TRAINING SUPPORT PACKAGE (TSP)

TSP Number TSP Title Task Number(s) / Title(s) Effective Date Supersedes TSP(s) TSP Users Proponent Comments / Recommendations

77W12F07 Operate the 125-Gallon Per Minute (GPM) Pump 101-540-1056, OPERATE/PERFORM PMCS ON THE 125-GPM GAS/DISEL DRIVEN PUMP 01 Oct 1999 None MOS 77W10 Water Treatment Specialist The proponent for this document is Quartermaster Center and School. Send comments and recommendations directly to: DEPARTMENT OF THE ARMY TRAINING DIRECTORATE ATTN: ATCL-AT 401 First Street Suite 227 Ft. Lee, VA 23801-1511 This product has been reviewed by the product developers in coordination with the U.S. Army Combined Arms Support foreign disclosure authority. This product is releasable to military students from foreign countries on a case-by-case basis.

Foreign Disclosure Restrictions

PREFACE
Purpose

This Training Support Package provides the instructor with a standardized lesson plan for presenting instruction for:
Task Number: 101-540-1056 Title: OPERATE/PERFORM PMCS ON THE 125-GPM GAS/DISEL DRIVEN PUMP Conditions: Given the requirement to distribute potable water at a DS/GS water point, the soldier must operate and maintain the 125-GPM pump. Wear MOPP 4 when operating and/or performing PMCS on the 125-GPM water pump. Materials needed: a 125-GPM pump, a fire extinguisher, 1 gallon of fuel, 1 quart of oil, earplugs, TM 5-4320-208-12&P or TM 5-4320-304-14 or TM 5-4320309-14 or TM 5-4320-325-14, and a pencil. Forms needed: DA Form 2404, DA Form 1970, and DA Form 1714-R. Standards: Perform before-, during-, and after-operation PMCS. Set up the 125-GPM pump. Operate the 125-GPM pump. Shut down the 125-GPM pump. Complete entries on DA Forms 1714-R for daily water issues and DA Form 1970 for equipment operation. Record on DA Form 2404 actions taken to correct deficiencies and shortcomings. Give completed forms to immediate supervisor at the end of the shift.

This TSP Contains

TABLE OF CONTENTS PAGE Preface ............................................................................................................................................. 2 Lesson Section I Administrative Data ..................................................................................... 4 Section II Introduction.................................................................................................. 7 Terminal Learning Objective - Operate the 125-GPM pump, perform PMCS, make appropriate entries on DA Form 2404 and correct any deficiencies, and observe environmental considerations. ...................................................................................... 7 Section III Presentation ................................................................................................ 9 Enabling Learning Objective A - Students will acquire knowledge on starting, operating, and shutting down the 125GPM pump and performing PMCS. ...................................................... 9 Enabling Learning Objective B - Students will demonstrate knowledge on operating the 125-GPM pump and performing PMCS.................................................................................................. 14 Section IV Summary................................................................................................... 16 Section V Student Evaluation .................................................................................... 17

Appendix A Practical Exercises and Solutions ............................................................................. 18

77W12F07 version TATS / Operate the 125-Gallon Per Minute (GPM) Pump 01 Oct 1999
SECTION I. All Courses Including This Lesson Task(s) Taught(*) or Supported Reinforced Task(s) Academic Hours

ADMINISTRATIVE DATA
Course Number Course Title

720-77W10
Task Number

77W10, WATER TREATMENT SPECIALIST, AIT COURSE

Task Title

101-540-1056 (*)
Task Number

OPERATE/PERFORM PMCS ON THE 125-GPM GAS/DISEL DRIVEN PUMP

Task Title

The academic hours required to teach this TSP are as follows:

ADT Hours/Methods

Test Test Review Total Hours:

Prerequisite Lesson(s) Clearance Access
Lesson Number

.5 / Demonstration 1.0 / Practical Exercise (Performance) .0 .0 1.5

Lesson Title

None

Security Level: Unclassified Requirements: There are no clearance or access requirements for the lesson.

