SAFETY

Eleme Petrochemicals Company Ltd, PHC

EPCL-HSEF-2.32

Title 2.325 2.325.1

PROCEDURE FOR RISK ASSESSMENT TITLE RISK ASSESSMENT INTRODUCTION

!is" assessment is a care#$l e%amination o# the &o' steps ( its )or" place to identi#y ha*ards and ho) it co$ld in&$re people or ca$se loss o# property. +n completion o# the ris" assessment, recommendations are made so that eno$,h preca$tions are ta"en d$rin, the &o' e%ec$tion to pre-ent harm and in&$ry Definitions !"#"$% Ha*ard is 'asically a condition )hich is ha-in, potential to ca$se an accident. .t means any thin, )hich can ca$se harm /e.,. Chemicals, electricity, )or"in, #rom ladder, mo-in, part o# machine etc.0 Ris& !is" is a #$nction o# pro'a'ility o# an incident to happen and is conse1$ences. .t is the chance hi,h or lo), that some'ody )ill 'e in&$red or dama,e )ill occ$r 'y ha*ard. Ris& Assess'ent - A systematic and str$ct$red process )here'y ha*ards present in a )or"place, or arisin, #rom )or"place acti-ity, are identi#ied, ris"s e-al$ated, and decisions prioriti*ed in order to red$ce ris"s to accepta'le le-els At EPCL )e need to e-al$ate ris" o# #ollo)in, &o's to decide )hether e%istin, preca$tions are ade1$ate or additional preca$tions are re1$ired to ens$re ris" #ree &o' e%ec$tion. All maintenance related &o's. !o$tine ha*ardo$s process acti-ity s$ch as catalyst trans#er, de-cho"in,, samplin, etc. Any ne) acti-ity related to operation.
Prepared 'y2 3PP Appro-ed 'y2 63C Pa,e .nte,rated 4ana,ement System HSEF !e-. 7o P!+CE56!E 4A76AL !e-. 5ate 2 8 o# 9 2 :8 2 :8;:<;2:88

SAFETY

Eleme Petrochemicals Company Ltd, PHC

EPCL-HSEF-2.32

Handlin, ( $se o# ne) catalyst ,chemicals ( additi-es 4echanical material handlin, acti-ity. 4an$al material handlin, acti-ity. SCOPE

2.325.2

The scope incl$des all !o$tine and 7on !o$tine acti-ities )ithin the comple% 2.325 RESPONSI(ILIT)

Line 4ana,ers and H+5- Sa#ety are responsi'le #or implementin, this proced$ere. 2.325 PROCEDURE

Assess'ent *$o+ess 8. Listin, of -o.s2 mentioned criteria. assessment sheets 2. ($e"&in, -o. into s/. "+ti0it1 2 Each &o' identi#ied #or the ris" assessment shall 'e 'ro"en do)n into s$' acti-ity. 3. Loo& fo$ t2e 2"#"$%2 >is$ali*e ha*ard in each s$' acti-ity. ?al" aro$nd the )or"place loo" a#resh to assess )hat co$ld reasona'ly 'e e%pected to ca$se harm. <. 3$ite =o' description in the #ormat as ,i-en in Anne4/$e I, )rite s$' acti-ities in the col$mn made #or s$' acti-ity. ?rite identi#ied ha*ard in the .denti#ied ha*ard col$mn. . Assess $is& a,ainst each identi#ied ha*ard, 5o the !is" assessment ratin, )ith help o# ris" assessment matri% as ,i-en in Anne4/$e1A, )rite the control meas$res a,ainst the ris" rated. .# the ris" is )ithin @ to 8A ris"s ratin,, it is "++e*t".le and &o' is sa#e, i# it is A to @ it is tole$".le means &o' can done )ith preca$tion mentioned in !A. .# ris" ratin, is #rom 3 to A ris" is intole$".le additional administrati-e ;
Prepared 'y2 3PP Appro-ed 'y2 63C Pa,e .nte,rated 4ana,ement System HSEF !e-. 7o P!+CE56!E 4A76AL !e-. 5ate 2 2 o# 9 2 :8 2 :8;:<;2:88

Prepare the list o# &o's )hich come $nder p$r-ie) o# a'o-e =o's shall 'e cate,ori*ed #or the p$rpose o# ma"in, ris"

