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CVS RM - Company Presentation

CVS RM headquarter is placed in the industrial region of Gebze, just east of Istanbul, close to many major ports CVS RM provides turn-key plants and equipment solutions for Rolling Mills. CVS RM workforce is formed by specialized workers and engineers with a modern machinery park to undertake even the most challenging projects. Over than 200 engineers and administrative employees are involved in the design and management of the projects.

CVS RM - Activities
CVS RM has achieved to catch quality above the world standards through its CNC Machinery Park and experienced staff. The manufacturing includes reheating furnaces with automation system (pusher, walking hearth, walking beam type), all equipments on furnaces, all equipments around furnaces (billet feeding systems, pushing systems, billet rejecting systems, descalers, recuperators, chimneys, fan collectors and all piping, roller tables, etc.), rolling stands (classic, housingless, universal, trio type, etc), rolling gearboxes (horizontal, vertical type etc.) pinch rolls for exit furnace or cooling bed, snap shears, crop-cobble flying shears, start-stop flying shears, cold shears, completely cooling beds, take-out car systems, packing chain conveyors, semi automatic-full automatic binding machine, bending machine, cranes, completely water treatment units, completely water quenching systems, rolling mill guides and in rolling mill process equipments which are specially designed to be used. All products of CVS RM are manufactured according to considered common in the world class standards, quality certificates ISO 9001:2008 and TUV EN 729-2 which are carried import-export to domestic and overseas markets. CVS RM has done all the products and equipments of turnkey rolling mills, in the particular design and calculation results are selected according to determined resistance values. Also, CVS RMs proposals are included European standard for all used standards of all equipments.

CVS RM - Company Presentation

CVS RM can design to produce rolling mills that production capacity of up to 1.000.000 tpy.

for wire rod section 5,5 to 16 mm can be done according to requirements of customer.

CVS RM - Company Presentation

Although CVS-RM manufactures parts and equipment for rolling mills all around the world, from North America to the Far East, it also design and builds complete systems and plants on a turn-key basis .

CVS RM

- DESIGN & ENGINEERING

DESIGN & ENGINEERING

CVS RM

- DESIGN & ENGINEERING

..We believe it all starts at the drawing table

CVS RM

- DESIGN & ENGINEERING

We put our experience and know-how in steel industry behind our products and services ..

CVS RM

- WORKSHOP

WORKSHOP

CVS CVS RM RM- WORKSHOP

CVS RM

- WORKSHOP

CVS CVSRM RM -- C W OOLING ORKSHOP BED

CVS CVSRM RM -- C W OOLING ORKSHOP BED

CVS RM -

ROLLING MILL DESIGN

ROLLING MILL DESIGN


From Bar mill to Wire Rod and Section Mill,From Chimney to complete Reheating Furnaces ( pusher type,walking beam type,walking hearth type) from Roll Stands (classical and housingless types) and water quenching system to complete Rolling Mill Train, from Cooling Bed Area to Handling Area, from Flying Shears to Cold Shears, Full Automation System and from Engineering Services to Turn-Key Plants, CVS offers economically viable solutions at European standards.

CVS RM

- STANDS AND ROLLS

HORIZONTAL & VERTICAL HOUSINGLESS TYPE STANDS

CVS RM

- STANDS AND ROLLS

CVS RM

- STANDS AND ROLLS

CVS RM

- STANDS AND ROLLS

Each stand is complete with; Shaft holder;

Coupling between motor and gearbox;


Coupling heads; Stand cooling system; Stand hydraulic system; Hydraulic clamping device; Gear boxes; Universal joint shafts; Horizontal or Vertical base plates;