References
Number Title Date Additional Information

TM 10-4320-30914

TM 10-4320-32514

TM 5-4320-20812&P

TM 5-4320-304-14

Operator, Unit, Direct Support and Direct Support Maintenance Manual for Pump Unit, Diesel-Driven Army (NSN 4320-01-2477127)Marine Corps (4320-01-3139442)(TM 432014/1)(This Item is Included on EM 0077) Operator, Unit, Direct Support, and General Support Maintenance for Pump Unit, Centrifugal, DieselDriven, Self-Priming, 125-GPM Water, Class 3 (NSN 432001-357-1930), 25 September 1992. Pump, Centrifugal, Gasoline Driven, Frame Mounted, 125 GPM (Includes parts and special tools list) Operator's, Unit, Intermediate Direct Support and General Support Maintenance Manual, Pump Unit, Centrifugal, SelfPriming, 125-GPM, Class 3, Diesel Driven (NSN 4320-01-1900417)(TM 08922A14/1)(Reprinted W/Basic Incl C1)

30 Nov 1993

01 Jan 1900

01 Jan 1900

16 Sep 1987

Student Study Assignments Instructor Requirements Additional Support Personnel Requirements

None One primary instructor and one alternate per class if conference

None

Equipment Required for Instruction Materials Required

Name

Quantity

Expendable

Pump Unit, Centrifugal, Gas Driven, Frame-MTD, 125 GPM INSTRUCTOR MATERIALS:

No

Training Support Package DA Form 2404 DA Form 1714-1-R DD Form 1970 Fire Extinguisher 1 gallon of fuel 1 quart of oil Earplugs Pencil

STUDENT MATERIALS:

Notepad Pen/Pencil Trainee Guide

Classroom, Training Area, and Range Requirements Ammunition Requirements Instructional Guidance

WATER SUPPLY TRAINING AREA

Name

Student Qty

Misc Qty

None NOTE: Before presenting this lesson, instructors must thoroughly prepare by studying this lesson and identified reference material.

Ensure facilities and materials are ready prior to class time.

Proponent Lesson Plan Approvals
Name Rank Position Date

Mr. Harold A. Williams James Keener

GS-13 MAJOR

Chief, QM-PWD, TD Chief, WTD

SECTION II.

INTRODUCTION Method of Instruction: Conference / Discussion Instructor to Student Ratio is: 1:18 Time of Instruction: 0 hrs Media: Group-paced Instruction

Motivator

The ability of the water treatment specialist to properly operate the 125-GPM pump is a very important step in operating the TWDS, the PWS/DS, and the FAWPSS. NOTE: Inform the students of the following Terminal Learning Objective requirements.
At the completion of this lesson, you [the student] will: Action: Operate the 125-GPM pump, perform PMCS, make appropriate

Terminal Learning Objective

Conditions:

entries on DA Form 2404 and correct any deficiencies, and observe environmental considerations. Given a demonstration, a training site, a 125-GPM Pump, DD Form 1970, DA Form 2404, a GO/NO GO checklist, a hands-on practical exercise, TM 5-4320-208-12&P, TM 5-4320-304-14, TM 10-4320309-14, and TM 10-4320-325-14.

Standards:

In accordance with TM 5-4320-208-12&P, TM 5-4320-304-14, TM 10-4320-309-14, and TM 10-4320-325-14.

Safety Requirements

1. When filling the fuel tank, do not smoke or use open flame in the area. Always make metal-to-metal contact between the container and the fuel tank. This will prevent a spark as fuel flows over metallic surfaces. Failure to observe this warning may result in death to personnel. 2. Never operate the centrifugal pump in an enclosed area unless the exhaust gases are piped to the outside. Exhaust gases contain carbon monoxide which is a colorless, odorless, and poisonous gas. 3. Make sure spark plug leads are disconnected before performing maintenance on the pump. 4. Avoid breathing smoke when using a fire extinguisher. 5. Do not fill the fuel tank while the engine is running. Gasoline spilled on a hot engine may explode and cause serious injury to personnel. 6. Do not attempt to perform any maintenance on the pump while the engine is running. 7. Make sure all gasoline fumes are removed from tank before starting welding

