Handrail Railing

Saudi Aramco 2616-ENG (3/99)
OPERNS.

SAUDI ARAMCO OIL COMPANY
SECTION 05520 HANDRAILS RAILINGS & BOLLARD
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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PART 1 GENERAL 1.01 SECTION INCLUDES A. Interior and exterior handrails, balustrades and railings including but not limited to the following:1. 2. 3. Disabled Fittings. Handrails Finished as shown. Balustrades as shown. Fittings and Accessories.
DESCRIPTION
DATE JOB/EWO
4. 1.02
RELATED SECTIONS A. B. Section 01300 Submittals. Section 05510 Metal Stairs. Section 08415 Interior Glass Wall Systems. Section 08800 Glass and Glazing. Section 09900 Paints and Coatings: Paint finish.
REV. NO.
DISCIPLINE ENGINEER
__ ________ _ DATE: ________
C. D. E. 1.03
PROJECT ENGINEER
____________ DATE
CERTIFIED _ __________
DATE: ________
REFERENCES A. B. Americans with Disabilities Act Accessibility Guidelines. ANSI A 117.1 American National Standard for Buildings and Facilities Providing Accessibility and Usability for Physically Handicapped People. American Society for Testing and Materials (ASTM): 1. 2. ASTM A 36 M Structural Steel. ASTM A 53 Hot-Dipped, Zinc-coated Seamless Steel Pipe. Welded and
CONSTRUCTION AGENCY
________________ DATE:
OPERATIONS
______________ DATE:_________ REVISION CERTIFICATION EDSD VERIFICATION THIS INDICATES THAT REV. NO.________ OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS,, CONTROL NUMBER BY DRAWING COMPLETION CERTIFICATE (DCC) NO.: __________________________ By:
C.
Date:
3.
ASTM A 123 Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products. ASTM A 269 Seamless and Welded Autenistic Stainless Steel Tubing.
DWG. TYPE PLANT NO. INDEX DRAWING NO.
4.
SECTION 05520
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CONSTRUCTION SPECIFICATIONS
KAUST TOWN CENTRE RESIDENTIAL &
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ASTM A 312M Seamless and Welded Austenitic Stainless Steel Pipe. ASTM A 480M General Requirements for Flat Rolled Stainless Steel Plate, Sheet and Strip. ASTM A 500 Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Round and Shapes. ASTM A 501 Hot-Formed Welded and Carbon Steel Structural Tubing. Seamless
6.
7.
DESCRIPTION
8.
9.
DATE JOB/EWO
ASTM A 525M Galvanized Sheet Steel by Hot Dip Process. ASTM E 935 Test Methods for Performance of Permanent Metal Railing Systems and Rails for Buildings. ASTM E 985 Permanent Metal Railing Systems and Rails for Buildings.
10.
REV. NO.
11.
DISCIPLINE ENGINEER
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D.
The Society for Protective Coatings (SSPC): 1. 2. SSPC Steel Structures Painting Manual. SSPC Paint 20 Zinc Rich Primers (Type I Inorganic and Type II Organic). National Fire Protection Association 1. NFPA 101 Safety to Life from Fire in Buildings and Structures.
PROJECT ENGINEER
____________ DATE
DATE: ________
E.
CONSTRUCTION AGENCY
________________ DATE:
1.04
RELATED DOCUMENTS A. Drawings and general provisions of Contract.
OPERATIONS
1.05
DESIGN REQUIREMENTS A. Handrails and railing assemblies attachments and anchorages shall be designed in accordance with the following: 1. Minimum concentrated and uniformly distributed loads, for appropriate types of facilities, their point of application and deflection criteria, as specified in ASTM E 985. Tests for compliance shall be in accordance with ASTM E 935.
SECTION 05520
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2. The maximum bending moment resulting from the application of a concentrated load of 1.112 kN, in accordance with the requirements of ADAAG. For bridge railings, methods prescribed in AASHTO 1996 shall be used.
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DESCRIPTION
The height and configuration of handrails shall meet the requirements of ASTM E 985, ADAAG and NFPA 101. For bridge railings, the minimum requirement for the railing height shall be as per AASHTO 1995 unless otherwise instructed by the Engineer.
