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SECTION 08110 STEEL DOORS AND FRAMES (INCLUDING STAINLESS STEEL DOORS AND FRAMES) PART 1 - GENERAL 1.01 A. B. C. 1.02 A. B. C. 3. +. F. 1.03 A. SECTION INCLUDES Flush steel doors, complete with internal reinforcing, hardware cut-outs; and provided with glazing openings , where so indicated. Hollow metal frames for doors, complete with hardware cutouts and reinforcements. Hollow metal frames for fixed glazed window conditions, complete with glazing metal !eading. RELATED SECTIONS "ection #$%## - &'()H CA&*+,-&. "ection #$/## - F0,0"H CA&*+,-&. "ection #1/%#- 2''3 3''&" "ection #11##- )4A50,) 6 furnishing and installing glass located in doors and frames. "ection #77## - *A0,-" 6 Applied finish Coatings. Building - in of frame anchors to wall and partition construction6 B8 trade responsi!le for wall partition erection. REFERENCES Compl8 with applica!le re9uirements of the following standards and those others referenced in this section, under the provisions of "ection #%:/# - &+F+&+,C+". %. A,"0 A %%;.% - "pecifications for <a=ing Buildings and Facilities accessi!le to and (sa!le !8 *h8sicall8 Handicapped *eople. /. A,"0>"30 %## - "tandard "teel 3oors and Frames. ?. A"-< + %@/ - <ethods of Fire -ests of 3oors Assem!lies. :. A"-< A ?$$ - "teel , Car!on , Cold &olled "heet , Commercial Aualit8. @. A"-< A @$1 - "teel , Car!on and high "trength 4ow Allo8 Hot &olled "trip , and Cold &olled "heet. $. A"-< A @/@ - "teel "heet , 5inc Coated !8 the Hot -3ip *rocess ;. A"-< A @/$ - "teel "heet , 5inc Coated B galvanized C !8 Hot 3ip process 1. DFB Certified and 4a!elled, Fire 3oors and 2indows. 7. All applica!le, state Fire Brigade and municipal codes, laws and regulations for exits.
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1.04 A.

SU MITTALS "u!mit the following under provisions of 3ivision %- )+,+&A4 &+A(0&+<+,-"6 %. /. 4iterature6 <anufacturerFs product data sheets, specifications, for doors, frames and shop applied finishes. Certifications6 <anufacturerFs written certification stating that doors, frames, and all related items to !e furnished hereunder, meet or exceed the re9uirements specified under this section6 that specified galvanized and shop priming has !een performed6 and fire resistive re9uirements for the indicated 4a!els BDFBC have !een met. "hop drawings6 A complete schedule of doors and frames, to !e furnished hereunder, co-ordinated with the door and frame schedule contained in the Contract 3rawings. 4arge scale details of each t8pe door and frame construction. 0ndicating all gages, cut outs for glazing in doors, reinforcing and anchorage.

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1.0! A. B. 1.0$ A. B. C.

REGULATOR" RE#UIREMENTS Fire &ated door construction shall conform to DFB. 0nstall fire rated door assem!lies in compliance with ,F*A 1# and DFB SE#UENCING AND SCHEDULING Co-ordinate the wor= of this section with the respective trades responsi!le for furnishing hardware and installing doors and frames. +nsure that the wor= performed hereunder is co-ordinated with issued templates authorized !8 the hardware supplier. 3o not fa!ricate doors or frames !efore receiving a cop8 of the approved hardware "chedule, su!mitted !8 the hardware supplier, reviewed !8 the Contractor and accepted !8 the +ngineer. Gerif8 that issued templates are co-ordinated with the approved schedule6 immediatel8 notif8 the +ngineer, in writing, of an8 conflicts. DELIVER"& STORAGE& AND HANDLING *rior to shipping, identif8 each frame and door with a remova!le metal or plastic la!el, which corresponds with door schedule identif8ing opening num!er and location. 3eliver doors and frames !oxed or crated to provide protection during and Ho! storage. 0nspect doors and frames upon deliver8 for damage. <inor damage ma8 !e repaired provided the refinished items are e9ual in respects to new wor= and accepta!le to the +ngineer, otherwise remove and replace damaged items.

1.0% A. B. C.

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3.