operations. Fumes in tank can cause a severe explosion if ignited. 8. Drycleaning solvent, P-D-680, used to clean parts, is potentially dangerous to personnel and property. Avoid inhalation of fumes and repeated or prolonged skin exposure. Wash exposed skin thoroughly with soap and water. Use in well-ventilated area away from open flame or excessive heat. Flash point is 100 degrees F (38 degrees C). 9. Do not start pump without first priming with water (on most models). Dry operation will damage pump seals and cause pump to fail. After priming, do not run pump more than 3 to 5 minutes without water flowing through it. 10. When tying centrifugal pump to carrier, install bands through frame. Do not secure by banding across channels. 11. HANDLE/DISPOSE of hazardous materials (such as used oil, contaminated fuel, and chemical test kits). IAW unit Standard Operating Procudures/Operations Orders (OPORD), local regulations, and/or host nation laws. 12. Comply with unit Standard Operating Procedures (SOP), Operations Orders (OPORD), local regulations, and/or host nation laws for drip pans or secondary containment devices. 13. Before performing this task, read and comply with the appropriate Material Safety Data Sheet (MSDS). Wear the appropriate personal protective equipment (PPE). Clean and secure the PPE upon completion of this task.

Risk Assessment Level Environmental Considerations

Low - Medium

Army Regulation 200-1 delineates TRADOC responsibilities to integrate environmental requirements across DTLOMS and ensure all training procedures, materials, and doctrine include sound environmental practices and considerations. The Army's environmental vision is to be a national leader in environmental and natural resource stewardship for present and future generations as an integral part of all Army missions. This Training Support Package meets this standard. Refer students to the Student Evaluation Plan.

Evaluation

Instructional Lead-In

The ability to operate the 125-GPM pump, combined with the ability to operate the TWDS, the PWS/DS, and FAWPSS, is essential for the water treatment specialist in producing, storing, distributing, and transporting potable water.

SECTION III.

PRESENTATION

NOTE: A.

Inform the students of the Enabling Learning Objective requirements. ENABLING LEARNING OBJECTIVE A
ACTION: CONDITIONS: Students will acquire knowledge on starting, operating, and shutting down the 125-GPM pump and performing PMCS.

Given a demonstration, a training site, a 125-GPM Pump, DD Form 1970, DA Form 2404, TM 5-4320-208-12&P, TM 5-4320-304-14, TM 10-4320-309-14, and TM 10-4320-325-14.

STANDARDS:

In accordance with TM 5-4320-208-12&P, TM 5-4320-304-14, TM 10-4320-309-14, and TM 10-4320-325-14.

1.

Learning Step / Activity 1. Discuss risk assessment and safety considerations for operating the 125-GPM pump. Method of Instruction: Instructor to Student Ratio: Time of Instruction: Media: Demonstration 1:18 25 mins -None-

a. When filling the fuel tank, do not smoke or use open flame in the area. Always make metal-to-metal contact between the container and the fuel tank. This will prevent a spark as fuel flows over metallic surfaces. Failure to observe this warning may result in death to personnel. b. Never operate the centrifugal pump in an enclosed area unless the exhaust gases are piped to the outside. Exhaust gases contain carbon monoxide which is a colorless, odorless, and poisonous gas. c. Make sure spark plug leads are disconnected before performing maintenance on the pump.

d. Avoid breathing smoke when using a fire extinguisher. e. Do not fill the fuel tank while the engine is running. Gasoline spilled on a hot engine may explode and cause serious injury to personnel. f. Do not attempt to perform any maintenance on the pump while the engine is running.

g. Make sure all gasoline fumes are removed from tank before starting welding operations. Fumes in tank can cause a severe explosion if ignited. h. Drycleaning solvent, P-D-680, used to clean parts, is potentially dangerous to personnel and property. Avoid inhalation of fumes and

repeated or prolonged skin exposure. Wash exposed skin thoroughly with soap and water. Use in well-ventilated area away from open flame or excessive heat. Flash point is 100 degrees F (38 degrees C). i. Do not start pump without first priming with water (on most models). Dry operation will damage pump seals and cause pump to fail. After priming, do not run pump more than 3 to 5 minutes without water flowing through it. When tying centrifugal pump to carrier, install bands through frame. Do not secure by banding across channels. HANDLE/DISPOSE of hazardous materials (such as used oil, contaminated fuel, and chemical test kits). IAW unit Standard Operating Procudures/Operations Orders (OPORD), local regulations, and/or host nation laws.

j. k.

l.

