VENDOR JKMS PROJECT NO CONTRACT NO PACKAGE DESCRIPTION DOCUMENT TITLE DOCUMENT NUMBER DOCUMENT REVISION NO. OF PAGES (Inc. Front Sht.) JORDAN KENT METERING SYSTEMS LTD 971JK11545 C-084/97/001 PECIKO FIELD GAS METERING PACKAGE Uncertainty Calculations 154511510 B 21 02 11.3.98 JSL General Update 01 02.12.97 JCM Fist Issue For Approval JSL ISSUE DATE BY PURPOSE OF REVISION CHECKED APPROVED CLIENT 'PPPLIER DOCUMENT NO. 084-?112 I COMPANY DOCUMENT NO.PPA-70-X1-241-F 1I JORDAN KENT METERING SYSTEMS LIMITED JKMS Reference: 97/JKl1545 j Client Reference: C-084/97/001 r-- PROJECT: PECIKO DEVELOPMENT PROJECT UNCERTAINTY CALCULATIONS ONSHORE CUSTODY TRANSFER GAS METERING SYSTEM B 09.03.98 Revised In Line With Document PPA-70-X1-243-F. A 02/12/97 First Issue For Approval JKMS DOCUMENT REF: 154511510 REVISION: B Section 1 2 3 4 5 6 7 8 9 10 11 12 Main CONTENTS Description Environmental and Process Conditions Symbols Introduction and Summary of Results Overall Calculated System Uncertainty Empirical Coefficient of discharge Uncertainty (AGA3 section 1.12.4.1) Empirical Expansion Factor Uncertainty (AGA3 sect 1.12.4.2 ) Orifice Plate Bore Diameter Uncertainty (AGA3 sect 1.12.4.4) L Meter Tube Internal Diameter Uncertainty (AGA3 sect 1.12.4.5) Temperature Transmitter Uncertainty Uncertainty in DP due to differential pressure device (AGA section 1.12.4.6) Uncertainty in Pf due to Absolue Pressure measurement devices Fluid Density uncertainty ,\ JKMS DOCUMENT REF: 1545/1510 REVISION: B 1.0 Environmental and Process Conditions * * * * Ambient temperature variation Description Supply Voltage Variation Calibration Interval Operating Temperature " " Operating Pressure Total operating flowrate " " " " qm(t) No. of streams in service Stream flowrate qm(s) Orifice DP DP Molecular Weight Density at std. condo Density at flow cond .. Viscosity " 0.000001 Meter Tube Dia. @ 20C Orifice Dia. @ 20C Beta @ 20C Pipe expo coeff. 0.00001 Orifice expo coeff. 0.00001 Meter Tube Dia. @ Tf Orifice Dia @ Tf Beta @ Tf = = Units Volts Months c oK BarA MMSCFD m 3 /s kg Is m 3 /s kg/s mBar kg/m 3 kg/m3 cP kg m/s m m f'c f'c m m Main 19.5 C to 67.1 F to 35 C 95 F Case No. 1 2 3 4 0.72 0.72 0.72 0.72 6 6 6 6 17.7 40.4 40.4 40.4 290.9 313.6 313.6 313.6 55.516 78.316 78.316 78.316 200 650 650 1300 65.549 213.033 213.033 426.066 56.375 183.922 183.922 367.844 1 1 2 2 65.549 213.033 106.516 213.033 56.375 183.922 91.961 183.922 60.4124 490.1914 121.9426 490.1914 20.3 20.3 20.3 20.3 0.8600 0.8634 0.8634 0.8634 55.362 72.961 72.961 72.961 0.01 0.01 0.01 0.01 10.00 10.00 10.00 10.00 0.5477 0.5477 0.5477 0.5477 0.3622 0.3622 0.3622 0.3622 0.661 0.661 0.661 0.661 1.116 1.116 1.116 1.116 1.665 1.665 1.665 1.665 0.5477 0.5478 0.5478 0.5478 0.3622 0.3623 0.3623 0.3623 0.6613 0.6614 0.6614 0.6614 * At standard conditions 15.56 c (60 F), 1.01560 BarA (14.73 psia) JKMS DOCUMENT REF: 1545/1510 REVISION: B Buat 5 case untuk melihat sebaran akurasi meter. 5 case tersebut dibuat dengan memvariasi baris untuk range dP stack. (case 1: 5%; case 2:25%; case 3: 50%; case 4:75%; case 5: 100%) Untuk parameter yang lain dibuat fix sesuai operating pressure. Main 2.0 Symbols Symbol Description p Beta 0 Meter tube diameter d Orifice bore ddm Difference (d measurement - dm) dDm Difference (0 measurement - Om) dm Mean orifice diameter Om Mean tube diameter DP Differential pressure ECd Uncertainty in Cd Ed Uncertainty in d ED Uncertainty in 0 EdPtx Uncertainty in DP EPtx Uncertainty in measured absolute pressure Pf ETtx Uncertainty in Tf EXi