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High Pressure Filters

High Pressure Filters


High pressure filters are positioned between pumps and critical components such as cylinders, motors and valves. They help protect these critical components from catastrophic failure. Donaldson heavy-duty high pressure filters are rated for working pressures up to 6500 psi (44818 kPa). Various porting sizes and types, including manifold style, are available for a wide range of applications.

HIGH PRESSURE FILTERS

Section Index
Max Operating Pressure < 6500 psi (450 bar)

Models arranged from low to maximum ow rates In-line Cartridge Filters W331........................................................128 HPK02.......................................................132 W341........................................................138 W440........................................................142 FPK02.......................................................146 W613........................................................152 W322........................................................156 W350........................................................160 HPK03.......................................................164 W610........................................................170 FPK04....................................................... 174 HPK04.......................................................180 W621........................................................188 W451........................................................193 W620........................................................197 WS620..................................................... 202 HPK05...................................................... 207

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127

W331
HIGH PRESSURE FILTERS

Max Flow: 6 gpm (23 lpm)

W331 In-Line Cartridge Filters


Working Pressures to:
3000 psi 21,000 kPa 210 bar 51,700 kPa 517 bar 10,000 kPa 100 bar

Rated Static Burst to: 7500 psi Fatigue Pressure Rating: 1500 psi Flow Range to:
6 gpm 23 lpm

Features
The W331 in line filter assembly offers all aluminum construction with a positive sealing poppet type bypass for reliability and zero leakage. Donaldson DT high-performance 4-layer media is offered in five different media grades. The differential pressure indicator line is designed to work with the wide assortment of bypass valves. Thermal lockout and surge control are two key features incorporated in many of the differential pressure indicators. Aluminum head and housing Compact design for use with servo or proportional valve Positive sealing poppet for zero leakage

Beta Rating

Performance to 5(c)=1000

Standard Bypass Ratings


50 psi / 345 kPa / 3.5 bar No Bypass

Porting Size Options


SAE-8 O-ring

Operating Temperatures Filter Collapse Ratings

Assembly Weight
4.25 lbs / 1.9 kg

-45 to 250F (-43 to 121C) 150 psi / 1034 kPa / 10.3 bar (standard) 3000 psi / 20,700 kPa / 206.8 bar (high collapse)

Replacement Filter Lengths


3.44" / 87.3mm

128

Hydraulic Filtration

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W331
Max Flow: 6 gpm (23 lpm)
92.08 (3.63)

HIGH PRESSURE FILTERS

W331 Specication Illustrations


All dimensions are shown in millimeters [inches].

Indicator Switch Schematic Wiring Diagram


Aluminum Electrical Housings

76.20 (3.00)

Applications
High Pressure Circuits In-Plant Systems

Assembly - Side38.10 View


(1.50) Indicator 38.10 (1.50) Max. Visual 49.53 (1.95) Max Electrical P Indicator Access Plug for Bypass Valve (SAE-6 Socket Plug) Inlet Port
IN OUT

4.06 (.16) Outlet Port

175.51 124.71 (6.91) (4.91) Max Max

19.05 (.75) Torque Bowl to 20 N.M. (15 lbs-ft) Max.

Note: The female plug (connector) is to be furnished by customer.

6.75 (17/64) Thru. 2 Plcs.

56.64 (2.23)
76.20 (3.00)

19.05 (.75) Square

69.85 (2.75) Required for Element & Bowl Removal

Plastic Electrical Housings

Head - Top View


92.08 (3.63)

76.20 (3.00)

38.10 (1.50) Indicator 38.10 (1.50) Max. Visual 49.53 (1.95) Max Electrical

Note: The female plug (connector) is to be furnished by customer.

P Indicator

AccessIt Plug for Bypass Valve Differential Indicators: Indicators are designed to actuate at approximately 80% of bypass valve cracking pressure. is recommended (SAE-6 Socket Plug) that an indicator with a bypass setting of 100 psid is used with a non-bypass housing. Port to avoid premature actuation of the indicator. Surge Surge Control: This optional feature is used to dampen pressure surgesInlet or spikes 4.06 control delays the indicator response. (.16) OUT IN Thermal Lockout: The Thermal Lockout prevents premature signaling of a bypass condition created by viscous fluid during cold start-ups. Outlet Port 124.71 175.51 Normal indicator actuation capability is resumed once the operating temperature of the fluid reaches approximately 80F / 27C. (6.91) (4.91) 19.05 (.75) Max Max www.buydonaldson.com Hydraulic Filtration 129 Torque Bowl to

W331
HIGH PRESSURE FILTERS

Max Flow: 6 gpm (23 lpm) W331 Components High-Performance DT Filter Choices
Media x(c) = 1000 Type Rating based on ISO 16889
DT Synteq Synthetic 5 m 8 m 12 m 5 m 12 m

Length in mm
3.44 87.3 3.44 87.3 3.44 87.3 3.44 87.3 3.44 87.3

Donaldson Part No.


P572298 P572299 P572300 P572301 P572302

Comments
AN6235-3A AN6235-3A AN6235-3A AN6235-3A, High collapse AN6235-3A, High collapse

Filter Notes

All Donaldson W331 filters utilize glass fiber media with an epoxy-based resin system for the ultimate in chemical compatibility. All Donaldson W331 filters are potted with epoxy-based adhesives. Standard collapse W331 designs are double wire-backed using epoxy-coated steel mesh for maximum pleat support and dirt capacity. High collapse designs are double wire-backed using stainless steel mesh. High collapse designs are also potted into machined aluminum endcaps for greater filter integrity in critical applications. Viton seals are standard on all Donaldson W331 filters. Viton is a registered trademark of E. I. DuPont de Nemours and Company.

Performance Data
W331 Housing Only
10 8 6 4 2 0 0 5 Flow Rate (lpm) 10 15 20 60 50 40 30 20 10 0 1 2 3 4 Flow Rate (gpm) 5 6 0

W331 Bypass Valve


Pressure Drop (kPa)
Pressure Drop (psid) 60 55 50 45 40 0 2 4 Flow Rate (gpm) 6 50 PSID cracking

Pressure Drop (psid)

W331 Filter Only


0 10 8 6 4 2 0 0 1 2 3 4 Flow Rate (gpm) 5 6 5m 8m 12m 60 Pressure Drop (psid) Pressure Drop (kPa) 50 40 30 20 10 0 5 Flow Rate (lpm) 10 15 20 10 8 6 4 2 0 0 0

W331 High Collapse Filter Only


5
5m 14m

Flow Rate (lpm) 10 15

20 60 50 40 30 20 10 0 Pressure Drop (kPa)

Pressure Drop (psid)

3 4 Flow Rate (gpm)

130

Hydraulic Filtration

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W331
Max Flow: 6 gpm (23 lpm) Housing Ordering Guide
Filter Assembly Service Filter W331
TABLE 1

HIGH PRESSURE FILTERS

1
TABLE 2

O
TABLE 3

4
TABLE 4

LN
TABLE 5

B
TABLE 6

LEAD TIME NOTE:


This product is configured with the specifications and features of your choice. Please contact your Donaldson sales representative for lead time details.

Filters ordered separately. See previous page for filter options.

Table 1
Filter Assembly
Code Description

Table 5 (Primary)
Indicator Style and Setting
Code

Table 5 (Secondary)
Receptacle Options
Code electrical stYle

DP Indicator StYle & settinG

W331 Assembly

Table 2
Filter Collapse Options
Code Description

1 4

150 psid for housing w/bypass valve 3000 psi for housing w/o bypass valve

Table 3
Port Size Options
Code PORTSIZE

SAE-8 O-ring

Table 4
Bypass Setting Options
Code BYpass settinG

1 4

Non-bypass 50 psid

Note: Use option 1 code only with 3000 psid collapse filter.

Electrical/visual 35 psid Electrical/visual 100 psid Electrical/visual 35 psid w/TL P indicator plug Visual indicator 35 psid Visual indicator 35 psid w/ TL and surge N Electrical/visual 35 psid w/12" 3 wire flying lead O Visual indicator 100 psid P Visual indicator 100 psid w/ TL and surge R Electrical switch 35 psid S Electrical/visual 100 psid w/12" 3 wire flying lead T Electrical switch 100 psid W Electrical/visual 100 psid w/TL Y Electrical/visual 35 psid w/TL and surge Z Electrical/visual 100 psid w/TL and surge
TL (thermal lockout)

D E G J L M

B H N

Brad Harrison (5-pin) Hirschmann (4-pin) None, for visual DP indicator

Table 6
Seal Options
Code Material

B V

Buna-N Viton

PORTING AVAILABLE METRIC Metric Porting Available Change W331 to G331 Porting code O becomes 1/2" ISO 228 BSPP

Media Ratings
Western Filter elements have been replaced by Donaldson DT high-performance cartridges.

Western Media Code 03 05 10

Donaldson DT media 5m DT Synteq Synthetic 8m DT Synteq Synthetic 12m DT Synteq Synthetic

For a complete filter interchange, visit crossreference.donaldson.com.


Brad Harrison is a registered trademark of Woodhead Industries, Inc. Hirschmann is a registered trademark of Richard Hirschmann of America Inc. Buna-N and Viton are registered trademarks of E. I. DuPont de Nemours and Co.

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Hydraulic Filtration

131

HPK02
HIGH PRESSURE FILTERS

Max Flow: 20 gpm (75 lpm)

HPK02 In-Line Cartridge Filters


Working Pressures to: 2000 psi
13,790 kPa 137.9 bar 31,030 kPa 310.3 bar

Rated Static Burst to: 4500 psi Flow Range to: 20 gpm
75 lpm

Features
The HPK02 is a heavy-duty lter built for high pressure applications, with cast aluminum head and impact-extruded aluminum housing for strength and durability at relatively lightweight. Take advantage of our mix and match system of in-stock heads, housings and cartridges so you can get exactly what you need. HPK02 is available with your choice of visual or AC/DC electrical indicators. Likewise, choose the bypass option thats right for your application 50 psi (3.5 bar) bypass, or no bypass. Seals made of uorocarbon (such as Viton and Fluorel) or Buna-N are available with HPK02. All HF2-sized HPK02 lters contain Synteq, our synthetic lter media designed especially for hydraulic ltration.
Viton is a registered trademark of E. I. DuPont de Nemours and Company. Fluorel is a registered trademark of 3M Company.

Beta Rating

Performance to <4(c)=1000

Standard Bypass Ratings Operating Temperatures Filter Collapse Ratings


(high collapse)

Porting Size Options


SAE-12 O-ring

50 psi / 345 kPa / 3.5 bar No Bypass -45 to 250F (-43 to 121C) 150 psi / 1035 kPa / 10.6 bar (standard) 3000 psi / 20,700 kPa / 206.9 bar

Assembly Weight

4.3 lbs / 1.95 kg (short) 5.5 lbs / 2.49 kg (long)

Replacement Filter Lengths


4.37" / 111mm 8.12" / 206mm

132

Hydraulic Filtration

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HPK02
Max Flow: 20 gpm (75 lpm)
HPK02 Specication Illustrations
All dimensions are shown in inches [millimeters].

HIGH PRESSURE FILTERS

Applications
High Pressure Circuits In-Plant Systems Meets HF2 Specification Mobile Equipment Power Steering Circuits Servo Valve Circuits

Assembly - Side View

Head - Top View

HPK02
with Visual Service Indicator

HPK02
with AC/DC Electrical Service Indicator

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HPK02
HIGH PRESSURE FILTERS

Max Flow: 20 gpm (75 lpm) HPK02 Components High-Performance DT Filter Choices
Media x(c) = 1000 Type Rating based on ISO 16889
DT Synteq Synthetic <4 m 5 m 8 m 12 m 23 m <4 m 5 m 8 m 12 m 23 m 5 m 12 m 5 m 12 m

Length in mm
4 4 4 4 4 8 8 8 8 4 8 111.9 111.9 111.9 111.9 111.9 210.3 210.3 210.3 210.3 113.2 207.2

Donaldson Part No.


P566194 P566195 P566196 P566197 P566198 P566199 P566200 P566201 P566203 P566336 P566338

Comments
DT-9020-4-2UM DT-9020-4-5UM DT-9020-4-8UM DT-9020-4-14UM DT-9020-4-25UM DT-9020-8-2UM DT-9020-8-5UM DT-9020-8-8UM DT-9020-8-14UM DT-9020-8-25UM DT-9021-4-5UM, High collapse DT-9021-4-14UM, High collapse DT-9021-8-5UM, High collapse DT-9021-8-14UM, High collapse

8 210.3 P566202 4 113.2 P566335 8 207.2 P566337

Filter Notes
All Donaldson DT filters utilize glass fiber media with an epoxy-based resin system for the ultimate in chemical compatibility. All Donaldson DT filters are potted with epoxy-based adhesives. Standard collapse DT designs are double wire-backed using epoxy-coated steel mesh for maximum pleat support and dirt capacity. High collapse designs are double wire-backed using stainless steel mesh. High collapse designs are also potted into machined aluminum endcaps for greater filter integrity in critical applications. Viton seals are standard on all Donaldson DT filters. Viton is a registered trademark of E. I. DuPont de Nemours and Company.

Standard Filter Choices


Media x(c) = 1000 Type Rating based on ISO 16889
Synteq Synthetic 5 m 5 m 7 m 7 m 7 m 7 m 9 m 9 m 12 m 12 m 23 m 23 m

Length in mm
4.37 111 8.12 203 4.37 111 4.37 111 8.12 203 8.12 203 4.37 111 8.12 203 4.37 111 8.12 203 4.37 111 8.12 203

Donaldson Part No.


P167180* P167182* P169429 P165041 P167838 P165043 P165006 P165015 P167181* P167183* P165136 P165138

Comments
Fluorocarbon Seal, High Collapse Fluorocarbon Seal, High Collapse Buna-N Seal Buna-N Seal Buna-N Seal Buna-N Seal Buna-N Seal Buna-N Seal Fluorocarbon Seal, High Collapse Fluorocarbon Seal, High Collapse Buna-N Seal Buna-N Seal

Filter Notes
* Utilizes DT Synteq synthetic media  Refer to the table in the Technical Reference Guide for fluid compatibility with our filter media. If filtering petroleum-based oil, filters with seals made of Buna-N are appropriate for most applications. If filtering diester, phosphate ester fluids, water glycol, water/oil emulsions, or HWCF over 150F/83C, use filters with seals made of fluorocarbon, such as Viton. Donaldson "high collapse" filters, with their steel end caps and wire-backed media, are rated to withstand up to 3000 psi/ 20,700 kPa before collapsing. The fluorocarbon seal/high collapse filters also use epoxy potting and media seam seals for added chemical compatibility.  Some part numbers are offered with the same beta ratings to maintain customer ordering patterns. Viton and Buna-N registered trademarks of E. I. DuPont de Nemours and Company.

134

Hydraulic Filtration

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HPK02
Max Flow: 20 gpm (75 lpm)
HIGH PRESSURE FILTERS

Housing Choices
Length Part No.
short P167443 long P167452

Head Choices
Port Size
SAE-12 O-Ring SAE-12 O-Ring

Bypass Rating
50 psi/3.5 bar No bypass

Indicators1
Visual indicator, left side Visual indicator, left side

Part No.
P167728 P167730

Notes on Indicators
1

 onaldson uses the inlet port as the reference point. "Left side," for instance, means that the indicator mounts on the D side of the filter head that is on your left when you face the inlet port.

Service Indicator Kits


Visual Service Indicators

All kits include indicator with mounting block Use with Bypass Valve Part No. Pressure of: Description
P569632 P569633 P567988 P567989 50 psi / 3.5 bar 90 psi / 6.2 bar 50 psi / 3.5 bar 90 psi / 6.2 bar 35 psi/2.4 bar indicator kit auto reset pop-out button 70 psi/4.8 bar indicator kit auto reset pop-out button 35 psi/2.4 bar indicator kit auto reset pop-out button with thermal lockout and surge control 70 psi/4.8 bar indicator kit* auto reset pop-out button with thermal lockout and surge control

Indicator Choices
Replacement Indicator Only
Part No.
P567458 P567459 P567456 P567457 P569636 P569637 P569638 P569639 P164315 P166603 P166134

Description
Visual/Electrical indicator with thermal lockout and surge, 35 psid/2.4 bar Visual/Electrical indicator, with thermal lockout and surge 70 psid/4.8 bar Pop-Up Visual Indicator, with thermal lockout and surge 35 psid/2.4 bar Pop-Up Visual Indicator, with thermal lockout and surge 70 psid/4.8 bar Pop-Up Visual Indicator, 35 psid/2.4 bar Pop-Up Visual Indicator, 70 psid/4.8 bar Visual/Electrical Indicator, 35 psid/2.4 bar Visual/Electrical Indicator, 70 psid/4.8 bar Visual Indicator, bar style, 35 psid/2.4 bar Visual Indicator, bar style, 70 psid/4.8 bar Blanking plate

AC/DC Visual/Electrical Service Indicators


Use with Bypass Valve Part No. Pressure of: Description
35 psi/2.4 bar indicator kit Hirschmann receptacle 115 VAC/28 VDC, 2 amps 70 psi/4.8 bar indicator kit Hirschmann receptacle 115 VAC/28 VDC, 2 amps 35 psi/2.4 bar indicator kit with thermal lockout and surge control, Hirschmann receptacle, 115 VAC/28 VDC, 2 amps, 4 pin DIN 43650 70 psi/4.8 bar indicator kit with thermal lockout and surge control, Hirschmann receptacle, 115 VAC/28 VDC, 2 amps, 4 pin DIN 43650

P569634

50 psi / 3.5 bar

Indicator Mounting Block


Part No.
P573495

P569635

90 psi / 6.2 bar

Description
Mounting Block Assembly

P567986

50 psi / 3.5 bar

P567987

90 psi / 6.2 bar

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Hydraulic Filtration

135

HPK02
HIGH PRESSURE FILTERS

Max Flow: 20 gpm (75 lpm) Performance Data


HPK02 Housing Only
15 12 9 6 3 0 SAE-12 0 20 Flow Rate (lpm) 40 60 80 100 Pressure Drop (kPa) 80 60 40 20 0

Pressure Drop (psid)

10

15

20

25

Flow Rate (gpm)

HPK02 Standard 4" Filter Only


25 Pressure Drop (psid) 20 15 23m 10 5 0 Flow Rate (gpm) 10 15 90 60 30 0 5 20 25 0 0 20 Flow Rate (lpm) 40 60 5m HC 7m 12m HC 80 150 120 Pressure Drop (kPa) 9m 25 Pressure Drop (psid) 20 15 0

HPK02 Standard 8" Filter Only


Flow Rate (lpm) 20 40 60 7m 5m HC 80 150 120 90 60 30 25 0

9m 10 23m 5 0 12m HC 0 5 10 15 Flow Rate (gpm) 20

HPK02 4" DT Filter Only


0 20 DT-9020-4, 4"/102mm Flow Rate (lpm) 40 60 80 150 Pressure Drop (psid) Pressure Drop (kPa) <4m 15 10 5 0 5m 8m 12m 23m 0 5 10 15 Flow Rate (gpm) 20 25 120 90 60 30 0 0 20

HPK02 8" DT Filter Only


DT-9020-8, 8"/203mm Flow Rate (lpm) 40 60 80 150 <4m 15 5m 10 5 0 8m 12m 23m 25 120 90 60 30 0 Pressure Drop (kPa)

25 20

25 20

Pressure Drop (psid)

10 15 Flow Rate (gpm)

20

HPK02 4" DT Filter Only


0 20 DT-9021-4, 4"/102mm Flow Rate (lpm) 40 60 80 12m 150 Pressure Drop (psid) Pressure Drop (kPa) 120 15 10 5 0 90 60 30 0 0 20

HPK02 8" DT Filter Only


DT-9021-8, 8"/203mm Flow Rate (lpm) 40 60 80 150 <4m 12m 10 5 0 120 90 60 30 0 Pressure Drop (kPa)

25 20

25 20 15

<4m Pressure Drop (psid)

10 15 Flow Rate (gpm)

20

25

10 15 Flow Rate (gpm)

20

25

136

Pressure Drop (kPa)

Hydraulic Filtration

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HPK02
Max Flow: 20 gpm (75 lpm) HPK02 Service Parts
See Option Table (Includes Indicator O-Ring P161315 Fluorocarbon, Mounting Block & Hardware)

HIGH PRESSURE FILTERS

Pop Up Visual Indicator

Optional Mounting Block Assembly P573495 Head Assemblies


See Head Assembly Options Table (Size 006) P161315 Fluorocarbon

(Optional Position)

O-Ring

O-Ring

(Size 006) P161315 Fluorocarbon

Blanking Plate P166134

Includes O-Ring P161315 Fluorocarbon & Hardware)

Visual Service Indicator

(Includes O-ring P161315 Fluorocarbon & Hardware) Max Temp 180F (82C) / 345 kPa P164315 Normal Flow Model

(Size 006) P161315 Fluorocarbon

O-Ring

Seal

Electrical / Visual Indicator

P167268 Fluorocarbon

Optional Mounting Block Assembly P573495

Replacement Filter
See Filter Choice Tables

See Option Table (Includes Indicator O-Ring P161315 Fluorocarbon, Mounting Block & Hardware)

(Primary Position)

Electrical / Visual Indicator

Housing

See Option Table (Includes Indicator O-Ring P161315 Fluorocarbon, Mounting Block & Hardware)

See Housing Assembly Choice Table

See Option Table (Includes Indicator O-Ring P161315 Fluorocarbon, Mounting Block & Hardware)

Pop Up Visual Indicator

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Hydraulic Filtration

137

W341
HIGH PRESSURE FILTERS

Max Flow: 20 gpm (75 lpm)

W341 In-Line Cartridge Filters


Working Pressures to:
3000 psi 20,700 kPa 207 bar 51,700 kPa 517 bar 10,300 kPa 103 bar

Rated Static Burst to: 7,500 psi Fatigue Pressure Rating: 1500 psi Flow Range to:
20 gpm 75 lpm

Features
The W341 in line filter assembly offers all aluminum construction with a positive sealing poppet type bypass for reliability and zero leakage. Donaldson DT high-performance 4-layer media is offered in four different media grades. The differential pressure indicator line is designed to work with the wide assortment of bypass valves. Thermal lockout and surge control are two key features incorporated in many of the differential pressure indicators. Aluminum head and housing Compact design for use with servo or proportional valve Positive sealing poppet for zero leakage

Beta Rating

Performance to 5(c)=1000

Standard Bypass Ratings


50 psi / 345 kPa / 3.5 bar No Bypass

Porting Size Options


SAE-12 O-ring

Operating Temperatures Filter Collapse Ratings

Assembly Weight

-45 to 250F (-43 to 121C) 150 psi / 1034 kPa / 10.3 bar (standard) 3000 psi / 20,700 kPa / 206.8 bar (high collapse)

7.28": 5.3 lbs / 2.4 kg 10.03": 5.7 lbs / 2.6 kg

Replacement Filter Lengths


5.27" / 133.8mm 8.00" / 203.2mm

138

Hydraulic Filtration

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W341
Max Flow: 20 gpm (75 lpm)
HIGH PRESSURE FILTERS

W341 Specication Illustrations


All dimensions are shown in millimeters [inches].

P Indicator V isual- 38.1 Max. (1.50) Electrical- 49.53 Max. (1.95)

Applications
High Pressure Circuits In-Plant Systems
Outlet Port IN OUT P Indicator

Indicator Switch Schematic Wiring Diagram


Aluminum Electrical Housings

(2.16) Assembly Side Inlet Port View

54.9

V isual- 38.1 Max. (1.50) Electrical- 49.53 Max. (1.95)

Inlet Port

54.9 (2.16) Outlet Port IN OUT

Refer to Model Code (Assembly Length)

63.5 (2.50) Min. Required Refer to Model Filter Choices Refer to Code For Bowl and Element (Assembly Length) (Assembly Length) Removal

63.5 (2.50)

Note: The female plug (connector) is to be furnished by customer.

Plastic Electrical Housings


63.5 (2.50) Min. Required For Bowl and Element Removal 63.5 (2.50)

Head - Top View


101.6 (4.00) 19.1 (.75) .250-20UNC-2B Thd X 12.7 (.50) Min. Thd Depth 2 Plcs

76.2 (3.00)

30.2 (1.19) 101.6 (4.00) 24.4 (.96) 19.1 (.75)

.250-20UNC-2B Thd X 12.7 (.50) Min. Thd Depth 2 Plcs

Note: The female plug (connector) is to be furnished by customer.

Differential Indicators: Indicators are designed to actuate at approximately 80%76.2 of bypass valve cracking pressure. It is recommended (3.00) that an indicator with a bypass setting of 100 psid is used with a non-bypass housing. Surge Control: This optional feature is used to dampen pressure surges or spikes to avoid premature actuation of the indicator. Surge control delays the indicator response.
24.4 created by viscous fluid during cold start-ups. Thermal Lockout: The Thermal Lockout prevents premature signaling of a bypass condition (.96) Normal indicator actuation capability is resumed once the operating temperature of the fluid reaches approximately 80F / 27C.

30.2 (1.19)

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Hydraulic Filtration

139

W341
HIGH PRESSURE FILTERS

Max Flow: 20 gpm (75 lpm) W341 Components High-Performance DT Filter Choices
Media x(c) = 1000 Type Rating based on ISO 16889
DT Synteq Synthetic 5 m 8 m 23 m 5 m 8 m 23 m 5 m 12 m 5 m 12 m

Length in mm
5.27 133.8 5.27 133.8 5.27 133.8 5.27 133.8 8.00 203.2 8.00 203.2 8.00 203.2 8.00 203.2 5.27 133.8 8.00 203.2

Donaldson Part No.