Comply with unit Standard Operating Procedures (SOP), Operations Orders (OPORD), local regulations, and/or host nation laws for drip pans or secondary containment devices. m. Before performing this task, read and comply with the appropriate Material Safety Data Sheet (MSDS). Wear the appropriate personal protective equipment (PPE). Clean and secure the PPE upon completion of this task.

NOTE: 2.

Conduct a check on learning and summarize the learning activity. Learning Step / Activity 2. Start, operate, and shut down the 125-GPM pump and perform PMCS. Method of Instruction: Instructor to Student Ratio: Time of Instruction: Media: a. Install. 1) Select a level site not more than 25 feet above the water supply. Avoid long suction lifts which reduce pumping efficiency. 2) Place pump on a base that is solid and strong enough to support weight of unit. 3) Select a level site where there will be enough space on all sides for servicing and operation of the unit. 4) Connect hoses to inlet and outlet adapters. Make sure intake end of inlet hose is connected. 5) If pump is operated in an enclosed area, make certain that there is proper ventilation and exhaust gases are piped outside. NOTE: Exhaust gases contain carbon monoxide, a colorless, odorless, and poisonous gas, which can cause serious illness or death. Demonstration 1:18 0 hrs -None-

10

b. Perform before-operations PMCS. c. Start and operate the 125-GPM pump Model 2-125-50-G (TM 5-4320208-12&P). 1) Prime the pump. NOTE: Do not start pump without first priming with water. Dry operation will damage pump seals and cause pump to fail. After priming, do not run pump more than 3 to 5 minutes without water flowing through it. NOTE: Allow engine sufficient warmup time before starting pumping operation at IDLE speed not to exceed three minutes. 2) Move choke control to close. 3) Turn Fuel Shut off valve to OPEN. 4) Move throttle control to half throttle and tighten throttle nut. 5) Set ignition switch to RUN. 6) Place the Inlet Air Temperature Control in the SUMMER position. 7) Wind starter rope around starter pulley and pull rope sharply. 8) When engine starts and warms up, slowly open choke. Maintain smooth operation until choke is fully open. 9) Let engine run at about one-half throttle until it reaches operating temperature. 10) Move throttle control to full throttle for maximum pumping rate when operating temperature is reached. NOTE: If less than maximum pumping rate is desired, adjust throttle control position to the required speed setting. 11) To stop pumping without stopping engine, move throttle control to idle position and allow engine to idle. 12) To resume pumping operation, move throttle control to desired speed setting. d. Starting and operating the 125-GPM pump (TM 5-4320-304-14). 1) Preparation. a) Move throttle control hand lever to HIGH position on throttle plate. b) Pull out extra fuel device button until fully extended. c) Turn decompression lever clockwise to 12 o'clock position.

11

CAUTION: If engine does not start on initial attempt, allow engine rotation to stop completely before again engaging crank handle. Prime the pump as soon as possible after engine starts. Rotation of pump impeller without liquid in volume can reduce service life of pump. 2) Engage crank handle in gear housing. 3) With both hands, turn crank handle clockwise with increasing speed. 4) When decompression lever reaches 0 position, the highest possible speed must be obtained. Engine will start and go to maximum operating speed. Extra fuel device button will return to normal position by itself. 5) Adjust throttle control hand lever to desired speed. 6) Priming the pump. a) Before priming the pump, check that engine is running smoothly. b) Remove pipe plug from priming port. c) Pour water into priming port to fill volute. CAUTION: If volute does not fill with liquid, check suction hose and suction hose connection at suction (intake) flange hose adapter for leaks. Be sure that suction hose end is completely immersed in water. NOTE: As water fills volute, air is removed through discharge port. As the air is removed, water from the suction side of the pump is drawn into the volute and the pump will then draw on its own. 7) Adjusting speed. If necessary, adjust centrifugal pump unit speed and pumping rate by moving throttle control hand lever left or right, raising or lowering engine rpm as required. e. Starting and operating the 125-GPM pump (TM 10-4320-309-14 and TM 10-4320-325-14). 1) Prime the pump. 2) Open access door. 3) Set the fuel cock to open position (6 o'clock) by turning handle to the downward position. 4) Loosen engine speed control lever knob and move engine speed control lever to the START (downward) position. Tighten knob to hold in start position. 5) Slowly pull out starting handle until you feel resistance, and then return it to the initial position.