"tore doors and frames at the !uilding site upright and under cover. *lace the units on wood dunnage and cover in a manner that will prevent rust and damage. PART 2 - PRODUCTS

2.01 A. B. C. 3.

MANUFACTURERS Anwaar Al Duwait Factor8 Co., Duwait. -el B7$@C :@1??7:, :@1:;#1 *rofile 0ndustrial 3oors 4td. Chesire, +ngland -el . ##::$% :1?7$%% C+C' 3oor *roducts , Brentwood . -, ?;#/;, ("A -el 6 B ##% $%@ $$%@#?# C <+-A4C' "-++4 3''&", D.".A. 4ocal 3istri!utor- 3oor "ervice Canter. Duwait -el. B7$@C :1?7#1:, :1:%@1/ BfaxC 'ther e9ual and approved

2.02 A. B.

DOORS )eneral6 &efer to the 3rawings for design of doors, sizes, glazing cut-outs in doors, and details. Construction6 Full flush commercial t8pe :@ mm B%-?>: inchesC thic=, unless noted other wise, meeting or exceeding the materials, gages, construction and testing re9uirements of the referenced A,"0 and "30 pu!lications. 0,-+&,A4 C',"-&(C-0', of doors shall !e as follows6 % / ?. "tandard 3oors shall !e filled with pol8urethane insulation foam with a densit8 of :# Dg>m? as per "30 standards or pol8st8rene insulation. Fire &ated doors shall !e filled with mineral fi!re wool with a densit8 :# Dg>m? as per "30 standard and DFB re9uirements. 0nterior "teel 3oors6 A,"0 >"30 %##, grade 00, heav8-dut8 Blevel BC, <odel / BseamlessC, %./ mm B%1 )ageC "teel faces, with a minimum "-C rating of ?/. a. Fire-rated doors6 <odif8 specified construction to meet all construction re9uirements re9uired for fire resistive rating. i Affix appropriate DFB la!els to each rated door, indicating applica!le rating. a. +xterior "teel 3oors6 A,"0 >"30 %##, )rade 000, extra heav8 dut8 B4evel AC, <odel/ B"eamlessC, %.@ mm B%$ )augeC galvanized steel faces, with a minimum & factor of %: B (" C. +xterior "tainless "teel 3oors6 A,"0 >"30 %##, )rade 000, extra heav8dut8 B4evel AC, <odel / B"eamlessC, %.@ mm B%$ gaugeC )rade ?#: stainless steel finish, with a minimum & factor of %: B("C.

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Hardware reinforcing6 2elded in place in steel reinforcement, hot rolled pic=led and oiled steel per A"-< A @$7, with the following minimum gages6 a. Hinges @.# mm B; gageC !. Dic= plates, %./ mm B%1 gageC c. Closers, loc=s and all other hardware6 / mm B%$ gageC d. 4ocations for reinforcing shall !e determined from information and templates provided under "ection #1;%#-Hardware. *rovide DFB approved welded steel astragal at each pair of fire doors. Fa!rication a. Fa!ricate doors with hardware reinforcement welded in place. !. Attach fire rated la!el to each door unit. c. Close top and !ottom edge of exterior doors with flush end closure. "eal Hoints watertight .

$.

2.03 A.

HOLLOW METAL FRAMES )eneral6 &efer to the 3oor "chedule for various t8pes of frames, sizes and profiles DFB resistive 4a!el frames and other characteristics of frames and related items. %. Frame t8pe 6 shop welded frames with mitered of Hoints arc-welded reinforced and ground smooth , with neoprene ru!!er gas=et acoustical and smo=e seal, inserted in !uilt in grove. 'r B "ilicone )as=et C . <aterials for frames, reinforcement, anchors, anchor clips and related items. Commercial grade cold-rolled steel or "tainless steel grade ?#: as per 0tem-%, conforming to A"-< A ?$$ or commercial grade hot-rolled and pic=led steel conforming to A"-< A @$7. %. Frame gage6 a. 0nterior steel frames6 %.@ mm B%$ gageC, except as otherwise re9uired for specific DFB la!elled. !. +xterior frames6 %.7 mm B %: gage C , with a zinc coating supplied !8 the hot dip process conforming to A"-< A @/@ or A @/$ , A $# or ) $# coating weight standard or A"-< A @7% electro- galvanized c. +xterior stainless steel frames - %.7 mm B %: gage grade ?%$ stainless steel ,satin finish frame. /. Hinge , loc= and stri=e reinforcement 6 @ mm ,/mm each ?. 3oor closer reinforcement 6 /.; mm B %/ gage C :. Floor clips 6 @ mm B ?.>%$ inch C thic=. @. "plice plates or channels 6 same gage as door frame. $. )lazing stops 6 %.@ mm B%$ gageC, except as otherwise re9uired for specific ( ;. *laster guards 6 #.:@ mm B /$ gage C. 1. <ortar guards ; #.:@ mm B /$ gageC Frame construction6 %. Fire-rated frame assem!lies6 <odif8 specified construction to meet all construction re9uirements re9uired for fire-resistive rating.