Uncertainty in mole fraction EY Uncertainty in empirical expansion factor EZf Uncertainty in compressibility factor m Dynamic viscosity Mr Molar mass 0(9as mixture Mri Molar mass of) th gas component N Number of gas"components 1t 3.141592654 Pf Fluid static presure qm Mass f10wrate R Universal gas ReD Reynolds No. ; Tf Fluid - ! JKMS DOCUMENT REF: 1545/1510 REVISION: B Unit J - m m m m m m Pa % % % % % % % % % kg m/s - - Pa kg/s kg mol k - C Main 3.0 Introduction and Summary of Results AGA 3 states that the volume flowrate through an orifice plate qm is given by the following equation, where, Cd = Y = 6P = Co-efficient of discharge Expansion factor Orifice differential pressure d = Ev = Pt.P = Orifice plate bore Velocity of approach fluid density at PI & TI Differentiation of the flow equation (AGA3 sect' 1.12.3.1 ) gives sensitivity coefficients for the calculation of the flowrate uncertainty from the uncertainties in each variable .. , Calculated Uncertainty, Ex Variable Sensitivity Coefficient, Sf< 1 2 3 4 Cd 1 0.46329 0.46256 0.46293 0.46256 Y 1 0.00435 0.02504 0.00623 0.02504 DP 0.5 0.42652 0.25182 0.29788 0.25182 d 2.472951333 0.05774 0.05774 0.05774 0.05774 D -0.'472980872 0.28868 0.28868 0.28868 0.28868 p O.q 0.15000 0.15000 0.15000 0.15000 (Sx Ex)2 Variable Case No. 1 2 3 4 Cd 0.2146 0.2146 0.2143 0.2140 y 1.9E-05 6.3E-04 3.9E-05 6.3E-04 DP 0.0455 0.0159 0.0222 0.0159 d 0.02038 0.020384961 0.020385 0.020385 D 0.0186 0.Oi8t? 0.0186 0.0186 p 0.00563 0.005625 0.005625 0.005625 The sensitivity coefficients for d and D include sensitivities in the velocity of approach factor Ev that are dependant upon b (see AGA3 section 1.12.3.1) JKMS DOCUMENT REF: 1545/1510 REVISION: B Main 4.0 Overall System Uncertainty To obtain a value for the overall system uncertainty, the individual uncertainties, once multiplied by their sensitivity coefficients, are combined using the root-sum-square method to give the overall I mass flowrate uncertainty Eqm Sum of Squares Square root of sum of squares Overall System Uncertainty JKMS DOCUMENT REF: 1545/1510 REVISION: B t' 1 0.3048 0.5521 % 0.5521 Case No. 2 3 4 0.2751 0.2812 0.2751 0.5245 0.5303 0.5245 0.5245 0.5303 0.5245 Ecd 5.0 Empirical Coefficient of discharge (AGA3 section 1.12.4.1) The uncertainty in Cd is a function of Re and diameter ratio p, 5.1 Reynolds number, The meter tube Reynolds number is defined by AGA3 part 1 section 1.7.3 as, Units Case No. 1 2 3 qm(s) kg/s 56.375 183.922 91.961 J.1. 1 E-06 kg m/s 10.000 10.000 10.000 OTt m 0.5477 0.5477 0.5477 ReD 1.31 E+07 4.28E+07 2.14E+07 5.2 Beta Ratio Case No. 1 2 3 Beta Tt 0.6613 0.6614 0.6614 5.3 ._ Uncertainty in Cd \ \ The uncertainty in the Coefficient of discharge is given I by AGA3 part 1 section 1.12.4.1 as the product, , i , IJC d ( F T)' IJC i ( F T ) =:: X --'---'- IJC i ( F T) C d ( F T ) where, oC d ( F T ) . oC i ( F T ) 1 + 1.78 9 5 ( 4 0 0 0 ) 0.8 . ReD I JKMS DOCUMENT REF: 1545/1510! REVISION: B ! 4 183.922 10.000 0.5477 4.28E+07 4 0.6614 Ecd and for Beta ratio's above 0.175 OC(FT) 8 1 =0.5600-0.2550/3+1.9316/3 Cd (FT ) Using the above values for Reo and b dCi(FT)/Cd(FT) dCd(FT)/dCi(FT) ECd JKMS DOCUMENT REF: 1545/1510 REVISION: B , i ; 1 0.4620 1.0028 % 0.4633 Case No. 2 3 4 0.4621 0.4621 0.4621 1.0011 1.0019 1.0011 0.4626 0.4629 0.4626 EY 6.0 Empirical Expansion Factor (AGA3 sect 1.12.4.2 ) Ey = 4 (DP/P I ) when p s 0.750 Beta DP PI Ey JKMS DOCUMENT REF: 1545/1510 REVISION: B Units mSar SarA % 1 0.6613 60.412 55.516 0.0044 Case No. 2 3 0.66;4 0.6614 490.191 121.943 