LG AIR CONDITIONERS

CAC ACCESSORIES

0CAA9-01A

LG Airconditioners Product Data

TABLE OF CONTENTS
Table of contents Page

Wireless Remote Control............................................................................................3 General Central Control..............................................................................................5 Zone Control ...............................................................................................................8 Tele Control...............................................................................................................12 Low Ambient Kit........................................................................................................14 Low Static Motor .......................................................................................................17 Drain Pump...............................................................................................................18 Electric Heater-Duct Split .........................................................................................23 Electric Heater- Single Package ...............................................................................26 Plasma Air purifier ....................................................................................................29 Electronic Thermostat...............................................................................................31 Manual Hood ............................................................................................................34 RF Remote Control...................................................................................................37 Air Guide...................................................................................................................40 Elevation Grille kit .....................................................................................................41 Branch Distributor .....................................................................................................42 Y Branch ...................................................................................................................47 Header ......................................................................................................................48 Dry Contact module..................................................................................................52

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Wireless Remote Control

Accessory Name
Type

Wireless Remote Control

Simple General AHWRHS For Ducted Split & Single Package AUWRHS Deluxe (LCD Type) AHWRCD AHWRHD

Accessory Model Name

Cooling only Heat Pump

It provides control flexibility.

Functions Air circulation / Fan operation Room temperature checking Sleep mode operation Temperature settings Operation mode selection Air-swing & Jet cool (Cassette Only) On/Off Timer settings Deluxe Simple

Functions

Picture

AHWRHS AUWRHS
Wireless Remote Control .......................1EA Installation Manual .................................1EA

AHWRCD AHWRHD

Parts Supplied Applicable Models

Applicable to Ceiling Cassette, Ceiling Concealed Duct, Ducted Split & Single Package (6.25~25RT).

Installation Procedure :Mounting on the wall 1. Mount the remote control stand on the wall with the help of screw driver and screw purchased locally.

2. Insert the remote control in the stand.

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Wireless Remote Control

How to insert batteries :
1. Remove the battery cover from the remote control. Slide the cover in the direction of arrow.

2. Insert two batteries. Take care about the polarity(+/-) and batteries should be new.

3. Re-place the cover by sliding it back into position.

How to Use :
For Ceiling Cassette : Point the signal transmitter towards the front panel of the cassette indoor unit (for C, D, E, F Chassis models) and press any function key. For B chassis point the signal transmitter towards the wired remote control and press any function key. For Ceiling Concealed Duct, Ducted Split & Single Package : Point the signal transmitter towards the wired remote control and press any function key.

1. Do not use rechargeable batteries for wireless remote control .

Remarks

2. Remove the batteries from the remote control if the air conditioner is not going to be used for long time.

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General Central Control

Accessory Name Accessory Model Name
AQCC

Central Control

Individual On/Off Function Individual Operating monitor (LED Display) Total On/Off Function

Functions

Diagnostic Funciton Lock Funciton (Individual, Total Lock) Sequential starting to prevent over current

On/Off display LED (Total 16EA) If pressing individual on/off button, display the present operation state. -Operation : green. -Stop : off -Error mode : blinking

Individual On/Off button Control ON/OFF of a unit.

Picture
Power display LED Indicate the state of DC Power supply in central controller unit. -On : red -Off : no signal - Error mode : blinking

Total Off button Stop all linked units sequentially. Total On button Operate all linked units sequentially.

Parts Supplied

Factory Supplied : - Central Control .......................1EA - *Sub PCB .............................16EA - PCB Supporter .....................64EA - Lead Wire Assembly...............1EA - Installation Manual..................1EA - **Terminal Block ...................16EA

Purchased Locally : - Lead Wire ...............................7EA - Screw......................................4EA

* : For Ceiling Cassette, Ceiling Concealed duct, Floor Standing ** : For Ducted Split, Single Package

Applicable Models Applicable to Ceiling Cassette, Ceiling Concealed Duct, Floor Standing, Ducted
Split & Single Package.

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General Central Control

Installation Procedure :
1. Hold the control as shown in the picture than push the front case slightly and pull front & rear cases in front & rear direction to separate the case. 2. Set screws to the holes of case.

3. Set the dip switch according to Range of Control as explained in table.When linking more than 2 sets, eliminate R66(1) resistorfrom PCB of controls controlling 17th ~128th indoor unit. Don't remove resistor of control controlling 1st ~ 16th units.

Range of Control DIP S/W Setting Method Range of Control DIP S/W Setting Method
ON OFF ON OFF

1~16 Set

17~32 Set

33~48 Set

49~64 Set

60~80 Set

81~96 Set

97~112Set

113~128 Set

4. Also set the dip switch on main PCB assembly according to setting order.
R66

CH1

S1

S2

5. Connect the terminal referring below table.

CH2

TERMINAL TA TB CH1 CH2

WIRE COLOR CONNECTING TERMINAL Red DC 12Vof indoor unit Black DC Ground of indoor unit, TB terminal of the other control Blue Signal port of indoor unit White CH2 of the other control

CH1 TB

TA

6. After attaching the supply wire to terminal, link the connecting wire . Cut the indicated rounded parts of front case to draw the lead wire, if necessary. After that Push the front case to the rear case to assemble.

7. Supply the power to check control operation.

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General Central Control

Wiring Schematic : - Ceiling Cassette - Ceiling Concealed Duct - Floor Standing
M 1 Sub 1 M 2 Sub 2 M 16 Sub 16 M 17 Sub 17 M 18 Sub 18 M 32 Sub 32 M 113 Sub 113 M 114 Sub 114 M 128 Sub 128

CH1 CH2 TB TA

CH1 CH2 TB TA

CENTRAL CONTROLLER #1

CENTRAL CONTROLLER #2

CENTRAL CONTROLLER #8

- Ducted Split - Single Package

M 1 T/B 1 M 2 T/B 2 M 16 T/B 16 M 17 T/B 17 M 18 T/B 18 M 32 T/B 32 M 113 T/B 113 M 114 T/B 114 M 128 T/B 128

CH1 CH2 TB TA

CH1 CH2 TB TA

CENTRAL CONTROLLER #1

CENTRAL CONTROLLER #2

CENTRAL CONTROLLER #8

1. Avoid installing control nearby computer, automatic door & elevator.

Remarks

2. Avoid installing control nearby extremely humid area. 3. Avoid installing control under direct Sun- rays.

CH1 CH2 TB TA

CH1 CH2 TB TA

(T/B: Terminal Block)

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Zone Control
Accessory Name Accessory Model Name
ABZCA 1) Operation Summary - A device which senses temperature of each zone controls operation of each diffuser, so temperature of each zone can be controlled. 2) Specific Operation - If every zone (diffuser) is closed, Comp and outer fan become turned off to protect compressor. * Zone controller requires diffuser temperatures and controllers available locally. Operating Scene - The temperature of all zones are controlled individually (makes energy savings) - Controlled by the signal of every zones in Zone A Zone B duct system (By connecting the ther mostat and VAV Diffuser to Main PCB, comp. & fan) Diffuser and Thermostat are locally Zone C Zone D sourced - Connected to Another Apparatus, Control it Freely

Zone Control

Functions

Case Main lead wires Zone Control PCB

Picture

Trans

Parts Supplied

Factory Supplied : - Zone Control PCB ..................1EA - Trans ......................................1EA - Case .......................................1EA - Cover ......................................1EA - Main lead wires.......................1EA - Screws....................................4EA - Holder .....................................4EA - Installation Manual..................1EA

Purchased Locally : - Damper Motor - Thermostat - Damper

Applicable Models Applicable to Ceiling Concealed Duct type air conditioners.