P567065 P567066 P567067 P567068 P567069 P567070 P567071 P567072 P572304 P572306

Comments
DT-N-1-5UM DT-N-1-8UM DT-N-1-14UM DT-N-1-25UM DT-N-2-5UM DT-N-2-8UM DT-N-2-14UM DT-N-2-25UM DT-N-HC-1-5UM, High collapse DT-N-HC-1-14UM, High collapse DT-N-HC-2-5UM, High collapse DT-N-HC-2-14UM, High collapse

Filter Notes
All Donaldson DT filters utilize glass fiber media with an epoxy-based resin system for the ultimate in chemical compatibility. All Donaldson DT filters are potted with epoxybased adhesives. Standard collapse DT designs are double wirebacked using epoxy-coated steel mesh for maximum pleat support and dirt capacity. High collapse designs are double wire-backed using stainless steel mesh. High collapse designs are also potted into machined aluminum endcaps for greater filter integrity in critical applications. Viton seals are standard on all Donaldson DT filters. Viton is a registered trademark of E. I. DuPont de Nemours and Company.

12 m

12 m

5.27 133.8 P572303 8.00 203.2 P572305

Performance Data
W341 Housing Only
0 10
Pressure Drop (psid) Pressure Drop (kPa)

W341 5" Filter Only


60 60 60 50 40 30 20 Pressure Drop (psid)
Pressure Drop (psid)

20

Flow Rate (lpm) 40

W341 Bypass Valve


10 55 50 45 40 0 4 8 12 Flow Rate (gpm) 16 20 8 6 4 2 0

10

DT-N, 5.06"/128.6mm Flow Rate (lpm) 20

30 60 50 5m 8m 14m 25m 40 30 20 10 0
Pressure Drop (kPa) Pressure Drop (kPa)

8 6 4 2 0 0 5 10 Flow Rate (gpm) 15 20

10 0

4 6 Flow Rate (gpm)

10

W341 5" High Collapse Filter Only


0 10
Pressure Drop (psid)

10 DT-N-HC, 5.06"/128.6mm Flow Rate (lpm) 20

W341 8" Filter Only


DT-N, 7.81"/198.3mm Flow Rate (lpm) 40 0 10 60
Pressure Drop (psid) Pressure Drop (kPa) Pressure Drop (kPa)

W341 8" High Collapse Filter Only


DT-N-HC, 7.81"/198.3mm Flow Rate (lpm) 40 60 10 60 5m 8m
Pressure Drop (psid)

30

20

20

60 60

8 6 5m 4 2 0 0 2 4 6 Flow Rate (gpm) 8 10 14m

50 40 30 20 10 0

8 6 4 2 0 0 5 10 Flow Rate (gpm) 15

50 40 30

8 6 4 2 0 0 5

5m

14m

50 40 30 20 10 0

14m 25m

20 10 0 20

10 Flow Rate (gpm)

15

20

140

Hydraulic Filtration

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W341
Max Flow: 20 gpm (75 lpm) Housing Ordering Guide
Filter Assembly Service Filter W341
TABLE 1

HIGH PRESSURE FILTERS

1
TABLE 2

A
TABLE 3

1
TABLE 4

M N
TABLE 5

B
TABLE 6

1
TABLE 7

LEAD TIME NOTE:


This product is configured with the specifications and features of your choice. Please contact your Donaldson sales representative for lead time details.

Filters ordered separately. See previous page for filter options.

Table 1
Filter Assembly
Code Description

Table 5 (Primary)
Indicator Style and Setting
Code

Table 5 (Secondary)
Receptacle Options
Code electrical stYle

DP Indicator StYle & settinG

W341 Assembly

Table 2
Filter Collapse Options
Code Description

1 4

150 psid for housing w/bypass valve 3000 psid for housing without bypass valve

Table 3
Port Size Options
Code PORTSIZE

SAE-12 O-ring

Table 4
Bypass Setting Options
Code BYpass settinG

1 4

Non-bypass 50 psid

D Electrical/visual 35 + 5 psid E Electrical/visual 100 + 12 psid G Electrical/visual 35 + 5 psid w/TL J No indicator L Visual indicator 35 + 5 psid M Visual indicator 35 + 5 psid w/ TL and surge N Electrical/visual 35 + 5 psid w/12" 3 wire flying lead O Visual indicator 100 + 12 psid P Visual indicator 100 + 12 psid w/ TL and surge R Electrical switch 35 + 5 psid S Electrical/visual 100 + 12 psid w/12" 3 wire flying lead T Electrical switch 100 + 12 psid W Electrical/visual 100 + 12 psid w/TL Y Electrical/visual 35 + 5 psid w/TL and surge Z Electrical/visual 100 + 12 psid
TL (thermal lockout)

B H N

Brad Harrison (5-pin) Hirschmann (4-pin) None, for visual DP indicator

Table 6
Seal Options
Code Material

B V

Buna-N Viton

Table 7
Assembly & Filter Length
Code (LGTH) Filter lenGth

1 (7.28") 2 (10.03")

5.3" 8.0"

PORTING AVAILABLE METRIC Metric Porting Available Change W341 to G341 Porting code A becomes G-3/4" ISO 228 BSPP

Media Ratings
Western Filter elements have been replaced by Donaldson DT high-performance cartridges.

Western Media Code 03 05 10 20

Donaldson DT media 5m DT Synteq Synthetic 8m DT Synteq Synthetic 12m DT Synteq Synthetic 23m DT Synteq Synthetic

For a complete filter interchange, visit crossreference.donaldson.com.


Brad Harrison is a registered trademark of Woodhead Industries, Inc. Hirschmann is a registered trademark of Richard Hirschmann of America Inc. Buna-N and Viton are registered trademarks of E. I. DuPont de Nemours and Co.

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Hydraulic Filtration

141

W440
HIGH PRESSURE FILTERS

Max Flow: 20 gpm (75 lpm)

W440 In-Line Cartridge Filters


Working Pressures to:
4000 psi 27,600 kPa 276 bar
Applications
High Pressure Circuits In-Plant Systems Meets HF2 Specification Mobile Equipment

Rated Static Burst to: 10,000 psi Fatigue Pressure Rating: 2450 psi Flow Range to:
20 gpm 75 lpm

69,000 kPa 690 bar 16,900 kPa 169 bar

Features
The W440 lter assembly can be manifold mounted to the hydraulic system. The size and material conguration are well-suited for todays demanding proportional and servo valve applications. Our standard housing drain plug helps relieve system pressure during lter change-outs. DT 4-layer media is offered in a variety of designs. Five different media grades are offered. Donaldson lters core collapse options range from 150 to 3,000 psi. The differential pressure indicator line is designed to work with a wide assortment of bypass valves. Thermal lockout and surge control are two key features incorporated in many of the differential pressure indicators. Conforms to HF2 specifications High collapse filter available for use with non-bypass applications Positive sealing poppet bypass for reliability and zero leakage Wide range of indicator options Compact design for use with servo or proportional valve Two housing length options for design flexibility Head material: cast iron Housing material: steel Drain plug in housing

Beta Rating

Performance to <4(c)=1000

Replacement Filter Lengths


4.41" / 111.9mm 4.46" / 113.2mm 8.16" / 207.2mm 8.28" / 210.3mm

Porting Size Options

SAE-12 O-ring Manifold mounting Top-ported for subplate mounting 0.69" (17.5 mm) holes, 1.25" (31.8 mm) centers

Standard Bypass Ratings


No Bypass 50 psi / 345 kPa / 3.5 bar 90 psi / 621 kPa / 6.2 bar

Assembly Weight

4": 8.4 lbs / 3.8 kg 8": 10.6 lbs / 4.8 kg

Operating Temperatures Filter Collapse Ratings

-20 to 250F (-29 to 121C) 150 psi / 1034 kPa / 10.3 bar (standard) 3000 psi / 20,700 kPa / 206.8 bar (high collapse)

142

Hydraulic Filtration

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OUTLET

INLET

15.75 (.62)

31.75 (1.25)

Bypass Valve (Subplate Only)

Max Flow: 20 gpm (75 lpm)


31.75 (1.25)

Drill 8.89 (.350) Hole Thru 4 Plcs. 17.53 (.69) Hole 25.40 (1.00) C'Bore 2 Plcs

W440

HIGH PRESSURE FILTERS

Visual-86.61 Max. (3.41) Elec.-98.04 Max. (3.86)

W440 Specication Illustrations


All dimensions are shown in millimeters [inches].

P Indicator
52.32 (2.06) 104.65 (4.12)

17.02 (.67)

Indicator Switch Schematic Wiring Diagram


Aluminum Electrical Housings

Assembly - Side View


P Indicator

Manifold Mounting Inlet and Outlet Port O-rings (-117) supplied

Dimensions: millimeters/(inches)
79.37 (3.125)

Visual-92.71 Max. (3.65) Electrical-104.14 Max. (4.10) OUT IN

O utlet Port 25.40 (1.00)

Inlet Port

Refer To Choices Refer to Filter Model Code (Assembly Length) (Assembly Length)

M ounting Holes, 2 Plcs. 6.73 (.265) Drill Hole Thru.

Drain Plug 9/16-18UNF SAE-6 Straight Thread

69.34 (2.73) Torque Bowl To 20 N.M(15 Lbs-Ft)Max

63.50(2.50) Min. Required For Element and Bowl Removal.

1 01.60 (4.00)

Note: The female plug (connector) is to be furnished by customer.

Plastic Electrical Housings

Head - Top View


4 6.23 (1.82) 5 0.80 (2.00) 110.74 (4.36) 88.90 (3.50)

81.28 (3.20)

44.45 (1.75)

OUTLET

INLET

15.75 (.62)

31.75 (1.25)

Bypass Valve (Subplate Only) Drill 8.89 (.350) Hole Thru 4 Plcs. 17.53 (.69) Hole 25.40 (1.00) C'Bore 2 Plcs 31.75 (1.25)

Visual-86.61 Max. (3.41) Elec.-98.04 Max. (3.86)

P Indicator

17.02 (.67) 52.32 (2.06) 104.65 (4.12)

Note: The female plug (connector) is to be furnished by customer.

Manifold Mounting Inlet and Outlet Port O-rings (-117) supplied

Differential Indicators: Indicators are designed to actuate at approximately 80% of bypass valve cracking pressure. It is recommended that an indicator with a bypass setting of 100 psid is used with a non-bypass housing. P Indicator Surge Control: This optional feature is used to dampen pressure surges or spikes to avoid premature actuation of the indicator. Surge (3.125) control delays the indicator response.
Visual-92.71 Max. Thermal Lockout: The Thermal Lockout prevents premature signaling of a bypass condition created by viscous fluid during cold start-ups. O utlet (3.65) Normal indicator actuation capability is resumed once the operating temperature of the fluid reaches approximately Port 80F / 27C. Electrical-104.14 Max. (4.10) 79.37

OUT

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25.40 Hydraulic (1.00)

Filtration

143

IN

W440
HIGH PRESSURE FILTERS

Max Flow: 20 gpm (75 lpm) W440 Components High-Performance DT Filter Choices
Media x(c) = 1000 Type Rating based on ISO 16889
DT Synteq Synthetic <4 m 5 m 8 m 12 m 23 m <4 m 5 m 8 m 12 m 23 m 5 m 12 m 5 m 12 m

Length in mm
4.41 111.9 4.41 111.9 4.41 111.9 4.41 111.9 4.41 111.9 8.28 210.3 8.28 210.3 8.28 210.3 8.28 210.3 4.46 113.2 8.16 207.2

Donaldson Part No.


P566194 P566195 P566196 P566197 P566198 P566199 P566200 P566201 P566203 P566336 P566338

Comments
DT-9020-4-2UM DT-9020-4-5UM DT-9020-4-8UM DT-9020-4-14UM DT-9020-4-25UM DT-9020-8-2UM DT-9020-8-5UM DT-9020-8-8UM DT-9020-8-14UM DT-9020-8-25UM DT-9021-4-5UM, High collapse DT-9021-4-14UM, High collapse DT-9021-8-5UM, High collapse DT-9021-8-14UM, High collapse

8.28 210.3 P566202 4.46 113.2 P566335 8.16 207.2 P566337

Filter Notes
All Donaldson DT filters utilize glass fiber media with an epoxy-based resin system for the ultimate in chemical compatibility. All Donaldson DT filters are potted with epoxy-based adhesives. Standard collapse DT designs are double wire-backed using epoxy-coated steel mesh for maximum pleat support and dirt capacity. High collapse designs are double wire-backed using stainless steel mesh. High collapse designs are also potted into machined aluminum endcaps for greater filter integrity in critical applications. Viton seals are standard on all Donaldson DT filters. Viton is a registered trademarks of E. I. DuPont de Nemours and Company.

Performance Data
W440 Housing Only
25 Pressure Drop (kPa) 150 120 90 60 30 Pressure Drop (psid) 20 15 10 5 0 0 5 10 15 20 0 20 Flow Rate (lpm) 40 60 80 150 Pressure Drop (psid) 120 90 60 30 0 25 Pressure Drop (kPa) 20 <4m 15 10 5 0 5m 8m 12m 23m 0 5 10 15 Flow Rate (gpm) 20 25 0 20

W440 4" DT Filter Only


DT-9020-4, 4.41"/111.9mm Flow Rate (lpm) 40 60 80 150 Pressure Drop (kPa) Pressure Drop (psid) 120 90 60 30 0 0 20

W440 8" DT Filter Only


DT-9020-8, 8.28"/210.3mm Flow Rate (lpm) 40 60 80 150 <4m 15 5m 10 5 0 8m 12m 23m 25 120 90 60 30 0 Pressure Drop (kPa)

25

25 20

0 25

Flow Rate (gpm)

10 15 Flow Rate (gpm)

20

W440 4" DT Filter Only


0 20 DT-9021-4, 4.46"/113.2mm Flow Rate (lpm) 40 60 5m Pressure Drop (psid) 20 15 10 5 0 80 150 Pressure Drop (psid) Pressure Drop (kPa) 120 90 60 30 0 0 20

W440 8" DT Filter Only


DT-9021-8, 8.16"/207.2mm Flow Rate (lpm) 40 60 80 150 5m 12m 10 5 0 120 90 60 30 0 Pressure Drop (kPa)

Pressure Drop (kPa)

150 120 90 60 30

25

25 20 15

12m

0 25

10 15 Flow Rate (gpm)

20

25

10 15 Flow Rate (gpm)

20

25

144

Hydraulic Filtration

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W440
Max Flow: 20 gpm (75 lpm) Housing Ordering Guide
Filter Assembly Service Filter W440
TABLE 1

HIGH PRESSURE FILTERS

1
TABLE 2

S
TABLE 3

1
TABLE 4

J N
TABLE 5

B
TABLE 6

1
TABLE 7

LEAD TIME NOTE:


This product is configured with the specifications and features of your choice. Please contact your Donaldson sales representative for lead time details.

Filters ordered separately. See previous page for filter options.

Table 1
Filter Assembly
Code Description

Table 5 (Primary)
Indicator Style and Setting
Code

Table 5 (Secondary)
Receptacle Options
Code electrical stYle

DP Indicator StYle & settinG


Visual indicator 70 psid w/TL & surge

W440 Assembly

Table 2
Filter Collapse Options
Code Description

1 4

150 psid for housing w/bypass valve 3000 psi for housing w/o bypass valve

Table 3
Port Size Options
Code PORTSIZE

A S

SAE-12 O-ring Manifold mounting

Table 4
Bypass Setting Options
Code BYpass settinG

1 4 6

Non-bypass 50 psid 90 psid

Note: Use option 1 code only with 3000 psid collapse filter.

Electrical/visual 70 psid w/TL and surge D Electrical/visual 35 psid E Electrical/visual 100 psid G Electrical/visual 35 psid w/TL I Visual indicator 70 psid J DP indicator plug L Visual indicator 35 psid M Visual indicator 35 psid w/ TL and surge N Electrical/visual 35 psid w/12" 3-wire flying lead O Visual indicator 100 psid P Visual indicator 100 psid w/TL and surge R Electrical switch 35 psid S Electrical/visual 100 psid w/12" 3-wire flying lead T Electrical switch 100 psid U Electrical switch 70 psid W Electrical/visual 100 psid w/TL Y Electrical/visual 35 psid w/TL and surge Z Electrical/visual 100 psid w/TL and surge
TL (thermal lockout)

A B

B H N

Brad Harrison (5-pin) Hirschmann (4-pin) None, for visual DP indicator

Table 6
Seal Options*
Code Material

B V

Buna-N Viton

*For certain application requirements, E.P.R. seals may be available. Contact your Donaldson representative for more details.

Table 7
Assembly & Filter Length
Code (LGTH) Filter lenGth

1 (7.18") 2 (10.8")
*HF2

4.4" 8.2"*

PORTING AVAILABLE METRIC Metric Porting Available Change W440 to G440 Porting code A becomes G-3/4" ISO 228 BSPP

Media Ratings
Western Filter elements have been replaced by Donaldson DT high-performance cartridges.

Western Media Code 01 03 05 10 20


Brad Harrison is a registered trademark of Woodhead Industries, Inc. Hirschmann is a registered trademark of Richard Hirschmann of America Inc. Buna-N and Viton are registered trademarks of E. I. DuPont de Nemours and Company.

Donaldson DT media <4m DT Synteq Synthetic 5m DT Synteq Synthetic 8m DT Synteq Synthetic 12m DT Synteq Synthetic 23m DT Synteq Synthetic

For a complete filter interchange, visit crossreference.donaldson.com.

www.buydonaldson.com

Hydraulic Filtration

145

FPK02
HIGH PRESSURE FILTERS

Max Flow: 25 gpm (95 lpm)

FPK02 In-Line Cartridge Filters


Working Pressures to:
6090 psi 42,000 kPa 420 bar 63,000 kPa 630 bar

Rated Static Burst to: 9135 psi Flow Range to: 25 gpm
95 lpm

Features
The FPK02 is built to withstand pressures upwards of 6000 psi (420 bar). It features a cast iron head and cold-extruded steel housing for ultimate strength and durability. This lter meets the HF2 in-plant automotive specication. Bypass options include 87 psi/6 bar bypass, bypass with reverse-ow check valve, or no bypass. Take advantage of our mix and match system of in-stock heads, housings and cartridges, so you can get exactly what you need. You can also choose the media type and conguration thats best for your application. All FPK02 lters contain Synteq, Donaldsons exclusive synthetic ber media formulated especially for hydraulic ltration.

Beta Rating

Performance to <4(c)=1000

Porting Size Options


SAE-12 O-ring

87 psi / 600 kPa / 6 bar 87 psi Bypass with reverse-flow check valve No Bypass

Standard Bypass Ratings

Assembly Weight

4" Assembly: 9.2 lbs / 4.2 kg 8" Assembly: 13.2 lbs / 6.0 kg

Operating Temperatures Filter Collapse Ratings


(high collapse)

-20F to 250F / -29C to 120C 290 psi / 2000 kPa / 20 bar (standard) 3000 psi / 20,700 kPa / 207 bar

Replacement Filter Lengths


4.41" / 111.9mm 4.46" / 113.2mm 8.16" / 207.2mm 8.28" / 210.3mm

146

Hydraulic Filtration

www.buydonaldson.com

FPK02
Max Flow: 25 gpm (95 lpm)
FPK02 Specication Illustrations
All dimensions are shown in inches [millimeters].

HIGH PRESSURE FILTERS

Applications
High Pressure Circuits In-Plant Systems Meets HF2 Specification Mobile Equipment Power Steering Circuits Servo Valve Circuits

Assembly - Side View

1.61 41.0 3.54 90.0

Head - Top View


9.11 231.5 Short Housing HOUSING

3.28 83.4

13.09 332.5 Long Housing HOUSING

1.7 42 3.7 94
M8 x1.25 x .55 Full THD [14} 2-PLCS

M8 X 17 2X .91 23.0

1.81 46.0

Head - Side View


OUTLET INLET

Indicator Plug

4.47 113.5

Remove plug to install visual or electrical indicator.

All dimensions above are shown in inches [millimeters]

www.buydonaldson.com

Hydraulic Filtration

147

FPK02
HIGH PRESSURE FILTERS

Max Flow: 25 gpm (95 lpm) FPK02 Components High-Performance DT Filter Choices
Media x(c) = 1000 Type Rating based on ISO 16889
DT Synteq Synthetic <4 m 5 m 8 m 12 m 23 m <4 m 5 m 8 m 12 m 23 m 5 m 12 m 5 m 12 m

Length in mm
4.41 111.9 4.41 111.9 4.41 111.9 4.41 111.9 4.41 111.9 8.28 210.3 8.28 210.3 8.28 210.3 8.28 210.3 4.46 113.2 8.16 207.2

Donaldson Part No.


P566194 P566195 P566196 P566197 P566198 P566199 P566200 P566201 P566203 P566336 P566338

Comments
DT-9020-4-2UM DT-9020-4-5UM DT-9020-4-8UM DT-9020-4-14UM DT-9020-4-25UM DT-9020-8-2UM DT-9020-8-5UM DT-9020-8-8UM DT-9020-8-14UM DT-9020-8-25UM DT-9021-4-5UM, High collapse DT-9021-4-14UM, High collapse DT-9021-8-5UM, High collapse DT-9021-8-14UM, High collapse

8.28 210.3 P566202 4.46 113.2 P566335 8.16 207.2 P566337

Filter Notes
All Donaldson DT filters utilize glass fiber media with an epoxy-based resin system for the ultimate in chemical compatibility. All Donaldson DT filters are potted with epoxy-based adhesives. Standard collapse DT designs are double wire-backed using epoxy-coated steel mesh for maximum pleat support and dirt capacity. High collapse designs are double wire-backed using stainless steel mesh. High collapse designs are also potted into machined aluminum endcaps for greater filter integrity in critical applications. Viton seals are standard on all Donaldson DT filters. Viton is aregistered trademark of E. I. DuPont de Nemours and Company.

Housing Choices
Length Part (in.) No.
4.4" filter 8.2" filter P762769 P762770

Head Choices
Port Size
SAE-12 O-Ring

Bypass Rating
87 psi / 6 bar

Part No.
P762766

SAE-12 O-Ring 87 psi / 6 bar P762767 with reverse-flow check valve SAE-12 O-Ring No Bypass P762768

NOTE:  Indicator port is machined and plugged. Replace plug with indicator of choice: P171945 (visual) or P761056 (electrical).

Reverse Flow Check Schematic

RFC

148

Hydraulic Filtration

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FPK02
Max Flow: 25 gpm (95 lpm)
HIGH PRESSURE FILTERS

Standard Filter Choices


Media x(c) = 1000 Type Rating based on ISO 16889
Synteq Synthetic 5 m 5 m 7 m 7 m 7 m 7 m 9 m 9 m 12 m 12 m 23 m 23 m

Length in mm
4.37 111 8.12 203 4.37 111 4.37 111 8.12 203 8.12 203 4.37 111 8.12 203 4.37 111 8.12 203 4.37 111 8.12 203

Donaldson Part No.


P167180* P167182* P169429 P165041 P167838 P165043 P165006 P165015 P167181* P167183* P165136 P165138

Comments
Fluorocarbon Seal, High Collapse Fluorocarbon Seal, High Collapse Buna-N Seal Buna-N Seal Buna-N Seal Buna-N Seal Buna-N Seal Buna-N Seal Fluorocarbon Seal, High Collapse Fluorocarbon Seal, High Collapse Buna-N Seal Buna-N Seal

Filter Notes
* Utilizes DT Synteq synthetic media Refer to the table in the Technical Reference Guide for fluid compatibility with our filter media. If youre filtering petroleum-based oil, filters with seals made of Buna-N are appropriate for most applications. If youre filtering diester, phosphate ester fluids, water glycol, water/oil emulsions, and HWCF over 150F/83C, use filters with seals made of fluorocarbon, such as Viton from DuPont Dow Elastomers, or Fluorel from 3M Company. Donaldson "high collapse" filters, with their steel end caps and wire-backed media, are rated to withstand up to 3000 psi/ 20,700 kPa before collapsing. The fluorocarbon seal/high collapse filters also use epoxy potting and media seam seals for added chemical compatibility.  Some part numbers are offered with the same beta ratings to maintain customer ordering patterns. Viton and Buna-N registered trademarks of E. I. DuPont de Nemours and Company.

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Hydraulic Filtration

149

FPK02
HIGH PRESSURE FILTERS

Max Flow: 25 gpm (95 lpm) Performance Data


FPK02 Housing Only
15 Pressure Drop (psid) 12 SAE-12 9 6 3 0 0 20 Flow Rate (lpm) 40 60 80 100 80 60 40 20 0 Pressure Drop (kPa)

10

15

20

25

Flow Rate (gpm)

FPK02 Standard 4" Filter Only


0 20 4.37"/111mm Flow Rate (lpm) 40 60 80 9m 12m HC 23m 10 5 0 150 Pressure Drop (kPa) Pressure Drop (psid) 120 90 60 30 0 5 10 15 20 25 0 0

FPK02 Standard 8" Filter Only


20 8.12"/203mm Flow Rate (lpm) 40 60 80 7m 5m HC 150 120 90 60 30 25 0 Pressure Drop (kPa) Pressure Drop (kPa) Pressure Drop (kPa)

25 Pressure Drop (psid) 20 15

5m HC 7m

25 20 15 10 5 0

9m 23m 12m HC 0 5 10 15 20

Flow Rate (gpm)

Flow Rate (gpm)

FPK02 4" DT Filter Only


0 20 DT-9020-4, 4.41"/111.9mm Flow Rate (lpm) 40 60 80 150 <4m 15 10 5 0 5m 8m 12m 23m 0 5 10 15 Flow Rate (gpm) 20 25 Pressure Drop (psid) Pressure Drop (kPa) 120 90 60 30 0 0 20

FPK02 8" DT Filter Only


DT-9020-8, 8.28"/210.3mm Flow Rate (lpm) 40 60 80 150 <4m 15 5m 10 5 0 8m 12m 23m 25 120 90 60 30 0

25 20

25 20

Pressure Drop (psid)

10 15 Flow Rate (gpm)

20

FPK02 4" DT Filter Only


0 20 DT-9021-4, 4.46"/113.2mm Flow Rate (lpm) 40 60 5m Pressure Drop (psid) 20 15 10 5 0 80 150 Pressure Drop (psid) Pressure Drop (kPa) 120 90 60 30 0 0 20

FPK02 8" DT Filter Only


DT-9021-8, 8.16"/207.2mm Flow Rate (lpm) 40 60 80 150 5m 12m 10 5 0 120 90 60 30 0

25

25 20 15

12m

10 15 Flow Rate (gpm)

20

25

10 15 Flow Rate (gpm)

20

25

150

Hydraulic Filtration

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FPK02
Max Flow: 25 gpm (95 lpm) FPK02 Service Parts
When installing the FPK02 housing onto an installed head, torque it to 15 ft-lbs./2.1 kg-m.
SERVICE PARTS NOTE:
Some service parts may not be stocked. Please contact your Donaldson sales representative for lead time details.