SAFETY

Eleme Petrochemicals Company Ltd, PHC

EPCL-HSEF-2.32

en,ineerin, control meas$res are re1$ired to 'rin, it do)n to tolera'le le-el. .# ris" ratin, is 8to 2, it is /n"++e*t".le &o' needs en,ineerin, administrati-e control reassessment to 'rin, the ris" le-el do)n to tolera'le le-el. An e%ample is attached in Anne4/$e I ( Ris& "ssess'ent te"' Plant sa#ety am'assador and the concerned acti-ity s$per-isors shall 'e the team mem'er #or ris" assessment .# a ne) chemical is $sed or ne) e1$ipment is $sed #or the #irst time or any acti-ity )hich is one time &o' and )hich )ill contin$e #or more than one day sa#ety 4ana,er shall also 'e in-ol-ed in the ris" assessment. ContractorBs s$per-isor /in char,e o# the acti-ity0 shall also 'e a team mem'er i# the &o' is to 'e done in-ol-in, contractors employees. Re0ie5s .# any accident ta"es place the ris" assessment shall 'e re-ie)ed and re-ised i# #elt necessary.

Prepared 'y2 3PP Appro-ed 'y2 63C

Pa,e .nte,rated 4ana,ement System HSEF !e-. 7o P!+CE56!E 4A76AL !e-. 5ate

2 3 o# 9 2 :8 2 :8;:<;2:88

SAFETY

Eleme Petrochemicals Company Ltd, PHC

EPCL-HSEF-2.32

Anne4/$e I Fo$'"t N/'.e$=

EPCL=HSEF.2.32 !e-:8 dated :8.:<.2:88

Ris& Assess'ent Se$i"l no EPCL67778Pl"nt se$0i+es n"'e96 RA6:1

;o. Des+$i*tion Ris& Assess'ent R"tin, L M ! E 8Resi%/"l Ris& 9Re'"inin, Ris& Le0el "fte$ +ont$ol Cont$ol Me"s/$es 'e"s/$es "$e i'*le'ente% fo$ i%entifie% 8Ci$+le 2i,2est $e'"inin, Ris& 2"#"$%s Le0el9 L M ! E

S$.no 1

S/. A+iti0it1

I%entifie% !"#"$%s Des+$i*tion

Resi%/"l Ris& Cont$ol Me"s/$es

3 <

Prepared 'y2 3PP Appro-ed 'y2 63C

Pa,e .nte,rated 4ana,ement System HSEF !e-. 7o P!+CE56!E 4A76AL !e-. 5ate

2 < o# 9 2 :8 2 :8;:<;2:88

SAFETY

Eleme Petrochemicals Company Ltd, PHC

EPCL-HSEF-2.32

5 !A Controlled 'y HSE am'assador 7ame -CCCCCCCCCCCCC Si,nCCCCCCCCCCCCC dateCCCCCCCCC !A>ARD PRO(A(ILIT) 8Li&eli2oo%9 Ris& Assess'ent M"t$i4 C"t"st$o*2i+ 1 M"-o$ 2 Mo%e$"te 3 Mino$ < F$e?/ent 1 1 2 3 Li&el1 2 2 < @ Possi.le 3 3 @ B ANNE7URE=IA Sel%o' < < A 12 1@