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Zone Control
Installation Procedure : The control should be mounted to control panel using 4 screws supplied. Fasten it to any holes on control panel as long as there is enough space to install. If necessary drill holes to install on proper position. When drilling, ensure that metal swarf does not foul any electronic components.

Wiring Diagram :

Connect main lead wires between main PCB and Zone Control. Connect thermostat to Zone Control according to thermostat maker's manuals. Connect Damper Motor to Zone Control according to Damper Motor maker's manuals.

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Zone Control
Wiring also depends upon the type of the damper actuators. Spring Return Damper Actuators
Indoor Unit
Trans : 12VA (24V/130mA*4)
Trans

Zone Controller PCB

CH1 CH2 CH3 CH4 COM COM COM COM

Thermostat #1 Thermostat #2 Thermostat #3 Thermostat #4

Damper Motor #1
N

Damper Motor #2
N

Damper Motor #3
N

Damper Motor #4
N

Main PCB

AC 24V 24V 24V Power Input 24V

AC(L) AC(N)

AC220~240V 50/60Hz

Non Spring Return Damper Actuators

Indoor Unit
Trans : 12VA (24V/130mA*4)
Trans

Zone Controller PCB

CH1 CH2 CH3 CH4 COM COM COM COM

Thermostat #1 Thermostat #2 Thermostat #3 Thermostat #4

Damper Motor #1
N

Damper Motor #2
N

Damper Motor #3
N

Damper Motor #4
N

Main PCB

AC 24V 24V 24V Power Input 24V

AC(L) AC(N)

AC220~240V 50/60Hz

L : Live N : Neutral S : Signal

By Pass Damper System :Return

HVAC
By-pass damper

Supply

Static pressure control

24 VCA power supply

Closed Open NC NO Common Pressure controller

2 3 1

40 VA transformer

3-Canle damper motor

To maintain an adequate flow of air and static pressure through the HVAC system, a by-pass system can be used that is equipped with a motorized damper and a static pressure control.

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Zone Control
When the area dampers open or close, the static pressure control will open or close the by-pass damper so as to maintain the adequate static pressure. Dimensions of the by-pass damper depends on the cooling capacity of the unit. Btu/h 36K 42K 48K 60K 91K 120K Size of the by-pass () 250 mm 250 mm 300 mm 300 mm 350 mm 350 mm

Remarks

Turn off the Power before installation or maintenance.

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Tele Control
Accessory Name Accessory Model Name
AQTCA

Tele Control

It provides ease of control.

Functions

Air conditioner can be switched on/off by the telephone. It saves time & energy.

Picture

Parts Supplied

- Tele Control PCB.................................................................................1EA - Connecting wire between main PCB and Tele control ........................1EA - Telephone Line(10m)...........................................................................1EA - Installation Manual...............................................................................1EA

Applicable Models Applicable to Ceiling Concealed Duct & Floor Standing type of air conditioner. Installation Procedure :
1. Connect the tele control PCB with main PCB of Indoor unit through the connecting wire provided.
Socket Tele-Control PCB ASM

3 Wire Main PCB

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Tele Control
2. Connect the tele control PCB to the telephone line with a multi plug.

Multi Plug Socket Tele-Control PCB ASM

Telephone Line

Telephone Line Plug

System Schematic :Multi Plug Socket Tele-Control PCB ASM Normal & ARS Telephone Telephone Line Plug Telephone Line

Telephone Line 3 Wire Main PCB Condition may not be same

Indoor unit

Remarks

Turn off the Power before installation or maintenance.

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Low Ambient Kit

Accessory Name Accessory Model Name
AQLA

Low Ambient Kit

Even when the outdoor temperature reaches low ambient with low ambient kit you can get cooling operation.

Functions

As the ambient air temperature rises and falls, the outdoor fan speed increases and slows down, to produce the variable cooling effect needed to give constant pressure.

Picture

Parts Supplied

- AQLA Fan Speed Control.........(1EA) - Sensor Assembly .....................(1EA) - Buckle-clip ................................(3EA) - Adhesive Insulation, 20mm x 80mm .................................................(1EA)

- Tie Wrap,100mm ......................(2EA) - Instruction Manual ....................(1EA) - Screw ......................................(3EA)

Applicable Models Applicable to Convertible, Ceiling Cassette & Ceiling Concealed Duct. Wiring Diagram :
(For Cooling Only type)
Low Ambient Controller

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Low Ambient Kit

(For Heat - Pump type)
Low Ambient Controller

Installation Procedure :Fixing : - The control should be mounted to control panel within the condensing unit using two screws supplied. Fasten it to any holes on control panel as long as there is enough space to install. If necessary, drill holes to install on proper position. Electrical Connections :(MOTOR)

MAIN INPUT SUPPLY TO FAN(S)

L N N L

1 2 3 4 5 6 7 8 9

ROOM SW01F PIPE

P.C.B.

P1

P2

Sensor

FROM 4 WAY VALVE

1 2 3 4 5 6 7 8 9

= Live input = Neutral input = Neutral output (to motor) = Live output (to motor) = Do not use = Live from 4 way valve = Neutral from 4 way valve = sensor = sensor

Some condensing units are equipped with two fans. In that case, connect the lead wire of each motor to terminal numbers 3 and 4. But some condensing units also require a separate control for each fan. Heat Pump Models : - When the Low Ambient Control is to be used with a Heat Pump, the condenser fan needs to run at full speed during the heating mode, and is only modulated during the cooling mode. When fitted to a Heat Pump, terminal numbers 6 and 7 should be wired directly to the reversing solenoid valve ; in all cases both live and neutral side of solenoid valve should be connected to the control.

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Low Ambient Kit

Cooling Only Models : - On cooling only units, where a reversing valve is not fitted, terminal numbers 6 and 7 Should be left unconnected. Fitting the Sensor : - Locate a return bend, two or three bends above a convenient liquid line exit from the Condenser. This should ideally be chosen with its temperature closest to that of discharge saturation temperature. Setting the Control : - First check whether switch SW01F is towards pipe or not. If not than slide it towards pipe.
Rotating part (use a proper tool to rotate) ROOM

E D C B A

F 0 1

2 3 4 5

9 8 7

E D C B A

F 0 1

2 3 4 5

9 8 7

6
PIPE Fig. 3: S/W SW01F (default: PIPE ) Opt A

Fig. 1: Rotary S/W P1 (default:4)

Fig. 2: Rotary S/W P2 (default:8)

Preset temperature at the condenser outlet can be set by switch S/W P1 and accordingly the fan on / off temperature will be as follows :
Opt 0 Opt 1 Opt 2 Opt 3 Opt 4 Opt 5 Opt 6 Opt 7 Opt 8 Opt 9 Opt 10 Opt 11 Opt 12 Opt 13 Opt 14 Opt 15 PRESET TEMP 19C 20.5C 22C 23.5C 25C 26.5C 28C 29.5C 31C 32.5C 34C 35.5C 37C 38.5C 40C 41.5C FAN OFF TEMP 2C FAN ON TEMP 4C 3.5C 5C 6.5C 8C 9.5C 11C 12.5C 14C 15.5C 17C 18.5C 20C 21.5C 23C 24.5C 5.5C 7C 8.5C 10C 11.5C 13C 14.5C 16C 17.5C 19C 20.5C 22C 23.5C 25C 26.5C
Table : Setting Temperatures ; Controlled by rotating P1 100 90
Opt F

Speedratio(%)

According to preset temp. - 0 or 1 or 2, .........17, you can read the % speed ratio from graph. The variation in % speed ratio is changed by position of switch S/W P2.