CVS RM

- STANDS AND ROLLS

STAND PREPARING ROBOT

CVS RM

- STANDS PREPARING ROBOT

CVS RM

- STANDS AND ROLLS

CLASSIC AL TYPE OF STAND

CVS RM

- STANDS AND ROLLS


Gap Adjustment Unit

Rolls Axial Adjustment Unit

Couplings

Cardan Shafts

Rest Bar Hydraulic Cylinder

Hydraulic Clamps

Base Plate

CVS RM

- STANDS AND ROLLS

CHOCK ASSEMBLY

CVS STANDS AND ROLLS CVSRM RM- STANDS AND ROLLS

HORIZONTAL CLASSICAL TYPE STANDS

Shaft Holder

Hydraulic Clamps

CVS RM FURNACE TANDS AND ROLLS CVS RM- -S STANDS AND ROLLS

ROLLS

CVS RM

- STANDS AND ROLLS

CHEMICAL COMPOSITION TABLE OF ROLLS MATERIAL


MATERIAL SGF 50 SGP 55 SGP 60 SGAC-Cr-68 SGAC 68 SGAC 70 %C
3,00 3,50 3,40 3,70 3,50 3,75 3,60 3,70 3,35 3,60 3,35 3,60

%Si
1,00 2,00 1,70 2,10 1,60 1,75 1,60 1,80 1,10 1,30 0,70 0,90

%Mn
0,50 0,80 0,00 0,70 0,00 0,70 0,00 0,70 0,40 0,70 0,40 0,70

%Cr
0,10 0,40 0,50 0,70 0,80 1,20 1,30 1,50 0,50 0,80 0,80 1,30

%Ni
2,00 2,50 0,00 0,40 0,50 1,00 1,00 1,55 3,00 3,50 3,50 4,00

%Mo
0,60 1,00 0,30 0,50 0,30 0,50 0,30 0,50 0,40 0,60 0,40 0,60

%P
0,00 0,03 0,00 0,05 0,00 0,05 0,00 0,04 0,00 0,04 0,00 0,04

%S
0,00 0,01 0,00 0,01 0,00 0,01 0,00 0,01 0,00 0,01 0,00 0,01

%Mg
0,03 0,06 0,03 0,08 0,03 0,08 0,03 0,08 0,04 0,07 0,03 0,08

CVS RM
MATERIAL SYMBOL
SGP-40 SGP-43 SGP-45 SGP-48 SGP-50 SGP-53 SGP-55 SGP-58 SGP-60

- S FURNACE TANDS AND ROLLS

HARDNESS
(ShC) 40-45 43-47 45-50 48-52 50-55 53-57 50-60 58-62 60-65 65-70 65-70 68-72 70-75 73-77 75-80 78-82 70-75 75-80 80-85 35-40 40-45 43-45 45-50 50-55 35-40 40-45 45-50 R I

BAR
PF F R

MEDIUM SECTION
I PF F R

LARGE-SECTIONS
I PF F

DUCTILE IRON

SGP-65 SGAC-65 SGAC-68 SGAC-70 SGAC-73 SGAC-75 SGAC-78 SGAC-Cr-70 SGAC-Cr-75 SGAC-Cr-80 SBA-35

STEEL BASE

SBA-40 SBA-43 SBA-45 SBA-50 GSA-35 GSA-40 GSA-45

CVS RM

- STANDS AND ROLLS

CVS RM

- GEAR BOX

GEAR BOXES

CVS RM

- GEAR BOX

CVS RM

- GEAR BOX

CVS RM

- GEAR BOX

CVS RM - LOOPERS

LOOPERS

CVS RM - S LTANDS OOPERS AND ROLLS

( One Strand ) LOOPER

CVS RM - LOOPERS

LOOPER ( four strands )

CVS RM

- SHEARS

SHEARS
Start-stop flying shears are with clutch and brake systems. for rolled stock head/tail cropping and emergency chopping

CVS RM

- SHEARS

START-STOP FLYING SHEAR

CVS RM

- SHEARS
The shear is supplied complete with: Housing in welded and annealed steel plate Clutches Blade Anti-friction roller bearings Plane blades and blade holders Drive group with AC motor is driven by frequency converter. Break system Oil lubrication system with motor pump Base plate for the shear in electrically welded structure.

