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Intake Screens

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Johnson Screens Design

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Johnson Screens Design

WIRE IS V SHAPED NON-PLUGGING ALL WELDED CONSTRUCTION SEVERAL MATERIAL CHOICES HELICALLY WRAPPED CONTINUOUS SLOT

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Johnson Screens Design

State of the Art Fabrication All welded cylindrical construction by specially built rotating screen machines

ISO 9002 Shop ASME & AWS Certified welders

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Johnson Passive Intakes

Drum screens are formally known as Single Screens. They are designated by the letter S (for single) in their model numbers. The number also indicates the diameter measured in inches (example: S-24).

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Johnson Passive Intakes

Tee screens get their name from their shape. Tee screens are identified by the letter T in their model number (example: T-48). The number designation is the diameter of the cylinder measured in inches.

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Passive Intake Advantages

Complies with Screening Regulations
EPA & NMFS Guidelines

Proven Design
Highly efficient with low flow velocities

Self Cleaning
Air Back Wash (ABW) System

No Power Requirements
No moving parts

Low Maintenance Requirements

No parts to replace or maintain

Low Environmental Impact

Debris or aquatic life will not be held against the screen surface
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Patented High Flow Design

New Design: DUAL Open Pipe Flow Modifier

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Old Design: Single Flow Modifier

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Velocity Curve Graphic

V e lo c it y P r o f ile C u rves
M a x V e lo c ity .5 fp s

N e w d e s ig n v e lo c ity a v e ra g e = .4 5 fp s O ld d e s ig n v e lo c ity a v e ra g e = .3 5 fp s

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CFD Velocity Analysis

Screen Surface

Initial Flow Modifier

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Secondary Flow Modifier

Open Pipe Flow Modifier

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Dual Flow Modifier Allows Same Flow Capacity with 20-30% Smaller Intake Allows Intake Extension Lower Pressure Drop Non-Plugging Design Smaller ABW

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Hydroburst Systems

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Removes debris with a sudden blast of air stored in a receiver tank at the surface. Air volume is usually 3 times the volume of the intake. Air is released all at once, not a continuous flow. Manifold within intake bottom distributes the air and creates a scouring action as the air rises and expands.

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Hydroburst Components

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1. 2. 3. 4. 5.

Compressor Receiver Tank Control Valves Control Panel Airburst

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Hydroburst Components

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Hydroburst Function

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(Intake End Views)

1 Second

2-3 Seconds Indicates Air Flow Pattern

4-5 Seconds

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Hydroburst Operation

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Hydroburst Sizing Factors

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Distance to intake screen Diameter of screen Effective displacement volume Size of air backwash line Depth of screen Size of air tank Required time to recharge Sophistication of controls

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Delta-Tracker

Pressure Drop vs. Blockage

Pressure Drop

Percent Blocked

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Z-Alloy Material
Proprietary copper/nickel alloy that effectively resists Zebra mussel and algae attachment NOT A COATING! Does not adversely effect environment by leaching Is a passive deterrent No effective operating costs Does not lose effectiveness over time

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Z-Alloy Test Screen

J.H. Campbell Power Plant Lake Michigan Z-Alloy Screen is bolted to 304 sections.

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Stainless Steel Side of Flange

Z-Alloy Side of Flange

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Z-Alloy Test Screen

J.H. Campbell Power Plant After 6 Years!

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Methods of Installation

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Methods of Installation

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Methods of Installation

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Thank You! Questions?

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