1.06
SUBMITTALS A. B. Comply with Section 01300. Shop Drawings: Indicate profiles, sizes, connection attachments, anchorage, size and type of fasteners, and accessories. Samples: Submit one 300 mm long samples of handrail. Submit two samples, of elbow Tee wall bracket escutcheon and end stop. For bridge railing, submit one sample for each of railing post, connection brackets and as instructed by the Engineer. Submit the railing design calculations for bridge railing as per the requirements of AASHTO 1996 and as mentioned in sub-section 1.04 above.
DATE JOB/EWO
C.
REV. NO.
D.
DISCIPLINE ENGINEER
__ ________ _ DATE: ________
PROJECT ENGINEER
____________ DATE
1.07
FIELD MEASUREMENTS A. Verify field measurements prior to fabrication.
DATE: ________
1.08
MOCKUP A. Provide mock up of each handrail and railings under provision of Section 01400. Construct in-situ mock-up three meter length including jointings, bonds, attachments and finishes where instructed by the Engineer. Locate where directed. Mock up may NOT remain as part of work.
CONSTRUCTION AGENCY
________________ DATE:
B.
OPERATIONS
C. D.
Date:
SECTION 05520
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PART 2 PRODUCTS 2.01 MANUFACTURERS A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: 1. Aluminum Pipe and Tube Railings: Alumaguard or approved and equal under Project Manufacturers List.. Aluminum Tube Railings, Inc. or approved and equal under Project Manufacturers List. Architectural Art Mfg., Inc. or approved and equal under Project Manufacturers List. Blum: Julius Blum & Co., Inc. or approved and equal under Project Manufacturers List. Braun: J.G. Braun Co. or approved and equal under Project Manufacturers List. CraneVeyor Corp. or approved and equal under Project Manufacturers List. Substitution: Under provisions of Section 01630. 2. Stainless-Steel Pipe and Tube Railings: Alumaguard or approved and equal under Project Manufacturers List. Architectural Art Mfg., Inc. or approved and equal under Project Manufacturers List. Blum: Julius Blum & Co., Inc. or approved and equal under Project Manufacturers List. CraneVeyor Corp. or approved and equal under Project Manufacturers List. KDI Paragon, Inc. or approved and equal under Project Manufacturers List. Stainless Fabricators, Inc. or approved and equal under Project Manufacturers List. Substitution: Under provisions of Section 01630. 3.
Date:
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DESCRIPTION
DISCIPLINE ENGINEER
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PROJECT ENGINEER
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DATE: ________
CONSTRUCTION AGENCY
________________ DATE:
OPERATIONS
Steel Pipe and Tube Railings: Arabian Metal Industries or approved and equal under Project Manufacturers List. Armetal or approved and equal under Project Manufacturers List. Sendan Metal Works or approved and equal under Project Manufacturers List.
SECTION 05520
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Khalil Bahman Tading Est. or approved and equal under Project Manufacturers List. Gulf Stainless Steel or approved and equal under Project Manufacturers List. Al Muhalab Cont. & Trad. Co. or approved and equal under Project Manufacturers List. Substitution: Under provisions of Section 01630.
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DESCRIPTION
2.02
STEEL RAILING SYSTEM COMPONENTS A. B. C. Steel Tubing: ASTM A 500, Grade B ASTM A 501. Steel Pipe: ASTM A 53, Grade B Schedule 40. Stainless Steel Tubing: ASTM A 269. Stainless Steel Pipe: ASTM A 312 M. Rails and Posts: 50 mm diameter steel tubing pipe; welded joints. Posts: 50 mm diameter steel tubing pipe; welded joints. Fittings: Elbows, T-shapes, wall brackets, escutcheons; cast machined steel. Mounting: Adjustable brackets and flanges, for bolting to concrete and masonry. Exposed Fasteners: Flush countersunk screws or bolts; consistent with design of railing. Splice Connectors: Steel welding collars. Galvanizing: To ASTM A 123, provide minimum 360 g/sq m galvanized coating. 1. Touch-up Primer for Galvanized Surfaces: SSPC Paint 20 Type I Inorganic zinc rich.