CVS RM

- SHEARS

COLD SHEAR

CVS RM

- SHEARS

CVS RM - COOLING BED

COOLING BED

CVS RM - COOLING BED

Cross-Section of Cooling Bed


Cooling bed equipment including; Connecting Roller Table Run-in-Roller Table With Aprons Straightening Plates Rake Type Cooling Bed Bar Aligning Device Platform Take-Out System Run-out-Roller Table

CVS RM - COOLING BED

Rakes Run-in-Roller Table With Aprons

Connecting Roller Table

CVS RM - COOLING BED

Run-in-Roller Table with Aprons Straightening Plates

CVS RM - S CHEARS OOLING BED

APRONS

CVS RM - COOLING BED

RAKES

CVS RM - COOLING BED

BAR ALIGNING DEVICE

CVS RM - COOLING BED

Run Out Roller Table

CVS RM - COOLING BED

COOLING BED

CVS RM - COOLING BED

CVS RM - COOLING BED

APRON MECHANISM

CVS RM - COOLING BED

CVS RM - HANDLING AREA

HANDLING AREA

CVS RM - HANDLING AREA

HANDLING AREA EQUIPMENTS Cold Shear Exit Roller Table Liftable Arm Transfer Device Packing Chain Conveyor

Bundle Forming Station


Binding Machine Bundle Collecting Unit

CVS RM - HANDLING AREA


Bundle Forming Station Packing Chain Conveyor Liftable Arm Transfer Device

S Arms

HANDLING AREA

Cold Shear Exit Roller Table

CVS CVSRM RM --C H OOLING ANDLING BED AREA

S ARMS

CVS CVSRM RM --C H OOLING ANDLING BED AREA

CVS CVSRM RM --C H OOLING ANDLING BED AREA

SEMI AUTOMATIC BINDING MACHINE

CVS RM - HANDLING AREA

AUTOMATIC BINDING MACHINE

CVS RM - HANDLING AREA

BUNDLE COLLECTING CRADLE

CVS RM - GUIDES

ROLLING MILL GUIDES

CVS RM CG OOLING UIDES BED CVS RM- -G UIDES

ENTRY GUIDE

CVS RM - C GOOLING UIDES BED

ENTRY GUIDE WITH FOUR ROLLERS

CVS RM - C GOOLING UIDES BED

SLITTING GUIDE ( 2-3-4 STRANDS )

CVS RM - C GOOLING UIDES BED

ENTRY GUIDE ( 2-3-4 STRANDS )

CVS RM - C GOOLING UIDES BED

CVS RM - GUIDES

CVS RM - C GOOLING UIDES BED

CVS RM - C GOOLING UIDES BED

TWISTER GUIDE FOR ROUGHING

CVS RM - C GOOLING UIDES BED

TWISTER GUIDE ( 2-3-4 STRANDS )

CVS RM - WQS

WQS

CVS RM - C WQS OOLING BED

In-line water quenching system of the bars in order to obtain: high yield strength of material better weldability with low carbon lower cost of material High plasticity treatment. Better stiffness of bars after

CAR SYSTEM

CVS RM - C WQS OOLING BED

MAIN WATER QUENCHING LINE

CVS RM - C WQS OOLING BED

CVS RM - WQS

WQS (1-2-3-4 STRANDS)

CVS

- PINCH ROLL

PINCH ROLL

CVS

- PINCH ROLL

Pinch roll unit is to withdraw the billets coming from the furnace to enter them into the first mill stand, or placed in the entry side of the cut-to-length shear for products to be delivered onto the cooling bed.

CVS RM

- FURNACE

WALKING BEAM FURNACE

CVS RM

- FURNACE

To reach the rolling temperature, billets pass through a furnace

CVS RM

- FURNACE

CVS RM

- FURNACE

WALKING HEARTH FURNACE

CVS RM

- FURNACE

CVS RM

- FURNACE

PUSHING TYPE REHEATING FURNACE

CVS RM

- FURNACE

_ The pusher type furnace has 3

separated combustion zones which is controlled by automation.


