctly, you can make the appropriate
treatment of the liquid crystal display according to the message.
Treatment as shown in Table 6-1.
Table 6-1 Troubleshooting Table
Alarm Code Fault information Treatment
AL AC input low Check the AC input, AC input is abnormal if indeed, there was no
AH AC input high To be treated, wait AC input is normal, the load is powered by the
battery
HV Output voltage is
high
Unplug the DC output plug, reboot, if still alarms, rectifiers
need repair.
SC Output short Unplug the DC output plug, reboot, if normal, you need to check
circuit the load, if still alarms, rectifier needs repair
CL Output current
limit
Check the output voltage, if the voltage at 46V or more, do not
deal with. But need to check whether caused by abnormal load
limit, if the output voltage is too low, you should reduce the
load to protect the rectifier and load.
TH Main radiator
temperature is high
Internal automatic limit protection
TV Main radiator
temperature
Internal automatic shutdown
FF Fan failure Check whether the fan has stalled, missed, if the fan is damaged,
replace the fan
BL Battery voltage is
low
Check the battery voltage and battery and battery fuse breaker
BLL Battery voltage is
too low
Check the battery voltage and battery and battery fuse breaker
When determining rectifier failure, immediately turn off the AC input
rectifier switch, unplug the DC output plug, if the backup rectifiers,
rectifier put back up, and notify the nearest maintenance center ZTE ZTE
engineering department or be dealt with, not on their own disassemble,
otherwise ZTE will not be responsible.

1

Appendix A Packaging, transportation and
storage
A.1 Package
The device uses carton packaging, there are shockproof and moisture-
proof foam plastic bags.
A.2 Transport
Product transportation should be conducted in the packaging intact,
handling process may not violent vibration and impact, to prevent
moisture and rain.
A.3 Store
Product should be stored at -40 ~ 70 , relative humidity less than
75%, non-corrosive gases, indoor air circulation, storage period of 24
months.
A.4 Random packing accessories
Product User Manual: 1
Product certification: a
25A Fuse: 1