HIGH PRESSURE FILTERS

Head Visual Indicator


P171945 5 bar, 72.5 psid

remove only when installing indicator.

Plug

G 1/2" threads

O-Ring 2-140 P173382


Non-stock item

Filter AC/DC Electrical Indicator


P761056 5 bar, 72.5 psid

Back-up Ring P173380


Non-stock item

Housing

- oil before assembling

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Hydraulic Filtration

151

W613
HIGH PRESSURE FILTERS

Max Flow: 35 gpm (130 lpm)

W613 In-Line Cartridge Filters


Working Pressures to:
6500 psi 44,800 kPa 448 bar 138,000 kPa 1380 bar 22,400 kPa 224 bar

Rated Static Burst to: 20,000 psi Fatigue Pressure Rating: 3250 psi Flow Range to:
35 gpm 130 lpm

Features
The W613 with the T-Type port arrangement is an alternative to the W610 L-Type porting. These filters are offered with the same housing, filter and indicators used in our W610 filter assemblies. Donaldson DT high-performance 4-layer media is offered in five different media grades. The differential pressure indicator line is designed to work with wide assortment of bypass valves. Thermal lockout and surge control are two key features incorporated in many of the differential pressure indicators. Head material: cast iron Housing material: steel

Beta Rating

Performance to <4(c)=1000

Standard Bypass Ratings


90 psi / 621 kPa / 6.2 bar 50 psi / 345 kPa / 3.5 bar No Bypass

Porting Size Options Assembly Weight

SAE- 12, -16 O-ring 1" SAE 4-Bolt Flange Code 61 or 62 8.1": 19.4 lbs / 8.8 kg 11.75": 21.5 lbs / 9.8 kg

Operating Temperatures Filter Collapse Ratings

-20 to 250F (-29 to 121C) 150 psi / 1034 kPa / 10.3 bar (standard) 3000 psi / 20,700 kPa / 206.8 bar (high collapse)

Replacement Filter Lengths


4.41" / 111.9mm 4.46" / 113.2mm 8.16" / 207.2mm 8.28" / 210.3mm

152

Hydraulic Filtration

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W613
Max Flow: 35 gpm (130 lpm)
HIGH PRESSURE FILTERS

W613 Specication Illustrations


All dimensions are shown in millimeters [inches].

Applications
High Pressure Circuits In-Plant Systems
P Indicator

Indicator Switch Schematic Wiring Diagram


Aluminum Electrical Housings

Assembly - Side View


P Indicator

Vi s ual- 38.1 (1.50) Max. Electrical- 49.53 (1.95) Max.

Vi s ual- 38.1 (1.50) Max. Electrical- 49.53 (1.95) Max.


Outlet Port Outlet Port

50.8 (2.00)

50.8 (2.00)

Inlet Port Inlet Port

Refer to Model Code (Assembly Length)

Refer toRefer Filter to Choices Model Code (Assembly Length)


(Assembly Length)

Note: The female plug (connector) is to be furnished by customer.

Plastic Electrical Housings


63.5 Min. (2.50) Required For Bowl and Element Removal 69.3 (2.73)

33.27 Hex (1.31)

63.5 Min.Drain Plug (2.50) 9/16-18 UNF Required For Bowl SAE 6 Straight Thread and Element Removal

69.3 (2.73)

33.27 Hex (1.31) Drain Plug 9/16-18 UNF SAE 6 Straight Thread

Head - Top View


139.7 (5.50) 94.5 (3.72) 47.2 (1.86)
7/16-14 UNC-2B 139.7 Thd (5.50) .70 Min. Thd Depth Mounting Hole 94.5 4 Plcs (3.72) 47.2 (1.86)

7/16-14 UNC-2B Thd .70 Min. Thd Depth Mounting Hole 4 Plcs

28. 4 (1.12 )

57.2 (2.25) 97.0 (3.82)

28. 4 (1.12 )

57.2 (2.25) 97.0 (3.82)

Note: The female plug (connector) is to be furnished by customer.

Bleed Plug 7/16-20UNF SAE-4 Straight Thread

Differential Indicators: Indicators are designed to actuate at approximately 80% of bypass valve cracking pressure. It is recommended Electrical49.53 (1.95) Max. that an indicator with a bypass setting of 100 psid is used with a non-bypass housing. Surge Control: This optional feature is used to dampen pressure surges or spikes to avoid premature actuation of the indicator. Surge Outlet Port control delays the indicator response. Thermal Lockout: The Thermal Lockout prevents premature signaling of a bypass condition created by viscous fluid during cold start-ups. Normal indicator actuation capability is resumed once the operating temperature of the fluid reaches approximately 80F / 27C. www.buydonaldson.com Hydraulic Filtration
Outlet Port

Vi s ual- 38.1 (1.50) Max. Electrical- 49.53 (1.95) Max.

Bleed Plug 7/16-20UNF SAE-4 Straight Thread

Vi s ual- 38.1 (1.50) Max.

153

W613
HIGH PRESSURE FILTERS

Max Flow: 35 gpm (130 lpm) W613 Components High-Performance DT Filter Choices
Media x(c) = 1000 Type Rating based on ISO 16889
DT Synteq Synthetic <4 m 5 m 8 m 12 m 23 m <4 m 5 m 8 m 12 m 5 m 12 m 5 m 12 m

Length in mm
4.41 111.9 4.41 111.9 4.41 111.9 4.41 111.9 4.41 111.9 8.28 210.3 8.28 210.3 8.28 210.3

Donaldson Part No.


P566391 P566392 P566393 P566394 P566395 P566396 P566397 P566398

Comments
DT-9800-4-2UM DT-9800-4-5UM DT-9800-4-8UM DT-9800-4-14UM DT-9800-4-25UM DT-9800-8-2UM DT-9800-8-5UM DT-9800-8-8UM DT-9800-8-14UM DT-9801-4-5UM, High collapse DT-9801-4-14UM, High collapse DT-9801-8-5UM, High collapse DT-9801-8-14UM, High collapse

8.28 210.3 P566399 4.46 113.2 P566406 4.46 113.2 P566407 8.16 207.2 P566408 8.16 207.2 P566409

Filter Notes
All Donaldson DT filters utilize glass fiber media with an epoxy-based resin system for the ultimate in chemical compatibility. All Donaldson DT filters are potted with epoxy-based adhesives. Standard collapse DT designs are double wire-backed using epoxy-coated steel mesh for maximum pleat support and dirt capacity. High collapse designs are double wire-backed using stainless steel mesh. High collapse designs are also potted into machined aluminum endcaps for greater filter integrity in critical applications. Viton seals are standard on all Donaldson DT filters. Viton is a registered trademarks of E. I. DuPont de Nemours and Company.

Performance Data
W613 Housing Only
20 Pressure Drop (psid) 16 12 8 4 0 0 10 20 30 Flow Rate (gpm) 40
25 0 40

W613 4" DT Filter Only


DT-9800-4, 4"/102mm
Flow Rate (lpm) 80 120 160 200 160 Pressure Drop (psid) Pressure Drop (kPa) 140 0 25 40

W613 4" DT Filter Only


DT-9801-4, 4"/102mm
Flow Rate (lpm) 80 120 160 200 160 140 120 100 80 60 40 20 0 0 10 20 30 Flow Rate (gpm) 40 50 60
0

SAE-12
Pressure Drop (psid)

<4m 5m

23m
15 10 5 0 0 10 20 30 40 Flow Rate (gpm) 50 60

120 100 80 60 40 20 0

1" Flg. Mt.

15 10 5

W613 8" DT Filter Only


DT-9800-8, 8"/203mm
0 25 Pressure Drop (psid) 20 15 10 5 0 0 10 20 30 40 Flow Rate (gpm) 50 60 40 Flow Rate (lpm) 80 120 160 200 160 Pressure Drop (psid) Pressure Drop (kPa) 140 120 100 25 20 15 0 40

W613 8" DT Filter Only


DT-9801-8, 8"/203mm
Flow Rate (lpm) 80 120 160 200 160 120 Pressure Drop (kPa) 140 100 80 60 40 20 0 0 10 20 30 40 Flow Rate (gpm) 50 60 0

<4m

8m 5m

12m

5m

23m

80 60 40 20
0

12m
10 5

154

Hydraulic Filtration

www.buydonaldson.com

Pressure Drop (kPa)

SAE-16

20

8m

12m

5m
20

12m

W613
Max Flow: 35 gpm (130 lpm) Housing Ordering Guide
Filter Assembly Service Filter W613
TABLE 1

HIGH PRESSURE FILTERS

1
TABLE 2

B
TABLE 3

4
TABLE 4

M N
TABLE 5

B
TABLE 6

2
TABLE 7

LEAD TIME NOTE:


This product is configured with the specifications and features of your choice. Please contact your Donaldson sales representative for lead time details.

Filters ordered separately. See previous page for filter options.

Table 1
Filter Assembly
Code Description

Table 4
Bypass Setting Options
Code BYpass settinG

Table 5 (Secondary)
Receptacle Options
Code electrical stYle

W613 Assembly

1 4 6

Non-bypass 50 psid 90 psid

B H N

Brad Harrison (5-pin) Hirschmann (4-pin) None, for visual DP indicator

Table 2
Filter Collapse Options
Code Description

Table 5 (Primary)
Indicator Style and Setting
Code

1 4

150 psid for housing w/bypass valve 3000 psid for housing without bypass valve

Table 6
Seal Options
Code Material

DP Indicator StYle & settinG

Table 3
Port Size Options
Code PORTSIZE

A B F M

SAE-12 O-ring SAE-16 O-ring 1" SAE 4-Bolt Flange Code 61 1" SAE 4-Bolt Flange Code 62

Media Ratings
Western Filter elements have been replaced by Donaldson DT high-performance cartridges.

Western Media Code 01 03 05 10 20

Donaldson DT media <4m DT Synteq Synthetic 5m DT Synteq Synthetic 8m DT Synteq Synthetic 12m DT Synteq Synthetic 23m DT Synteq Synthetic

For a complete filter interchange, visit crossreference.donaldson.com.

Visual indicator 70 + 10 psid w/TL and surge B Electrical/visual 70 + 10 psid w/TL and surge D Electrical/visual 35+ 5 psid E Electrical/visual 100 + 12 psid G Electrical/visual 35 + 5 psid w/TL I Visual indicator 70 + 10 psid J No indicator L Visual indicator 35 + 5 psid M Visual indicator 35 + 5 psid w/ TL and surge N Electrical/visual 35 + 5 psid w/12" 3 wire flying lead O Visual indicator 100 + 12 psid P Visual indicator 100 + 12 psid w/TL and surge R Electrical switch 35 + 5 psid S Electrical/visual 100 + 12 psid w/12" 3 wire flying lead T Electrical switch 100 + 12 psid U Electrical switch 70 + 10 psid V Electrical/visual 70 + 10 psid w/TL W Electrical/visual 100 + 12 psid w/TL Y Electrical/visual 35 + 5 psid w/TL and surge Z Electrical/visual 100 + 12 psid w/TL and surge
TL (thermal lockout)

B V

Buna-N Viton

Table 7
Assembly & Filter Length
Code (LGTH) Filter lenGth

1 (8.10") 2 (11.75")

4.4" 8.2"

PORTING AVAILABLE METRIC Metric Porting Available Change W613 to G613 Porting code A becomes 3/4" ISO 228 BSPP Porting code B becomes 1" ISO 228 BSPP Porting code F becomes 1" SAE 4 bolt flange with M10 mounting threads Porting code M becomes 1" SAE 4 bolt flange with M12 mounting threads
Brad Harrison is a registered trademark of Woodhead Industries, Inc. Hirschmann is a registered trademark of Richard Hirschmann of America Inc. Buna-N and Viton are registered trademarks of E. I. DuPont de Nemours and Co.

www.buydonaldson.com

Hydraulic Filtration

155

W322
HIGH PRESSURE FILTERS

Max Flow: 50 gpm (190 lpm)

W322 In-Line Cartridge Filters


Working Pressures to:
3000 psi 20,700 kPa 207 bar 51,700 kPa 517 bar 13,800 kPa 138 bar

Rated Static Burst to: 7,500 psi Fatigue Pressure Rating: 2000 psi Flow Range to:
50 gpm 190 lpm

Features
The W322 duplex filter assembly provides continuous, uninterrupted filtering of flows up to 50 gpm. The proprietary housing check valves ensure leak free maintenance during replacement filter cycle. The high density aluminum material provides for a compact and lightweight filter design. Donaldson DT high-performance 4-layer media is offered in five different media grades. The differential pressure indicator line is designed to work with wide assortment of bypass valves. Thermal lockout and surge control are two key features incorporated in many of the differential pressure indicators. Anodized aluminum head and housing Duplex offers continuous filtration Two housing length options

Beta Rating

Performance to <4(c)=1000

Standard Bypass Ratings


90 psi / 621 kPa / 6.2 bar 50 psi / 345 kPa / 3.5 bar No Bypass

Porting Size Options


SAE-16 O-ring

Assembly Weight

Operating Temperatures Filter Collapse Ratings

6.88": 34 lbs / 15.5 kg 9.86": 36 lbs / 16.4 kg

-20 to 250F (-29 to 121C) 150 psi / 1034 kPa / 10.3 bar (standard) 3000 psi / 20,700 kPa / 206.8 bar (high collapse)

Replacement Filter Lengths


4.41" / 111.9mm 4.46" / 113.2mm 8.16" / 207.2mm 8.28" / 210.3mm

156

Hydraulic Filtration

www.buydonaldson.com

W322
Max Flow: 50 gpm (190 lpm)
292.61 (11.52)

HIGH PRESSURE FILTERS

W322 Specication Illustrations


All dimensions are shown in millimeters [inches].

Applications P Indicator
164.34 (6.47) Max 97.54 (3.84)

Indicator Switch Schematic Wiring Diagram


Aluminum Electrical Housings

High Pressure Circuits In-Plant Systems


292.61 (11.52) 152.40 (6.00)

Assembly - Side Views


Refer To Model Code (Assembly Length) 164.34 (6.47) Max

97.54 (3.84)

Bleed Plug 7/16-20UNF (SAE-4 Plug) Inlet Port (Outlet Port at Opposite Side.) 152.40 (6.00)

P Indicator

Refer To Choices Refer to Filter 69.85 Min. Model Code (Assembly Length) (2.75) (Assembly Length) Clearance to Drain Plug Remove Element 9/16-18UNF and Bowl (SAE-6 Plug)

Tor que Bowl to Head Bleed Plug 20 N.M(15 Lbs-Ft)Max 7/16-20UNF (SAE-4 Plug) Outlet Check Valve Typ 2 Plcs Inlet Port (Outlet Port at Opposite Side.) Tor que Bowl to Head 20 N.M(15 Lbs-Ft)Max DrainSAE-12 Plug Plug 9/16-18UNF (SAE-6 Plug) SAE-24 Access Plug (Ball Valve) Outlet Check Valve Typ 2 Plcs

69.85 Min. (2.75) Clearance to Remove Element and Bowl

Note: The female plug (connector) is to be furnished by customer.

SAE-12 Plug

Plastic Electrical Housings

73.15 SAE-24 Access Plug (2.88) (Ball Valve)

Head - Top View


12.70 (.50)

243.84 (9.60) 218.40 (8.60)

73.15 (2.88)

Alternate Outlet Port (Plugged)

105.40 (4.15) 254.76 (10.03) 50.80 (2.00)

12.70 (.50)

243.84 (9.60) 12.70 (.50) 218.40 (8.60)

152.40 (6.00) Alternate Outlet Port (Plugged) 7/16-14UNC-2B Thd. Mounting Holes, 4 Plcs 152.40 (6.00)

105.40 (4.15)

12.70 (.50)

Note: The female plug (connector) is to be furnished by customer.

Note: Handle position indicates ow direction

254.76 (10.03)

50.80 80% of bypass valve cracking pressure. It is recommended Differential Indicators: Indicators are designed to actuate at approximately (2.00) 7/16-14UNC-2B Thd. that an indicator with a bypass setting of 100 psid is used with a non-bypass housing.

Surge Control: This optional feature is used to dampen pressure surges or spikes to avoid premature actuation of theHandle indicator. Note: position Surge indicates ow direction control delays the indicator response.

Mounting Holes, 4 Plcs

Thermal Lockout: The Thermal Lockout prevents premature signaling of a bypass condition created by viscous fluid during cold start-ups. Normal indicator actuation capability is resumed once the operating temperature of the fluid reaches approximately 80F / 27C. www.buydonaldson.com Hydraulic Filtration

157

W322
HIGH PRESSURE FILTERS

Max Flow: 50 gpm (190 lpm) W322 Components High-Performance DT Filter Choices
Media x(c) = 1000 Type Rating based on ISO 16889
DT Synteq Synthetic <4 m 5 m 8 m 12 m 23 m <4 m 5 m 8 m 12 m 5 m 12 m 5 m 12 m

Length in mm
4.41 111.9 4.41 111.9 4.41 111.9 4.41 111.9 4.41 111.9 8.28 210.3 8.28 210.3 8.28 210.3

Donaldson Part No.


P566391 P566392 P566393 P566394 P566395 P566396 P566397 P566398

Comments
DT-9800-4-2UM DT-9800-4-5UM DT-9800-4-8UM DT-9800-4-14UM DT-9800-4-25UM DT-9800-8-2UM DT-9800-8-5UM DT-9800-8-8UM DT-9800-8-14UM DT-9801-4-5UM, High collapse DT-9801-4-14UM, High collapse DT-9801-8-5UM, High collapse DT-9801-8-14UM, High collapse

8.28 210.3 P566399 4.46 113.2 P566406 4.46 113.2 P566407 8.16 207.2 P566408 8.16 207.2 P566409

Filter Notes
All Donaldson DT filters utilize glass fiber media with an epoxy-based resin system for the ultimate in chemical compatibility. All Donaldson DT filters are potted with epoxy-based adhesives. Standard collapse DT designs are double wire-backed using epoxy-coated steel mesh for maximum pleat support and dirt capacity. High collapse designs are double wire-backed using stainless steel mesh. High collapse designs are also potted into machined aluminum endcaps for greater filter integrity in critical applications. Viton seals are standard on all Donaldson DT filters. Viton is a registered trademark of E. I. DuPont de Nemours and Company.

Performance Data
W322 Housing Only
0 40

W322 4" DT Filter Only


DT-9800-4, 4"/102mm
Flow Rate (lpm) 80 120 160 200 160 Pressure Drop (psid) Pressure Drop (kPa) 140 0 25 40

W322 4" DT Filter Only


DT-9801-4, 4"/102mm
Flow Rate (lpm) 80 120 160 200 160 140 120 100 80 60 40 20 0 0 10 20 30 Flow Rate (gpm) 40 50 60
0

40 Pressure Drop (psid)


Pressure Drop (psid)

25 20 15 10 5

<4m 5m

23m

120 100 80 60 40 20 0

20 10 0

15 10 5

10

20 30 Flow Rate (gpm)

40

50

0 0 10 20 30 40 Flow Rate (gpm) 50 60

W322 8" DT Filter Only


DT-9800-8, 8"/203mm
0 25 Pressure Drop (psid) 20 15 10 5 0 0 10 20 30 40 Flow Rate (gpm) 50 60 40 Flow Rate (lpm) 80 120 160 200 160 Pressure Drop (psid) Pressure Drop (kPa) 140 120 100 25 20 15 0

W322 8" DT Filter Only


DT-9801-8, 8"/203mm
40 Flow Rate (lpm) 80 120 160 200 160 120 Pressure Drop (kPa) 140 100 80 60 40 20 0 0 10 20 30 40 Flow Rate (gpm) 50 60 0

<4m 5m

8m

12m

5m

23m

80 60 40 20
0

12m
10 5

158

Hydraulic Filtration

www.buydonaldson.com

Pressure Drop (kPa)

30

8m

13m

5m
20

12m

W322
Max Flow: 50 gpm (190 lpm) Housing Ordering Guide
Filter Assembly Service Filter W322
TABLE 1

HIGH PRESSURE FILTERS

1
TABLE 2

B
TABLE 3

4
TABLE 4

D N
TABLE 5

B
TABLE 6

2
TABLE 7

LEAD TIME NOTE:


This product is configured with the specifications and features of your choice. Please contact your Donaldson sales representative for lead time details.

Filters ordered separately. See previous page for filter options.

Table 1
Filter Assembly
Code Description

Table 5 (Primary)
Indicator Style and Setting
Code

Table 5 (Secondary)
Receptacle Options
Code electrical stYle

DP Indicator StYle & settinG

W322 Assembly

Table 2
Filter Collapse Options
Code Description

1 4

150 psid for housing w/bypass valve 3000 psid for housing without bypass valve

Table 3
Port Size Options
Code PORTSIZE

SAE-16 O-ring

Table 4
Bypass Setting Options
Code BYpass settinG

1 4 6

Non-bypass 50 psid 90 psid

*Note: Use option 1 code only with 3000 psid collapse filter.

Visual indicator 70 psid w/TL and surge B Electrical/visual 70 psid w/TL and surge D Electrical/visual 35 psid E Electrical/visual 100 psid G Electrical/visual 35 psid w/TL I Visual indicator 70 psid J P indicator plug L Visual indicator 35 psid M Visual indicator 35 psid w/TL and surge N Electrical/visual 35 psid w/12" 3-wire flying lead O Visual indicator 100 psid P Visual indicator 100 psid w/TL and surge R Electrical switch 35 psid S Electrical/visual 100 psid w/12" 3-wire flying lead T Electrical switch 100 psid U Electrical switch 70 psid V Electrical/visual 70 psid w/TL W Electrical/visual 100 psid w/TL Y Electrical/visual 35 psid w/TL and surge Z Electrical/visual 100 psid w/TL and surge
TL (thermal lockout)

B H N

Brad Harrison (5-pin) Hirschmann (4-pin) None, for visual DP indicator

Table 6
Seal Options
Code Material

B V

Buna-N Viton

Table 7
Assembly & Filter Length
Code (LGTH) Filter lenGth

1 (6.88") 2 (9.86")

4.4" 8.2"

PORTING AVAILABLE METRIC Metric Porting Available Change W322 to G322 Porting code B becomes 1" ISO 228 BSPP

Media Ratings
Western Filter elements have been replaced by Donaldson DT high-performance cartridges.

Western Media Code 01 03 05 10 20

Donaldson DT media <4m DT Synteq Synthetic 5m DT Synteq Synthetic 8m DT Synteq Synthetic 12m DT Synteq Synthetic 23m DT Synteq Synthetic

For a complete filter interchange, visit crossreference.donaldson.com.


Brad Harrison is a registered trademark of Woodhead Industries, Inc. Hirschmann is a registered trademark of Richard Hirschmann of America Inc. Buna-N and Viton are registered trademarks of E. I. DuPont de Nemours and Co.

www.buydonaldson.com

Hydraulic Filtration

159

W350
HIGH PRESSURE FILTERS

Max Flow: 50 gpm (190 lpm)

W350 In-Line Cartridge Filters


Working Pressures to:
3000 psi 21,000 kPa 210 bar 51,700 kPa 517 bar 10,000 kPa 100 bar
Applications
High Pressure Circuits In-Plant Systems Meets HF3 Specification Mobile Equipment

Rated Static Burst to: 7500 psi Fatigue Pressure Rating: 1500 psi Flow Range to:
50 gpm 190 lpm

Features
The W350 T-type ported series offers ows up to 50 gpm (190 lpm) with 3 bypass options and conforms to the HF3 automotive standard. Our standard housing drain plug helps relieve system pressure during lter changeouts. DT 4-layer media is offered in a variety of designs. Five different media grades are offered. Donaldson lters core collapse options range from 150 to 3,000 psi (10 to 210 bar). The differential pressure indicator line is designed to work with the wide assortment of bypass valves. Thermal lockout and surge control are two key features incorporated in many of the differential pressure indicators. Conforms to HF3 specifications High collapse filter available for use with non-bypass applications Wide range of indicator options Two housing length options for design flexibility Head material: cast iron Housing material: steel Drain plug in housing Bleed plug in head

Beta Rating

Performance to <4(c)=1000

Standard Bypass Ratings


25 psi / 173 kPa / 1.7 bar 50 psi / 345 kPa / 3.5 bar 90 psi / 621 kPa / 6.2 bar No Bypass

Porting Size Options


SAE-12, -16 O-ring

Assembly Weight

4": 20 lbs / 9.07 kg 8": 26 lbs / 11.79 kg

Operating Temperatures Filter Collapse Ratings

-20 to 250F (-29 to 121C) 150 psi / 1034 kPa / 10.3 bar (standard) 3000 psi / 20,700 kPa / 206.8 bar (high collapse)

Replacement Filter Lengths


4.59" / 116.7mm 8.22" / 208.8mm

160

Hydraulic Filtration

www.buydonaldson.com

W350
Max Flow: 50 gpm (190 lpm)
HIGH PRESSURE FILTERS

W350 Specication Illustrations


All dimensions are shown in millimeters [inches].

Indicator Switch Schematic Wiring Diagram


Aluminum Electrical Housings

P INDICATOR

Assembly - Side View


VISUAL 54.10(2.3) MAX. ELECT. 65.53(2.58) MAX. 26.92 1.06

123.19 4.85

BLEED PLUG 7/16-20UNF SAE-4 STRAIGHT THD

34.80 1.37 MAX.