80 70 60 50 40 30 20 10
Opt 0

- Disconnect all power supplies before starting installation or maintenance work.

Remarks

- The control & sensor are to be safely enclosed within the condensing unit. - All electrical wiring must be carried out by a competent person, and must follow the local & National Electric code.

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Pre set Tem p.-0 Pre set Tem C p.-1 Pre set C Tem p.-2 Pre set Tem C p.-3 Pre set C Tem p.-4 Pre set Tem C p.-5 Pre set C Tem p.-6 Pre set Tem C p.-7 Pre set C Tem p.-8 Pre set Tem C Pre p.-9 set Tem C p.-1 Pre 0C set Tem p.-1 Pre 1C set Tem p.-1 Pre 2C set Tem p.-1 Pre 3C set Tem p.-1 Pre 4C set Tem p.-1 Pre 5C set Tem p.-1 Pre 6C set Tem p.-1 7C

Opt F Opt E Opt D Opt C Opt B Opt A Opt 9 Opt 8 Opt 7 Opt 6 Opt 5 Opt 4 Opt 3 Opt 2 Opt 1 Opt 0

Preset temperature (C)

Graph : Speed ratio(%) ; Controlled by rotating P2

Low Static Motor

Accessory Name Low Static Motor
Ceiling concealed Duct

Accessory Model Name

ABLME488 ABLME608

Capacity
48k Btu/h 60k Btu/h

V/Hz/
220-240/50/1 220-240/50/1

High
40 (1413) 45 (1589)

Air Volume[CMM(CFM)] Low Middle

35 (1236) 40 (1413) 30 (1059) 35 (1236)

Functions

To maintain same air flow irrespective of static pressure.

Picture

Parts Supplied

- Motor ..........................................1EA - Capacitor ...................................2EA

- Mounted Motor ...........................1EA - Installation Manual......................1EA

Applicable Models Applicable to Ceiling Concealed Duct Models. Installation Procedure :Replace the already installed motor with low static motor.

Remarks

Turn off the Power before installation or maintenance.

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Drain Pump
Accessory Name Drain Pump
Ceiling Concealed Duct Accessory Model Name D, F Chassis ABDPD G, H Chassis ABDPG E Chassis ABDPE

To remove the condensed water from the indoor unit.

Functions

In some of the places where natural drainage is not possible Drain Pump is very useful to remove condensed water.

Picture

ABDPD/ABDPE

ABDPG

Factory Supplied Parts For D,E&F Chassis Models - Drain Pump Assembly (AC220~240,50/60Hz,400CMM) 1EA - Elbow (32) ................................1EA - Hose ...........................................1EA - Tie Wrap ....................................2EA - Screw........................................10EA - Rubber ........................................1EA - Installation Manual......................1EA For G&H Chassis Models : - Drain Pump Assembly (AC220~240,50/60Hz,400CMM) 1EA - Screw..........................................4EA - Cap .............................................1EA - Installation Manual......................1EA

Parts needed for servicing (Factory Supplied) For D, E&F Chassis Models :

Part Name Water Pump Switch Assy, Float

Part No. 5858A10001L 6601A20001E

Parts Supplied

For G&H Chassis Models :

Part Name Water Pump Switch Assy, Float Part No. 5858A10001L 6601A20001E

Applicable Models Applicable to D,E,F,G,H Chassis Ceiling Concealed Duct Models.

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Drain Pump
Installation Procedure : - For D,E&F Chassis Models
Step 1. Separate the filter. Step 2. Open the top cover.

Step 3. Assemble the drain pump assembly.

Step 4. Attach the elbow to the side panel.

Tighten 4 screws to the channel. Tighten 2 screws to the Side Panel. Step 5. Connect the hose and tie wrap. Step 6. Connect two lead wires to control box.

Connect two lead wires to control box, One wire is for float switch and other Wire is for power supply to drain pump. Step 7. Assemble the top cover. Step 8. Close the drainage hole with the provided rubber cap.

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Drain Pump
Installation Procedure : - For G & H Chassis Models
Step 1. Separate the filter. Step 2. Open the top cover.

Step 3. Remove the knock-out from the side panel.

Step 4. Assemble the drain pump assembly.

Tighten 4 screws to the Side Panel. Step 5. Connect two lead wires to control box. Step 6. Close the drainage hole with the provided cap.

Connect two lead wires to control box (One wire is for float switch and other Wire is for power supply to drain pump.) Step 7. Assemble the top cover. Step 8. Insert the filter.

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Drain Pump
Wiring Diagram :
For D,E&F Chassis Models :

INDOOR ELECTRIC CIRCUIT

BR YL

INDOOR MOTOR

DRAIN PUMP
BL BL

BR BL

FUSE 250V10A

TO OUTDOOR UNIT

COMP

4 WAY

TEMP. THERMISTOR

GN/YL

OR RD BL BK

TERMINAL BLOCK

For G & H Chassis Models :

YL

INDOOR MOTOR
BK

DRAIN PUMP
BL BL

BR BL

FUSE 250V 8A TRIAC

TO OUTDOOR UNIT

COMP

4 WAY

TEMP. THERMISTOR

BR OR

VENT

TERMINAL T/B BLOCK VENTILATOR

1(L) 2(N) 3 4 5

RD BK

Drain Pump Assy

PIPE THERMISTOR

FLOAT S/W

GN/YL

REMOTE CONTROL

ZONE CONTROL

INDOOR ELECTRIC CIRCUIT

GN/YL

1(L) 2(N) 3 4 5

RD BK

Drain Pump Assy

PIPE THERMISTOR

FLOAT S/W
BL GN/YL BR

REMOTE CONTROL

A/CL UNIT

TELECONTROL/ CENTRAL CONTROL

ZONE CONTROL

OPTION

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Drain Pump
Functions
For D,E,F,G&H Chassis Models : - Possible drain-head height is up to 700mm. So, installation must be below 700mm. - Keep the drain hose inclined downward with a slope of 1/50~1/100. - Prevent upward or reverse flow.

1/50~1/100
Drain Pipe

MAX 700mm

Drain Pump

- To prevent condensate forming over the drain pipe minimum 5mm thick insulation should be applied.

Thermal insulator (Local supply) Drainage pipe (Local supply)

Unit

Make sure to be closed.

Drainage hole

- Upward rounding is not allowed.

Correct

Incorrect

Be sure that there should not be any leakage after closing the drainage hole with the cap.

Cap Drainage Hole

Disconnect the power supply before installation & maintenance.

Remarks

Check the drain pump for normal operation and abnormal noise after electrical wiring.

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Electric Heater-Ducted Split

Accessory Name Accessory Model Name Electric Heater-Ducted Split
ANEH(Refer to Electrical Data)

To provide quick heating.

Functions

To provide additional heat with cycle heat.

Picture

Parts Supplied

- Electric Heater ...........................1EA - Hexagonal bolt M6, L14............16EA

- Installation Manual ..................1EA - Hexagonal Nut..........................6EA

Applicable Models Applicable to Ducted Split type Air Conditioner.

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Electric Heater-Ducted Split

Installation Procedure :
1. First remove the flanges on the top cover in case of 15RT and 20RT models.

2. Assemble the electric heater with the help of screws provided with electric heater.

Flange

3. Assemble the duct flange to the electric heater as shown in the figure.

Duct Flange (In the filter assy kit)

Electrical Wiring :
Control Wiring : 1. Connect control wires(brown) on terminal block (on PCB) as shown on wiring diagram attached on control box cover.