- preheating zone - heating zone - soaking zone

_ Billets, introduced into furnace by the pusher, advance counter flow with combustion products and travel first in the charging tunnel where are skimmed on top by waste gases.
_ Afterwards billets pass to the heating zone, where their temperature reaches

the final one requested and then to the soaking zone, where the heat diffuses on the mass of products. _ Billets are side discharged with a pusher bar machine.

CVS URNACE CVSRM RM -- FF URNACE

CVS RM

- FURNACE

RECUPERATOR

CVS RM

- FURNACE

BURNERS

CVS RM

- OUR PROJECTS

PERSIAN FOOLAD - IRAN

INSIDE FURNACE

CVS RM

- OUR FURNACE PROJECTS

FURNACE

CVS RM

- OUR FURNACE PROJECTS

COOLING BED

CVS RM

- OUR FURNACE PROJECTS

COOLING BED

CVS RM

- OUR FURNACE PROJECTS

ALIGNING ROLLERS

CVS RM - QUALITY MANAGEMENT

CVS RM - GENERAL POLICY


WE BELIEVE OUR KNOWLEDGE

WE FEEL OURSELVES IN THE CORE OF STEEL

REFERENCES
TURKEY
ASIL CELIK AKDEMIR CER CELIK COLAKOGLU CUKUROVA DEMIRSAN DILER EKINCILER EGE DEMIR CELIK ERDEMIR HASCELIK ICDAS ISDEMIR IZMIR DEMIR CELIK KAPTAN KARDEMIR KROMAN KUMAS NURSAN SIVAS DEMIR CELIK TOSYALI HOLDING YESILYURT YUCEL BORU TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY TURKEY

REFERENCES

EUROPE
KURUM DEMIR VAI POMINI ARCELORMITTAL CARINOX ARCELORMITTAL INDUSTEEL DUFERCO ELLWOOD BH STEEL STOMANA ARCELORMITTAL DUNKERQUE BK SERVICE SALZGITTER VAI FUCHS HALYVOURGIA HALYVOURGIKI SIDENOR SOVEL ABS ALSTOM POWER ARCEMI ALBANIA AUSTRIA BELGIUM BELGIUM BELGIUM BELGIUM BOSNIA HERZEGOVINA BULGARIA FRANCE GERMANY GERMANY GERMANY GREECE GREECE GREECE GREECE ITALY ITALY ITALY

REFERENCES

FERRIERE NORD THYSSEN KRUPP ARCELORMITTAL ARCELORMITTAL SKOPJE MAKSTIL GMZ MMK REVYAKINO MTAG MARTI CORUS MAKAYEVKA EMSS DMPZ SIEMENS VAI THAMESTEEL

ITALY ITALY LUXEMBOURG MACEDONIA MACEDONIA RUSSIA RUSSIA RUSSIA SWITZERLAND THE NETHERLANDS UKRAINE UKRAINE UKRAINE UNITED KINGDOM UNITED KINGDOM

REFERENCES

MIDDLE EAST
PERSIAN FULAD SABA FOOLAD ZAGROS KHAZAR BILLET SADR FULAD CO ESCO IRAN ALLOY STEEL KHORASAN STEEL HOD METAL YEHUDA STEEL COJSCO JORDAN IRON UNITED IRON SHARQ SOHAR NDGC AL HADDAD COPSCO QATAR STEEL AL RAJHI STEEL AL TUWAIRQI AL WAHABI IRAN IRAN IRAN IRAN IRAN IRAN IRAN ISRAEL ISRAEL JORDAN JORDAN JORDAN OMAN OMAN PALESTINE PALESTINE QATAR SAUDI ARABIA SAUDI ARABIA SYRIA

REFERENCES

AFRICA
AL EZZ GROUP ARCO STEEL EGYPTIAN IRON & STEEL SUEZ STEEL TAYBEH STEEL YNNA STEEL SONASID AFRICAN FOUNDRIES EGYPT EGYPT EGYPT EGYPT EGYPT MOROCCO MOROCCO NIGERIA

Thank You For Your Patience


www.cvs.com.tr

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