ISGEC EPC Presentation

ISGEC John Thompson
Boilers, Power plants & Sugar Plants
30th June 2010
Company Overview
Power Plants
30th June 2010
IJT Products and capabilities
Boilers
Product Range includes:

Biomass & Bagasse Fired Boilers up to 250 TPH Oil & Gas Fired Boilers: Field Assembled up to 200 TPH Oil & Gas Fired Boilers: Package Type up to 260 TPH CFBC Boilers up to 425 TPH AFBC Boilers up to 160 TPH Deaerators Spares & services
30th June 2010
Mid Siam Sugar Co. Ltd., Thailand
Wide Experience with Biomass and Fossil Fuels
Wood Chips Olive Wood Trimmings Coconut Shell Groundnut Shell Subabul Wood Red Gram Husk Bengal Gram Husk Cashewnut Shell
30th June 2010
Woody Biomass Cane Top & Trash Cane Pith Other agricultural wastes, individually or in combinations Coal Oil, Natural Gas and Bio-Gas Slop/ Vinasse (Distillery Spent Waste)
Experience - Boilers
170 TPH, 105 kg/cm2(g), 5400 C Multi-Fuel Fired Boiler at Dhampur Sugar Mills, India
30th June 2010
Bagasse and Biogas Fired Boiler for San Carlos Bioenergy, Philippines , a Greenfield Cane Juice to Ethanol Plant commissioned in 2009.
30th June 2010 IJT Products and capabilities
150 TPH, 73 Kg / cm2 a , 495 Deg C Coal, Washery Rejects and Char Fired CFBC Boiler at Jindal Power, India
30th June 2010
Coal fired 90 TPH, 67 Kg/Cm2(g) and 485 +/-5 Deg C AFBC Boiler Gujarat Fertilizers Ltd. India
Oil Fired - 77 TPH Package Boiler Longview, Maidsville, West Virginia, USA
Sugar Plant & Machinery
Range: up to 25,000 TCD Sugar Plant

Complete Sugar Plant Daund Sugar Ltd., India
Complete Sugar Plant Consolidated Farming Ltd., Zambia
30th June 2010
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Turnkey Sugar Plants
30th June 2010
Milling Plants with Hydraulic Drives in India
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Turnkey Experience Sugar Plants
Complete Cane Sugar Plant - Kibos Sugar & Allied Ind. , Kenya.
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Power Plants Range: up to 100 MW

30.4 30 4 MW P Power Pl Plant t (B (Bagasse Fi Fired) d) Zambia Sugar Plc, Zambia
30th June 2010
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ISGEC Group
Capabilities
Design & Engineering Project Management Supply management Construction & Commissioning Market reach
30th June 2010
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Design Capabilities
Drafting
AutoCad 2010
Design software
Cadison Solid Works 2010 Prosteel 3D CAD works Plant design Comp. modeling Structure modeling 3D modeling
Electric Circuits
Xelec, E Plan
Software Available for Ladder Diagrams of most of the PLC manufacturers including Telemechanique, Siemens, Allen Bradley, Mitsubishi
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Design Capabilities
Thermal & Process Design

KED-Germany Amigo Program, USA PBAP Sugar for process design IJT design software for biomass boilers
Structural & PV Design

Staad Pro 2006 PV Elite 2010
Pipe Stress Analysis

Caesar II 5.1
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3D Modeling
30th June 2010
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3D Modeling
30th June 2010
3D Modeling
30th June 2010
3D Modeling
30th June 2010
3D Modeling
30th June 2010
Design Capabilities
Flow dynamic Analysis

ANSYS version 12
Before flow modeling
After flow modeling
Document Management System Windchill 9.0 PDMLink
30th June 2010
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Design capabilities
Product Lifecycle Management

30th June 2010
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Design capabilities
30 June 2010 Product Lifecycle Management
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Project mgmt capabilities BOP engineering capabilities