Power Wiring : 2. Connect the wires to high voltage terminal block. Refer wiring diagram supplied with heater.

Power Supply (High Voltage)

3. Fuse should be checked for correct specifications.

Ground To Unit Control Box

4. Replace control box cover using screws.

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Electric Heater-Ducted Split

Dimensional Drawing:
e f
Removable Panel

Hole for High Voltage Power Supply

c b

Electric Heater for Ducted Split type air conditioner

ANEH0521A ANEH1021A ANEH09B1B ANEH18B1B ANEH18B1C ANEH36B1C ANEH36B2C

a b c d e f

295.4 381.2 381.6 234.6 325.6 25.4

295.4 381.2 381.6 234.6 325.6 25.4

270.4 440 729 524 370 25.4

270.4 440 729 524 370 25.4

370.4 534 860.6 615.6 454 25.4

370.4 534 860.6 615.6 454 25.4

370.4 534 860.6 615.6 454 25.4

Electrical Data :
Applicable Model(Ton) 3~5RT 3~5RT 6.25~12.5RT 6.25~17.5RT 15~20RT 15~20RT Heater Model No. ANEH0521A ANEH1021A ANEH09B1B ANEH18B1B ANEH18B1C ANEH36B2C Heater Kw Rating 3.6/5.0 7.2/10.0 7.8/9.0 15.6/18.0 31.2/36.0 31.2/36.0 Heater Kw 5 10 9 18 18 18+18 Control Stages 1 1 1 1 1 2 Power Supply (Phase, Voltage) 1, 208~240V 1, 208~240V 3, 208~240V 3, 208~240V 3, 208~240V 3, 208~240V

Note : Heater kW ratings are at 240V.

Applicable Model(Ton) 3~5RT 3~5RT 6.25~12.5RT 6.25~12.5RT 15~20RT 6.25~12.5RT 15~20RT Heater Model No. ANEH0581A ANEH0981A ANEH0981B ANEH1881B ANEH1881C ANEH3682B ANEH3682C Heater Kw Rating 5.0 9.0 9.0 18.0 18.0 36.0 36.0 Heater Kw 5 9 9 18 18 36 18+18 Control Stages 1 1 1 1 1 1 2 Power Supply (Phase, Voltage) 3, 380~415V 3, 380~415V 3, 380~415V 3, 380~415V 3, 380~415V 3, 380~415V 3, 380~415V

Note : Heater kW ratings are at 415V.

1. Disconnect the power supply before starting installation or maintenance work .

Remarks

2. Installation must be carried out by a competent person, and must follow the local & National Electric code.

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Electric Heater-Single Package

Accessory Name Accessory Model Name
LKAEH(Refer to Electric Data)

Electric Heater

Functions

To provide quick heating. To provide additional heat with cycle heat.

Picture

Parts Supplied

- Electric Heater ..................................1EA - Heater Control Box ...........................1EA

- Installation Manual ..........1EA - Screws

Applicable Models Applicable to Single Package type of air conditioner. Installation Procedure :
1. Loosen the screws that secures heater compartment access panel. Lift up and pull panel towards outside.

Heater Cavity

Heater Access Panel Compressor Access Panel

Support Bracket

2. Remove 4 screws from block off panel to exposure heater cavity and heater's back supporting bracket . Keep the screws for installing heater later.
Block off panel

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Electric Heater-Single Package

3. Insert heater into the opening hole of heater control box.
Heater

4. Align holes and secure screws to the control box as shown in figure.

Heater Control Box

Single Bank Heater Installation : 5. Place the heater control assembly in the heater cavity. Make sure that the heater arm slides into heater's supporting bracket.
Supporting Bracket

6. Secure the heater control assembly on heater cavity using four screws.

Two Bank Heater Installation : 5. Place the heater control assembly in the heater cavity. Make sure that the heater arm slides into heater's supporting bracket.
Supporting Bracket

6. Secure the heater control assembly on heater cavity using four screws.

7. From the heater terminal posts marked L1, L2 and L3 remove the nut, lock washer and flat washer.

L2

8. Connect wiring from control box panel to the respective terminal post as mentioned on heater's wiring diagram. The sequence of assembling various parts is1) Wire Connector 2) Flat washer 3) Locking Washer and 4) Nut. Do not over tighten the nuts on the heater terminals to prevent ceramic insulation from damage.

L3

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Electric Heater-Single Package

9. Connect control wires(Brown) on terminal block (and PCB) as shown on wiring diagram attached on compressor access panel.

Terminal Block

Ground

10. Connect power supply wires to high voltage terminal block. Refer to wiring diagram supplied with heater.

Power Supply

To Unit Control Box.

Electrical Data :
Applicable Model(Ton) 3~5RT 3~5RT 5RT 6.25~12.5RT 6.25~17.5RT 15~17.5RT 20~25RT Heater Model No. LKAEH0521 LKAEH1021 LKAEH05B LKAEH09B LKAEH18B LKAEH36B LKAEH36BL Heater Kw Rating 3.6/5.0 7.2/10.0 4.3/5.0 7.8/9.0 15.6/18.0 31.2/36.0 31.2/36.0 Heater Kw 5 10 5 9 18 18+18 36 Control Stages 1 1 1 1 1 2 2 Power Supply (Phase, Voltage) 1, 208~240V 1, 208~240V 3, 208~240V 3, 208~240V 3, 208~240V 3, 208~240V 3, 208~240V

Note : Heater kW ratings are at 240V.

Applicable Model(Ton) 5RT 6.25~12.5RT 6.25~17.5RT 6.25~17.5RT 20~25RT

Heater Model No. LKAEH058 LKAEH098 LKAEH188 LKAEH368 LKAEH368L

Heater Kw Rating 4.2/5.0 7.5/9.0 15.1/18.0 30.2/36.0 30.2/36.0

Heater Kw 5 9 18 18+18 36

Control Stages 1 1 1 2 2

Power Supply (Phase, Voltage) 3, 380~415V 3, 380~415V 3, 380~415V 3, 380~415V 3, 380~415V

Note : Heater kW ratings are at 415V.

1. Disconnect the power supply before starting installation or maintenance work .

Remarks

2. Installation must be carried out by a competent person, and must follow the local & National Electric code.

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Plasma Air Purifier

Accessory Name
Type
18K 24K

Plasma Air Purifier

Capacity (Btu/h)
30K 36K 42K 48K 60K

Accessory Model Name

ABPAHH ABPAHC ABPAGH ABPAGC ABPAEH ABPAEC ABPAEZ

Heat Pump Cooling Only Heat Pump Cooling Only Heat Pump Cooling Only H/P + E/H

To provide odor free, dust free, allergy free, clean & healthy air.

Functions

It not only removes microscopic contaminants & dust but it also removes house mites, pollen, and pet fur to help prevent allergic diseases like asthma.

ABPAEH(C)

Picture
ABPAGH(C)

ABPAHH(C)

Parts Supplied

Plasma Air Purifier Kit........................1EA Screws M4 .....................................12EA

Installation Manual.................1EA Wired Remote Control ...........1EA

Applicable Models Applicable to Ceiling Concealed Duct type of air conditioner.

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29

Plasma Air Purifier

Installation Procedure :
1. Disassemble the angle attached at the return of the indoor unit. 2. Fasten the Plasma Air purifier kit using supplied Screws (M4). 3. Do the wiring as per the wiring diagram provided with Plasma Air Purifier kit. 4. Confirm there is no gap between the indoor unit and Plasma Air Purifier Kit. 5. Reassemble detached angle to the back side of the plasma Air Purifier Kit box.