12

6) Push the decompression lever down and release. It will return automatically to the normal position (12 o'clock) when the recoil starter is pulled. CAUTION: Do not allow the handle grip to snap back against the engine. Return it gently to prevent damage to the starter. 7) Hold recoil starting handle firmly and pull out the handle briskly. Engine will start and go to maximum operating speed. 8) After 1 to 3 minutes, the centrifugal pump will start pumping water. 9) Adjusting speed. a) If necessary, loosen speed control lever knob, adjust speed control lever to desired speed and pumping rate by moving the lever. b) Tighten up speed control lever knob at desired speed. Move up to decrease speed and down to increase speed. f. Perform during-operations PMCS.

g. Stopping the 125-GPM pump Model 2-125-50-G (TM 5-4320-20812&P). 1) Place the throttle control in the idle position, and let the engine idle for 3 to 5 minutes. This will allow the engine to cool. 2) Set the Ignition Switch to OFF. h. Stopping the 125-GPM pump (TM 5-4320-304-14). CAUTION: Immediate shutdown of the engine without a 5-minute idle time may cause damage to engine. Do so only when made necessary by overriding system requirements or emergency conditions. 1) Slowly move throttle control hand lever toward LOW position to idle speed. Allow engine to idle for 5 minutes to allow engine operating temperature to stabilize. NOTE: If centrifugal pump unit is to be reused in its present placement and alignment, be prepared to close suction and discharge valves on hoses attached to the pump. This will retain liquid in pump volute and reduce or eliminate priming requirements. 2) Move throttle control hand lever to extreme right (LOW) position. 3) Close any suction and discharge vales that are installed in hoses. 4) If pump is to be removed from system, remove pipe plug and drain pump. 5) Remove suction hose from suction (intake) flange.

13

6) Remove discharge hose from discharge port. 7) Cover suction (intake) flange hose adapter. 8) Cover discharge port hose adapter. i. Stopping the 125-GPM pump (TM 10-4320-309-14 and TM 10-4320325-14). CAUTION: Do not stop engine suddenly since it may cause the temperature to rise abnormally high and possible damage to the engine may result. When stopping the engine, reduce the load slowly and allow the engine to run at idle speed for one minute. Do not stop engine with the decompression lever as engine damage may result. If the engine cannot be stopped by the speed control lever knob, the move the fuel cock to the closed (3 o'clock) position. 1) Slowly move speed control lever knob upward until engine is running at idle speed. Allow engine to run at idle speed for 3 minutes. 2) Close any discharge valves, then any suction valves that are installed in the hoses. This will retain liquid in pump volute and reduce or eliminate priming requirements for the next pumping application. 3) Move engine speed control lever knob all the way upward to the "STOP" position. j. k. Perform after-operations PMCS. Complete DA Form 2404, DA Form 1714-R, and DD Form 1970. Give completed forms to immediate supervisor at the end of the shift.

NOTE:

Conduct a check on learning and summarize the learning activity.

CHECK ON LEARNING: Conduct a check on learning and summarize the ELO. B. ENABLING LEARNING OBJECTIVE B
ACTION: CONDITIONS: Students will demonstrate knowledge on operating the 125-GPM pump and performing PMCS.

Given a demonstration, a training site, a 125-GPM Pump, DD Form 1970, DA Form 2404, a GO/NO GO checklist, a hands-on practical exercise, TM 5-4320-208-12&P, TM 5-4320-304-14, TM 10-4320309-14, and TM 10-4320-325-14.

STANDARDS:

In accordance with TM 5-4320-208-12&P, TM 5-4320-304-14, TM 10-4320-309-14, and TM 10-4320-325-14.

14

1.

Learning Step / Activity 1. The students will complete a hands-on Practical Exercise to demonstrate knowledge of operating the 125-GPM pump and performing PMCS. Method of Instruction: Instructor to Student Ratio: Time of Instruction: Media: Practical Exercise (Performance) 1:6 1 hrs -None-

NOTE: Students will demonstrate knowledge on operating the 125-GPM pump and performing PMCS. NOTE: Conduct a check on learning and summarize the learning activity.