Balance of Plant Engineering capabilities

30th June 2010
Plant layouts Heat and Mass balance diagrams Water balance diagrams Sizing and specifying water systems like Storage tanks, DM Plant and Cooling tower. Sizing and specifying Fuel Handling Plant including layouts Sizing and specifying Ash Handling Plant Sizing, stress analysis and BOQ preparation of complete Plant Piping Sizing and specifying complete plant Electricals Engineering and specifications for Instrumentation and Control System and interfacing. Civil Engineering, BOQ preparation and specifying civil Works
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EPC Projects and Services
IJT offers Turnkey Power Plant Solution on EPC Basis Boiler Package Turbo generator Package Fuel Handling Plant Ash Handling Plant Plant Water System Plant Piping Complete Electrical and Controls & Instrumentation System Civil Works Site Construction including Commissioning
30th June 2010
Project Management capabilities

EPC Projects under execution 36MW Cogeneration Project (IPP) Customer : IL&FS, Shirol, Maharashtra
Project Brief Fuel Boiler Steam turbine Project schedule : Coal and Bagasse : 180 TPH Traveling grate (110ata, 540Deg.C) : 36MW from Siemens : 16 months commissioning
Scope of work: Supply - Mechanical:

Turbine generator with aux Boiler with auxiliaries Bagasse & Coal Handling Ash Handling Cooling tower Complete plant piping \30th June 2010
Supply Electrical and C&I

132KV switchyard for grid connection Plant Electricals Plant Instrumentation Plant DCS - Yokogawa 2x 1250kVA DG sets
Services and civil works

Complete plant civil works Under ground reservoir RCC Chimney (100m) Plant erection Plant commissioning Operation & Maintenance assistance upto Warranty period

EPC Projects under execution 20MW Cogeneration Project Customer : HPCL Bio Fuels, Lauriya, Bihar
Project Brief Fuel Boiler Steam turbine Project schedule Scope of work: Supply - Mechanical: Turbine generator with aux Boiler with auxiliaries Bagasse Handling Ash Handling Water systems Complete plant piping \
30th June 2010
: Bagasse : 110 TPH Traveling grate (110ata, 540Deg.C) : 20MW from Siemens : 14 months commissioning
Supply Elect rical and C&I 132KV switchyard for grid connection Plant electricals Plant Instrumentation Plant DCS - Yokogawa .

Complete plant civil works Piling work Under ground reservoir RCC Chimney Plant erection Plant commissioning /

EPC Projects under execution 30MW Cogeneration Project Customer : Renuka Sugars, Parbhani
Project Brief Fuel Boiler Steam turbine Project schedule Scope of work: : Bagasse and coal : 160 TPH Traveling grate (64ata, 485Deg.C) : 30MW from Siemens : 15 months commissioning
Supply - Mechanical:
Turbine generator with aux Boiler with auxiliaries Bagasse & coal Handling Ash Handling Water systems Complete plant piping
30th June 2010

Plant electricals Plant Instrumentation Plant DCS - Yokogawa .

Complete plant civil works RCC Chimney Plant erection Plant commissioning
.

EPC Projects under execution 5MW Power plant Customer : Jindal Pipes, Ghaziabad
Project Brief Fuel Boiler Steam turbine Project schedule Scope of work: : Bagasse and coal : 27 TPH Traveling grate (64ata, 485Deg.C) : 5MW from Triveni Engineering : 15 months commissioning
Supply - Mechanical:
Turbine generator with aux Boiler with auxiliaries Bagasse & coal Handling Ash Handling Water systems MS chimney
30th June 2010

Plant electricals Plant Instrumentation Plant DCS .

Complete plant civil works Plant erection Plant commissioning
.

EPC Projects under execution 8MW Power plant Customer : Star Wire
Project Brief Fuel Boiler Steam turbine Project schedule : Biomass : 35 TPH Traveling grate (84 ata, 510Deg.C) : 8MW from Siemens : 15 months commissioning
Scope of work: Supply - Mechanical:

Turbine generator with aux Boiler with auxiliaries Biomass Handling Ash Handling Water systems Complete plant piping

Plant electricals Plant Instrumentation Plant DCS Connection to grid with 110KV switchyard