Dimensional Drawing :

Dimension (mm) Model ABPAHH ABPAHC ABPAGH ABPAGC ABPAEH ABPAEC ABPAEZ H 230 260 350 D 180 180 180 W 785 1,092 1,235

Remarks

Turn off the Power before installation or maintenance.

30

CAC Accessories

Electronic Thermostat
Accessory Name Accessory Model Name Functions Electronic Thermostat
AQETC (Applicable only to Cooling Only model or Cooling Only model with Electric Heater) It provides ease of control.

SET/ROOM TEMPERATURE DISPLAY

SET TEMPERATURE BUTTON (DECREASE) SET TEMPERATURE BUTTON (INCREASE)

9 10

2 3

IR RECEIVER
C
Set Temp

OPERATION MODE SELECT BUTTON ROOM TEMPERATURE DISPLAY BUTTON

11 12 13 14

COOL OPERATION LED

Cool Fan Heater On Auto Fan Timer

FAN OPERATION LED 4 HEATER ON OPERATION LED 5

Mode

Mode

Room(C)

FAN SELECT BUTTON TIMER BUTTON

6 7 8

FAN ON OPERATION LED FAN AUTO OPERATION LED TIMER LED

Fan Select
On/Off

OPERATION ON/OFF BUTTON

15

Timer

Picture
1

SET/ROOM TEMPERATURE DISPLAY

SET TEMPERATURE BUTTON (DECREASE) SET TEMPERATURE BUTTON (INCREASE)

9 10

2 3

IR RECEIVER COOL OPERATION LED

OPERATION MODE SELECT BUTTON ROOM TEMPERATURE DISPLAY BUTTON

11 12 13 14

FAN OPERATION LED 4 HEATER ON OPERATION LED 5

Mode

FAN SELECT BUTTON TIMER BUTTON

6 FAN ON OPERATION LED FAN AUTO OPERATION LED 7 8

TIMER LED

Fan Select

OPERATION ON/OFF BUTTON

15

Timer

Note : Both the thermostat are same. Function of the keys are also same only difference between the two is marking in words and with symbol. Electronic Thermostat........................1EA Manual ..............................................1EA Hexagonal Nut .......................6EA

Parts Supplied

Applicable Models

Applicable to Ducted Split (3~5RT Cooling only 50~60Hz) and Single Package(60Hz 3~5RT Cooling only, 50Hz 3~4RT Cooling only) type.of air conditioner.

CAC Accessories

31

Electronic Thermostat
Wiring Diagram :-

Main UNIT

1 1
THERMOSTAT
AC24V(L) AC24V(N) FAN COOL HEAT

AC230V(L) AC230V(N)

2 2
R C G Y1 W1

24V TRANS

1 2 3 4 5

R C G Y1 W1

1 1 2 2 3 3 4 4 5 5

AC24V(L) AC24V(N) FAN COOL HEATER INDOOR FAN RELAY COMP1 RELAY HEATER1 RELAY

Installation Procedure :Step1. Open the under plate carefully using a screw driver.
Front case
Th

el

ow er

pa

rt

Installation (When Cord Buried) Step 2. Fix the under plate on the switch box by locally supplied screw. Take care of deformation of under plate during fixing.

Lower carefully the under plate and open it using a screw driver, etc.

Remote controller body

Step 3. Take out the electronic thermostat cord through the fittings & switch box.

Face of wall Upper notch Under plate Remote control unit Screw (Local supply) Remote control cord Lower notch Switch box (Local supply)

Step 4. Connect the wiring to the terminal block of the thermostat.

Step 5. Now, fix the thermostat on under plate.

32

CAC Accessories

Electronic Thermostat
Installation (When Cord Exposed) Step 2. Fix the under plate on the wall by self tapping screw.
Thermostat cord

Face of wall Under plate Tapping screw (Accessory) Upper flange

Step 3. Round the cord as shown in the figure.

Remote control unit

Step 4. Hook the thermostat unit on the under plate.

Fixing of cord : Step 5. Fix the cord clamps on the wall by 3 tapping screw supplied locally.

Cord clamp

Step 6. Fix the electronic thermostat cord.

1. Electronic thermostat should be installed at a place away from direct sunlight, high humidity & direct supply of cold air.

Remarks

2. Keep the electronic thermostat cord away from the refrigerant piping & the drain piping. 3. Wiring must follow local and national code and installation should be done by trained person.

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33

Manual Hood
Accessory Name Accessory Model Name Functions
AKHDA

Manual Hood

To supply fresh air to maintain good IAQ.

Picture

Parts Supplied

- Manual Hood ..................................1EA - Screws M5 ....................................30EA

Installation Manual ................1EA

Applicable Models Applicable to Single Package type of air conditioner.

The manual fresh air adjustment panel with the hood is designed to provide up to 25% percent outside air. Once the adjustable panel is set and the hood is installed, they will allow a fix quantity of outside air to be introduced into the conditioned space. Table 1. Maximum Allowable Fresh Air for the Unit Unit LK-06B0CH LK-08B0CH LK-09B0CH LK-10B0CH LK-13B0CH LK-15B0CH LK-18B0CH LK-20B0CH LK-25B0CH Max CFM 625 750 850 1000 1250 1500 1750 2000 2500 Unit LK-0880CH(HH) LK-1080CH(HH) LK-1380CH LK-1580CH(HH) LK-1880CH LK-2080CH LK-2580CH Max CFM 650 850 1100 1325 1550 2000 2375

34

CAC Accessories

Manual Hood
Table 2. Accessory Hood Flow Rate Data Inches Open 1 2 3 4 5 6 7 w/Open -0.1 80 197 318 431 471 511 598 707 -0.2 159 296 432 569 680 791 910 1058 -0.3 195 361 528 694 830 965 1095 1258 Returen Static -- inch W. G -0.4 -0.5 -0.6 -0.7 -0.8 221 277 292 352 383 415 498 511 586 636 610 720 731 819 890 804 941 950 1053 1143 959 1086 1174 1289 1404 1113 1231 1398 1525 1659 1268 1422 1592 1731 1886 1462 1661 1835 1989 2170

-0.9 378 656 933 1211 1458 1705 1958 2275

-1 438 717 997 1276 1573 1870 2115 2422

Note: Before utilizing CFM mentioned in the shaded area, refer to Table 1 for maximum allowable fresh air for the unit.

Installation Procedure :1. Remove screws securing the fresh air adjustment panel to the unit panel.

For CFM Opening Refer to Table 1

Fresh Air Damper

2. Adjust the amount of fresh air desired by changing the position of the fresh air panel. refer to Table 2 to determine the correct opening for the specified amount of fresh air, based on the operating return static pressure. 3. Secure the fresh air adjustment panel to the unit end panel with 2 screws. 4. Using the provided screws, assemble the fresh air hood, as illustrated in Figure 1. 5. Install the filter into the fresh air hood as illustrated in Figure 2. 6. Install the fresh air hood onto end panel of the unit using the 12 screws. (Installer can secure the hood by punching on the unit end panel ) 7. Turn on the power and start the supply fan. Figure 2

Unit end panel

Figure 1

CAC Accessories

35

Manual Hood
8. Measure the full load amps of the supply fan motor. If the amperage exceeds the full load amps, system CFM may be too high. Make the necessary adjustments to lower the motor amperage by ; readjusting the fresh air damper or adjusting the fan RPM.

9. In case of installing a different type filter, you can assemble it by provided screws through the holes in the side panel as illustrated in Figure 3.