CHECK ON LEARNING: Conduct a check on learning and summarize the ELO.

15

SECTION IV.

SUMMARY Method of Instruction: Conference / Discussion Instructor to Student Ratio is: 1:18 Time of Instruction: 0 hrs Media: Group-paced Instruction

Review / Summarize Lesson

The following key points were discussed within the lesson unit: a. Functions And Components Of The 125-GPM Pump b. Installation c. Starting And Operating d. Shutting Down e. Completing Forms f. Before-Operations PMCS

g. During-Operations PMCS h. After-Operations PMCS

Check on Learning

Determine if the students have learned the material presented by soliciting student questions and explanations. Ask the students questions and correct misunderstandings. 1) When starting and operating the 125-GPM pump (TM 5-4320-304-14), what should be done if the volute does not fill with liquid when priming the pump? (Check suction hose and suction hose connection at suction [intake] flange hose adapter for leaks. Be sure that suction hose end is completely immersed in water.) 2) When starting and operating the 125-GPM pump (TM 5-4320-309-14 and TM 10-4320-325-14), what should be done to prevent damage to the starter? (Do not allow the handle grip to snap back against the engine. Return it gently.) 3) What are the steps for stopping the 125-GPM pump Model 2-125-50-G (TM 54320-208-12&P)? (Place the throttle control in the idle position, and let the engine idle for 3 to 5 minutes. This will allow the engine to cool. Set the Ignition Switch to OFF.) 4) What forms should be completed during operation of the 125-GPM pump? (DA Form 2404, DA Form 1714-R, and DD Form 1970.)

16

SECTION V.

STUDENT EVALUATION NOTE: Describe how the student must demonstrate accomplishment of the TLO standard. Refer student to the Student Evaluation Plan.

Testing Requirements

The student must score a GO for each item on the GO/NO GO checklist to receive a GO for the practical exercise. The student must meet the requirements of this lesson by achieving a passing score on the End of Annex Examination. NOTE: Rapid, immediate feedback is essential to effective learning. Schedule and provide feedback on the evaluation and any information to help answer students' questions about the test. Provide remedial training as needed.

Feedback Requirement

17

PRACTICAL EXERCISE SHEET 720-77W10 F07, PE1

Title Lesson Number/Title Introduction

Operate the 125-Gallon Per Minute (GPM) Pump 77W12F07 version TATS / Operate the 125-Gallon Per Minute (GPM) Pump This Practical Exercise is to provide the student with the skills operate the 125GPM pump in order to utilize the storage, distribution, and transportation systems for potable water. The ability to operate the 125-GPM pump is a necessary skill for the water treatment specialist when preparing to operate the TWDS, PWS/DS, and FAWPSS. NOTE: Inform the students of the following Terminal Learning Objective requirements.
At the completion of this lesson, you [the student] will: Action: Operate the 125-GPM pump, perform PMCS, make appropriate

Motivator

Terminal Learning Objective

Conditions:

entries on DA Form 2404 and correct any deficiencies, and observe environmental considerations. Given a demonstration, a training site, a 125-GPM Pump, DD Form 1970, DA Form 2404, a GO/NO GO checklist, a hands-on practical exercise, TM 5-4320-208-12&P, TM 5-4320-304-14, TM 10-4320309-14, and TM 10-4320-325-14.

Standards:

In accordance with TM 5-4320-208-12&P, TM 5-4320-304-14, TM 10-4320-309-14, and TM 10-4320-325-14.

Safety Requirements

1. When filling the fuel tank, do not smoke or use open flame in the area. Always make metal-to-metal contact between the container and the fuel tank. This will prevent a spark as fuel flows over metallic surfaces. Failure to observe this warning may result in death to personnel. 2. Never operate the centrifugal pump in an enclosed area unless the exhaust gases are piped to the outside. Exhaust gases contain carbon monoxide which is a colorless, odorless, and poisonous gas. 3. Make sure spark plug leads are disconnected before performing maintenance on the pump. 4. Avoid breathing smoke when using a fire extinguisher. 5. Do not fill the fuel tank while the engine is running. Gasoline spilled on a hot engine may explode and cause serious injury to personnel.