INLET PORT
OUTLET PORT

TORQUE BOWL TO 20 N.M. (15 LBS-FT) MAX

TO Choices Refer to REFER Filter MODEL CODE (ASSEMBLY LENGTH) (Assembly Length)

P INDICATOR 123.19 4.85 BLEED PLUG 7/16-20UNF SAE-4 STRAIGHT THD 50.80 2.00 MIN REQ'D FOR ELEMENT AND BOWL REMOVAL 32.67 1.29 HEX DRAIN PLUG 9/16-18UNF SAE 6 STRAIGHT THD

Note: The female plug (connector) is to be furnished by customer. VISUAL 54.10(2.3)

Plastic Electrical Housings

MAX. ELECT. 65.53(2.58) MAX.

26.92 1.06

34.80 1.37 MAX.

Head - Top View


INLET PORT
OUTLET PORT

130.30 5.13 63.50 2.50 31.89 1.26

TORQUE BOWL TO 20 N.M. (15 LBS-FT) MAX

REFER TO MODEL CODE (ASSEMBLY LENGTH)

57.15 2.25

28.58 1.12

33.53 1.32

5/16-18UNC-3B THD. 2X MOUNTING HOLES

Differential Indicators:

34.92 1.38

Indicators are designed to actuate at approximately 80% of bypass valve cracking pressure. It is recommended that an indicator with a bypass setting of 100 psid is used with a nonbypass housing.
50.80 2.00 MIN Note: The female plug (connector) is to REQ'D FOR ELEMENT AND BOWL REMOVAL be furnished by customer.

Surge Control:
130.30 5.13

32.67 1.29

HEX

DRAIN PLUG 9/16-18UNF SAE 6 STRAIGHT THD

This optional feature is used to dampen pressure surges or spikes to avoid premature actuation of the indicator. Surge control delays the indicator response.

Thermal Lockout:

The Thermal Lockout prevents premature signaling of a bypass condition created by viscous fluid during cold start-ups. Normal indicator actuation capability is resumed once the operating temperature of the fluid reaches approximately 80F / 27C. www.buydonaldson.com Hydraulic Filtration

161

W350
HIGH PRESSURE FILTERS

Max Flow: 50 gpm (190 lpm) W350 Components High-Performance DT Filter Choices
Media x(c) = 2 x(c) = 1000 Length Type in mm Rating based on ISO 16889
DT Synteq Synthetic <4 m 5 m 8 m 12 m 23 m 5 m 12 m <4 m 5 m 8 m 12 m 23 m 5 m 12 m <4 m 5 m 8 m 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 8 116.7 116.7 116.7 116.7 116.7 116 116 208.8 208.8 208.8 208 208 209 209 209 209

Donaldson Part No.


P566204 P566205 P566206 P566207 P566208 P566364 P566365 P566209 P566211 P566213 P566366 P566367 P567875 P565122 P565123 P564936 P569528

Comments
DT-9600-4-2UM DT-9600-4-5UM DT-9600-4-8UM DT-9600-4-14UM DT-9600-4-25UM DT-9601-4-5UM, High collapse DT-9601-4-14UM, High collapse DT-9600-8-2UM DT-9600-8-5UM DT-9600-8-8UM DT-9600-8-14UM DT-9600-8-25UM DT-9601-8-5UM, High collapse DT-9601-8-14UM, High collapse DX2-9600-8-2UM DX2-9600-8-5UM DX2-9600-8-8UM DX2-9600-8-14UM Absorbs 130 ml water @ 25 psid
All Donaldson DT and DX2 filters utilize glass fiber media with an epoxy-based resin system for the ultimate in chemical compatibility. All Donaldson DT and DX2 filters are potted with epoxy-based adhesives. Standard collapse DT designs are double wirebacked using epoxy-coated steel mesh for maximum pleat support and dirt capacity. High collapse designs are double wire-backed using stainless steel mesh. High collapse designs are also potted into machined aluminum endcaps for greater filter integrity in critical applications. Viton seals are standard on all Donaldson DT and DX2 filters. Vitonis a registered trademark of E. I. DuPont de Nemours and Company. DX2 filters utilize nylon mesh for pleat support.

8 208.8 P566210 8 208.8 P566212

Filter Notes

14 m Water Absorbing 10 m

8 209

Performance Data
W350 4" DT Filter Only
DT-9600-4, 4"/102mm 0 25 Pressure Drop (psid) 20 15 10 5 0 0 10 20 30 40 50 50 Flow Rate (lpm) 100 150 <4 m 5m 8m 12m 23m 200 160 Pressure Drop (psid) Pressure Drop (kPa) 140 120 100 80 60 40 20 0 60 Flow Rate (gpm) 0 25 20 15 10 5 0 0 10 20 30 40 Flow Rate (gpm) 50 5m

W350 4" DT Filter Only


DT-9601-4, 4"/102mm Flow Rate (lpm) 100 150 50 200 160 140 12m 120 100 80 60 40 20 0 60 0

W350 Housing Only


50 Flow Rate (lpm) 100 150 200 30 24 3 2 1 0 0 10 20 30 40 Flow Rate (gpm) 50 60 18 12 6 0 Pressure Drop (kPa)

5 Pressure Drop (kPa) Pressure Drop (psid) 4

W350 8" DT Filter Only


DT-9600-8, 8"/203mm 0 25 Pressure Drop (psid) 20 15 10 5 0 0 20 50 Flow Rate (lpm) 100 150 200 250 300 350 Pressure Drop (psid) 0 25 Pressure Drop (kPa) 20 15 10 5 0 0 50

W350 8" DT Filter Only


DT-9601-8, 8"/203mm Flow Rate (lpm) 100 150 200 250 300 350 160 140 120 100 80 60 40 20 0 100 Pressure Drop (psid) Pressure Drop (kPa) 0 25 20 15 10 5 0 0

W350 8" DT Filter Only


DX2-9600-8, 8"/203mm Flow Rate (lpm) 100 50 150 160 140 120 5m 100 8m 80 12m 60 40 20 0 40 50 Pressure Drop (kPa)

<4m

160 140 120 5m 100 8m 12m 80 23m 60 40 20 0 40 60 80 100 Flow Rate (gpm)

5m

12m

<4m

20

40

60

80

10

Flow Rate (gpm)

20 30 Flow Rate (gpm)

162

Hydraulic Filtration

www.buydonaldson.com

W350
Max Flow: 50 gpm (190 lpm) Housing Ordering Guide
Filter Assembly Service Filter W350
TABLE 1

HIGH PRESSURE FILTERS

1
TABLE 2

B
TABLE 3

1
TABLE 4

J N
TABLE 5

B
TABLE 6

1
TABLE 7

LEAD TIME NOTE:


This product is configured with the specifications and features of your choice. Please contact your Donaldson sales representative for lead time details.

Filters ordered separately. See previous page for filter options.

Table 1
Filter Assembly
Code Description

Table 5 (Primary)
Indicator Style and Setting
Code

Table 5 (Secondary)
Receptacle Options
Code electrical stYle

DP Indicator StYle & settinG

W350 Assembly

Table 2
Filter Collapse Options
Code Description

1 4

150 psid for housing w/bypass valve 3000 psi for housing w/o bypass valve

Table 3
Port Size Options
Code PORTSIZE

A B

SAE-12 O-ring SAE-16 O-ring

Table 4
Bypass Setting Options
Code BYpass settinG

1 3 4 6

Non-bypass 25 psid 50 psid 90 psid

Note: Use option 1 code only with 3000 psid collapse filter.

Visual indicator 70 psid w/TL & surge B Electrical/visual 70 psid w/TL and surge C Electrical/visual 15 psid D Electrical/visual 35 psid E Electrical/visual 100 psid F Electrical/visual 15 psid w/TL G Electrical/visual 35 psid w/TL H Electrical/visual 15 psid w/12" 3-wire flying lead I Visual indicator 70 psid J P indicator plug K Visual indicator 15 psid L Visual indicator 35 psid M Visual indicator 35 psid w/ TL and surge N Electrical/visual 35 psid w/12" 3-wire flying lead O Visual indicator 100 psid P Visual indicator 100 psid w/TL and surge Q Electrical switch 15 psid R Electrical switch 35 psid S Electrical/visual 100 psid w/12" 3-wire flying lead T Electrical switch 100 psid U Electrical switch 70 psid W Electrical/visual 100 psid w/TL X Electrical/visual 15 psid w/TL and surge Y Electrical/visual 35 psid w/TL and surge Z Electrical/visual 100 psid w/TL and surge
TL (thermal lockout)

B H N

Brad Harrison (5-pin) Hirschmann (4-pin) None, for visual DP indicator

Table 6
Seal Options*
Code Material

B V

Buna-N Viton

*For certain application requirements, E.P.R. seals may be available. Contact your Donaldson representative for more details.

Table 7
Assembly & Filter Length
Code (LENGTH) Filter lenGth

1 (8.5") 2 (12.0")

4.0" 8.0"

PORTING AVAILABLE METRIC Metric Porting Available Change W350 to G350 Porting code B becomes G-1" ISO 228 BSPP

Media Ratings
Western Filter elements have been replaced by Donaldson DT high-performance cartridges.

Western Media Code 01 03 05 10 20

Donaldson DT media <4m DT Synteq Synthetic 5m DT Synteq Synthetic 8m DT Synteq Synthetic 12m DT Synteq Synthetic 23m DT Synteq Synthetic

For a complete filter interchange, visit crossreference.donaldson.com.


Brad Harrison is a registered trademark of Woodhead Industries, Inc. Hirschmann is a registered trademark of Richard Hirschmann of America Inc. Buna-N and Viton are registered trademarks of E. I. DuPont de Nemours and Co.

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Hydraulic Filtration

163

HPK03
HIGH PRESSURE FILTERS

Max Flow: 60 gpm (227 lpm)

HPK03 In-Line Cartridge Filters


Working Pressures to:
3000 psi 20,700 kPa 206.9 bar

Rated Static Burst to: 6000 psi Flow Range to: 60 gpm

41,400 kPa 413.8 bar 227 lpm

Features
The sturdy HPK03 lter is constructed of ductile iron for durability in high pressure applications. Standard housing drain plug means simplied servicing. Housing includes a uoroelastomer head-to-housing seal. Meets HF3 specication. Take advantage of our mix and match system of in-stock heads and cartridgesso you can get exactly what you need. HPK03 is available with your choice of visual or AC/DC electrical indicators. Likewise, choose the bypass option thats right for your application50 psi (3.5 bar) or no bypass. Seals made of uorocarbon (such as Viton and Fluorel) or Buna-N are available with HPK03. All HPK03 lters contain Synteq, our synthetic lter media designed especially for hydraulic ltration. Upgraded Donaldson DT lters are also offered for superior performance.
Viton is a registered trademark of E. I. DuPont de Nemours and Company. Fluorel is a registered trademark of 3M Company.

Beta Rating

Performance to <4(c)=1000

Standard Bypass Ratings


50 psi / 345 kPa / 3.5 bar No Bypass

Porting Size Options


SAE-12, -16 O-ring

Operating Temperatures Filter Collapse Ratings


(high collapse)

Assembly Weight
26 lbs / 11.8 kg

-20F to 250F / -29C to 121C 200 psi / 1380 kPa / 13.8 bar (standard) 3000 psi / 20,700 kPa / 206.9 bar

Replacement Filter Lengths


8.22" / 208.8mm

164

Hydraulic Filtration

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HPK03
Max Flow: 60 gpm (227 lpm)
HPK03 Specication Illustrations
All dimensions are shown in inches [millimeters].

HIGH PRESSURE FILTERS

Applications
High Pressure Circuits In-Plant Systems Meets HF3 Specification Mobile Equipment Servo Valve Circuits

Assembly - Side View

Head - Top View

HPK03
with Visual Service Indicator

HPK03
with AC/DC Electrical Service Indicator

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Hydraulic Filtration

165

HPK03
HIGH PRESSURE FILTERS

Max Flow: 60 gpm (227 lpm) HPK03 Components High-Performance DT Filter Choices
Media x(c) = 1000 Type Rating based on ISO 16889
DT Synteq Synthetic <4 m 5 m 8 m 12 m 23 m 5 m 12 m <4 m 5 m 8 m 12 m

Length in mm
8.22 208.8 8.22 208.8 8.22 208.8 8.22 208.8 8.22 208.8 8.22 208.8 8.22 208.8 8.22 208.8 8.22 208.8

Donaldson Part No.


P566209 P566210 P566211 P566212 P566213 P566366 P566367 P567875 P565123

Comments
DT-9600-8-2UM DT-9600-8-5UM DT-9600-8-8UM DT-9600-8-14UM DT-9600-8-25UM DT-9601-8-5UM, High collapse DT-9601-8-14UM, High collapse DX2-9600-8-2UM DX2-9600-8-5UM DX2-9600-8-8UM DX2-9600-8-14UM

8.22 208.8 P565122 8.22 208.8 P564936

Filter Notes

All Donaldson DT and DX2 filters utilize glass fiber media with an epoxy-based resin system for the ultimate in chemical compatibility. All Donaldson DT and DX2 filters are potted with epoxy-based adhesives. DX2 filters utilize nylon mesh for pleat support. Standard collapse DT designs are double wire-backed using epoxy-coated steel mesh for maximum pleat support and dirt capacity. High collapse designs are double wire-backed using stainless steel mesh. High collapse designs are also potted into machined aluminum endcaps for greater filter integrity in critical applications. Viton seals are standard on all Donaldson DT and DX2 filters. Viton is a registered trademark of E. I. DuPont de Nemours and Company.

Standard Filter Choices


Media x(c) = 2 x(c) = 1000 Length Type in mm Rating based on ISO 16889
Synteq Synthetic 5 m 7 m 7 m 9 m 12 m 23 m 50 m Water Absorbing 10 m Wire Mesh 75 m 8.22 8.22 8.22 8.22 8.22 8.22 8.22 208.8 208.8 208.8 208.8 208.8 208.8 208.8

Donaldson Part No.


P167185* P167842 P164594 P164166 P167186* P164174 P165319

Comments
Viton, High collapse for no bypass applications Buna-N Buna-N Buna-N Viton, High collapse for no bypass applications Buna-N Buna-N

8.22 208.8 P569528 8.22 208.8 P162233

Filter Notes

* Utilizes DT Synteq synthetic media SEALS: Filters with seals made of Buna-N are appropriate for most applications involving petroleum oil. Filters with seals made of Viton (a fluoroelastomer) are required when using diester, phosphate ester fluids, water glycol, water/oil emulsions, and HWCF (high water content fluids) over 150F/83C. Refer to table in the Technical Reference Guide for fluid compatibility with our filter media. Donaldson high collapse filters are physically designed to withstand up to 3000 psi / 20,700 kPa before collapsing. The Viton high collapse filter versions also use epoxy potting and media seam seals for added chemical compatibility. Some part numbers are offered with the same beta ratings to maintain customer ordering patterns. Viton and Buna-N registered trademarks of E. I. DuPont de Nemours and Company.

166

Hydraulic Filtration

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HPK03
Max Flow: 60 gpm (227 lpm) Housing Choices
Length Part (in.) No.
8.22" filter P179579

HIGH PRESSURE FILTERS

The P179579 housing is 10.73 inches (273mm) long and accepts the filter that is 8.22 inches (208.8mm) long. It includes a head-to-housing seal.

Head Choices
Port Size
SAE-16 O-Ring SAE-12 O-Ring SAE-12 O-Ring

Bypass Rating
50 psi / 3.5 bar 50 psi / 3.5 bar No bypass

Indicators1
Visual indicator, left side Visual indicator, left side Visual indicator, left side

Part No.
P166353 P170489 P170491

Notes

1 Donaldson uses the inlet port as the reference point. "Left side," for instance, means that the indicator

mounts on the side of the filter head that is on your left when you face the inlet port.

Service Indicator Kits


Visual Service Indicators

All kits include indicator with mounting block Use with Bypass Valve Part No. Pressure of: Description
P569632 P569633 P567988 P567989 50 psi / 3.5 bar 90 psi / 6.2 bar 50 psi / 3.5 bar 90 psi / 6.2 bar 35 psi/2.4 bar indicator kit auto reset pop-out button 70 psi/4.8 bar indicator kit auto reset pop-out button 35 psi/2.4 bar indicator kit auto reset pop-out button with thermal lockout and surge control 70 psi/4.8 bar indicator kit* auto reset pop-out button with thermal lockout and surge control

Indicator Choices
Replacement Indicator Only
Part No.
P567458 P567459 P567456 P567457 P569636 P569637 P569638 P569639 P164315 P166603 P166134

Description
Visual/Electrical indicator with thermal lockout and surge, 35 psid/2.4 bar Visual/Electrical indicator, with thermal lockout and surge 70 psid/4.8 bar Pop-Up Visual Indicator, with thermal lockout and surge 35 psid/2.4 bar Pop-Up Visual Indicator, with thermal lockout and surge 70 psid/4.8 bar Pop-Up Visual Indicator, 35 psid/2.4 bar Pop-Up Visual Indicator, 70 psid/4.8 bar Visual/Electrical Indicator, 35 psid/2.4 bar Visual/Electrical Indicator, 70 psid/4.8 bar Visual Indicator, bar style, 35 psid/2.4 bar Visual Indicator, bar style, 70 psid/4.8 bar Blanking plate

AC/DC Visual/Electrical Service Indicators


Use with Bypass Valve Part No. Pressure of: Description
35 psi/2.4 bar indicator kit Hirschmann receptacle 115 VAC/28 VDC, 2 amps 70 psi/4.8 bar indicator kit Hirschmann receptacle 115 VAC/28 VDC, 2 amps 35 psi/2.4 bar indicator kit with thermal lockout and surge control, Hirschmann receptacle, 115 VAC/28 VDC, 2 amps, 4 pin DIN 43650 70 psi/4.8 bar indicator kit with thermal lockout and surge control, Hirschmann receptacle, 115 VAC/28 VDC, 2 amps, 4 pin DIN 43650

P569634

50 psi / 3.5 bar

Indicator Mounting Block


Part No.
P573495

P569635

90 psi / 6.2 bar

Description
Mounting Block Assembly

P567986

50 psi / 3.5 bar

P567987

90 psi / 6.2 bar

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Hydraulic Filtration

167

HPK03
HIGH PRESSURE FILTERS

Max Flow: 60 gpm (227 lpm) Performance Data


HPK03 Housing Only
Flow Rate (lpm) 100 SAE-12 Pressure Drop (psid) Pressure Drop (kPa) SAE-16 80 60 40 20 0 15 12 Pressure Drop (psid) 9 6 3 0 0 50 150 200 100 20 16 12 8 4 0 0

HPK03 8" Standard Filter Only


50 Flow Rate (lpm) 100 150 7m 5m HC 90 60 9m
12m H C

200 120 Pressure Drop (kPa) Pressure Drop (kPa) Pressure Drop (kPa)

23m 50m 0 12 24 36 Flow Rate (gpm) 48


Wire Mesh

30 0

12

24 36 Flow Rate (gpm)

48

60

60

HPK03 8" DT Filter Only


DT-9600-8, 8.22"/208.8mm Flow Rate (lpm) 25 Pressure Drop (psid) 20 <4m 15 10 5 0 5m 8m 12m 23m 0 50 100 150 200 250 300 350 160 Pressure Drop (psid) Pressure Drop (kPa) 140 120 100 80 60 40 20 0 20 40 60 Flow Rate (gpm) 80 0 100 0 0 20 25 20 15 10 5 0 50

HPK03 8" DT Filter Only


DT-9601-8, 8.22"/208.8mm Flow Rate (lpm) 100 150 200 5m 250 12m 300 350 160 140 120 100 80 60 40 20 40 60 80 0 100

Flow Rate (gpm)

W350 8" DX2 Filter Only


DX2-9600-8, 8.22"/208.8mm Flow Rate (lpm) 25 20 15 10 5 0 0 50 100 150 160 <4m 5m 8m 12m 140 120 100 80 60 40 20 0 10 20 30 Flow Rate (gpm) 40 50 0

168

Pressure Drop (psid)

Hydraulic Filtration

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HPK03
Max Flow: 60 gpm (227 lpm) HPK03 Service Parts
See Option Table (Includes Indicator O-Ring P161315 Fluorocarbon, Mounting Block & Hardware)

HIGH PRESSURE FILTERS

Pop Up Visual Indicator

Optional Mounting Block Assembly P573495 Head Assemblies


See Head Assembly Options Table

(Optional Position)

O-Ring

(Size 006) P161315 Fluorocarbon

(Size 006) P161315 Fluorocarbon

O-Ring

Blanking Plate P166134

Includes O-Ring P161315 Fluorocarbon & Hardware)

Visual Service Indicator

(Includes O-ring P161315 Fluorocarbon & Hardware) Max Temp 180F (82C) / 345 kPa P164315 Normal Flow Model

Seal

Electrical / Visual Indicator

Size 238 P162005 Nitrile P165882 Fluorocarbon (Size 006) P161315 Fluorocarbon

O-Ring

Replacement Filter
See Options Table

See Option Table (Includes Indicator O-Ring P161315 Fluorocarbon, Mounting Block & Hardware)

Optional Mounting Block Assembly P573495

(Primary Position)

Housing Electrical / Visual Indicator

See Option Table (Includes Indicator O-Ring P161315 Fluorocarbon, Mounting Block & Hardware)

See Housing Assembly Options Table (Includes Housing, Seal P165882, Cap P567424 Drain Plug P163274 O-Ring P169563 Fluorocarbon)

See Option Table (Includes Indicator O-Ring P161315 Fluorocarbon, Mounting Block & Hardware)

Pop Up Visual Indicator

O-Ring

(Size 908) P163275 Nitrile P169563 Fluorocarbon

(Includes Plug P163274 O-Ring P169563 Fluorocarbon)

Drain Plug Kit P169564

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Hydraulic Filtration

169

W610
HIGH PRESSURE FILTERS

Max Flow: 50 gpm (189 lpm)

W610 In-Line Cartridge Filters


Working Pressures to:
6,000 psi 41,368 kPa 414 bar 138,000 kPa 1380 bar 24,131 kPa 241 bar

Rated Static Burst to: 20,000 psi Fatigue Pressure Rating: 3,500 psi Flow Range to:
50 gpm 180 lpm

Features
The W610 filter assembly can be manifold mounted to the hydraulic system. Other port options include SAE straight thread and 4-bolt flange. Donaldson DT high-performance 4-layer media is offered in five different media grades. The differential pressure indicator line is designed to work with the wide assortment of bypass valves. Thermal lockout and surge control are two key features incorporated in many of the differential pressure indicators. Head material: cast iron Housing material: steel

Beta Rating

Performance to <4(c)=1000

Standard Bypass Ratings


90 psi / 621 kPa / 6.2 bar 50 psi / 345 kPa / 3.5 bar No Bypass

Porting Size Options

SAE- 12, -16 O-ring 1" SAE 4-Bolt Flange Code 61 or 62 Manifold Mounting

Operating Temperatures Filter Collapse Ratings

-20 to 250F (-29 to 121C) 150 psi / 1034 kPa / 10.3 bar (standard) 3000 psi / 20,700 kPa / 206.8 bar (high collapse)

Assembly Weight

6.75": 9.72 lbs / 4.4 kg 10.40": 12.33 lbs / 5.6 kg

Replacement Filter Lengths


4.41" / 111.9mm 4.46" / 113.2mm 8.16" / 207.2mm 8.28" / 210.3mm

170

Hydraulic Filtration

www.buydonaldson.com

94.49 (3.72)

47.24 (1.86)

W610
HIGH PRESSURE FILTERS

Outlet Port

7/16-14UNC-2B Max Flow: 50 gpm (189 Thd Thru lpm) 4 Plcs

88.39 (3.48)

W610 Specication Illustrations


All dimensions are shown in millimeters [inches].

Indicator Switch Schematic Wiring Diagram


Aluminum Electrical Housings

57.15 (2.25)

28.45 (1.12) 65.02 (2.56) P Indicator

Assembly - Side View


Inlet Port
IN

Visual - 38.10 Max (1.50) Electrical - 49.53 Max (1.95)

61.20 (2.41) Refer To Refer to Filter Choices Model Code (Assembly Length) (Assembly Length) Torque Bowl to 20 N.M (15 Lbs-Ft) Max 33.27 (1.31) Hex Drain Plug 9/16-18UNF SAE 6 Straight Thread 94.49 (3.72) Inlet Port 30.23 (1.19) C'Bore Dia 21.34 (.84) Flow Port Dia 47.24 (1.86) 7/16 -14UNC-2B Thd 2 Plcs X 22.35(.88) Deep 26.16 (1.03) 52.32 (2.06) Bleed Plug 7/16-20UNF SAE 4 Straight Thread

63.50 Min (2.50) Req'd For Element And Bowl Removal

69.34 (2.73)

Note: The female plug (connector) is to be furnished by customer.

Plastic Electrical Housings


57.15 (2.25) 28.58 (1.12) 38.10 (1.50) 77.72 Max (3.06)

13.97 (.55) 61.21 (2.41) Manifold Mounting Inlet and Outlet Port O-rings (-120) supplied 94.49 (3.72)

7/16-14UNC-2B Thd Thru 4 Plcs Outlet Port 30.23 (1.19) C'Bore Dia 23.37 (.92) Flow Port Dia

Head - Top View


Outlet Port

47.24 (1.86) 7/16-14UNC-2B Thd Thru 4 Plcs

88.39 (3.48)

Note: The female plug (connector) is to be furnished by customer.

