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Indian Oil Corporation Ltd. Resid Upgradation Project Gujarat Refinery VGO Unionfining Process Unit
Fractionation Section ;ot flash drum and cold flash drum liquids go to a stripping column (%"456C6"%) $hich operates at a pressure of around . g7cm%(g). The purpose of stripper is to remove ;%+ for trouble free operation. +team is used to strip naphtha and lighter material in the stripper. The vapours leaving the stripper are condensed in stripper condenser (%"456-)6"9)1 stripper trim condenser (%"456-6&") and flo$ into the overhead stripper receiver (%"456V6&&). The stripper receiver separates the non condensable vapour heavily loaded $ith ;%+1 hydrocarbon liquid and sour $ater. Overhead liquid is reflu2ed to the stripper and the balance amount is routed to the debutaniAer (%"456C6":) to tray no %" operating at a pressure of &&.95 g7cm%(g). The overhead vapour from the debutaniAer is routed to debutaniAer receiver (%"456 V6&!) $here non condensable vapour loaded $ith ;%+ is separated from liquid hydrocarbon. Overhead liquid is reflu2ed to the debutaniAer. +tripping vapour is provided by thermosiphon reboiler (%"456-6%5) and light naphtha product is removed from bottom of the debutaniAer. The overhead vapour from the stripper receiver and debutaniAer receiver is routed to the >( Off gas scrubber. +tripper bottoms liquid is pumped out and heated first in the product fractionator feed bottoms e2changer (%"456-6&&) and then heated to 5.! Beg Cel in product fractionator feed heater (%"45636"%) and then sent to product fractionator (%"456C6"5) on tray no &" $hich has the operating pressure of &.95 g7cm%(g). >( stripping steam is added to the bottom section of the product fractionator to assist $ith the removal of light hydrocarbons from the bottom product. The overhead vapour from the product fractionator is routed to the product fractionator receiver (%"456V6&9) via product fractionator condenser (%"456-)6"?). The liquid hydrocarbon is pumped out to naphtha storage. ) fuel gas push pull pressure control system is provided to maintain receiver pressure of ".? g7cm%(g). Biesel (roduct is $ithdra$n from total accumulator tray belo$ tray no %? of the product fractionator and is routed to diesel stripper (%"456C6"!) $here steam is used to provide stripping vapour. Biesel product is removed from the bottom and cooled in '( steam generator (%"456-6&:)1 product cooler (%"456-)6 "!) and trim cooler (%"456-6&?). 'ost of the $ater is removed in diesel coalescer (%"456'6"5) and diesel product is sent to storage via salt drier (%"456V6&%). @erosene product is $ithdra$n from total accumulator belo$ tray no 9". of the product fractionator .@erosene is then routed to the erosene stripper (%"456C6"9) $here thermosiphon reboiler (%"456-6&.) is used to provide the stripping vapour. @erosene product is then cooled in product cooler (%"456-)6":)1 trim cooler (%"456-6&4) and then sent to storage. Besulphurised vacuum gas oil product is $ithdra$n from the bottom of the product fractionator and cooled in a series of e2changers including %"456-6&&1 %"456-6&%1 %"456-6&. 1 %"456-6%51 %"456-6&51 %"456-6%" 1 %"456-6%: and then routed to 3CC Unit. Off Gas Scrubbing Section >( and '( off gas scrubber use amine to absorb most of the hydrogen sulphide in the off gas stream. ,emoval of the hydrogen sulfide in the Off Gas +crubbers increases the hydrogen partial pressure in the off gas before it is being sent to the hydrogen recovery. >ean amine from the >ean )mine (ump discharge is sent to the top tray of the Off Gas +crubbers.