Dimensional Drawing:

Figure 3

Unit : Inch (mm) A B C D

24.98 (634.5) 28.11 (714) 25.91 (658) 19.35 (491.5)

Remarks

Turn off the Power before installation or maintenance.

36

CAC Accessories

RF Remote Control
Accessory Name Accessory Model Name
PQRFA0

RF Remote Control

RF Receiver

Functions Anyway Control

- RF remmote controller can be possible to control the air-conditioner with Boundless & through a wall. (It help you to control the unit anywhere you are!) - Max reciving length is 20m

Picture

PQRFA0
- Remote Control.............................1EA - RF Control.....................................1EA - Installation Manual .......................1EA - Battery...........................................2EA

Parts Supplied

Ceiling Concealed Duct type Applicable Models

- LBNH1861BL - LBNH2461BL - LBNS3061BL - LBNG3061BL - LBNK3661BL - LBNK4261BL - LBNK4881BL - LBNL6081BL - LBNM7281BL - LBNM9081BL - LBNM1081BL - ABNW366KSA0 - ABNW426KSA0 - ABNW486KSA0 - ABNW606LTA0

CAC Accessories

37

RF Remote Control
Installation
1. How to Install Password

1. Insert batteries
Remove the battery cover from the remote controller. Slide the cover according to the arrow direction. Insert the two batteries. Be sure that the (+) and (-) directions are correct. Be sure that both batteries are new. Re-attach the cover. Slide it back into position. Do not use rechargeable batteries such batteries differ from standard dry cells in shape dimensions and per-formance. Romove the batteries from the remote controller if the air conditioner is not going to be used for some long time.

2. Set Password
Select the password. The password can be selected from (0001-9999). Enter your password in the remote controller. The password can be selected using the Up Down buttons as shown in the figure next page example.

NOTE: If you change the battery then you have to set the password again, in condition of test operation mode (Push simultaneously hour + room-temperature key over 3 seconds in wired remote controller.)

38

CAC Accessories

RF Remote Control

2. How to Install RF Control

1 2 3 4

First power off the Air - Conditioner. Open the control box cover. Insert the cable into CN-DISP of main P.C.B. Close the control box cover.

5 Fix the receiver position at your desired location. 6 7 8

Insert the other part of cable into receiver. Supply power to the Air - Conditioner. Finally, You have to install password to operate RF remote controller.

Control terminal board Control box

A view

Remote control cord Cord clamper

Connection cord between the indoor unit and the outdoor unit 1 Cable Control box cover (On which the Electric Wiring Connection is put)

CAC Accessories

39

Air Guide
Accessory Name Accessory Model Name Air Guide

PQAGA

It is an air guide that specially fits the Outdoor design. Air discharge can be changed by a simple installation. With one outdoor unit top discharge and front discharge

Functions

are available simultaneously.

Picture

Air Guide 1EA

Parts supplied

Applicable to the outdoor unit of Multi V system.

Applicable Models

40

CAC Accessories

Elevation Grille Kit

Accessory Name Accessory Model Name
Cooling Only Heat Pump

Elevation Grille Kit

PT-CEE/F PT-CFE/F PT-CDE/F PT-CEE/F PT-CFE/F PT-CDE/F

Auto elevation grill will help easy clean and maintenance. With a Grill down button, front grill comes down.

Functions

With a Grill up button, front grill goes up. With a grill stop button, front grill stops at the point. When the grill comes down, it does not affect the fan.

Picture

Front panel assembly 1EA

Parts supplied

Screw 4EA Manual 1EA Remote controller 1EA

Applicable to Ceiling Cassette type airconditioners.

Applicable Models

CAC Accessories

41

Branch Distributor
Accessory Name Accessory Model Name Branch Distributor
For R410A model 2 indoor units 3 indoor units 4 indoor units PMBD3620 PMBD3630/7230 PMBD3640 For R22 model PMBD5420L PMBD5430L PMBD5440L

LG MPS Multi provides simple piping with using distributors Easy Installation with various distributors (for 2,3,4 Indoors)

Functions

Connecting with Flare and Nuts Installers can connect pipes to outdoor units, indoor units, branches and distributors without brazing

Picture

(Shown PMBD3640) Factory Supplied : - BD(Banch Distributor) unit.1EA - Hanger metal4EA Purchased Locally : - Connecting wires (H05VV, 4 wires, 0.75mm or 1.2mm) - Installation Parts (Hanging bolts:4 x M10 orM8, Nuts : 12, flat washers :8) - Screws for wall-mounting : 6 x M5 - Insulation, Brass cap, Aluminum tape

Parts supplied

- Screws 12EA - Installation Manual. 1EA

Applicable Models

Applicable to Multi F DX, Tropical Multi system.

42

CAC Accessories

Branch Distributor
Specifications :
Connectable Indoor Units Casing color Powre Source Power Consumption Runing Current Dimensions Packing Dimension Net Weight Connecting Cable Piping Connection (To Outdoor Unit) Piping Connection (To Indoor Unit) Piping length Piping Elevation Drain hose Heat Insulation Accessories Model Number of Indoor Units Capacity
PMBD3640 PMBD3630 PMBD3620

R410A
PMBD7230

Btu/h

W*H*D W*H*D Direction Indoor Unit Direction Outdoor Unit Liquid Gas Liquid Gas

W A inch(mm) inch(mm) kg No. * mm2 No. * mm2 inch(mm) inch(mm) inch(mm) inch(mm) m m

1~4 7k/9k/12k/18k/24k Paintingless 1 , 50/60Hz ,220~240/220V 10 0.05 11.9*5.6*9.9(302*143*252) 16.6*8.0*11.8(422*202*300) 5.0 4*0.75 (Includes earth) 4*0.75 (Includes earth) 3/8 (9.52) 3/4(19.05) 1/4 (6.35)*4EA 3/8 (9.52)*4EA -

Hanger Screw Manual

EA EA EA

4 8 1

1~3 1~2 7k/9k/12k/18k/24k 7k/9k/12k/18k/24k Paintingless Paintingless 1 , 50/60Hz ,220~240/220V 1 , 50/60Hz ,220~240/220V 10 10 0.05 0.05 11.9*5.6*9.9(302*143*252) 11.9*5.6*9.9(302*143*252) 16.6*8.0*11.8(422*202*300) 16.6*8.0*11.8(422*202*300) 4.9 4.8 4*0.75 (Includes earth) 4*0.75 (Includes earth) 4*0.75 (Includes earth) 4*0.75 (Includes earth) 3/8 (9.52) 3/8 (9.52) 3/4(19.05) 3/4(19.05) 1/4 (6.35)*3EA 1/4 (6.35)*2EA 3/8 (9.52)*3EA 3/8 (9.52)*2EA Unusable Both Liquid and Gas pipes 4 4 8 8 1 1

1~3 18k/24k/30k/36k Paintingless 1 , 50/60Hz ,220~240/220V 10 0.05 11.9*5.6*9.9(302*143*252) 16.6*8.0*11.8(422*202*300) 5.0 4*0.75 (Includes earth) 4*0.75 (Includes earth) 3/8 (9.52) 3/4(19.05) 1/4 (6.35)*3EA 1/2 (12.7), 3/8 (15.88)*2EA -