78.316 78.316 0.0250 0.0062 4 0.6614 490.191 78.316 0.0250 Ed orifice f.O Orifice Plate Bore Diameter (AGA3 sect 1.12.4.4) i In the absence of physical data, the AGA3 requirements as outlined in AGA3 part 2 section 2.4.3 and table 2-2 are used. For an orifice Plate Bore of >1 inch the tolerance given by table 2-2 is, Tolerance = +/- 0.0005 inch per inch of diameter Meter tube diameter = 21.563 inches = 0.5477 m Beta ratio = 0.6613 Orifice diameter = 14.26 inches = 0.3622 m Max allowable d = +/- 0.0005 x 14.26 " = +/- 0.0071 = +/- 0.0001811 m AGA3 states that at least four independant measurements of the orifice bore must be used. The orifice bore is taken ~ the mean of these four measurements. AGA 3 pt 1 section 1.6.2 'defines the uncertainty in orifice plate bore as the root-mean-square of the differences between each measurement and the mean t3dl11 'where n is the number of measurements and ddm is the difference between a measurement and the mean. Using the calculated maximum allowable value of d. = +/- = +/- , 0.0082328 0.0002091 m Expressed as a percentabe of the orifice mean diameter. dd m / d m = +/- 0.0082328 = +/- 0.0002091 m 14.25966246 0.362195426 m = ddm/d m = +/- 0.0577 % Although AGA3 uses the tolerance value 0.05% directly in the example calculation of I uncertainty. The calculation above takes the maximum allowed tolerance for each I measurement and uses the equation given by AGA3 to combine 4 such values. The uncertainty obtained reflects not only the tolerance in d but also the uncertainty due to the use of only four (the minimum allowed) such measurements. JKMS DOCUMENT REF: 1545/1510 I, REVISION: B ~ ED pipe 8.0 Meter Tube Internal Diameter (AGA3 sect 1.12.4.5) 'In the absence of physical data for the inside diameter of the meter tube, the tolerance allowed by AGA3 part 2 is used to calculate a value for the uncertainty in diameter Om. AGA 3 part 2 states that, any diameter measurement made within 1 tube diameter upstream of the orifice plate shall not differ from the mean measured tube diameter by more than 0.25% i.e. \ Any diamcter measureJ \\iUlli;::eD., OfUlCorifice pJate-DlI x 5':025% Taking the mean meter tube diameter as 21.563 inches 'the allowed tolerance is, Permitted tolerance = +/- 21.563 x 0.25/100 = +/- 0.05391" = +/- 0.00136925 m The uncertainty in the mean meter tube diameter Om is the root-sum-square of the diameter measurements and the diameter. dDm is the difference between the measured diameter and the mean diameter and n is the number of measurements. Using the largest deviation in D permitted and the minimum number of readings (n = 4) dO m = +/- 0.0622" '= +1- 0.001581 m Expressing this uncertainty :as a percentage of the mean meter tube diameter, , dDm/D m == +1- 0.06225 x 100 = +/- 0.001581 m ------ 21.563 0.5477 m ED = dDm/D = +1- 0.2887 % Although AGA3 uses the to,lerance value 0.25% directly in the example calculation of uncertainty. The above takes the maximum allowed tolerance for each measurement and uses the equation given by AGA3 to combine 4 such values. The uncertainty obtained reflects not only the tolerance in d but also the uncertainty due to the use of only four (the minimum allowed) such measurements. JKMS DOCUMENT REF: 1545/1510 REVISION: B ETtx 9.0 Temperature Transmitter Uncertainty 9.1 Platinum Resistance Thermometer Sensor The required accuracy for the PRT is 0.19C over the range a to 10aoC as per spec. PPA-70-2-1-B-2 7.3.3. i Units Case No. i 1 2 3 4 Tf c 17.7 40.4 40.4 40.4 Tf oK 290.85 313.55 313.55 313.55 