A-18

6. Do not attempt to perform any maintenance on the pump while the engine is running. 7. Make sure all gasoline fumes are removed from tank before starting welding operations. Fumes in tank can cause a severe explosion if ignited. 8. Drycleaning solvent, P-D-680, used to clean parts, is potentially dangerous to personnel and property. Avoid inhalation of fumes and repeated or prolonged skin exposure. Wash exposed skin thoroughly with soap and water. Use in well-ventilated area away from open flame or excessive heat. Flash point is 100 degrees F (38 degrees C). 9. Do not start pump without first priming with water (on most models). Dry operation will damage pump seals and cause pump to fail. After priming, do not run pump more than 3 to 5 minutes without water flowing through it. 10. When tying centrifugal pump to carrier, install bands through frame. Do not secure by banding across channels. 11. HANDLE/DISPOSE of hazardous materials (such as used oil, contaminated fuel, and chemical test kits). IAW unit Standard Operating Procudures/Operations Orders (OPORD), local regulations, and/or host nation laws. 12. Comply with unit Standard Operating Procedures (SOP), Operations Orders (OPORD), local regulations, and/or host nation laws for drip pans or secondary containment devices. 13. Before performing this task, read and comply with the appropriate Material Safety Data Sheet (MSDS). Wear the appropriate personal protective equipment (PPE). Clean and secure the PPE upon completion of this task.

Risk Assessment Level Environmental Considerations

Low Medium Army Regulation 200-1 delineates TRADOC responsibilities to integrate environmental requirements across DTLOMS and ensure all training procedures, materials, and doctrine include sound environmental practices and considerations. The Army's environmental vision is to be a national leader in environmental and natural resource stewardship for present and future generations as an integral part of all Army missions. This Practical Exercise meets this standard.

Evaluation

The instructor will use a GO / NO GO checklist with direct observation of the students performance. Refer students to the Student Evaluation Plan. We will now learn how to operate the 125-GPM pump.

Instructional Lead-In Resource Requirements

INSTRUCTOR MATERIALS: Training Support Package

A-19

STUDENT MATERIALS: DA Form 2404 DA Form 1714-1-R DD Form 1970 Fire Extinguisher 1 gallon of fuel 1 quart of oil Earplugs Pencil Student Handouts
Special Instructions

Directions to Instructors. 1. The instructor will ensure that there is a 125-GPM pump with components and accessories for every six students in class. During this exercise the students should be broken down into groups of no more than six. 2. One instructor or assistant instructor per group. 3. Review risk assessment and safety considerations once again before starting the PE1. 4. Before starting the PE1 identify the groups and the equipment they will be using. Inform them of the steps they are to follow. 5. Once the PE1 has started, observe the groups as they perform the exercise. Ensure that all students are taking part in the exercise and that safety precautions are followed. 6. Check to ensure that all equipment necessary to operate the 125-GPM pump is on hand and serviceable. 7. The primary instructor will ensure that each assistant instructor is monitoring his or her group and making on the spot corrections. 8. The assistant instructor will take charge of one group and assist the students in any problems they may have in operating the 125-GPM pump. 9. Once each group has completed the exercise, talk them through the PE to ensure each student understood the exercise. Directions to Students. 1. The purpose of this exercise is to give the student the hands-on experience to better enhance his or her skills and knowledge in operating the 125-GPM pump. 2. The 125-GPM pump will be used during this exercise. 3. Once each student has been identified and placed in a group, he or she will participate in operating the 125-GPM pump.

A-20

Procedures

Instruct students to perform the following actions: NOTE: Provide students with QMS NO: 720-77W10F-07 - PE1. 1. Start, operate, and shut down the 125-GPM pump. 2. Perform before-, during-, and after-operations PMCS.

Feedback Requirements

Rapid immediate feedback is essential to effective learning. Correct any student misunderstandings. Provide remedial practice as needed.

A-21

SOLUTION FOR PRACTICAL EXERCISE 720-77W10 F07, PE1 Refer to Student Handout section for GO/NO GO checklist.

A-22