B.

C.

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a. /.

Affix appropriate DFB la!els to each rated frame assem!l8, indicating applica!le rating.

"hop fa!ricate frames as whole single units per door opening, except when frame size is too large to ship as a single unit. 'versized frames ma8 !e shipped in large sections as practica!le for field assem!l8 with concealed splice plates or channels. Frame corner construction6 As specified in paragraph A, a!ove. &einforcements, stiffeners, and !ase angle clips6 welded to interior surfaces of frames to provide a sta!le !ase and so as to not interfere with installation of hardware. *rovide plaster guards or mortar !oxes, welded to frame, at !ac= of hardware cut-outs where mortar or other materials ma8 o!struct hardware operation. Appearance of finished frames 6 "trong , rigid , completel8 free from warp and !uc=le , with miters well formed and in true alignment , and with surfaces smooth and free from defects of an8 =ind. "ilencer holes6 *unch three holes in stop of stri=e Ham! of door frames for application of silencers. )lazing !eads6 Carefull8 place to properl8 accommodate the various thic=ness of glass and glazing materials, and loosel8 attach to frames with flathead galvanized steel screws through pre- drilled holes having countersun= depressions.

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;. 1.

3.

Anchorage6 %. Anchor clips for frames in metal screw stud partitions6 %.@ << B%$ )augeC steel 5- shaped clips, :: mm B %-%>/ inch C upturned and down turned legs, or e9uivalent t8pe standard with the manufacturer , contained within the frames , for screw attachment to metal studs under "ection #7%##-<+-A4 "(**'&A""+<B40+" and "ection #@:##-C'43 F'&<+3 <+-A4 F&A<0,). /. Anchor clips for frames in wood stud partitions6 %1 gage steel with I inch high !enda!le straps or e9uivalent t8pe standard with the manufacturer, contained, for screw attachment to wood studs. Anchors for frames in masonr8 walls6 AdHusta!le -- "haped positivel8 engaging the retainers on !oth flanges of each Ham! mem!er, when placed. -he stem of the anchors shall !e @# mm B/ inchesC wide !8 /.; mm B%/ gageC minimum, corrugated or perforated for mortar !ond, and extend /@# mm B%# inchesC into the masonr8, unless otherwise indicated. Anchors for frames in existing masonr8 walls6 Counter sun= !olts of minimum $ mm BJ inchC diameter, set into masonr8 expansion shields of %# mm diameter. Anchors for fire-resistive rated frames6 Conform to all DFB re9uirements for the specific fire resistive ratings, and grout accordingl8.
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$. 2.04 A. 2.0! A.

*rovide not less than ? anchors , clips, or !olts per Ham!s upto //##mm height, as applica!le.

FA RICATION TOLERANCES <aximum variation for doors and frames 6 <aximum diagonal distortion / mm B %>%$ inch C measured with straight edge, corner to corner. FACTOR" FINISHING *reparation 6 Clean all surfaces of all doors , frames , accessor8 items , anchors and related items , to remove !lemishes and foreign matter and provide paint grip ."potfill imperfections with metallic filler , and sand smooth .-horoughl8 clean the surfaces !8 appl8ing hot or cold phosphate treatment standard with the manufacturer. Following cleaning appl8 one dip or spra8 coat of rust - inhi!itive metallic oxide , zinc phosphate , or s8nthetic resin primer to all surfaces , including those which will !e concealed after erection .Ba=e or oven dr8 , the primer at time and temperature a!rasion or as per manufacturers standard. PART 3 - E'ECUTION

B.

3.01 A. B. 3.02 A.

E'AMINATION Gerif8 that opening sizes and tolerances are accepta!le and in compliance with these specifications and applica!le codes. Beginning of installation means acceptance of existing conditions. ERECTION AND INSTALLATION )eneral6 0nstall frames and doors in accordance with the manufacturerFs recommendations. A,"0>"30 %##, "30 %#@, ad the 3oor Hardware 0nstitute recommendations. 0nstall with a maximum diagonal distortion of %>%$ inch measured with a straight edge, corner to corner *lace in position all steel frames, in accordance with the approved shop drawings and frame schedule. %. /. ?. :. Co-ordinate installation of frames with the various trades installing a!utting wall construction for anchor placement. *rovide rigid temporar8 !racing for frames as re9uired to ensure maintenance of positioning, and remove onl8 after frames have !een permanentl8 anchored. "ecure frames, occurring in existing masonr8, with expansion !olts and sleeves. 2here exposed fastener heads occur in frames, fill with automotive !od8 filler and sand smooth.
END OF SECTION

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