57.15 (2.25)

28.45 (1.12) 65.02 (2.56)

Differential Indicators: Indicators are designed to actuate at approximately 80% of bypass valve cracking pressure. It is recommended P Indicator that an indicator with a bypass setting of 100 psid is used with a non-bypass housing.
Inlet Port Surge Control: This optional feature is used to dampen pressure surges or spikes to avoid premature actuation of the indicator. Surge control delays the indicator response.
IN

Electrical - 49.53 Max (1.95) Thermal Lockout: The Thermal Lockout prevents premature signaling of a bypass condition created by viscous fluid during cold start-ups. Normal indicator actuation capability is resumed once the operating temperature of the fluid reaches approximately 80F / 27C. 61.20 (2.41)

Visual - 38.10 Max (1.50)

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Refer To Model Code

Hydraulic Filtration Bleed Plug


7/16-20UNF

171

W610
HIGH PRESSURE FILTERS

Max Flow: 50 gpm (189 lpm) W610 Components High-Performance DT Filter Choices
Media x(c) = 1000 Type Rating based on ISO 16889
DT Synteq Synthetic <4 m 5 m 8 m 12 m 23 m <4 m 5 m 8 m 12 m 5 m 12 m 5 m 12 m

Length in mm
4.41 111.9 4.41 111.9 4.41 111.9 4.41 111.9 4.41 111.9 8.28 210.3 8.28 210.3 8.28 210.3 8.28 210.3 4.46 113.2 4.46 113.2 8.16 207.2 8.16 207.2

Donaldson Part No.


P566391 P566392 P566393 P566394 P566395 P566396 P566397 P566398 P566399 P566406 P566407 P566408 P566409

Comments
DT-9800-4-2UM DT-9800-4-5UM DT-9800-4-8UM DT-9800-4-14UM DT-9800-4-25UM DT-9800-8-2UM DT-9800-8-5UM DT-9800-8-8UM DT-9800-8-14UM DT-9801-4-5UM, High collapse DT-9801-4-14UM, High collapse DT-9801-8-5UM, High collapse DT-9801-8-14UM, High collapse

Filter Notes
All Donaldson DT filters utilize glass fiber media with an epoxy-based resin system for the ultimate in chemical compatibility. All Donaldson DT filters are potted with epoxy-based adhesives. Standard collapse DT designs are double wire-backed using epoxy-coated steel mesh for maximum pleat support and dirt capacity. High collapse designs are double wire-backed using stainless steel mesh. High collapse designs are also potted into machined aluminum endcaps for greater filter integrity in critical applications. Viton seals are standard on all Donaldson DT filters. Viton is a registered trademarks of E. I. DuPont de Nemours and Company.

Performance Data
W610 Housing Only
25
Pressure Drop (psid)
Pressure Drop (psid) 25 0 40

W610 4" DT Filter Only


DT-9800-4, 4"/102mm
Flow Rate (lpm) 80 120 160 200 160 Pressure Drop (psid) Pressure Drop (kPa) 140 0 25 40

W610 4" DT Filter Only


DT-9801-4, 4"/102mm
Flow Rate (lpm) 80 120 160 200 160 140 120 100 80 60 40 20 0 0 10 20 30 Flow Rate (gpm) 40 50 60
0

20 15 10 5 0 0 20 40 Flow Rate (gpm) SAE-12

SAE-16 1" Flg. Mt.

<4m 5m

23m
15 10 5

120 100 80 60 40 20 0

15 10 5

60

0 0 10 20 30 40 Flow Rate (gpm) 50 60

W610 8" DT Filter Only


DT-9800-8, 8"/203mm

W610 8" DT Filter Only


DT-9801-8, 8"/203mm
Flow Rate (lpm) 80 120 160 200 160 Pressure Drop (psid) Pressure Drop (kPa) 140 120 100 25 20 15 0 40 200 160 120 Pressure Drop (kPa) 140 100 80 60 40 20 0 0 10 20 30 40 Flow Rate (gpm) 50 60 0

Bypass Valve
120 Pressure Drop (psid) 90 PSID cracking
Pressure Drop (psid) 25 20 15 10 5

40

Flow Rate (lpm) 80 120 160

<4m 5m

8m

12m

5m

80 50 PSID cracking

40

23m

80 60 40 20
0

12m
10 5

20

40

Flow Rate (gpm)

0 0 10 20 30 40 Flow Rate (gpm) 50 60

172

Hydraulic Filtration

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Pressure Drop (kPa)

20

8m

12m

5m
20

12m

W610
Max Flow: 50 gpm (189 lpm) Housing Ordering Guide
Filter Assembly Service Filter W610
TABLE 1

HIGH PRESSURE FILTERS

1
TABLE 2

A
TABLE 3

4
TABLE 4

J N
TABLE 5

B
TABLE 6

1
TABLE 7

LEAD TIME NOTE:


This product is configured with the specifications and features of your choice. Please contact your Donaldson sales representative for lead time details.

Filters ordered separately. See previous page for filter options.

Table 1
Filter Assembly
Code Description

Table 4
Bypass Setting Options
Code BYpass settinG

Table 5 (Secondary)
Receptacle Options
Code electrical stYle

W610 Assembly

1 4 6

Non-bypass 50 psid 90 psid

B H N

Brad Harrison (5-pin) Hirschmann (4-pin) None, for visual DP indicator

Table 2
Filter Collapse Options
Code Description

Note: Use option 1 code only with 3000 psid collapse filter.

1 4

150 psid for housing w/bypass valve 3000 psid for housing without bypass valve

Table 6
Seal Options
Code Material

Table 5 (Primary)
Indicator Style and Setting
Code

DP Indicator StYle & settinG

B V

Buna-N Viton

Table 3
Port Size Options
Code PORTSIZE

A B F M S

SAE-12 O-ring SAE-16 O-ring 1" SAE 4-Bolt Flange Code 61 1" SAE 4-Bolt Flange Code 62 Manifold Mounting

Media Ratings
Western Filter elements have been replaced by Donaldson DT high-performance cartridges.

Western Media Code 01 03 05 10 20

Donaldson DT media <4m DT Synteq Synthetic 5m DT Synteq Synthetic 8m DT Synteq Synthetic 12m DT Synteq Synthetic 23m DT Synteq Synthetic

For a complete filter interchange, visit crossreference.donaldson.com.

Visual indicator 70 psid w/TL and surge B Electrical/visual 70 psid w/TL and surge D Electrical/visual 35 psid E Electrical/visual 100 psid G Electrical/visual 35 psid w/TL I Visual indicator 70 psid J DP indicator plug L Visual indicator 35 psid M Visual indicator 35 psid w/ TL and surge N Electrical/visual 35 psid w/12" 3 wire flying lead O Visual indicator 100 psid P Visual indicator 100 psid w/TL and surge R Electrical switch 35 psid S Electrical/visual 100 psid w/12" 3-wire flying lead T Electrical switch 100 psid U Electrical switch 70 psid V Electrical/visual 70 psid w/TL W Electrical/visual 100 psid w/TL Y Electrical/visual 35 psid w/TL and surge Z Electrical/visual 100 psid w/TL and surge
TL (thermal lockout)

Table 7
Assembly & Filter Length
Code (LGTH) Filter lenGth

1 (6.75") 4.0" 2 (10.40") 8.0"

PORTING AVAILABLE METRIC Metric Porting Available Change W610 to G610 Porting code A becomes G3/4" ISO 228 BSPP Porting code B becomes G1" ISO 228 BSPP Porting code F becomes 1" SAE 4 bolt flange with M10 mounting threads Porting code M becomes 1" SAE 4 bolt flange with M12 mounting threads
Brad Harrison is a registered trademark of Woodhead Industries, Inc. Hirschmann is a registered trademark of Richard Hirschmann of America Inc. Buna-N and Viton are registered trademarks of E. I. DuPont de Nemours and Co.

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Hydraulic Filtration

173

FPK04
HIGH PRESSURE FILTERS

Max Flow: 100 gpm (379 lpm)

FPK04 In-Line Cartridge Filters


Working Pressures to:
4350 psi 30,000 kPa 300 bar 63,000 kPa 630 bar 100 gpm 379 lpm

Rated Static Burst to: 9135 psi Flow Range to:

Features
The FPK04 T-type ported series offers ows up to 100 gpm (379 lpm) with a bypass option and conforms to the HF3 automotive standard. Donaldson Synteq media is offered in a variety of designs. Upgraded Donaldson high-performance DT lters are also offered for superior performance. The differential pressure indicator line is designed to work with the wide assortment of bypass valve options. Conforms to HF3 specifications High collapse filters available for use with non-bypass applications Wide range of indicator options
Viton and Buna-N are registered trademarks of E. I. DuPont de Nemours and Company.

Three housing length options for design flexibility Buna-N seals standard, Viton available Head material: cast iron Housing material: steel

Beta Rating

Performance to <4(c)=1000

DT Replacement Filter Lengths


4.56" / 116mm 4.59" / 116.7mm 8.19" / 208mm 8.22" / 208.8mm 8.23" / 209mm 12.85" / 326.3mm 12.87" / 327mm 12.91" / 327.8mm

Porting Size Options


SAE-20 O-Ring

Assembly Weight

4": 26.4 lbs / 12.0 kg 8": 33 lbs / 15.0 kg 13": 33 lbs / 15.0 kg

Standard Bypass Ratings


No Bypass 87 psi / 600 kPa / 6.0 bar

Standard Replacement Filter Lengths


4.58" / 116.3mm 4.62" / 117.3mm 8.20" / 208.3mm 12.88" / 327.2mm 12.93" / 328.4mm

Operating Temperatures Filter Collapse Ratings

-4 to 248F (-20 to 120C) 150 psi / 1034 kPa / 10.3 bar (standard) 3000 psi / 20,700 kPa / 206.8 bar (high collapse)

174

Hydraulic Filtration

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FPK04
Max Flow: 100 gpm (379 lpm)
FPK04 Specication Illustrations
All dimensions are shown in inches [millimeters].

HIGH PRESSURE FILTERS

Applications
High Pressure Circuits In-Plant Systems Meets HF3 Specification Mobile Equipment Servo Valve Circuits

Assembly - Side View

Head - Top View


5.59 [142.0]

3.70 [94.0]

9.94 [252.5]

5.59 [142.0] 3.70 [94.0]

5.59 [142.0]

2.24 [57.0]

5.59 [142.0] 13.60 [345.5]

5.59 [142.0]

18.37 [466.50]

5.59 [142.0]

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Hydraulic Filtration

175

FPK04
HIGH PRESSURE FILTERS

Max Flow: 100 gpm (379 lpm) FPK04 Components High-Performance DT Filter Choices
Media x(c) = 1000 Type Rating based on ISO 16889
DT Synteq Synthetic <4 m 5 m 8 m 12 m 23 m 5 m 12 m <4 m 5 m 8 m 12 m 23 m 5 m 12 m <4 m 5 m 8 m 12 m <4 m 5 m 8 m 12 m 23 m 5 m 12 m 5 m 8 m 12 m

Length in mm
4.59 116.7 4.59 116.7 4.59 116.7 4.59 116.7 4.59 116.7 4.56 116 4.56 116 8.22 208.8 8.22 208.8 8.22 208.8 8.22 208.8 8.19 208 8.19 208 8.19 208 8.23 209 8.23 209 8.23 209 12.91 327.8 12.91 327.8 12.91 327.8 12.91 327.8 12.85 326.3 12.85 326.3 12.87 327 12.87 327 12.87 327

Donaldson Part No.


P566204 P566205 P566206 P566207 P566208 P566364 P566365 P566209

Comments
DT-9600-4-2UM DT-9600-4-5UM DT-9600-4-8UM DT-9600-4-14UM DT-9600-4-25UM DT-9601-4-5UM, High collapse DT-9601-4-14UM, High collapse DT-9600-8-2UM DT-9600-8-5UM DT-9600-8-14UM DT-9600-8-25UM DT-9601-8-5UM, High collapse DT-9601-8-14UM, High collapse DX2-9600-8-2UM DX2-9600-8-5UM DX2-9600-8-8UM DX2-9600-8-14UM

8.22 208.8 P566210 P566212 P566213 P566366 P566367 P567875 P565122 P565123 P564936

P566211 DT-9600-8-8UM

Filter Notes
All Donaldson DT and DX2 filters utilize glass fiber media with an epoxy-based resin system for the ultimate in chemical compatibility. All Donaldson DT and DX2 filters are potted with epoxy-based adhesives. Standard collapse DT designs are double wirebacked using epoxy-coated steel mesh for maximum pleat support and dirt capacity. High collapse designs are double wire-backed using stainless steel mesh. High collapse designs are also potted into machined aluminum endcaps for greater filter integrity in critical applications. Viton seals are standard on all Donaldson DT and DX2 filters. Vitonis a registered trademark of E. I. DuPont de Nemours and Company. DX2 filters utilize nylon mesh for pleat support.

P566214 DT-9600-13-2UM P566215 DT-9600-13-5UM P566216 P566217 P566368 P566369 P565189 P565187 DT-9600-13-8UM DT-9600-13-14UM DT-9600-13-25UM DT-9601-13-5UM, High collapse DT-9601-13-14UM, High collapse DX2-9600-13-8UM DX2-9600-13-14UM

12.91 327.8 P566218

P565188 DX2-9600-13-5UM

Head Choices
Port Size
SAE-20 SAE-20

Bypass Rating
87 psi / 6 bar No bypass

Indicators
plugged only plugged only

Part No.
P568720 P568721

Housing Choices
Filter Length (in.)
4.6" 8.2" 12.9"

Indicator Choices
Part No. Set Point / Type
39 psi/2.7 bar ele N.O. 39 psi/2.7 bar ele N.C.

Part No.
P165194 P167455

P568722 P568723 P568724

Notes

Housings include the head to housing seal. 

176

Hydraulic Filtration

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FPK04
Max Flow: 100 gpm (379 lpm)
HIGH PRESSURE FILTERS

Standard Filter Choices


Media x(c) = 2 x(c) = 1000 Length Type in mm Rating based on ISO 16889
Synteq Synthetic <4 m Water Absorbing Wire Mesh 5 m 5 m 5 m 7 m 7 m 7 m 7 m 7 m 7 m 8 m 9 m 9 m 9 m 12 m 12 m 12 m 23 m 23 m 23 m 23 m 50 m 10 m 75 m 10.7 271 4.58 116.3 8.20 208.3 12.88 327.2 4.62 117.3 4.62 117.3 8.20 208.3 8.20 208.3 12.93 328.4 12.93 328.4 12.93 328.4 4.62 117.3 12.93 328.4 12.93 328.4 4.58 116.3 8.20 208.3 12.88 327.2 4.62 117.3 4.62 117.3 8.20 208.3 12.93 328.4 8.20 208.3

Donaldson Part No.


P167184* P167185* P167411* P169431 P164592 P167842 P164594 P169432 P164596 P166255 P164164 P166254 P164168 P167843* P167186* P167412* P164172 P164368 P164174 P164176 P165319

Comments

P167796 Viton O-ring & square seal kit 9601 Series, Viton, High collapse 9601 Series, Viton, High collapse 9601 Series, Viton, High collapse 9600 Series 9600 Series 9600 Buna-N 9600 Buna-N 9600 Buna-N 9600 Buna-N 9600 Viton

Filter Notes

8.20 208.3 P569528 12.93 328.4 P569529 8.20 208.3 P162233

10 m

* Utilizes DT Synteq synthetic media Refer to the table in the Technical Reference Guide for fluid compatibility with our filter 9600 Series, Viton media. Head 9600 Series, Buna-N Some part numbers are offered with the same beta ratings to maintain customer 9601 Series, Viton, High collapse ordering patterns. Plug Remove only when If youre filtering petroleum-based oil, filters 9601 Series, Viton, High collapse installing indicator with seals made of Buna-N are appropriate 9601 Series, Viton, High collapse for most applications. If youre filtering diester, phosphate ester 9600 Series Indicator fluids, water glycol, water/oil emulsions, and HWCF over 150F/83C, use filters with seals 9600 Series, Viton made of fluorocarbon 9600 Series, Buna-N Donaldson "high collapse" filters, with their steel end caps and wire-backed media, are 9600 Series, Buna-N rated to withstand up to 3000 psi/ 20,700 kPa before collapsing. 9600 Series, Buna-N The fluorocarbon seal/high collapse filters also use epoxy potting and media seam 9600 Absorbs 180 ml of water @ 25 psid seals for added chemical compatibility. Viton is a registered trademark of E. I. 9600 Absorbs 220 ml of water @ 25 psid DuPont de Nemours and Company. Fluorel 9600 Buna-N , Wire mesh is a registered trademark of 3M Company.

9600 Series

FPK04 Service Parts


Head Plug

Filter Element

Remove only when installing indicator

Indicator Housing

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Filter Element

Drain Plug

Hydraulic Filtration

177

FPK04
HIGH PRESSURE FILTERS

Max Flow: 100 gpm (379 lpm) Performance Data


FPK04 Housing Only
0 100 Flow Rate (lpm) 200 300 160 Pressure Drop (kPa) 140 SAE-20 120 100 80 60 40 20 0 0 20 40 60 Flow Rate (gpm) 80 100 0 0 0 10 20 30 40 Flow Rate (gpm) 50 60 Pressure Drop (psid) 25 20 15 10 5 0

FPK04 4" Standard Filter Only


50 4.62"/117.3mm Flow Rate (lpm) 100 150 200 9m 160 140 120 100 80 23m 60 40 20 0 Pressure Drop (kPa) Pressure Drop (kPa) Pressure Drop (kPa)

25 20 15 10 5

7m

Element Pressure Drop (psid)

FPK04 8" Standard Filter Only


8.20"/208.3mm Flow Rate (lpm) 160 7m 16 Pressure Drop (psid) 12 8 4 0 9m
12m HC

FPK04 13" Standard Filter Only


0 80 12.93"/328.4mm Flow Rate (lpm) 160 240 320 7m Pressure Drop (kPa) Pressure Drop (psid) 16 12 8 4 0 9m
12m HC

20

80

240

320 20 120 90 60

5m HC

120 5m HC 90 60 30

23m

50m 30 Wire Mesh 0 20 40 60 Flow Rate (gpm) 80 0 100

23m

20

40 60 Flow Rate (gpm)

80

0 100

FPK04 4" DT Filter Only


DT-9600-4, 4.59"/116.7mm Flow Rate (lpm) 100 150 5m 8m 15 12m 10 5 0 23m 0 50 <4m 200 160 Pressure Drop (psid) Pressure Drop (kPa) 140 120 100 80 60 40 20 0 10 20 30 40 Flow Rate (gpm) 50 60 0 0 0 10 25 20 15 10 5 0

FPK04 4" DT Filter Only


DT-9601-4, 4.57"/116mm Flow Rate (lpm) 50 100 <4m 12m 150 200 160 140 120 100 80 60 40 20 20 30 40 50 60 0

25 Pressure Drop (psid) 20

Flow Rate (gpm)

178

Hydraulic Filtration

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FPK04
Max Flow: 100 gpm (379 lpm) Performance Data
0 DT-9600-8, 8.22"/208.8mm Flow Rate (lpm) 100 200 300 <4m Pressure Drop (psid) 20 15 10 5 0 5m 160 Pressure Drop (psid) Pressure Drop (kPa) 140 120 8m 12m 23m 100 80 60 40 20 0 20 40 60 80 0 100 0 0 20 40 60 80

HIGH PRESSURE FILTERS

FPK04 8" DT Filter Only

25

25 20

DT-9601-8, 8.19"/208mm Flow Rate (lpm) 100 200 300 160 5m 120 100 80 60 40 20 0 100 Pressure Drop (kPa) Pressure Drop (kPa) Pressure Drop (kPa) 140 12m

FPK04 8" DT Filter Only

15 10 5

Flow Rate (gpm)

Flow Rate (gpm)

FPK04 13" DT Filter Only


0

25 Pressure Drop (psid) 20 15

DT-9600-13, 12.91"/327.8mm Flow Rate (lpm) 100 200 300 160 Pressure Drop (kPa) 120 5m 100 80 60 40 23m 20 0 100 Pressure Drop (psid) <4m 140 25 20 15

FPK04 13" DT Filter Only


0

DT-9601-13, 12.91"/327.8mm Flow Rate (lpm) 100 200 300 160 140 120 100 5m 12m 80 60 40 20 0 100

10 5 0

8m 12m

10 5 0

20

40

60

80

Flow Rate (gpm)

20

40 60 Flow Rate (gpm)

80

FPK04 8" DX2 Filter Only


DX2-9600-8, 8.22"/208.8mm Flow Rate (lpm) 100 0 50 150 160 Pressure Drop (kPa) <4m 140 120 5m 10 5 0 100 8m 12m 80 60 40 20 0 10 20 30 40 50 0 0 0 Pressure Drop (psid) 25 20 15 10 5 0

FPK04 13" DX2 Filter Only


DX2-9600-13, 12.87"/327mm Flow Rate (lpm) 50 100 150 160 140 <4m 120 100 5m 8m 12m 80 60 40 20 10 20 30 40 50 0

25 Pressure Drop (psid) 20 15

Flow Rate (gpm)

Flow Rate (gpm)

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Hydraulic Filtration

179

HPK04
HIGH PRESSURE FILTERS

Max Flow: 120 gpm (454 lpm)

HPK04 In-Line Cartridge Filters


Working Pressures to: 6000 psi Rated Static Burst to:
41,400 kPa 413.8 bar

17000 psi 117,000 kPa 1170 bar

Flow Range to: 120 gpm


454 lpm

Features
The HPK04 high pressure lter series is made of ductile iron and steel for strength and durability. Machined bypass valves are case-hardened at critical points to provide maximum strength and reliability. Reverse ow bypass valve allows bi-directional ow through the lter head, and lter change out is simplied with standard housing drain plug. Meets HF3 specication. Take advantage of our mix and match system of in-stock heads, housings and cartridges so you can get exactly what you need. Likewise, choose the media type and conguration thats best for your application. Filter cartridges for HPK04 contain Synteq, Donaldsons exclusive synthetic ber media formulated specially for liquid ltration. Upgraded Donaldson high-performance DT lters are also offered for superior performance.

Beta Rating

Performance to <4(c)=1000

Standard Bypass Ratings

Porting Size Options

SAE-20 O-ring 1" or 1" SAE 4-Bolt Flange Code 61 or 62

60 psi / 414 kPa / 4.1 bar 90 psi / 621 kPa / 6.2 bar with reverse-flow check valve No Bypass

Operating Temperatures Filter Collapse Ratings


(standard)

Assembly Weight

-20F to 250F / -27C to 121C 200 psi / 1380 kPa / 13.8 bar 3000 psi / 20,700 kPa / 206.9 bar
(high collapse)

8" Assembly: 41 lbs / 19 kg 13" Assembly: 48 lbs / 22 kg 16" Assembly: 52 lbs / 24 kg

Replacement Filter Lengths


8" / 203mm 13" / 328mm 16" / 406mm

180

Hydraulic Filtration

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HPK04
Max Flow: 120 gpm (454 lpm)
HPK04 Specication Illustrations
All dimensions are shown in inches [millimeters].

HIGH PRESSURE FILTERS

Applications
High Pressure Circuits Hydrostatic Transmission Meets HF3 Specification Servo Valve Circuits

Assembly - Side Views

Head - Top Views

HPK04
with Visual Service Indicator

HPK04
with AC/DC Electrical Service Indicator

Bypass Valve Alternatives


INLET
BYPASS FLOW
BYPASS FLOW

OUTLET

OUTLET

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INLET

INLET

60 psi / 414 kPa Bypass Valve

FILTERED FLOW

90 psi / 621 kPa Bypass Valve with Reverse Flow Check Valve

FILTERED FLOW

No Bypass

Hydraulic Filtration

181

HPK04
HIGH PRESSURE FILTERS

Max Flow: 120 gpm (454 lpm) HPK04 Components High-Performance DT Filter Choices
Media x(c) = 1000 Type Rating based on ISO 16889
DT Synteq Synthetic <4 m 5 m 8 m 12 m 23 m 5 m 12 m <4 m 5 m 8 m 12 m <4 m 5 m 8 m 12 m 23 m 5 m 12 m <4 m 5 m 8 m 12 m <4 m 5 m 8 m 12 m 23 m 5 m 12 m <4 m 5 m 8 m 12 m

Length in mm
8 8 8 8 8 8 8 8 8 8 8 13 13 13 13 13 13 13 13 13 13 208.8 208.8 208.8 208.8 208 208 208 209 209 209 327.8 327.8 327.8 327.8 326.3 326.3 327 327 327 327

Donaldson Part No.


P566209

Comments
DT-9600-8-2UM DT-9600-8-5UM DT-9600-8-14UM DT-9600-8-25UM DT-9601-8-5UM, High collapse DT-9601-8-14UM, High collapse DX2-9600-8-2UM DX2-9600-8-5UM DX2-9600-8-8UM DX2-9600-8-14UM

208.8 P566210 P566212 P566213 P566366 P566367 P567875 P565122 P565123 P564936

P566211 DT-9600-8-8UM

P566214 DT-9600-13-2UM P566215 DT-9600-13-5UM P566216 P566217 P566368 P566369 P567876 P565189 P565187 P566219 P566220 P566221 P566222 P566223 P566370 P566371 P567877 P565196 P565197 P565195 DT-9600-13-8UM DT-9600-13-14UM DT-9600-13-25UM DT-9601-13-5UM, High collapse DT-9601-13-14UM, High collapse DX2-9600-13-2UM DX2-9600-13-8UM DX2-9600-13-14UM DT-9600-16-2UM DT-9600-16-5UM DT-9600-16-8UM DT-9600-16-14UM DT-9600-16-25UM DT-9601-16-5UM, High collapse DT-9601-16-14UM, High collapse DX2-9600-16-2UM DX2-9600-16-5UM DX2-9600-16-8UM DX2-9600-16-14UM

13 327.8 P566218

P565188 DX2-9600-13-5UM

16.84 427.8 16.84 427.8 16.84 427.8 16.84 427.8 16.84 427.8 16.84 427.8 16.84 427.8 16.81 427 16.81 427 16.81 427 16.81 427

Filter Notes
All Donaldson DT and DX2 filters utilize glass fiber media with an epoxy-based resin system for the ultimate in chemical compatibility. All Donaldson DT and DX2 filters are potted with epoxy-based adhesives. Standard collapse DT designs are double wire-backed using epoxy-coated steel mesh for maximum pleat support and dirt capacity. High collapse designs are double wire-backed using stainless steel mesh. High collapse designs are also potted into machined aluminum endcaps for greater filter integrity in critical applications. Viton seals are standard on all Donaldson DT and DX2 filters. DX2 filters utilize nylon mesh for pleat support.