Tolerance oK 0.19 0.19 0.19 0.19 As the units of temperature in thermodynamic equations is Kelvin, this tolerance is therefor expressed in o,K. 9.2 3144CA Temperature Transmitter The Fisher - Rosemount Ltd. model 3144 temperature transmitter is calbrated over the range 0 to 100C, it's performance is specified below: 1 9.2.1 Accuracy Rosemount state a digital accuracy of 0.14C, and a D/A accuracy of 0.02% of span. ' . Total analogue accuracy is defined as the sum of the digital & D/A accuracies. Calbration Range: 100 ,I i Units Case No. ,.t. 1 2 3 4 Tf c 17.7 40.4 40.4 40.4 Tf \ oK 290.85 313.55 313.55 313.55 Digital accuracy I oK 0.14 0.14 0.14 0.14 D/A accuracy
oK 0.02 0.02 0.02 0.02 Total accuracy
oK 0.16 0.16 0.16 0.16 9.2.2 Stability Fisher-Rosemount state figures for stability of 0.1 % of reading or 0.1 c whichever is greater, for 24 months. Calibration every 6 months is assumed, JKMS DOCUMENT REF: 1545/1510 REVISION: 8 Units Tf c Tf oK Calculated Stability oK Worst Case Stability i
oK 9.2.3 Power Supply Effect Stated as 0.005% of spa'n per volt Calibrated span Variation in voltage Power Supply Effect 9.2.3 Ambient Temperature Effect = = = ETtx Case No. 1 2 3 17.7 40.4 40.4 290.85 313.55 313.55 0.0044 0.0101 0.0101 0.1000 0.1000 0.1000 0-100 c 0.72 Volts 0.0036 oK For a 28C (50 OF) change in ambient temperature 4 40.4 313.55 0.0101 0.1000 Total AmbientTemperatwre Effect = Digital Effect + Output D/A Effect Digitai Effect = O.OBoC + 0.025% of (reading + 200) Output D/A Effect = 0.025% of Span + 0.02% of (reading - LRV) Where the LRV is OC, Units Case No. 1 2 3 4 Tf c 17.7 40.4 40.4 40.4 Tf oK 290.85 313.55 313.55 313.55 Digital Effect oK 0.13 0.14 0.14 0.14 Digital/Analog Effect oK 0.0285 0.0331 0.0331 0.0331 Total Error oK 0.1630 0.1732 0.1732 0.1732 9.3 Overall uncertainty in measured temperature Combining the PRT and transmitter uncertainties by the root-sum-square method gives the overalL uncertainty in measured temperature. Combined Error JKMS DOCUMENT REF: 1545/1510 REVISION: B
Units 1 oK 0.3135 ~ s e No. 2 3 4 0.3189 0.3189 0.3189 ETtx Expressed as a of the operating temperature Uncertainty in measured temperature E Ttx JKMS DOCUMENT REF: 1545/1510 REVISION: B Units
% 0.1078 EdPtx 10.0 Uncertainty in dp due to differential pressure device (AGA section 1.12.4.6) 10.1 Rosemount 3051CD "High Range" Differential Pressure Transmitter Calibrated span Temperature variation (max.) Unit range code Digital/Analogue Unit URL (Upper Range Limit) Supp\y voltage variation. Calibration interval 500 15 2 Analogue 622 0.72 6 mBar C mBar Volts months Rosemount 3051CD "Low Range" Differential Pressure Transmitter Calibrated span Temperature variation (max. Unit range code Digital/Analogue I) Unit URL (Upper Range Limit) Supply voltage variation Calibration interval
125 15 2 Analogue 622 0.72 6 Hi9h/LoW Range Transmitter Switch Point Switch Point 124 ?1.1 Accuracy (Edpa) mBar C mBar Volts months mBar The Rosemount 3051 C02 differential pressure has a stated accuracy of 0.075% of span from 1: 1 to 10: 1 6f URL, including hysteresis, terminal based linearity and repeatabilty of the pressure sensor. Units Case No. 1 2 3 4 Accuracy mBar 0.0938 0.3750 ' 0.0938 0.3750 10.1.2 Stability (Ed pst) Rosemount do not quote figures for transmitter drift over 1 month, drift over such a short period is considered insignificant. A figure for drift over 60 months is given as 0.25% of URL. The calibration interval shall be 6 months. ) JKMS DOCUMENT REF: 1545/1510, REVISION: B I EdPtx Units Case No. 