Se0e$it1 Effe+t6I'*"+t9

< A 12 Ris& Tole$"n+e R"tin, C$ite$i" !i,2 3==@ Me%i/' @==B

E4t$e'e 1C2

Lo5 BC1@

Prepared 'y2 3PP Appro-ed 'y2 63C

Pa,e .nte,rated 4ana,ement System HSEF !e-. 7o P!+CE56!E 4A76AL !e-. 5ate

o# 9

2 :8 2 :8;:<;2:88

SAFETY

Eleme Petrochemicals Company Ltd, PHC

EPCL-HSEF-2.32

Un"++e*t".le Li"ely harm #rom an e-ent m$st not 'e accepted. 4$st 'e red$ced )ith administrati-e 'arriers o# protection and;or Intole$".le2 Sho$ld 'e red$ced )ith Tole$".le2 Tolera'le i# En,ineerin, controls . administrati-e and;or En,ineerin, #$rther ris" red$ction /cost, Eliminate or a-oid ris" to controls. !is" sho$ld not 'e time, e##ort0 )o$ld 'e A++e*t".le2 7e,li,i'le ,i-en common sa#e &o' maintain s$##icient sa#e tolerated sa-e in special;limited ,rossly disproportionate to proced$res are applied. Contin$al -i,ilance necessary ,$ards. circ$mstances. impro-ement ,ained. to maintain ass$rance that ris" remains at this le-el. Ris& Assess'ent Se$i"l no EPCL6PP6RA6:1. Anne4/$e I( EPCL=HSEF.2.32 !e-:8 dated =o' 5escription2 To $nload TEAL #rom TEAL Cylinder to Stora,e tan" 5-:8.:<.2:88 888. 8Resi%/"l Ris& 9 Re'"inin, Ris& Le0el "fte$ +ont$ol 'e"s/$es "$e i'*le'ente% 8Ci$+le Resi%/"l Ris& I%entifie% Ris& Cont$ol Me"s/$es fo$ 2i,2est $e'"inin, Ris& Cont$ol !"#"$%s Assess'ent i%entifie% 2"#"$%s Le0el9 Me"s/$es s6n S/. A+ti0it1 Des+$i*tion 1 Trans#er o# TEAL cylinder Cr$sh, c$t, to TEAL loadin, c$'icle in&$ry, #ire ha*ard L M ! E A 80Trained #or"li#t dri-er is a-aila'le . 20Teal cylinder co-er is in properly #i%ed condition. 30 Fire E%tin,$isher is
2 A o# 9 2 :8 2 :8;:<;2:88

L 12

E Trainin, #or Sa#e handlin, o# pyrophoric chemical to #or"li#t +perator.

Prepared 'y2 3PP Appro-ed 'y2 63C

Pa,e .nte,rated 4ana,ement System HSEF !e-. 7o P!+CE56!E 4A76AL !e-. 5ate

SAFETY

Eleme Petrochemicals Company Ltd, PHC

EPCL-HSEF-2.32

!emo-al o# cylinder top co-er ( connection o# 72 line ( TEAL trans#er line. TEAL e%pos$re, cr$sh;c$t in&$ry, #ire ha*ard Press$ri*e the lines )ith 72( carry o$t lea" test. Press$ri*e TEAL Cylinder )ith 72 (line $p the cylinder to TEAL dr$m /5-8880to commence trans#errin,. Fire ha*ard;TEAL e%pos$re Fire ha*ard;TEAL e%pos$re

"ept a-aila'le. <0!e,$lar PPEDs are pro-ided to the )or"in, sta##. mineral oil is a-aila'le , trained mechanical sta## is a-aila'le.

< trained mechanical sta## is a-aila'le,Fire e%tin,isher is "ept ready. 6se o# Al$minised #ire s$it )ith Al$minised hand,lo-es. Fire e%tin,$isher "ept ready.

<

< 5 At the end o# trans#er ,p$r,e )ith nitro,en Fire ha*ard;TEAL e%pos$re 82

@ Fire e%tin,$isher "ept stand'y. 82

incase o# rain the &o' )ill not 'e done. S$'stit$tion o# less reacti-e material . Proper )or" .nstr$ction displayed En,, Cont$ols to "0oi% le"& test. SOP to .e '"%e . In +"se of $"in t2is -o. 5ill not .e %one. T2is -o. 5ill .e %one in *$esen+e of st"n%.1 fi$e'"n.

Prepared 'y2 3PP Appro-ed 'y2 63C

Pa,e .nte,rated 4ana,ement System HSEF !e-. 7o P!+CE56!E 4A76AL !e-. 5ate

2 E o# 9 2 :8 2 :8;:<;2:88

SAFETY

Eleme Petrochemicals Company Ltd, PHC

EPCL-HSEF-2.32

2.325 FHSE Policy

REFERENCE

+HSAS 89::8 -2::E 2.325 RECORD

All the ris" assessment sheets shall 'e .nde%ed and "ept on #ile 'y Sa#ety Am'essedor and a copy shall 'e a-aila'le in the department ( control room #or ready re#erence.

Prepared 'y2 3PP Appro-ed 'y2 63C

Pa,e .nte,rated 4ana,ement System HSEF !e-. 7o P!+CE56!E 4A76AL !e-. 5ate

2 9 o# 9 2 :8 2 :8;:<;2:88