182

Hydraulic Filtration

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HPK04
Max Flow: 120 gpm (454 lpm)
HIGH PRESSURE FILTERS

Standard Filter Choices


Media x(c) = 2 x(c) = 1000 Length Type in mm Rating based on ISO 16889
Synteq Synthetic 5 m 5 m 5 m 7 m 7 m 7 m 7 m 7 m 7 m 8 m 9 m 9 m 9 m 9 m 12 m 12 m 12 m 23 m 50 m 23 m 23 m Water Absorbing 10 m 10 m 10 m Wire Mesh 75 m 8.20 12.88 16.83 8.20 8.20 12.93 12.93 16.84 16.84 12.93 8.20 12.93 12.93 16.84 8.20 12.88 16.83 8.20 8.20 12.93 16.84 208.3 327.2 427.5 208.3 208.3 328.4 328.4 427.7 427.7 328.4 208.3 328.4 328.4 427.7 208.3 327.2 427.5 208.3 208.3 328.4 427.7

Donaldson Part No.


P167185* P167411* P167187* P167842 P164594 P169432 P164596 P169433 P164598 P166255 P164166 P166254 P164168 P164170 P167186* P167412* P167188* P164174 P165319 P164176 P164178 P569528 P569529 P569530 P162233

Comments
9601 Series, Viton, High collapse 9601 Series, Viton, High collapse 9601 Series, Viton, High collapse 9600 Series, Buna-N 9600 Series, Buna-N 9600 Series, Buna-N 9600 Series, Buna-N 9600 Series, Buna-N 9600 Series, Buna-N 9600 Series, Viton 9600 Series, Buna-N 9600 Series, Viton 9600 Series, Buna-N 9600 Series, Buna-N 9601 Series, Viton, High collapse 9601 Series, Viton, High collapse 9601 Series, Viton, High collapse 9600 Series, Buna-N 9600 Series, Buna-N 9600 Series, Buna-N 9600 Series, Buna-N 9600 Series, Absorbs 180 ml water @ 25 psid 9600 Series, Absorbs 220 ml water @ 25 psid 9600 Series, Absorbs 300 ml water @ 25 psid 9600 Series, Buna-N

Filter Notes
* Utilizes DT Synteq synthetic media SEALS: Filters with seals made of Buna-N are appropriate for most applications involving petroleum oil. Filters with seals made of Viton (a fluoroelastomer) are required when using diester, phosphate ester fluids, water glycol, water/oil emulsions, and HWCF (high water content fluids) over 150F/83C. The Viton seal, high collapse filters also use epoxy potting and media seam seals for added chemical compatibility. Donaldson high collapse filters are physically designed to withstand up to 3000 psi/ 20,700 kPa before collapsing. Some part numbers are offered with the same beta ratings to maintain customer ordering patterns. Viton and Buna-N are registered trademarks of E. I. DuPont de Nemours and Company.

8.20 208.3 12.93 328.4 16.83 427.5 8.20 208.3

Housing Choices
Length in mm
8 203 13 330 16 406

Reverse Flow Check Schematic


Donaldson Part No.
P567650 P567649 P567648
2 psi/14 kPa

Head assemblies include head to housing seal.

RFC 13 psi/90 kPa

Head Choices
Port Size Working Pressure Bypass Rating
60 psi/4.1 bar 90 psi/6.2 bar with reverse flow check valve no bypass 60 psi/4.1 bar 90 psi/6.2 bar with reverse flow check valve 90 psi/6.2 bar with reverse flow check valve

Indicators1 Part No.


Visual left side, blank plate right side Visual left side, blank plate right side Visual left side, blank plate right side Visual left side, blank plate right side Visual left side, blank plate right side Visual left side, blank plate right side P567639 P567640 P567641 P567642 P567643 P567644

1" SAE 4-Bolt (Code 61) 3000 psi/207 bar with SAE-20 O-Ring 1" SAE 4-Bolt (Code 61) 3000 psi/207 bar with SAE-20 O-Ring 1" SAE 4-Bolt (Code 61) 3000 psi/207 bar with SAE-20 O-Ring 1" SAE 4-Bolt (Code 62) 6000 psi/414 bar 1" SAE 4-Bolt (Code 62) 6000 psi/414 bar 1" SAE 4-Bolt (Code 62) 6000 psi/414 bar

Notes on Indicators

1 Donaldson uses the inlet port as the reference point. "Left side," for instance, means that the indicator mounts on the side of the filter head that is on your left

when you face the inlet port.

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Hydraulic Filtration

183

HPK04
HIGH PRESSURE FILTERS

Max Flow: 120 gpm (454 lpm) Performance Data


HPK04 Housing Only
Flow Rate (lpm) 15 12 9 6 3 0 0 80 160 240 320 100 Pressure Drop (psid) Reverse Flow Check Valve Standard Flow Direction 1.25" SAE 4-Bolt 80 60 20 16 Pressure Drop (kPa) 12 8 4 0 9m 0 80 7m

HPK04 8" Standard Filter Only


8.20"/208.3mm Flow Rate (lpm) 160 5m HC 240 320 120 90 HC 12m 23m 60 30 Pressure Drop (kPa)
Pressure Drop (kPa)

Reverse Flow Check Valve Reverse Flow Direction

Pressure Drop (psid)

40 1.5" SAE 4-Bolt 20 0 100

50m Wire Mesh 0 20 40 60 Flow Rate (gpm) 16.84"/427.7mm 80

20

40 60 Flow Rate (gpm) 12.93"/328.4mm

80

0 100

HPK04 13" Standard Filter Only


0 80 Flow Rate (lpm) 160 240 7m 320 0

HPK04 16" Standard Filter Only


80 Flow Rate (lpm) 160 240 7m 5m HC 90 60 30 320 120 Pressure Drop (kPa) Pressure Drop (kPa)

20 Pressure Drop (psid) 16 12 8 4 0

5m

HC

20 120 90 Pressure Drop (psid) Pressure Drop (kPa) 16 12 8 4 0

9m HC 12m 23m

60 30 0 100

9m 12m HC 23m 0 20 40 60 Flow Rate (gpm) 80

20

40 60 Flow Rate (gpm)

80

0 100

HPK04 8" DT Filter Only


25 20 15 10 5 0 2m 5m 8m 14m 25m 0 50 DT-9600-8, 8.22"/208.8mm Flow Rate (lpm) 100 150 200 250 300 350 160 Pressure Drop (kPa) 140 120 100 80 60 40 20 0 20 40 60 Flow Rate (gpm) 80 0 100 Pressure Drop (psid) 0 50

25 20 15 10 5 0

DT-9601-8, 8.19"/208mm Flow Rate (lpm) 100 150 200 250 300

HPK04 8" DT Filter Only

350 160 140 120

Pressure Drop (psid)

5m 14m

100 80 60 40 20 0 100

20

40 60 Flow Rate (gpm)

80

HPK04 13" DT Filter Only


0 25 20 2m 5m

DT-9600-13, 12.91"/327.8mm Flow Rate (lpm) 100 200 300 160 Pressure Drop (kPa) 140 120 100 8m 14m 80 60 40 20 0 100

HPK04 13" DT Filter Only


0

25 20 15

DT-9601-13, 12.85"/326.3mm Flow Rate (lpm) 100 200 300 160 140 120 100 5m 14m 80 60 40 20 0 100

Pressure Drop (psid)

15 10 5 0

Pressure Drop (psid)

10 5 0

25m 0 20 40 60 80

184

20

40

60

80

Hydraulic Filtration

www.buydonaldson.com

HPK04
Max Flow: 120 gpm (454 lpm) Performance Data
HPK04 16" DT Filter Only
0 25 20 5m 15 10 5 0 <4m 5m 8m 12m 23m 0 20 40 60 Flow Rate (gpm) 80 100 DT-9600-16, 16.84"/427.8mm Flow Rate (lpm) 100 200 300 160 Pressure Drop (kPa) 140 120 100 80 60 40 20 0 Pressure Drop (psid) 25 20 15 10 5 0 <4m 12m

HIGH PRESSURE FILTERS

HPK04 16" DT Filter Only


0

DT-9601-16, 16.82"/427.1mm Flow Rate (lpm) 100 200 300 160 140 120 100 80 60 40 20 0 100 Pressure Drop (kPa) Pressure Drop (kPa)

Pressure Drop (psid)

20

40 60 Flow Rate (gpm)

80

HPK04 8" DX2 Filter Only


25 Pressure Drop (psid) 20 15 10 5 0 <4m 5m 8m 12m 0 DX2-9600-8, 8.19"/208mm Flow Rate (lpm) 50 100 150 160 Pressure Drop (kPa) 140 120 100 80 60 40 20 0 10 20 30 40 0 50 Pressure Drop (psid)
0 25 20 15 10 5 0

HPK04 13" DX2 Filter Only


50

DX2-9600-13, 12.87"/327mm Flow Rate (lpm) 100 150


160 140

<4m

120 100

8m 5m 12m

80 60 40 20 0 50

Flow Rate (gpm)

10

20 30 Flow Rate (gpm)

40

HPK04 16" DX2 Filter Only


DX2-9600-16, 16.81"/427mm Flow Rate (lpm) 100 0 25 20 15 10 5 0 50 150 160 Pressure Drop (kPa) 140 120 <4m 5m 8m 12m 100 80 60 40 20 0 10 20 30 Flow Rate (gpm) 40 50 0

Pressure Drop (psid)

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Hydraulic Filtration

185

HPK04
HIGH PRESSURE FILTERS

Max Flow: 120 gpm (454 lpm) HPK04 Components Service Indicator Kits
Visual Service Indicators
Use with Bypass Valve Part No. Pressure of: Description
P569632 P569633 P567988 P567989 60 psi / 4.1 bar 90 psi / 6.2 bar 60 psi / 4.1 bar 90 psi / 6.2 bar 35 psi/2.4 bar indicator kit auto reset pop-out button 70 psi/4.8 bar indicator kit auto reset pop-out button 35 psi/2.4 bar indicator kit auto reset pop-out button with thermal lockout and surge control 70 psi/4.8 bar indicator kit* auto reset pop-out button with thermal lockout and surge control

All kits include indicator with mounting block

Indicator Choices
Replacement Indicator Only
Part No.
P567458 P567459 P567456 P567457 P569636 P569637 P569638 P569639 P164315 P166603 P166134

Description
Visual/Electrical indicator with thermal lockout and surge, 35 psid/2.4 bar Visual/Electrical indicator, with thermal lockout and surge 70 psid/4.8 bar Pop-Up Visual Indicator, with thermal lockout and surge 35 psid/2.4 bar Pop-Up Visual Indicator, with thermal lockout and surge 70 psid/4.8 bar Pop-Up Visual Indicator, 35 psid/2.4 bar Pop-Up Visual Indicator, 70 psid/4.8 bar Visual/Electrical Indicator, 35 psid/2.4 bar Visual/Electrical Indicator, 70 psid/4.8 bar Visual Indicator, bar style, 35 psid/2.4 bar Visual Indicator, bar style, 70 psid/4.8 bar Blanking plate

AC/DC Visual/Electrical Service Indicators


Use with Bypass Valve Part No. Pressure of: Description
35 psi/2.4 bar indicator kit Hirschmann receptacle 115 VAC/28 VDC, 2 amps 70 psi/4.8 bar indicator kit Hirschmann receptacle 115 VAC/28 VDC, 2 amps 35 psi/2.4 bar indicator kit with thermal lockout and surge control, Hirschmann receptacle, 115 VAC/28 VDC, 2 amps, 4 pin DIN 43650 70 psi/4.8 bar indicator kit with thermal lockout and surge control, Hirschmann receptacle, 115 VAC/28 VDC, 2 amps, 4 pin DIN 43650

P569634

60 psi / 4.1 bar

Indicator Mounting Block


Part No.
P573495

P569635

90 psi / 6.2 bar

Description
Mounting Block Assembly

P567986

60 psi / 4.1 bar

P567987

90 psi / 6.2 bar

186

Hydraulic Filtration

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HPK04
Max Flow: 120 gpm (454 lpm) HPK04 Service Parts
Optional Mounting Block Assembly P573495 Head Assemblies
See Head Assembly Options Table See Option Table (Includes Indicator O-Ring P161315 Fluorocarbon, Mounting Block & Hardware)

HIGH PRESSURE FILTERS

Pop Up Visual Indicator

(Optional Position)

O-Ring

(Size 006) P161315 Fluorocarbon

(Size 006) P161315 Fluorocarbon

O-Ring

Blanking Plate P166134

Includes O-Ring P161315 Fluorocarbon & Hardware)

Visual Service Indicator

Set Screw Seal


(Size 006) P161315 Fluorocarbon

(Includes O-ring P161315 Fluorocarbon & Hardware) Max Temp 180F (82C) / 345 kPa P164315 Normal Flow Model

(for service options) P162296

Electrical / Visual Indicator

O-Ring

P567428

Replacement Filter
See Options Table

See Option Table (Includes Indicator O-Ring P161315 Fluorocarbon, Mounting Block & Hardware)

Optional Mounting Block Assembly P573495

(Primary Position)

Housing Electrical / Visual Indicator

See Option Table (Includes Indicator O-Ring P161315 Fluorocarbon, Mounting Block & Hardware)

See Housing Assembly Options Table (Includes Housing, Seal P567428, Cap P567424 Drain Plug P162355 O-Ring P569612 Fluorocarbon)

See Option Table (Includes Indicator O-Ring P161315 Fluorocarbon, Mounting Block & Hardware)

Pop Up Visual Indicator

Seal

P567428

Set Screw

(for service options: service by head or bowl)) P162296

O-Ring

(Size 904) P569612

(Includes Plug P162355 O-Ring Size-904 P569612 Fluorocarbon)

Drain Plug Kit P569613

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Hydraulic Filtration

187

W621
HIGH PRESSURE FILTERS

Max Flow: 120 gpm (454 lpm)

W621 In-Line Cartridge Filters


Working Pressures to:
6000 psi 41,400 kPa 414 bar 103,400 kPa 1034 bar 27,600 kPa 276 bar

Rated Static Burst to: 15,000 psi Fatigue Pressure Rating: 4000 psi Flow Range to:

120 gpm 454 lpm

Features
The W621 filter assembly is manufactured to meet the HF3 specification. This T-type head design offers an option to the W620 L-type port option. Our standard housing drain plug helps relieve system pressure during filter change outs. Donaldson DT high-performance 4-layer media is offered in five different media grades. The differential pressure indicator line is designed to work with the wide assortment of bypass valves. Thermal lockout and surge control are two key features incorporated in many of the differential pressure indicators. Conforms to HF3 specifications Three housing lengths available Head material: cast iron Housing material: steel

Beta Rating

Performance to <4(c)=1000

Standard Bypass Ratings


90 psi / 621 kPa / 6.2 bar 50 psi / 345 kPa / 3.5 bar No Bypass

Porting Size Options

SAE-20, -24 O-ring 1" or 1" SAE 4-Bolt Flange Code 61 or 62

Operating Temperatures Filter Collapse Ratings

-20 to 250F (-29 to 121C) 150 psi / 1034 kPa / 10.3 bar (standard) 3000 psi / 20,700 kPa / 206.8 bar (high collapse)

Assembly Weight

8.04": 60 lbs / 27.22 kg 11.67": 68 lbs / 30.84 kg 16.39": 75 lbs / 34.02 kg

Replacement Filter Lengths


4" / 101.6mm 8" / 203.2mm 13" / 330.2mm

188

Hydraulic Filtration

www.buydonaldson.com

W621
Max Flow: 120 gpm (454 lpm)
HIGH PRESSURE FILTERS

W621 Specication Illustrations


All dimensions are shown in millimeters [inches].

Applications
High Pressure Circuits In-Plant Systems Meets HF3 Specification Mobile Equipment

Indicator Switch Schematic Wiring Diagram


Aluminum Electrical Housings

Assembly - Side View

Refer to Filter Choices (Assembly Length)

Note: The female plug (connector) is to be furnished by customer.

Plastic Electrical Housings

Head - Top View

Note: The female plug (connector) is to be furnished by customer.

Differential Indicators: Indicators are designed to actuate at approximately 80% of bypass valve cracking pressure. It is recommended that an indicator with a bypass setting of 100 psid is used with a non-bypass housing. Surge Control: This optional feature is used to dampen pressure surges or spikes to avoid premature actuation of the indicator. Surge control delays the indicator response. Thermal Lockout: The Thermal Lockout prevents premature signaling of a bypass condition created by viscous fluid during cold start-ups. Normal indicator actuation capability is resumed once the operating temperature of the fluid reaches approximately 80F / 27C. www.buydonaldson.com Hydraulic Filtration

189

W621
HIGH PRESSURE FILTERS

Max Flow: 120 gpm (454 lpm) W621 Components High-Performance DT Filter Choices
Media x(c) = 1000 Type Rating based on ISO 16889
DT Synteq Synthetic <4 m 5 m 8 m 12 m 23 m 5 m 12 m <4 m 5 m 8 m 12 m 23 m 5 m 12 m <4 m 5 m 8 m 12 m <4 m 5 m 8 m 12 m 23 m 5 m 12 m 5 m 8 m 12 m

Length in mm
4.59 116.7 4.59 116.7 4.59 116.7 4.59 116.7 4.59 116.7 4.56 116 4.56 116 8.22 208.8 8.22 208.8 8.22 208.8 8.22 208.8 8.19 208 8.19 208 8.19 208 8.23 209 8.23 209 8.23 209 12.91 327.8 12.91 327.8 12.91 327.8 12.91 327.8 12.85 326.3 12.85 326.3 12.87 327 12.87 327 12.87 327

Donaldson Part No.


P566204 P566205 P566206 P566207 P566208 P566364 P566365 P566209

Comments
DT-9600-4-2UM DT-9600-4-5UM DT-9600-4-8UM DT-9600-4-14UM DT-9600-4-25UM DT-9601-4-5UM, High collapse DT-9601-4-14UM, High collapse DT-9600-8-2UM DT-9600-8-5UM DT-9600-8-14UM DT-9600-8-25UM DT-9601-8-5UM, High collapse DT-9601-8-14UM, High collapse DX2-9600-8-2UM DX2-9600-8-5UM DX2-9600-8-8UM DX2-9600-8-14UM

8.22 208.8 P566210 P566212 P566213 P566366 P566367 P567875 P565122 P565123 P564936

P566211 DT-9600-8-8UM

P566214 DT-9600-13-2UM P566215 DT-9600-13-5UM P566216 P566217 P566368 P566369 P565189 P565187 DT-9600-13-8UM DT-9600-13-14UM DT-9600-13-25UM DT-9601-13-5UM, High collapse DT-9601-13-14UM, High collapse DX2-9600-13-8UM DX2-9600-13-14UM

12.91 327.8 P566218

P565188 DX2-9600-13-5UM

Filter Notes
All Donaldson DT and DX2 filters utilize glass fiber media with an epoxy-based resin system for the ultimate in chemical compatibility. All Donaldson DT and DX2 filters are potted with epoxy-based adhesives. Standard collapse DT designs are double wire-backed using epoxy-coated steel mesh for maximum pleat support and dirt capacity. High collapse designs are double wire-backed using stainless steel mesh. High collapse designs are also potted into machined aluminum endcaps for greater filter integrity in critical applications. Viton seals are standard on all Donaldson DT and DX2 filters. Vitonis a registered trademark of E. I. DuPont de Nemours and Company. DX2 filters utilize nylon mesh for pleat support.

190

Hydraulic Filtration

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W621
Max Flow: 120 gpm (454 lpm) Housing Ordering Guide
Filter Assembly Service Filter W621
TABLE 1

HIGH PRESSURE FILTERS

1
TABLE 2

C
TABLE 3

4
TABLE 4

D B
TABLE 5

B
TABLE 6

2
TABLE 7

LEAD TIME NOTE:


This product is configured with the specifications and features of your choice. Please contact your Donaldson sales representative for lead time details.

Filters ordered separately. See previous page for filter options.

Table 1
Filter Assembly
Code Description

Table 5 (Primary)
Indicator Style and Setting
Code

Table 5 (Secondary)
Receptacle Options
Code electrical stYle

DP Indicator StYle & settinG

W621 Assembly

Table 2
Filter Collapse Options
Code Description

1 4

150 psid for housing w/bypass valve 3000 psid for housing without bypass valve

Table 3
Port Size Options
Code PORTSIZE

C D E G Q R

SAE-20 O-ring SAE-24 O-ring 1-1/2" 4-Bolt Flange Code 61 1-1/4" 4-Bolt Flange Code 61 1-1/4" 4-Bolt Flange Code 62 1-1/2" SAE 4 -Bolt Flange Code 62

Table 4
Bypass Setting Options
Code BYpass settinG

Visual indicator 70 psid w/TL and surge B Electrical/visual 70 psid w/TL and surge D Electrical/visual 35 psid E Electrical/visual 100 psid G Electrical/visual 35 psid w/TL I Visual indicator 70 psid J P indicator plug L Visual indicator 35 psid M Visual indicator 35 psid w/ TL and surge N Electrical/visual 35 psid w/12" 3-wire flying lead O Visual indicator 100 psid P Visual indicator 100 psid w/ TL and surge R Electrical switch 35 psid S Electrical/visual 100 psid w/12" 3-wire flying lead T Electrical switch 100 psid U Electrical switch 70 psid W Electrical/visual 100 psid w/TL Y Electrical/visual 35 psid w/TL and surge Z Electrical/visual 100 psid w/TL and surge
TL (thermal lockout) PORTING AVAILABLE METRIC Metric Porting Available
Change W621 to G621 Porting code C becomes G1-1/4" ISO 228 BSPP Porting code D becomes G1-1/2" ISO 228 BSPP Porting code E becomes 1-1/2" SAE 4 bolt flange with M12 mounting threads Porting code G becomes 1-1/4" SAE 4 bolt flange with M10 mounting threads Porting code Q becomes 1-1/4" SAE 4 bolt flange with M14 mounting threads Porting code R becomes 1-1/2" SAE 4 bolt flange with M16 mounting threads

B H N

Brad Harrison (5-pin) Hirschmann (4-pin) None, for visual DP indicator

Table 6
Seal Options*
Code Material

B V

Buna-N Viton

*For certain application requirements, E.P.R. seals may be available. Contact your Donaldson representative for more details.

Table 7
Assembly & Filter Length
Code (LGTH) Filter lenGth

1 (8.04") 2 (11.67")* 4 (16.39")


*HF3

4.0" 8.0"* 13.0"

Media Ratings
Western Filter elements have been replaced by Donaldson DT high-performance cartridges.

Western Media Code 01 03 05 10 20

Donaldson DT media <4m DT Synteq Synthetic 5m DT Synteq Synthetic 8m DT Synteq Synthetic 12m DT Synteq Synthetic 23m DT Synteq Synthetic

1 4 6

Non-bypass 50 psid 90 psid

Note: Use option 1 code only with 3000 psid collapse filter.

For a complete filter interchange, visit crossreference.donaldson.com.


Brad Harrison is a registered trademark of Woodhead Industries, Inc. Hirschmann is a registered trademark of Richard Hirschmann of America Inc. Buna-N and Viton are registered trademarks of E. I. DuPont de Nemours and Co.