4 8 1

R22
Model Connectable Indoor Units Combination(Min~Max.) Casing color Powre Source Power Consumption Runing Current Dimensions W*H*D Packing Dimension W*H*D Net Weight Connecting Cable Direction Indoor Unit Direction Outdoor Unit Piping Conntcion Liquid (To Outdoor Unit) Gas Piping Conntcion Liquid (To Indoor Unit) Gas Piping Length Piping Elevation Drain hose Heat Insulation Accessories Hanger Screw Connector Manual Btu/h PMBD5440L 1~4 12000~54000 Paintingless 1 , 50/60Hz ,220~240/220V 10 0.05 11.9*5.6*9.9(302*143*252) 16.6*8.0*11.8(422*202*300) 5.0 4*0.75 (Includes earth) 4*0.75 (Includes earth) 3/8 (9.52) 3/4(19.05) 1/4 (6.35)*4 1/2 (12.7)*4 PMBD5430L 1~3 12000~54000 Paintingless 1 , 50/60Hz ,220~240/220V 10 0.05 11.9*5.6*9.9(302*143*252) 16.6*8.0*11.8(422*202*300) 4.9 4*0.75 (Includes earth) 4*0.75 (Includes earth) 3/8 (9.52) 3/4(19.05) 1/4 (6.35)*3 1/2 (12.7)*3 Unusable Both Liquid and Gas pipes 4 8 1 PMBD5420L 1~2 12000~54000 Paintingless 1 , 50/60Hz ,220~240/220V 10 0.05 11.9*5.6*9.9(302*143*252) 16.6*8.0*11.8(422*202*300) 4.8 4*0.75 (Includes earth) 4*0.75 (Includes earth) 3/8 (9.52) 3/4(19.05) 1/4 (6.35)*2 1/2 (12.7)*2 -

W A inch(mm) inch(mm) kg No. * mm2 No. * mm2 inch(mm) inch(mm) inch(mm) inch(mm) m m

EA EA EA EA

4 8 1

4 8 1

Note : 1. BD unit BD unit, Indoor Unit Indoor Unit : Max. Height - 10m Set up the BD unit and Indoor Unit in 15m. 2. The piping connection must be suit the piping sizes of the indoor unit which will be connected. (If need, use the connector which is included in the indoor unit) 3. The BD unit should be installed inside the building.

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43

Branch Distributor
Installation Procedure :
This unit may be installed suspended from the ceiling or mounted on the wall. This unit may only be installed horizontally , as shown in the diagram below.(Side B is facing up) However, it may be freely installed in any direction forward or back, and to the sides. Be sure to leave a 600mm square opening for service and inspection as shown in the diagram below, for both ceiling - suspended installation and wall-mounted installation. This unit "does not require drain treatment" as it uses internal foam treatment as low-pressure piping insulation. Service direction is the side B and C The piping for the indoor unit may be led around in direction A The inclination of side B must be within 5C degrees forward or back or to the sides.
Refer to model specifications Refer to model specifications

(298)

250

9.52

19.05 245 Suspension bolt pitch.

(337)

(36) 50 50 50 (150)

Main Pipe

B
30 50

(38) 50

(56) 50 50 50

72 Branch Pipe

300

60 Cover Control

(111)

Min 400 Min 30 (Servicing space)

Min 400

Min 300

Inspection opening

44

CAC Accessories

Branch Distributor

NOTICE

This unit has two different installation types: (1) Ceiling-suspended type and (2) wall-mounted type. Choose the proper installation pattern according to the location of installation. The installation location for printed wiring board can be changed. Follow the procedure specified in the "CONNECTING THE WIRING" section to change the location.
(1) Ceiling-suspended type (2) Wall-mounted type

(1) Ceiling-suspended type

Procedure
(1) Fix the fumished hanger metal with two screws.(4 locations in total). (2) Using an insert-hole-in- anchor, hang the hanging bolt. (3) Install a hexagon nut and a flat washer (locally-procured)to the hanging bolt as shown in the figure in the left, and ift the main unit to hang on the hanger metal. (4) After checking with a level that the unit is level, tighten the hexagon nut. * The tilt of the unit should be within 5 in front/back and left/right.
BD unit Six-sided Nut (M10 or M8) Hanger metal Flat washer 15.00

Hanging bolt (M10 or M8)

(2) Wall-mounted type

Procedure
(1) Fix the fumished hanger metal with two screws. (3 locations in total). (2) After checking with a level that the unit is level, fix the unit with the furnished wood screws. * The tilt of the unit should be within 5 in front/back and left/right.

Screws(M5) (locally procude)

CAUTIONS Once a screw-hole on the main unit has had a screw hammered in, make sure to either hammer it again or cover it with alumium tape.(This is to prevent condensation) Be sure to install the unit with the ceiling-sie up. Do not install near bedrooms. the sound of refrigerant flowing through the piping may sometimes be audible.

CAC Accessories

45

Branch Distributor
Connection of Wiring :
Connect refrigerant pipes and connection wires to the appropriate ports maked with matching alphabets (A, B and C) on this unit. Follow the instructions on the wiring nameplate to connect the connection wires of indoor/outdoor units to terminal board numbers.(1, 2 and 3) Always fix each ground wire separately with a ground screw.(See the figure below.) After completing the wiring, fix the outer coating of wires securely with wire clamps. The wire clamp on indoor unit side is furnished. Follow the procedure below to install. Refer to the circuit diagram on the control cover inside outdoor unit. : The terminal board numbers are arranged from top to bottom in order of 1, 2 and 3.
NOTICE

In Case of 3 rooms
Warning Do not use tapped wires, stand wires, extensioncords, or starbust connections, as they may cause overtheating, electrical shock, or fire.

C room B room A room

A B C CN-PWR

Connection wire for indoor units (H05VV, 4wires, 0.75mm)

Connection wire for outdoor units (H05RV, 4wires, 1.2mm)

(1) Remove the control cover. Loosen the two screws, and slide the cover in the direction of the arrow.

(3) Put in the cover in the direction of the arrow then tighten the screws.

(2) Perform wiring with reference the wiring diagram on a control cover of outdoor unit. Allow 300 mm for the pulling-out section of harness. Fix the wires completely with wire clamps(4 locations).

46

CAC Accessories

Y Branch
Accessory Name Accessory Model Name
ARBL052S ARBL052L

Y Branch
ARBL102S ARBL102L ARBL102G ARBL202S ARBL202L ARBL202M ARBL302S ARBL302L

Picture Y Branch Parts supplied

- Y Banch(Gas side, Liquid side).1EA - Installation Manual... 1EA Applicable to Multi V system.

Applicable Models Pipe fitting :

Y branch

A To Outdoor Unit A B B To Branch Piping or Indoor Unit

Ensure that the branch pipes are attached horizontally or vertically (see the diagram below.)
Horizontal plane Facing downwards Facing upwards

Within +/- 10

A
Viewed from point A in direction of arrow

Within

Within

There is no limitation on the joint mounting configuration. If the diameter of the refrigerant piping selected by the procedures described is different from the size of the joint, the connecting section should be cut with a pipe cutter. Branch pipe should be insulated with the insulator in each kit.
Tape (field supply)

Insulator (included with kit)

Liquid and Gas pipe joints

Insulator for field piping

CAC Accessories

47

Y Branch
Speciications :
Y branch pipe
Models
15.88 19.05

[unit:mm]

Gas pipe
15.88 12.7 9.52

Liquid pipe
9.52 6.35

ARBL052S
15.88 25.4 19.05 19.05 12.7 12.7 9.52 6.35 12.7 9.52

15.88

ARBL052L
15.88 15.88 19.05 12.7 9.52 12.7 6.35 19.05 15.88 12.7 9.52

ARBL102S
28.58 25.4

12.7 15.88 12.7 28.58 25.4 15.88 12.7 9.52 6.35 15.88 12.7

ARBL102L
28.58 25.4

19.05 19.05 15.88 12.7 28.58 25.4 12.7

9.52 12.7 9.52 6.35 15.88 12.7 9.52

ARBL102G

19.05 19.05 15.88 12.7 38.1 31.8 38.1 31.8 28.58 12.7 25.4 19.05 15.88 38.1 31.8 38.1 31.8 19.05 15.88 12.7 12.7 9.52 6.35 19.05 15.88 12.7 9.52 6.35 19.05 15.88