Complete plant civil works Plant erection Plant commissioning
Project management
30th June 2010
Project management
30th June 2010
Project management
30th June 2010
Project management
MANUFACTURING PROGRESS CHART
30th June 2010
Project management
30th June 2010
Project management
30th June 2010
Project management
Project Management Session ERP BAAN
30th June 2010
Project management
Indent Summary Session ERP BAAN
30th June 2010
Procurement
PROCUREMENT
Centralized Materials Management Team Separate Cell for Global Procurement Vendor capacity reviews Expediting & Follow up for deliveries Vendor rating and appraisal Vendor Development Vendor Meet and Feedback
30th June 2010
Project management
Strategic Partners
Shin Nippon
30th June 2010
Quality
QUALITY CONTROL DEPARTMENT

Quality Management Systems conforming to ISO 9001 : 2008 Centralized Quality Department Inspection at Vendors Works as per approved Quality Plans Manufacturing of Pressure Parts under Lloyds Appraisal. Third party / Client inspections as required Field Quality reviews Review of processes and objectives Feedback & continuous quality improvements
Logistics
LOGISTICS
Dedicated Logistics Cell Logistics Tie up with reputed shipping companies i.e. Bertling Logistics / LP Logistics. Officers of Logistics Companies stationed at our Office Logistics Companies render following logistics services: Inland Transportation in India. Shipments from India to Guatemala Warehouse Management. Meet & Greet Services
Logistics
Shipping Mark, Stacking 30 June 2010 & Storage

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Logistics
Packing & Forwarding
30th June 2010
Experience
30.4 MW Power Plant for Zambia Sugar ( part of British Sugars) which includes a 160 TPH Travelling Grate Boiler and a Shin Nippon TA Set. Recently, awarded 2 x 17.5 MW Rubber Wood Chip Fired Power Plant for Buchanan Renewable, Liberia on EPC Turnkey.
30th June 2010 IJT Products and capabilities 5
Construction capabilities
36MW Cogeneration Power plant
180TPH boiler Under Erection

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Turbine Generator deck under construction
30th June 2010
100meter chimney under construction

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Lifting of 100ton Generator to 10m level
Steam turbine put on foundation at 10m
30th June 2010
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Steam turbine, gearbox and Generator on foundation put on foundation at 10m

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Cooling tower civil works
Water systems civil works
DM Water system
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Turbine Generator building under construction Boiler column erection
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Chimney Pile foundation
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Major Sectors Served
Refinery Oil & Gas Sector Fertilizers Metal sector Sugar Plants Paper sector Biomass based IPPs Chemicals & Other process industries Textile sector Utility sector
30th June 2010
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ISGEC EPC Presentation

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ISGEC John Thompson

Boilers, Power plants & Sugar Plants

30th June 2010

30th June 2010

IJT Products and capabilities

Product Range includes:

30th June 2010

Mid Siam Sugar Co. Ltd., Thailand

IJT Products and capabilities

Wide Experience with Biomass and Fossil Fuels

IJT Products and capabilities

30th June 2010

IJT Products and capabilities

30th June 2010

IJT Products and capabilities

Sugar Plant & Machinery

Range: up to 25,000 TCD Sugar Plant

Complete Sugar Plant Consolidated Farming Ltd., Zambia

30th June 2010

IJT Products and capabilities

Turnkey Sugar Plants

30th June 2010

IJT Products and capabilities

Milling Plants with Hydraulic Drives in India

Turnkey Experience Sugar Plants

Power Plants Range: up to 100 MW

30th June 2010

IJT Products and capabilities

30th June 2010

IJT Products and capabilities

Thermal & Process Design

Structural & PV Design

Pipe Stress Analysis

30th June 2010

IJT Products and capabilities

30th June 2010

IJT Products and capabilities

30th June 2010

IJT Products and capabilities

30th June 2010

IJT Products and capabilities

30th June 2010

IJT Products and capabilities

30th June 2010

IJT Products and capabilities

Flow dynamic Analysis

Before flow modeling

After flow modeling

Document Management System Windchill 9.0 PDMLink

30th June 2010

IJT Products and capabilities

Product Lifecycle Management

IJT Products and capabilities

30 June 2010 Product Lifecycle Management

IJT Products and capabilities

Project mgmt capabilities BOP engineering capabilities

EPC Projects and Services

30th June 2010

IJT Products and capabilities

Project Management capabilities

Scope of work: Supply - Mechanical:

Supply Electrical and C&I

Services and civil works