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Hydraulic Filtration

191

W621
HIGH PRESSURE FILTERS

Max Flow: 120 gpm (454 lpm) Performance Data


W621 Housing Only
0

W621 4" DT Filter Only


DT-9600-4, 4.59"/116.7mm Flow Rate (lpm) 100 150 5m 8m 15 14m 10 5 0 25m 50 <4m 200 160 Pressure Drop (psid) Pressure Drop (kPa) 140 120 100 80 60 40 20 0 10 20 30 40 Flow Rate (gpm) 50 60 0 0 0 10 25 20 15 10 5 0

W621 4" DT Filter Only


DT-9601-4, 4.57"/116mm Flow Rate (lpm) 50 100 <4m 14m 150 200 160 120 100 80 60 40 20 20 30 40 50 60 0 Pressure Drop (kPa) Pressure Drop (kPa) Pressure Drop (kPa) Pressure Drop (kPa) 140

10 Pressure Drop (psid) 8 6 4 2 0 0 20 40 60 Flow Rate (gpm) 80

SAE 20 Pressure Drop (psid)

25 20

1-1/4" Flg. Mt. SAE 24 1-1/2" Flg. Mt. 100

Flow Rate (gpm)

25 20

DT-9600-8, 8.22"/208.8mm Flow Rate (lpm) 100 200 300 5m 160 120 8m 12m 23m 100 80 60 40 20 0 100 Pressure Drop (psid) Pressure Drop (kPa) 140 <4m

W621 8" DT Filter Only

25 20

DT-9601-8, 8.19"/208mm Flow Rate (lpm) 100 200 300 160 140 5m 12m 120 100 80 60 40 20 0 100

W621 8" DT Filter Only

Pressure Drop (psid)

15 10 5 0

15 10 5 0

20

40

60

80

20

40

60

80

Flow Rate (gpm)

Flow Rate (gpm)

W621 13" DT Filter Only


0

25 Pressure Drop (psid) 20 15

DT-9600-13, 12.913"/327.8mm Flow Rate (lpm) 100 200 300 160 Pressure Drop (kPa) 120 5m 100 80 60 40 23m 20 0 100 Pressure Drop (psid) <4m 140 25 20 15

W621 13" DT Filter Only


0

DT-9601-13, 12.85"/326.3mm Flow Rate (lpm) 100 200 300 160 140 120 100 5m 12m 80 60 40 20 0 100

10 5 0

8m 12m

10 5 0

20

40

60

80

Flow Rate (gpm)

20

40 60 Flow Rate (gpm) DX2-9600-13, 12.87"/327mm Flow Rate (lpm) 100

80

W621 8" DX2 Filter Only


DX2-9600-8, 8.23"/209mm Flow Rate (lpm) 100 0 50 150 160 Pressure Drop (kPa) <4m 140 120 5m 10 5 0 100 8m 12m 80 60 40 20 0 10 20 30 40 50 0 0 0 Pressure Drop (psid) 25 20 15 10 5 0

W621 13" DX2 Filter Only


50 150 160 140 <4m 120 100 5m 8m 12m 80 60 40 20 10 20 30 40 50 0

25 Pressure Drop (psid) 20 15

Flow Rate (gpm)

Flow Rate (gpm)

192

Hydraulic Filtration

www.buydonaldson.com

W451
Max Flow: 150 gpm (568 lpm)
HIGH PRESSURE FILTERS

W451 In-Line Cartridge Filters


4,500 psi 31,027 kPa 310 bar

Working Pressures to:

Applications
High Pressure Circuits In-Plant Systems Meets HF4 Specification Mobile Equipment

Rated Static Burst to: 13,500 psi Fatigue Pressure Rating: 3000 psi

93,100 kPa 931 bar 20,700 kPa 207 bar

Flow Range to: 150 gpm


568 lpm Features
The W451 base-mounted lter series provides for easy servicing featuring top cover access for lter changeout. The ductile iron lter head design provides for SAE ports along with optional space saving manifold mounting. This product features the popular HF4 automotive lter. DT 4-layer media is offered in a variety of designs. Four different media grades are offered. Filter core collapse options range from 150 to 3,000 psi. The differential pressure indicator line is designed to work with the wide assortment of bypass valves. Thermal lockout and surge control are two key features available in many of the differential pressure indicators. Conforms to HF4 specifications High collapse filter available for use with non-bypass applications Wide range of indicator options Three housing length options for design flexibility Base & cover material: cast iron Cylinder material: steel Drain plug in base Bleed/fill plug in cover

Beta Rating (per ISO 16889)


Performance to 5(c)=1000

Standard Bypass Ratings

Porting Size Options

SAE-20 O-ring 1" SAE 4-Bolt Flange Code 61 or 62 Manifold Mounting

No Bypass 50 psi / 345 kPa / 3.5 bar 90 psi / 621 kPa / 6.2 bar

Operating Temperatures Filter Collapse Ratings


(standard)

-45 to 250F (-43 to 121C) 150 psi / 1034 kPa / 10.3 bar 3000 psi / 20,700 kPa / 206.8 bar
(high collapse)

Assembly Weight

9": 56 lbs / 25.4 kg 18": 82 lbs / 37.5 kg 27": 109 lbs / 49.5 kg

Replacement Filter Lengths


9.12" / 231.8mm 18.20" / 462.3mm 27.66" / 702.5mm
www.buydonaldson.com

Hydraulic Filtration

193

W451
HIGH PRESSURE FILTERS

Max Flow: 150 gpm (568 lpm)

146.05 (5.75)

2 2.35 (.88)

W451 Specication Illustrations


All dimensions are shown in millimeters [inches].

Indicator Switch Schematic Wiring Diagram


Aluminum Electrical Housings

Assembly - Side View


Torque Cover To Cylinder 73 N.M (55 Lbs-Ft)

Min Elem ent Removal Clear ance Refer To Mode l Co de (Element Length)

80.77 (3.18)

146.05 (5.75) 139.70 (5.50)

Fill Plug 7/16-20UNF SAE-4 Straight Thread

3 8.10 (1.50) Hex 19.05 80.77 (.75) Min Elem ent Removal (3.18) Clear ance Refer ToChoices Refer to Filter Refer To Mode l Co de Model Code (Assembly Length) 35.81 (Element Length) (Assembly Length) Torque Cover (1.41) To Cylinder 73 N.M (55 Lbs-Ft)

2 2.35 (.88)

139.70 (5.50)

Fill Plug 7/16-20UNF SAE-4 Straight Thread P Indicator

Drain Plug 9/16-18UNF 19.05 SAE-6 Straight Thread (.75) To Head Model -Refer Side Code View 63.50 (2.50)

3 8.10 Inlet Port (1.50) (Outlet Port Hex On Opposite Side) 146.05 (5.75)

114.30 (4.50) 57.15 (2.25) 2 2.35 (.88) P Indicator

Note: The female plug (connector) is to be furnished by customer.

(Assembly Length)

50.80 35.81 (2.00) (1.41) IN

Inlet and Outlet Port C'Bore 45.97 (1.81) Dia. Inlet Port 38.10 (1.50) Flow Port Dia. (Outlet Port On Opposite Side) Fill Plug For Visual 7/16-20UNF P Indicator SAE-4 Straight Thread 194.06 Max 114.30 (7.64) (4.50) 205.49 Max (8.09) 57.15 3 8.10 For Electrical (2.25) (1.50) P Indicator Hex Inlet and Outlet Port C'Bore 45.97 (1.81) Dia. 38.10 (1.50) Flow Port Dia. For Visual P Indicator 194.06 Max P Indicator (7.64) 205.49 Max (8.09) For Port Electrical Inlet P Indicator (Outlet Port On Opposite Side)

Plastic Electrical Housings

Head - Bottom View

161. 80 127.00 (5.00) 80.77 (6 .37) Min Elem ent Removal (3.18) Drain Plug Clear ance Refer To Mode l Co de 9/16-18UNF SAE-6 Straight Thread (Element Length) 7.87 Torque Cover (.31) To63.50 Cylinder 73 N.M (55(2.50) Lbs-Ft)

O UT 139.70 8.64 (5.50) (.34) 14.30 (.563) Thru 4 plcs

50.80 Manifold Mounting (2.00) Inlet and Outlet Port O-rings(-130) supplied. 19.05 (.75)

IN

161. 80 (6 .37)

127.00 (5.00)

O UT

Refer To Model Code (Assembly Length)

7.87 (.31)

35.81 (1.41) 8.64 (.34)

Note: The female plug (connector) is to be furnished by customer.

Manifold Mounting 14.30 Inlet and Outlet Port (.563) O-rings(-130) supplied. Thru 4 plcs Drain Plug Differential Indicators: 9/16-18UNF SAE-6 Straight Threadat approximately 80% of bypass valve cracking pressure. It is Indicators are designed to actuate recommended that an indicator with a bypass setting of 100 psid is used 114.30 with a non-bypass housing. 63.50 (4.50) Surge Control: (2.50) 50.80 This optional feature is used to dampen pressure surges or spikes to 57.15 avoid premature actuation (2.00) (2.25)

of the indicator. Surge control delays the indicator response.

Thermal Lockout:

The Thermal Lockout prevents premature signaling of a bypass condition created by viscous C'Bore 45.97 (1.81) Dia. 127.00 161. 80 start-ups. fluid during cold Normal indicator actuation capability is resumed once theDia. operating 38.10 (1.50) Flow Port (5.00) (6 .37) temperature of the fluid reaches approximately 80F / 27C.
O UT

IN

Inlet and Outlet Port

194

Hydraulic Filtration
7.87

For Visual P Indicator www.buydonaldson.com 194.06 Max (7.64)

W451
Max Flow: 150 gpm (568 lpm) W451 Components High-Performance DT Filter Choices
Media x(c) = 2 x(c) = 1000 Length Type in mm Rating based on ISO 16889
DT Synteq Synthetic 5 m 8 m 23 m 5 m 8 m 23 m 5 m 8 m 12 m 23 m 5 m 9 9 9 9 18 18 18 18 27 27 9 9 231.8 231.8 231.8 231.8 462.3 462.3 462.3 462.3 702.5 702.5 233.5 233.5

HIGH PRESSURE FILTERS

Donaldson Part No.


P566270 P566271 P566272 P566273 P566274 P566275 P566276 P566277 P566279 P566281 P566412 P566413

Comments
DT-HF4-9-5UM DT-HF4-9-8UM DT-HF4-9-14UM DT-HF4-9-25UM DT-HF4-18-5UM DT-HF4-18-8UM DT-HF4-18-14UM DT-HF4-18-25UM DT-HF4-27-5UM DT-HF4-27-8UM DT-HF4-27-14UM DT-HF4-27-25UM DT-HF4HC-9-5UM, High collapse DT-HF4HC-9-14UM, High collapse Absorbs 250 ml water @ 25 psid

12 m

12 m

27 702.5 P566278 27 702.5 P566280

12 m Water Absorbing 10 m

9 233.5 P569527

Filter Notes
All Donaldson DT filters utilize glass fiber media with an epoxy-based resin system for the ultimate in chemical compatibility. All Donaldson DT filters are potted with epoxy-based adhesives. Standard collapse DT designs are double wire-backed using epoxy-coated steel mesh for maximum pleat support and dirt capacity. High collapse designs are double wire-backed using stainless steel mesh. High collapse designs are also potted into machined aluminum end caps for greater filter integrity in critical applications. Viton seals are standard on all Donaldson DT filters. Viton is a registered trademark of E. I. DuPont de Nemours and Company.

Performance Data
W451 9" DT Filter Only
DT-HF-9, 9.13"/231.8mm Flow Rate (lpm) 200 0 100 300 100 Pressure Drop (psid) Pressure Drop (kPa) 80 <4m 5m 8m 12m 23m 0 20 40 60 Flow Rate (gpm) DT-HF4-18, 18.20"/462.3mm Flow Rate (lpm) 400 80 60 40 20 0 100 0

W451 9" DT High Collapse Filter Only


DT-HF4HC-9, 9.19"/233.5mm Flow Rate (lpm) 200 100 300 100 Pressure Drop (psid) Pressure Drop (kPa) 5m 80 60 40 20 0 100 0 150

W451 Housing Only


15 12 9 6 3 0 SAE-24 Flow Rate (lpm) 300 450 600 750 100 Pressure Drop (kPa) 80 60 1 FLG 40 20 0 50 100 Flow Rate (gpm) 150 0 200

15 Pressure Drop (psid) 12 9 6 3 0

15 12 9 6 3 0

12m

20

40 60 Flow Rate (gpm)

80

W451 18" DT Filter Only


0 200 600 100 Pressure Drop (kPa) Pressure Drop (psid) 80 <4m 5m 60 40 8m 0 50 100 Flow Rate (gpm) 150 12m 23m 20 0 200 0

W451 27" DT Filter Only

15 Pressure Drop (psid) 12 9 6 3 0

15 12 9 6 3 0

DT-HF4-27, 27.66"/702.5mm Flow Rate (lpm) 200 400 600 100 80 <4m 5m 8m 12m 23m 60 40 20 0 200 Pressure Drop (kPa)

50

100 Flow Rate (gpm)

150

www.buydonaldson.com

Hydraulic Filtration

195

W451
HIGH PRESSURE FILTERS

Max Flow: 150 gpm (568 lpm) Housing Ordering Guide


Filter Assembly Service Filter W451
TABLE 1

1
TABLE 2

D
TABLE 3

4
TABLE 4

J N
TABLE 5

B
TABLE 6

3
TABLE 7

LEAD TIME NOTE:


This product is configured with the specifications and features of your choice. Please contact your Donaldson sales representative for lead time details.

Filters ordered separately. See previous page for filter options.

Table 1
Filter Assembly
Code Description

Table 5 (Primary)
Indicator Style and Setting
Code

Table 5 (Secondary)
Receptacle Options
Code electrical stYle

DP Indicator StYle & settinG


Visual indicator 70 psid w/TL and surge Electrical/visual 70 psid w/TL and surge Electrical/visual 35 psid Electrical/visual 100 psid Electrical/visual 35 psid w/TL Visual indicator 70 psid DP indicator plug Visual indicator 35 psid Visual indicator 35 psid w/ TL and surge Electrical/visual 35 psid w/12" 3-wire flying lead Visual indicator 100 psid Visual indicator 100 psid w/TL and surge Electrical switch 35 psid Electrical/visual 100 psid w/12" 3-wire flying lead Electrical switch 100 psid Electrical switch 70 psid Electrical/visual 100 psid w/TL Electrical/visual 35 psid w/TL and surge Electrical/visual 100 psid w/TL and surge

W451 Assembly

A B D E G I J L M N O P R S T U W Y Z

B H N

Brad Harrison (5-pin) Hirschmann (4-pin) None, for visual DP indicator

Table 2
Filter Collapse Options
Code Description

Table 6
Seal Options*
Code Material

1 4

150 psid for housing w/bypass valve 3000 psi for housing w/o bypass valve

B V

Buna-N Viton

Table 3
Port Size Options
Code PORTSIZE

*For certain application requirements, E.P.R. seals may be available. Contact your Donaldson representative for more details.

Table 7
Assembly & Filter Length
Code (LGTH) Filter lenGth

D E R S

SAE-24 O-ring 1" 4-Bolt Flange Code 61 1"" 4-Bolt Flange Code 62 Manifold Mounting

3 (15.31") 6 (24.70") 7 (34.00")

9.0" 18.0"* 27.0"

Note: Code lengths 6, 7 & 8 media filters may be stacked using connector part # P167324.

Media Ratings
Western Filter elements have been replaced by Donaldson DT high-performance cartridges.

Table 4
Bypass Setting Options
Code BYpass settinG

Western Media Code 03 05 10 20

Donaldson DT media 5m DT Synteq Synthetic 8m DT Synteq Synthetic 12m DT Synteq Synthetic 23m DT Synteq Synthetic

1 4 6

Non-bypass 50 psid 90 psid

TL (thermal lockout) METRIC PORTING AVAILABLE Metric Porting Available Change W451 to G451 Porting code D becomes 1-1/2" ISO 228 BSPP Porting code E becomes 1-1/2" SAE 4 bolt flange with M12 mounting threads Porting code R becomes 1-1/2" SAE 4 bolt flange with M16 mounting threads

Note: Use option 1 code only with 3000 psid collapse filter.

For a complete filter interchange, visit crossreference.donaldson.com.


Brad Harrison is a registered trademark of Woodhead Industries, Inc. Hirschmann is a registered trademark of Richard Hirschmann of America Inc. Buna-N and Viton are registered trademarks of E. I. DuPont de Nemours and Co.

196

Hydraulic Filtration

www.buydonaldson.com

W620
Max Flow: 150 gpm (568 lpm)
HIGH PRESSURE FILTERS

W620 In-Line Cartridge Filters


Working Pressures to:
6000 psi 41,400 kPa 414 bar 103,400 kPa 1034 bar 20,700 kPa 207 bar
Applications
High Pressure Circuits In-Plant Systems Meets HF3 Specification Mobile Equipment

Rated Static Burst to: 15,000 psi Fatigue Pressure Rating: 3000 psi Flow Range to:

150 gpm 568 lpm

Features
The W620 filter assembly contains the popular HF3 filter. It offers a reverse flow bypass valve option available for hydrostatic transmissions. Donaldson DT high-performance 4-layer media is offered in five different media grades. The differential pressure indicator line is designed to work with the wide assortment of bypass valves. Thermal lockout and surge control are two key features incorporated in many of the differential pressure indicators. Conforms to HF3 specifications Head material: cast iron Housing material: steel Reverse flow bypass valve option available

Beta Rating

Performance to <4(c)=1000

Replacement Filter Lengths


8" / 203.2mm 13" / 330.2mm 16" / 406.4mm

Porting Size Options

SAE-16, -20, 24 O-ring 1" SAE 4-Bolt Flange Code 61 or 62 1" SAE 4-Bolt Flange Code 61

Standard Bypass Ratings


90 psi / 621 kPa / 6.2 bar 50 psi / 345 kPa / 3.5 bar No Bypass

Assembly Weight

9": 26 lbs / 11.79 kg 13": 33 lbs / 14.97 kg 18": 42 lbs / 19.05 kg 22": 48 lbs / 21.77 kg

Operating Temperatures Filter Collapse Ratings

-20 to 250F (-29 to 121C) 150 psi / 1034 kPa / 10.3 bar (standard) 3000 psi / 20,700 kPa / 206.8 bar (high collapse)

www.buydonaldson.com

Hydraulic Filtration

197

W620
HIGH PRESSURE FILTERS

Max Flow: 150 gpm (568 lpm)

W620 Specication Illustrations


All dimensions are shown in millimeters [inches].

Indicator Switch Schematic Wiring Diagram


Aluminum Electrical Housings

Assembly - Side View

Refer to Filter Choices (Assembly Length)

Note: The female plug (connector) is to be furnished by customer.

Plastic Electrical Housings

Head - Top View

Note: The female plug (connector) is to be furnished by customer.

Differential Indicators: Indicators are designed to actuate at approximately 80% of bypass valve cracking pressure. It is recommended that an indicator with a bypass setting of 100 psid is used with a non-bypass housing. Surge Control: This optional feature is used to dampen pressure surges or spikes to avoid premature actuation of the indicator. Surge control delays the indicator response. Thermal Lockout: The Thermal Lockout prevents premature signaling of a bypass condition created by viscous fluid during cold start-ups. Normal indicator actuation capability is resumed once the operating temperature of the fluid reaches approximately 80F / 27C.

198

Hydraulic Filtration

www.buydonaldson.com

W620
Max Flow: 150 gpm (568 lpm) W620 Components High-Performance DT Filter Choices
Media x(c) = 1000 Type Rating based on ISO 16889
DT Synteq Synthetic <4 m 5 m 8 m 12 m 23 m 5 m 12 m <4 m 5 m 8 m 12 m <4 m 5 m 8 m 12 m 23 m 5 m 12 m <4 m 5 m 8 m 12 m <4 m 5 m 8 m 12 m 23 m 5 m 12 m <4 m 5 m 8 m 12 m

HIGH PRESSURE FILTERS

Length in mm
8 8 8 8 8 8 8 8 8 8 8 13 13 13 13 13 13 13 13 13 13 208.8 208.8 208.8 208.8 208 208 208 209 209 209 327.8 327.8 327.8 327.8 326.3 326.3 327 327 327 327

Donaldson Part No.


P566209

Comments
DT-9600-8-2UM DT-9600-8-5UM DT-9600-8-14UM DT-9600-8-25UM DT-9601-8-5UM, High collapse DT-9601-8-14UM, High collapse DX2-9600-8-2UM DX2-9600-8-5UM DX2-9600-8-8UM DX2-9600-8-14UM

208.8 P566210 P566212 P566213 P566366 P566367 P567875 P565122 P565123 P564936

P566211 DT-9600-8-8UM

P566214 DT-9600-13-2UM P566215 DT-9600-13-5UM P566216 P566217 P566368 P566369 P567876 P565189 P565187 P566219 P566220 P566221 P566222 P566223 P566370 P566371 P567877 P565196 P565197 P565195 DT-9600-13-8UM DT-9600-13-14UM DT-9600-13-25UM DT-9601-13-5UM, High collapse DT-9601-13-14UM, High collapse DX2-9600-13-2UM DX2-9600-13-8UM DX2-9600-13-14UM DT-9600-16-2UM DT-9600-16-5UM DT-9600-16-8UM DT-9600-16-14UM DT-9600-16-25UM DT-9601-16-5UM, High collapse DT-9601-16-14UM, High collapse DX2-9600-16-2UM DX2-9600-16-5UM DX2-9600-16-8UM DX2-9600-16-14UM

13 327.8 P566218

P565188 DX2-9600-13-5UM

16.84 427.8 16.84 427.8 16.84 427.8 16.84 427.8 16.84 427.8 16.84 427.8 16.84 427.8 16.81 427 16.81 427 16.81 427 16.81 427

Filter Notes
All Donaldson DT and DX2 filters utilize glass fiber media with an epoxy-based resin system for the ultimate in chemical compatibility. All Donaldson DT and DX2 filters are potted with epoxy-based adhesives. Standard collapse DT designs are double wire-backed using epoxy-coated steel mesh for maximum pleat support and dirt capacity. High collapse designs are double wire-backed using stainless steel mesh. High collapse designs are also potted into machined aluminum endcaps for greater filter integrity in critical applications. Viton seals are standard on all Donaldson DT and DX2 filters. Viton is a registered trademark of E. I. DuPont de Nemours and Company. DX2 filters utilize nylon mesh for pleat support.

www.buydonaldson.com

Hydraulic Filtration

199

W620
HIGH PRESSURE FILTERS

Max Flow: 150 gpm (568 lpm) Housing Ordering Guide


Filter Assembly Service Filter W620
TABLE 1

1
TABLE 2

B
TABLE 3

4
TABLE 4

L N
TABLE 5

B
TABLE 6

2
TABLE 7

LEAD TIME NOTE:


This product is configured with the specifications and features of your choice. Please contact your Donaldson sales representative for lead time details.

Filters ordered separately. See previous page for filter options.

Table 1
Filter Assembly
Code Description

Table 5 (Primary)
Indicator Style and Setting
Code

Table 6
Seal Options*
Code Material

DP Indicator StYle & settinG

W620 Assembly

Table 2
Filter Collapse Options
Code Description

1 4

150 psid for housing w/bypass valve 3000 psi for housing w/o bypass valve

Table 3
Port Size Options
Code PORTSIZE

B C D E G Q

SAE-16 O-ring SAE-20 O-ring SAE-24 O-ring 1" 4 Bolt Flange Code 61 1" 4-Bolt Flange Code 61 1" 4-Bolt Flange Code 62

Table 4
Bypass Setting Options
Code BYpass settinG

1 4 6 7 8 9

Non-bypass 50 psid 90 psid 90 psid w/reverse flow valve Non-bypass w/reverse flow valve 50 psid w/reverse flow valve

Visual indicator 70 psid w/TL & surge B Electrical/visual 70 psid w/TL & surge D Electrical/visual 35 psid E Electrical/visual 100 psid G Electrical/visual 35 psid w/TL I Visual indicator 70 psid J P indicator plug L Visual indicator 35 psid M Visual indicator 35 psid w/ TL and surge N Electrical/visual 35 psid w/12" 3 wire flying lead O Visual indicator 100 psid P Visual indicator 100 psid w/TL and surge R Electrical switch 35 psid S Electrical/visual 100 psid w/12" 3 wire flying lead T Electrical switch 100 psid U Electrical switch 70 psid W Electrical/visual 100 psid w/TL Y Electrical/visual 35 psid w/TL and surge Z Electrical/visual 100 psid w/TL and surge
TL (thermal lockout)

B V

Buna-N Viton

*For certain application requirements, E.P.R. seals may be available. Contact your Donaldson representative for more details.

Table 7
Assembly & Filter Length
Code (LGTH) Filter lenGth

2 (13.0")* 4 (18.0") 5 (22.0")


*HF3

8.0"* 13.0" 16.0"

METRIC PORTING AVAILABLE Metric Porting Available

Change W620 to G620 Porting code B becomes 1" ISO 228 BSPP Porting code C becomes 1-1/4" ISO 228 BSPP Porting code D becomes 1-1/2" ISO 228 BSPP Porting code E becomes 1-1/2" SAE 4 bolt flange with M12 mounting threads Porting code G becomes 1-1/4" SAE 4 bolt flange with M10 mounting threads Porting code Q becomes 1-1/4" SAE 4 bolt flange with M14 mounting threads

Media Ratings
Western Filter elements have been replaced by Donaldson DT high-performance cartridges.

Western Media Code 01 03 05 10 20

Donaldson DT media <4m DT Synteq Synthetic 5m DT Synteq Synthetic 8m DT Synteq Synthetic 12m DT Synteq Synthetic 23m DT Synteq Synthetic

Table 5 (Secondary)
Receptacle Options
Code electrical stYle

B H N

Brad Harrison (5-pin) Hirschmann (4-pin) None, for visual DP indicator

Note: Use option 1 & 8 only with 3000 psid collapse filter.

For a complete filter interchange, visit crossreference.donaldson.com.


Brad Harrison is a registered trademark of Woodhead Industries, Inc. Hirschmann is a registered trademark of Richard Hirschmann of America Inc. Buna-N and Viton are registered trademarks of E. I. DuPont de Nemours and Co.