ARBL202S

19.05 15.88

ARBL202L
38.1 31.8

28.58 28.58 25.4 19.05 38.1 28.58 19.05 15.88

12.7 12.7 9.52 6.35 19.05 15.88

ARBL202M
28.58

25.4 28.58 25.4 19.05 44.5 38.1 31.8 12.7 25.4 19.05 15.88 12.7 22.2 19.05 12.7

12.7 12.7 9.52 6.35 22.2 19.05

44.5 38.1

22.2 19.05

ARBL302S
44.5 38.1 38.1 31.8

15.88 9.52 6.35

19.05 15.88

ARBL302L
31.8 44.5 38.1 28.58

28.58 25.4

12.7 15.88 12.7 9.52 22.2 19.05 22.2 19.05 15.88 15.88 22.2 19.05 15.88 12.7

38.1 31.8

ARBL302M
31.8 28.58

28.58 25.4

48

CAC Accessories

Header
Accessory Name
4 branch

Header
7 branch ARBL057 ARBL107 10 branch ARBL1010 ARBL2010

Accessory Model Name

ARBL054 ARBL104

Picture
Header Branch - Header(Gas side, Liquid side).1EA

Parts supplied

- Installation Manual... 1EA

Applicable Models Pipe fitting :

Applicable to Multi V system.

Header

A To outdoor unit B To indoor unit

The Indoor Unit having larger capacity must be installed closer to than smaller one. If the diameter of the refrigerant piping selected by the procedures described is different from the size of the joint, the connecting section should be cut with a pipe cutter.
C

Pipe cutter When the number of pipes to be connected is smaller than the number of header branches, install a cap to the unconnected branches.

CAC Accessories

49

Header

When the number of Indoor Units to be connected to the branch pipes is less than the number of branch pipes available for connection then cap pipes should be fitted to the surplus branches.

B
Piched pipe

Fit branch pipe lie in a horizontal plane.

Horizontal plane

View from point B in the direction of the arrow Header should be insulated with the insulator in each kit.

Insulate the header using the insulation material attached to the branch pipe kit as shown in the figure.

Joints between branch and pipe should be sealed with the tape included in each kit.
Tape

Insulator Insulator of field pipe

Any cap pipe should be insulated using the insulator provided with each kit and then taped as described above.
Insulator for cap pipe

Cap pipe

Tape

50

CAC Accessories

Header
Specifications :
Header
Models
12.7 [unit:mm]

Gas pipe
12.7 6.35 15.88 15.88 19.05 9.52

Liquid pipe

4 branch ARBL054

6.35 9.52 12.7

12.7

15.88

12.7 6.35 15.88 12.7 19.05 9.52 9.52 6.35

7 branch ARBL057

12.7 15.88

15.88 6.35 19.05 9.52 28.58 12.7 9.52 6.35

4 branch ARBL104

12.7 15.88

15.88 6.35 9.52 19.05 9.52 6.35

7 branch ARBL107

28.58

12.7

12.7 15.88

15.88

19.05

6.35

9.52

6.35

10 branch ARBL1010
28.58 9.52 12.7

12.7 15.88

15.88

19.05 31.8 38.1

6.35

9.52

6.35 15.88

10 branch ARBL2010

9.52

19.05

CAC Accessories

51

Dry Contact module

Accessory Name Accessory Model Name Dry Contact module
PQDSA [Without case] PQDSB [With case]
It toggles into On/OFF of Automatic Operation when pressing the Reservation Cancel button of the Wireless Remote Controller in a series of 3 times within 3 minutes, with it facing to the main body. At first, the Automatic Operation is not set.

1. When it is on the Automatic Operation,

It(Air-conditioner) operates when the contact of controller is ON during its stop. At this time, it is possible to stop/operate it by using controller. It stops when the contact of controller is OFF during its operation. At this time, it is not possible to control with the controller as it stops and at once converts into the Lock mode. RY1 becomes OFF during the operation and RY1 becomes OFF during the stop. (However, RY1 can repeat its ON/OFF when generating error, depending on the model.) RY2 becomes ON when generating error and RY2 becomes OFF in case of no error.

Functions

2. When it is not on the Automatic Operation,

It(Air-conditioner) is possible its operation when the contact of controller is ON during its stop. At this time, it is possible to stop/operate it by using controller. It stops when the contact of controller is OFF during its operation. At this time, it is not possible to control with the controller as it stops and at once converts into the Lock mode. RY1 becomes ON during the operation and RY1 becomes OFF during the stop. (However, RY1 can repeat its ON/OFF when generating error, depending on the model.) RY2 becomes ON when generating error and RY2 becomes OFF in case of no error.

1 CN-POWER : AC 220V Connector 2 CN-CC : MAIN PCB Connector 3 CN_DRY (L) : DRY CONTROLLER Connector 4 CN_DRY ( SIG ) : DRY CONTROLLER Connector 5 CN_DRY (ERROR CHECK) : ERROR Check
Display Connector

Picture

6 CN_DRY( OPER STATE): Operation Display

Connector
3 4 5 6

Parts supplied

PQDSA kit 1EA Installation Manual... 1EA

Applicable Models

Applicable to all LG airconditioners.

52

CAC Accessories

Dry Contact module

Installation Procedure :
1 . Connect CN-CC with Main PCB by the cable(provided) - Connection of Dry contact only
DRY CONTACT SUB PCB

MAIN PCB
CN-CC CN-CC

4 3 2 1 2 1 2 1

4 3 2 1

AC 220V

- Connection of Dry contact & LG Central Controller

Connection PCB (6871A30056A)

DRY CONTACT SUB PCB

MAIN PCB
CN-CC CN-CC

4 3 2 1 2 1 2 1

4 3 2 1

AC 220V

BR1 OSC01B L02D L01D C01A IC01A

S1

SWITCH LED1 LED01G LED02G LED03G

PI485 PCB : Special purchase for Central Control (Ex : PHNFP14A0 or PSNFP14A0...)

TANS01Y

C04Y

2 . Connect CN_DRY with Control Unit . (Fix SUB PCB into the proper location.) - To apply power source through PCB
DRY CONTACT SUB PCB

C03Y

CN-CC RY1
N

4 4 3 3

RY2 2 2
1 1
L

2 1 2 1
INPUT AC 220V

ON

L1 2 3 4
U03Y U04Y U02Y ZNR01Y CN_COMM

- To apply power source from the outside

DRY CONTACT SUB PCB

Operation Display Error Check Display Dry contact Controller

CN-CC RY1
N

4 4 3 3

RY2 2 2
1 1
L

Operation Display Error Check Display Dry contact Controller

2 1 2 1
AC 220V

CAC Accessories

53

20 Yoido-dong, Youngdungpo-gu, Yoido P.O.Box 355 Seoul 150-721, Korea Phone: 3777-7969 Fax: 3777-5137/8 http://www.lge.com

Approvals: EN ISO 9001 BS EN ISO 9001 ANSI/ASQC Q9001 KS A 9001

P/No.: 3828A20346H

For continual product development, LG reserves the right to change specifications without notice. LG Electronics INC. Printed in Korea. December/2004