1 2 3 4 Stability mBar 0.1555 0.1555 0.1555 0.1555 10.1.3 Static Pessure Effect Zero Error The zero error due to static pressure is correctable by re-zeroing at line pressure Span Error (Edpsp) The span error is due to static pressure is stated as being: Range 2 0.2% of reading per 69 Bar. " Units . Case No. 1 2 3 4 Operating Pressure BarA 54.502 77.302 77.302 77.302 Reading mBar 60.412 490.19 121.94 490.19 Span Error mBar 0.0954 1.0983 0:27323 1.0983 10.1.4 Ambient Temperature Effect The error due to ambient' temperature effect is stated as being: Range 2 (0.0125% URL + 0.0625% span)/28C for spans from 1:1 to 10:1. Instrument will be calibrated at 20C Units Case No. 1 2 3 4 Reading mBar 60.412 490.19 121.94 490.19 Temperature Effect Error mBar 0.1559 0.3903 0.1559 0.3903 10.1.5 Power Supply Effect (Edpp) The error due to power sypply effect is stated as being 0.005% of calibrated spall per v'olt. Power Supply Effect JKMS DOCUMENT REF: 1545/1510 REVISION: B Units mBar 1 0.0045 Case No. 2 3 4 0.018 0.0045 0.018 EdPtx 10.1.6 Mounting Position Effect The error due to mounting position effect will be calibrated out. 10.2 Combined Uncertainties These uncetainties are combined by the root sum square method: Uncertainty Uncertainty % JKMS DOCUMENT REF: 1545/1510 REVISION: B Units 1 mBar 0.2577 0.4265 Case No. 2 3 1.2344 0.363237 0.2518 0.297876 4 1.2344 0.2518 EPtx 11.0 Uncertainty in Pf due to Absolute Pressure measurement device 11.1 Rosemount 3051 TA Absolute Pressure Transmitter Calibrated Span. Temperature variation (max.) Unit range code Digital/Analogue Unit URL (Upper Range Limit) Supply voltage variation Calibration inteNal ',1.1.1 Accuracy (Epa) i 100 15 4 Analogue 276 0.72 6 SarA SarA V months The Rosemount 3051 TA'pressure transmitter has a stated accuracy of 0.075% of span from 1:1 to 10:1 of URL, including hysteresis, terminal based linearity and repeatabilty of the pressure sensor. ~ Units Case No. ! 1 2 3 4 Accuracy mSar 75.0 75.0 75.0 75.0 11.1.2 Stability (Eps) Rosemount do not quote figures for transmitter drift over 1 month, drift over such a short period is considered inSignificant. A figure for drift over 12 months is given as 0.1 % of URL. The calibration inte,IVal will be",6 months. , Units Case No. I 1 2 3 4 Stability mSar 138.0 138.0 138.0 138.0 11.1.3 Ambient Temperature Effect (Ept) The error due to ambient temperature effect is stated as being (0.025% URL + 0.125% span)/28C for spans from 1:1 to 30:1. Instrument will be calibra'ted at 20C j J Temperature Effect Error JKMS DOCUMENT REF: 1545/1510 REVISION: B Units mSar 1 135.96 , Case No. 2 3 4 135.96 135.96 135.96 EPtx 11.1.4 Power Supply Effect (Edpp) The error due to power sypply effect is stated as being 0.005% of calibrated span ,per volt. Units Case No. 1 2 3 4 Power Supply Effect mBar 0.0036 0.0036 0.0036 0.0036 11.1.5 Mounting Position Effect The error due to mounting position effect will be calibrated out. ';1.2 Combined Uncertainties These uncetainties are combined by the root sum square method:
Uncertainty i
0/ 0 " 'I JKMS DOCUMENT REF: 1545/1510 , REVISION: B Units 1 mBar 207.74 0.3742 Case No. 2 3 4 207.74 207.74 207.74 0.2653 0.2653 0.2653 Erho 12.0 Densitometer Uncertainty 12.1 Solartron 7812 Gas Transducer The Solartron 7812 gas transducer has a stated accuracy of 0.15% of reading. (Natural Gas) Units Reading kg/m 3 Accuracy kg/m 3 Uncertainty % JKMS DOCUMENT REF: 1545/1510 REVISION: B 1 55.362 0.083 0.1500 Case No. 2 3 4 72.961 72.961 72.961 0.1094 0.1094 0.1094 0.1500 0.1500 0.1500