200

Hydraulic Filtration

www.buydonaldson.com

W620
Max Flow: 150 gpm (568 lpm) Performance Data
W620 Housing Only
0

HIGH PRESSURE FILTERS

W620 4" DT Filter Only


DT-9600-4, 4.59"/116.7mm Flow Rate (lpm) 100 150 5m 8m 15 12m 10 5 0 23m 50 <4m 200 160 Pressure Drop (psid) Pressure Drop (kPa) 140 120 100 80 60 40 20 0 10 20 30 40 Flow Rate (gpm) 50 60 0 0 0 10 25 20 15 10 5 0

W620 4" DT Filter Only


DT-9601-4, 4.59"/1162mm Flow Rate (lpm) 50 100 <4m 12m 150 200 160 140 120 100 80 60 40 20 20 30 40 50 60 0 Pressure Drop (kPa)

16 Pressure Drop (psid) 12 SAE 16 8 4 1-1/2" Flg. Mt. 0 0 25 50 75 100 Flow Rate (gpm) 125 150 SAE 20 1-1/4" Flg. Mt. SAE 24

25 Pressure Drop (psid) 20

Flow Rate (gpm)

25 Pressure Drop (psid) 20 15 10 5 0

DT-9600-8, 8.22"/208.8mm Flow Rate (lpm) 100 200 300 5m <4m 8m 12m 23m 160 Pressure Drop (psid) Pressure Drop (kPa) 140 120 100 80 60 40 20 0 100

W620 8" DT Filter Only

25 20

DT-9601-8, 8.19"/208mm Flow Rate (lpm) 100 200 300 160 Pressure Drop (psid) Pressure Drop (kPa) 140 5m 12m 120 100 80 60 40 20 0 100

W620 8" DT Filter Only

W620 8" DX2 Filter Only


DX2-9600-8, 8.19"/208mm Flow Rate (lpm) 100 0 50 150 160 <4m 120 5m 10 5 0 100 8m 12m 80 60 40 20 0 10 20 30 40 50 0 Pressure Drop (kPa) Pressure Drop (kPa) 140

25 20 15

15 10 5 0

20

40

60

80

20

40

60

80

Flow Rate (gpm)

Flow Rate (gpm)

Flow Rate (gpm)

W620 13" DT Filter Only


0

25 Pressure Drop (psid) 20 15

DT-9600-13, 12.91"/327.8mm Flow Rate (lpm) 100 200 300 160 Pressure Drop (psid) <4m 5m Pressure Drop (kPa) 140 120 100 80 60 40 23m 20 0 100 25 20 15

W620 13" DT Filter Only


0

DT-9601-13, 12.85"/326.3mm Flow Rate (lpm) 100 200 300 160 Pressure Drop (psid) Pressure Drop (kPa) 140 120 100 5m 12m 80 60 40 20 0 100

W620 13" DX2 Filter Only


0 50 DX2-9600-13, 12.87"/327mm Flow Rate (lpm) 100 150

25 20 15 10 5 0

160 140 <4m 120 100 5m 8m 12m 80 60 40 20 0 10 20 30 40 50 0

10 5 0

8m 12m

10 5 0

20

40

60

80

Flow Rate (gpm)

20

40 60 Flow Rate (gpm)

80

Flow Rate (gpm)

0 25 20

DT-9600-16, 16.84"/427.8mm Flow Rate (lpm) 100 200 300


160 140
25 20

W620 16" DT Filter Only

W620 16" DT Filter Only


DT-9601-16, 16.82"/427.1mm Flow Rate (lpm)
200 0 100 300 160 140 120 15 100 80 60 40 20 0 0 20 40 60 80 0 100

Pressure Drop (psid)

Pressure Drop (psid)

Pressure Drop (kPa)

5m

120 100 5m 8m 12m 23m 80 60 40 20 100 0

15

<4m

5m
10

10 5 0

12m
5

20

40

60

80

Flow Rate (gpm)

Flow Rate (gpm)

Pressure Drop (kPa)

www.buydonaldson.com

Hydraulic Filtration

201

WS620
HIGH PRESSURE FILTERS

Max Flow: 150 gpm (568 lpm)

WS620 In-Line Cartridge Filters


Working Pressures to:
6000 psi 41,400 kPa 414 bar 103,400 kPa 1034 bar 20,700 kPa 207 bar

Applications
High Pressure Circuits In-Plant Systems Meets HF3 Specification Mobile Equipment

Rated Static Burst to: 15,000 psi Fatigue Pressure Rating: 3000 psi Flow Range to:

150 gpm 568 lpm

Features
The WS620 filter assembly is manufactured to meet the HF3 specification. The flange mounted design is an ideal choice for direct mounting to the hydraulic system. Our standard housing drain plug helps relieve system pressure during filter change outs. Donaldson DT high-performance 4-layer media is offered in five different media grades. The differential pressure indicator line is designed to work with the wide assortment of bypass valves. Thermal lockout and surge control are two key features incorporated in many of the differential pressure indicators. Head material: cast iron Housing material: steel Conforms to HF3 specifications Manifold mounting

Beta Rating

Performance to <4(c)=1000

Standard Bypass Ratings


90 psi / 621 kPa / 6.2 bar 50 psi / 345 kPa / 3.5 bar No Bypass

Porting Size Options Assembly Weight


Manifold mounting 11.8": 37 lbs / 16.78 kg 15.5": 43 lbs / 19.50 kg 20.2": 52 lbs / 23.59 kg 24.1": 59 lbs / 26.76 kg

Operating Temperatures Filter Collapse Ratings

-20 to 250F (-29 to 121C) 150 psi / 1034 kPa / 10.3 bar (standard) 3000 psi / 20,700 kPa / 206.8 bar (high collapse)

Replacement Filter Lengths


8" / 203.2mm 13" / 330.2mm 16" / 406.4mm

202

Hydraulic Filtration

www.buydonaldson.com

WS620
Max Flow: 150 gpm (568 lpm)
HIGH PRESSURE FILTERS

WS620 Specication Illustrations


All dimensions are shown in millimeters [inches].

Indicator Switch Schematic Wiring Diagram


Aluminum Electrical Housings

Assembly - Side View

Refer to Filter Choices (Assembly Length)

Note: The female plug (connector) is to be furnished by customer.

Plastic Electrical Housings

Head - Top View

Note: The female plug (connector) is to be furnished by customer.

Differential Indicators: Indicators are designed to actuate at approximately 80% of bypass valve cracking pressure. It is recommended that an indicator with a bypass setting of 100 psid is used with a non-bypass housing. Surge Control: This optional feature is used to dampen pressure surges or spikes to avoid premature actuation of the indicator. Surge control delays the indicator response. Thermal Lockout: The Thermal Lockout prevents premature signaling of a bypass condition created by viscous fluid during cold start-ups. Normal indicator actuation capability is resumed once the operating temperature of the fluid reaches approximately 80F / 27C. www.buydonaldson.com Hydraulic Filtration

203

WS620
HIGH PRESSURE FILTERS

Max Flow: 150 gpm (568 lpm) WS620 Components High-Performance DT Filter Choices
Media x(c) = 1000 Type Rating based on ISO 16889
DT Synteq Synthetic <4 m 5 m 8 m 12 m 23 m 5 m 12 m <4 m 5 m 8 m 12 m <4 m 5 m 8 m 12 m 23 m 5 m 12 m <4 m 5 m 8 m 12 m <4 m 5 m 8 m 12 m 23 m 5 m 12 m <4 m 5 m 8 m 12 m

Length in mm
8 8 8 8 8 8 8 8 8 8 8 13 13 13 13 13 13 13 13 13 13 208.8 208.8 208.8 208.8 208 208 208 209 209 209 327.8 327.8 327.8 327.8 326.3 326.3 327 327 327 327

Donaldson Part No.


P566209

Comments
DT-9600-8-2UM DT-9600-8-5UM DT-9600-8-14UM DT-9600-8-25UM DT-9601-8-5UM, High collapse DT-9601-8-14UM, High collapse DX2-9600-8-2UM DX2-9600-8-5UM DX2-9600-8-8UM DX2-9600-8-14UM

208.8 P566210 P566212 P566213 P566366 P566367 P567875 P565122 P565123 P564936

P566211 DT-9600-8-8UM

P566214 DT-9600-13-2UM P566215 DT-9600-13-5UM P566216 P566217 P566368 P566369 P567876 P565189 P565187 P566219 P566220 P566221 P566222 P566223 P566370 P566371 P567877 P565196 P565197 P565195 DT-9600-13-8UM DT-9600-13-14UM DT-9600-13-25UM DT-9601-13-5UM, High collapse DT-9601-13-14UM, High collapse DX2-9600-13-2UM DX2-9600-13-8UM DX2-9600-13-14UM DT-9600-16-2UM DT-9600-16-5UM DT-9600-16-8UM DT-9600-16-14UM DT-9600-16-25UM DT-9601-16-5UM, High collapse DT-9601-16-14UM, High collapse DX2-9600-16-2UM DX2-9600-16-5UM DX2-9600-16-8UM DX2-9600-16-14UM

13 327.8 P566218

P565188 DX2-9600-13-5UM

16.84 427.8 16.84 427.8 16.84 427.8 16.84 427.8 16.84 427.8 16.84 427.8 16.84 427.8 16.81 427 16.81 427 16.81 427 16.81 427

Filter Notes
All Donaldson DT and DX2 filters utilize glass fiber media with an epoxy-based resin system for the ultimate in chemical compatibility. All Donaldson DT and DX2 filters are potted with epoxy-based adhesives. Standard collapse DT designs are double wire-backed using epoxy-coated steel mesh for maximum pleat support and dirt capacity. High collapse designs are double wire-backed using stainless steel mesh. High collapse designs are also potted into machined aluminum endcaps for greater filter integrity in critical applications. Viton seals are standard on all Donaldson DT and DX2 filters. Viton is a registered trademarks of E. I. DuPont de Nemours and Company. DX2 filters utilize nylon mesh for pleat support.

204

Hydraulic Filtration

www.buydonaldson.com

WS620
Max Flow: 150 gpm (568 lpm) Housing Ordering Guide
Filter Assembly Service Filter WS620
TABLE 1

HIGH PRESSURE FILTERS

1
TABLE 2

S
TABLE 3

4
TABLE 4

D H
TABLE 5

B
TABLE 6

2
TABLE 7

LEAD TIME NOTE:


This product is configured with the specifications and features of your choice. Please contact your Donaldson sales representative for lead time details.

Filters ordered separately. See previous page for filter options.

Table 1
Filter Assembly
Code Description

Table 5 (Primary)
Indicator Style and Setting
Code

Table 5 (Secondary)
Receptacle Options
Code electrical stYle

DP Indicator StYle & settinG

WS620 Assembly

Table 2
Filter Collapse Options
Code Description

1 4

150 psid for housing w/bypass valve 3000 psi for housing w/o bypass valve

Table 3
Port Size Options
Code PORTSIZE

Manifold Mounting

Table 4
Bypass Setting Options
Code BYpass settinG

1 4 6 7 8 9

Non-bypass 50 psid 90 psid 90 psid w/reverse flow valve Non-bypass w/reverse flow valve 50 psid w/reverse flow valve

Note: Use option 1 & 8 only with 3000 psid collapse filter.

Visual indicator 70 psid w/TL and surge B Electrical/visual 70 psid w/TL and surge D Electrical/visual 35 psid E Electrical/visual 100 psid G Electrical/visual 35 psid w/TL I Visual indicator 70 psid J P indicator plug L Visual indicator 35 psid M Visual indicator 35 psid w/ TL and surge N Electrical/visual 35 psid w/12" 3-wire flying lead O Visual indicator 100 psid P Visual indicator 100 psid w/TL and surge R Electrical switch 35 psid S Electrical/visual 100 psid w/12" 3-wire flying lead T Electrical switch 100 psid U Electrical switch 70 psid V Electrical/visual 70 psid w/TL W Electrical/visual 100 psid w/TL Y Electrical/visual 35 psid w/TL and surge Z Electrical/visual 100 psid w/TL and surge
TL (thermal lockout)

B H N

Brad Harrison (5-pin) Hirschmann (4-pin) None, for visual DP indicator

Table 6
Seal Options*
Code Material

B V

Buna-N Viton

*For certain application requirements, E.P.R. seals may be available. Contact your Donaldson representative for more details.

Table 7
Assembly & Filter Length
Code (LGTH) Filter lenGth

2 (15.5")* 4 (20.2") 5 (24.1")


*HF3

8.0"* 13.0" 16.0"

Media Ratings
Western Filter elements have been replaced by Donaldson DT high-performance cartridges.

Western Media Code 01 03 05 10 20

Donaldson DT media <4m DT Synteq Synthetic 5m DT Synteq Synthetic 8m DT Synteq Synthetic 12m DT Synteq Synthetic 23m DT Synteq Synthetic

For a complete filter interchange, visit crossreference.donaldson.com.


Brad Harrison is a registered trademark of Woodhead Industries, Inc. Hirschmann is a registered trademark of Richard Hirschmann of America Inc. Buna-N and Viton are registered trademarks of E. I. DuPont de Nemours and Co.

www.buydonaldson.com

Hydraulic Filtration

205

WS620
HIGH PRESSURE FILTERS

Max Flow: 150 gpm (568 lpm) Performance Data


WS620 Housing Only
0

WS620 4" DT Filter Only


DT-9600-4, 4.59"/116.7mm Flow Rate (lpm) 100 150 5m 8m 15 12m 10 5 0 23m 50 <4m 200 160 Pressure Drop (psid) Pressure Drop (kPa) 140 120 100 80 60 40 20 0 10 20 30 40 Flow Rate (gpm) 50 60 0 0 0 10 25 20 15 10 5 0

WS620 4" DT Filter Only


DT-9601-4, 4.59"/1162mm Flow Rate (lpm) 50 100 <4m 12m 150 200 160 140 120 100 80 60 40 20 20 30 40 50 60 0 Pressure Drop (kPa) Pressure Drop (kPa) Pressure Drop (kPa)

40 Pressure Drop (psid) Pressure Drop (psid) 0 40 80 Flow Rate (gpm) 120 160 30 20 10 0

25 20

Flow Rate (gpm)

WS620 8" DT Filter Only


0

25 Pressure Drop (psid) 20 15 10 5 0

DT-9600-8, 8.22"/208.8mm Flow Rate (lpm) 100 200 300 5m 160 Pressure Drop (psid) Pressure Drop (kPa) 140 120 8m 12m 23m 100 80 60 40 20 0 100

WS620 8" DT Filter Only


0 DT-9601-8, 8.19"/208mm Flow Rate (lpm) 100 200 300 0

WS620 8" DX2 Filter Only


DX2-9600-8, 8.19"/208mm Flow Rate (lpm) 100 50 150 160 <4m 140 120 5m 10 5 0 100 8m 12m 80 60 40 20 0 10 20 30 40 50 0

25 20

25 160 Pressure Drop (psid) Pressure Drop (kPa) 140 20 15

<4m

5m 15 10 5 0

12m

120 100 80 60 40 20 0 100

20

40

60

80

20

40

60

80

Flow Rate (gpm)

Flow Rate (gpm)

Flow Rate (gpm)

WS620 13" DT Filter Only


0 DT-9600-13, 12.91"/327.8mm Flow Rate (lpm) 100 200 300 0

WS620 13" DT Filter Only


DT-9601-13, 12.85"/326.3mm Flow Rate (lpm) 100 200 300 0

WS620 13" DX2 Filter Only


DX2-9600-13, 12.87"/327mm Flow Rate (lpm) 50 100 150

25 Pressure Drop (psid) 20 15

160 Pressure Drop (psid) <4m 5m Pressure Drop (kPa) 140 120 100 80 60 40 23m 20 0 100

25 20 15

160 Pressure Drop (psid) Pressure Drop (kPa) 140 120 100 5m 12m 80 60 40 20 0 100

25 20 15 10 5 0

160 140 <4m 120 100 5m 8m 12m 80 60 40 20 0 10 20 30 40 50 0

10 5 0

8m 12m

10 5 0

20

40

60

80

Flow Rate (gpm)

20

40 60 Flow Rate (gpm)

80

Flow Rate (gpm)

WS620 16" DT Filter Only


0 25 20

DT-9600-16, 16.84"/427.8mm Flow Rate (lpm) 100 200 300

WS620 16" DT Filter Only


DT-9601-16, 16.82"/427.1mm Flow Rate (lpm)
200 0 100 300 160 140 120 15 100 80 60 40 20 0 0 20 40 60 80 0 100

160 140

25 20

Pressure Drop (psid)

Pressure Drop (psid)

5m

120 100 5m 8m 12m 23m 80 60 40 20 100 0

15

<4m

Pressure Drop (kPa)

5m
10

10 5 0

12m
5

20

40

60

80

Flow Rate (gpm)

Flow Rate (gpm)

206

Pressure Drop (kPa)

Hydraulic Filtration

www.buydonaldson.com

HPK05
Max Flow: 200 gpm (757 lpm)
HIGH PRESSURE FILTERS

HPK05 In-Line Cartridge Filters


20,700 kPa 206.9 bar 41,400 kPa 413.8 bar

Working Pressures to: 3000 psi

Rated Static Burst to: 6000 psi

Applications
High Pressure Circuits Hydrostatic Transmission In-Plant Systems Lube Oil Systems Mobile Equipment

Flow Range to: 200 gpm


757 lpm

Features
The HPK05 high pressure lter series is made of ductile iron and steel for strength and durability. Machined bypass valves are case-hardened at critical points to provide maximum strength and reliability. Reverse ow bypass valve allows bi-directional ow through the lter head, with head-up or head-down mounting capabilities. Available with your choice of visual or AC/DC electrical service indicator; choose Viton or Buna-N seals. The HPK05 lters contain Synteq, Donaldsons exclusive synthetic ber media formulated especially for hydraulic ltration. Upgraded Donaldson high-performance DT lters are also offered for superior performance.
Viton and Buna-N are registered trademarks of E. I. DuPont de Nemours and Company.

Beta Rating

Performance to <4(c)=1000

Standard Bypass Ratings

Porting Size Options Assembly Weight


63 lbs / 28.5

2" SAE 4-Bolt Flange Code 61

60 psi / 414 kPa / 4.1 bar with reverse-flow check valve No Bypass

Operating Temperatures Filter Collapse Ratings


(high collapse)

-20F to 250F / -29C to 121C 200 psi / 1380 kPa / 13.8 bar (standard) 3000 psi / 20,700 kPa / 206.9 bar

Replacement Filter Length


25.53"/648mm 25.9"/657.9mm

www.buydonaldson.com

Hydraulic Filtration

207

HPK05
HIGH PRESSURE FILTERS

Max Flow: 200 gpm (757 lpm)


HPK05 Specication Illustrations
All dimensions are shown in inches [millimeters].

Assembly - Side View Head - Top View


HPK05
with Visual Service Indicator

HPK05
with AC/DC Electrical Service Indicator

Torque housing to 75 ft-lbs.

Bypass Valve Alternatives


6.81 3.06 3.625

3.00

3000 PSI BOLTED FLANGE CONNECTION 2" NOMINAL FLANGE SIZE 1.688

OUTLET

60 psi /414 kPa Bypass Valve with Reverse Flow Check Valve

INLET

BYPASS FLOW FILTERED FLOW

7.88

O-RING BACK-UP RING 1/2-13UNC-2B X 1.06 DEEP, 8 PLACES

NO BYPASS

No Bypass

208

Hydraulic Filtration

www.buydonaldson.com

HPK05
Max Flow: 200 gpm (757 lpm) HPK05 Components Assembly Choices
Includes Standard Filter
Port Bypass Size Rating
2" SAE 4-Bolt Flange (Code 61) 60 psi / 414 kPa / 4.1 bar Reverse flow check valve No Bypass

HIGH PRESSURE FILTERS

Indicator Style/Location1
Visual, Left side Visual & Electrical2

Assembly Number
K052024

Filter Part No.


P164229

K052039 P171037 3

Assembly Notes
1

 onaldson uses the inlet port as the reference point. "Left side," for instance, means that the D indicator mounts on the side of the filter head that is on your left when you face the inlet port. 2 Visual indicator is mounted on left side of the head; electrical indicator (P173929- 72 psid) is  mounted on the right side. 3 Rated as high collapse (3000 psi / 20700 kPa); has Viton seals. 

Reverse Flow Check Schematic

2.5 psi/17 kPa

RFC 12.5 psi/86 kPa

High-Performance DT Filter Choices


Media x(c) = 1000 Type Rating based on ISO 16889
DT Synteq Synthetic <4 m 5 m 8 m 12 m 23 m 5 m 12 m

Length in mm
25.9 657.9 25.9 657.9 25.9 657.9 25.9 657.9 25.9 657.9 25.9 657.9 25.9 657.9

Donaldson Part No.


P566449 P566450 P566451 P566452 P566453 P566642 P566643

Comments
DT-9400-26-2UM DT-9400-26-5UM DT-9400-26-8UM DT-9400-26-14UM DT-9400-26-25UM DT-9901-26-5UM, High collapse DT-9901-26-14UM, High collapse

Filter Notes
All Donaldson DT filters utilize glass fiber media with an epoxy-based resin system for the ultimate in chemical compatibility. All Donaldson DT filters are potted with epoxy-based adhesives. Standard collapse DT designs are double wire-backed using epoxy-coated steel mesh for maximum pleat support and dirt capacity. High collapse designs are double wire-backed using stainless steel mesh. High collapse designs are also potted into machined aluminum endcaps for greater filter integrity in critical applications Viton seals are standard on all Donaldson DT filters.

Standard Filter Choices


Media x(c) = 1000 Type Rating based on ISO 16889
Synteq Synthetic 7 m 7 m 9 m 23 m

Length in mm
25.5 648

Donaldson Part No.


P167841 P164585 P164227 P164229

Comments
Buna-N Seal Buna-N Seal Buna-N Seal Buna-N Seal

25.5 648 25.5 648 25.5 648

Filter Notes
Filters with seals made of Buna-N are appropriate for most applications involving petroleum oil. Filters with seals made of fluoroelastomer (such ad Viton or Fluorel) are required when using diester, phosphate ester fluids, water glycol, water/oil emulsions, and HWCF (high water content fluids) over 150F/83C. Donaldson high collapse filters, with their steel end caps and reinforcing wire-backed media, are rated to withstand up to 3000 psi / 20,700 kPa before collapsing. Refer to table in the Technical Reference Guide for fluid compatibility with our filter media. Some part numbers are offered with the same beta ratings to maintain customer ordering patterns. Buna-N and Viton are registered trademarks of E. I. DuPont de Nemours and Company.

www.buydonaldson.com

Hydraulic Filtration

209

HPK05
HIGH PRESSURE FILTERS

Max Flow: 200 gpm (757 lpm) HPK05 Components Service Indicator Kits
Visual Service Indicators
Use with Bypass Valve Part No. Pressure of: Description
P569632 P569633 P567988 P567989 60 psi /4.1 bar 90 psi / 6.2 bar 60 psi /4.1 bar 90 psi / 6.2 bar 35 psi/2.4 bar indicator kit auto reset pop-out button 70 psi/4.8 bar indicator kit auto reset pop-out button 35 psi/2.4 bar indicator kit auto reset pop-out button with thermal lockout and surge control 70 psi/4.8 bar indicator kit* auto reset pop-out button with thermal lockout and surge control

All kits include indicator with mounting block

Indicator Choices
Part No.
P567458 P567459 P567456 P567457 P569636 P569637 P569638 P569639 P164315 P166603 P166134

Replacement Indicator Only


Description
Visual/Electrical indicator with thermal lockout and surge, 35 psid/2.4 bar Visual/Electrical indicator, with thermal lockout and surge 70 psid/4.8 bar Pop-Up Visual Indicator, with thermal lockout and surge 35 psid/2.4 bar Pop-Up Visual Indicator, with thermal lockout and surge 70 psid/4.8 bar Pop-Up Visual Indicator, 35 psid/2.4 bar Pop-Up Visual Indicator, 70 psid/4.8 bar Visual/Electrical Indicator, 35 psid/2.4 bar Visual/Electrical Indicator, 70 psid/4.8 bar Visual Indicator, bar style, 35 psid/2.4 bar Visual Indicator, bar style, 70 psid/4.8 bar Blanking plate

AC/DC Visual/Electrical Service Indicators


Use with Bypass Valve Part No. Pressure of: Description
35 psi/2.4 bar indicator kit Hirschmann receptacle 115 VAC/28 VDC, 2 amps 70 psi/4.8 bar indicator kit Hirschmann receptacle 115 VAC/28 VDC, 2 amps 35 psi/2.4 bar indicator kit with thermal lockout and surge control, Hirschmann receptacle, 115 VAC/28 VDC, 2 amps, 4 pin DIN 43650 70 psi/4.8 bar indicator kit with thermal lockout and surge control, Hirschmann receptacle, 115 VAC/28 VDC, 2 amps, 4 pin DIN 43650

P569634

60 psi /4.1 bar

Indicator Mounting Block


Part No.
P573495

P569635

90 psi / 6.2 bar

Description
Mounting Block Assembly

P567986

60 psi /4.1 bar

P567987

90 psi / 6.2 bar

210

Hydraulic Filtration

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HPK05
Max Flow: 200 gpm (757 lpm) Performance Data
HPK05 Housing Only
25 20 15 10 2 SAE 4-Bolt 5 0 0 150 Flow Rate (lpm) 300 450 600 750 150 Pressure Drop (psid) Pressure Drop (kPa) RFCV-Rev RFCV-Std 120 90 60 30 0 200 15 12 9 6 3 0 0

HIGH PRESSURE FILTERS

HPK05 26" Standard Filter Only


150 Flow Rate (lpm) 300 450 600 750 100 7m 80 60 9m 23m 40 20

Pressure Drop (psid)

40

80 120 Flow Rate (gpm)

160

40

80 120 Flow Rate (gpm)

160

0 200

HPK05 26" DT Filter Only


DT-9400-26, 26"/660mm Flow Rate (lpm) 400 0 200 <4m Pressure Drop (psid) Pressure Drop (kPa) 80 60 8m 12m 3 0 23m 0 40 80 120 160 20 0 200 40 600 100 0 15 12 9 6 3 0

HPK05 26" DT Filter Only


DT-9901-26, 26"/660mm Flow Rate (lpm) 400 200 600 100 Pressure Drop (kPa) 80 60 12m 40 20 0

15 Pressure Drop (psid) 12 9 6

5m

5m

40

Flow Rate (gpm)

80 120 Flow Rate (gpm)

160

200

Pressure Drop (kPa)

www.buydonaldson.com

Hydraulic Filtration

211

HPK05
HIGH PRESSURE FILTERS

Max Flow: 200 gpm (757 lpm) HPK05 Service Parts

O-Ring

(Size 006) P161315 Fluorocarbon

(Size 006) P161315 Fluorocarbon

O-Ring

Blanking Plate P166134

Visual Service Indicator

Includes O-Ring P161315 Fluorocarbon & Hardware)

(Includes O-ring P161315 Fluorocarbon & Hardware) Max Temp 180F (82C) / 345 kPa P164315 Normal Flow Model

(for service options: service by head or bowl) P162296 (Size 006) P161315 Fluorocarbon

Set Screw

O-Ring

Optional Mounting Block Assembly P573495

(Primary Position)

Electrical / Visual Indicator

See Option Table (Includes Indicator O-Ring P161315 Fluorocarbon, Mounting Block & Hardware)

See Option Table (Includes Indicator O-Ring P161315 Fluorocarbon, Mounting Block & Hardware)

Pop Up Visual Indicator

Housing

P162485, 26" length

O-Ring & Back-Up Kit


P162860 Buna-N P166010 Viton

- oil before assembling

(for service options: service by head or bowl) P162296

Set Screw

O-Ring

Size 904 P161551 Buna-N P163616 Viton

Buna-N and Viton are registered trademarks of E. I. DuPont de Nemours and Company.

Drain Plug Kit

P161550 (7/16-20 UNF SAE-4)

212

Hydraulic Filtration

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