DATE JOB/EWO
D. E. F. G.
REV. NO.
DISCIPLINE ENGINEER
__ ________ _ DATE: ________
H.
PROJECT ENGINEER
____________ DATE
I.
DATE: ________
J. K.
CONSTRUCTION AGENCY
________________ DATE:
OPERATIONS
L. M.
Date:
Stainless Steel: To ASTM A 480; Type 304, 306. Handrail: 50 mm diameter polished stainless steel and 38 mm diameter stainless steel. Bollard: 100 mm diameter epoxy coated steel. Fixings: To manufacturer's detail, polished stainless steel covering where exposed.
SECTION 05520
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P. Bridge railing components: As per design submitted and approved by the Engineer.
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2.03
FABRICATION A. Fit and shop assemble components in largest practical sizes for delivery to site. Fabricate components with joints tightly fitted and secured. Provide spigots and sleeves to accommodate site assembly and installation. Provide anchors, plates angles required for connecting railings to structure. Exposed Mechanical Fastenings: Flush countersunk screws or bolts; unobtrusively located; consistent with design of component, except where specifically noted otherwise. Supply components required for anchorage of fabrications. Fabricate anchors and related components of same material and finish as fabrication, except where specifically noted otherwise. Exterior Components: Continuously seal joined pieces by intermittent welds and plastic filler. Continuous welds. Drill condensate drainage holes at bottom of members at locations that will not encourage water intrusion. Interior Components: Continuously seal joined pieces by intermittent welds and plastic filler. Continuous welds. Grind exposed joints flush and smooth with adjacent finish surface. Make exposed joints butt tight, flush, and hairline. Ease exposed edges to small uniform radius. Accurately form components to suit stairs and landings, to each other and to building structure. Accommodate for expansion and contraction of members and building movement without damage to connections or members. Use factory formed bends and elbows free from necking and distortions.
DESCRIPTION
B.
C.
D.
DATE JOB/EWO
E.
REV. NO.
F.
DISCIPLINE ENGINEER
__ ________ _ DATE: ________
PROJECT ENGINEER
____________ DATE
G.
DATE: ________
H.
CONSTRUCTION AGENCY
________________ DATE:
I.
OPERATIONS
J.
K.
Date:
2.04
FINISHES A. GENERAL 1. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations for applying and designating finishes.
SECTION 05520
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Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary protective covering before shipping.
B.
ALUMINUM FINISHES 1. Finish designations prefixed by AA comply with system established by the Aluminum Association for designating aluminum finishes. Mechanical Finish: AA-M12 (Mechanical Finish: nonspecular as fabricated). Class I, Color Anodic Finish: AA-M12C22A42/A44 (Mechanical Finish: nonspecular as fabricated; Chemical Finish: etched, medium matte; Anodic Coating: Architectural Class I, integrally colored or electrolytically deposited color coating 0.018 mm or thicker) complying with AAMA 606.1 or AAMA 608.1. a. Color: As selected by Engineer from the full range of industry colors and color densities. 4. Powder Coated Finish: Shall be electrostatically applied finish to AAMA 2603.; and to AAMA 2604/2605 for superdurable electrostatically applied polyester powder coating finish; 60 - 80 micron thick. Color shall be as selected and approved PVDF: Two-coat, shop-applied, high performance, Polyvinylidene Fluoride coating; color as selected by the Engineer from manufacturers full range of finishes.
DESCRIPTION
2. 3.
REV. NO.
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DISCIPLINE ENGINEER
__ ________ _ DATE: ________
PROJECT ENGINEER
____________ DATE
5.
DATE: ________
C.
STAINLESS-STEEL FINISHES 1. 2. Remove or blend tool and die marks and stretch lines into finish. Grind and polish surfaces to produce uniform, directionally textured polished finish indicated, free of cross scratches. Run grain with long dimension of each piece. Bright, Directional Polish: No. 4 finish. When polishing is completed, passivate and rinse surfaces. Remove embedded foreign matter and leave surfaces chemically clean.
CONSTRUCTION AGENCY
________________ DATE:
OPERATIONS
3. 4.
Date:
D.
STEEL FINISHES 1. Galvanized Handrails and Railings: Hot-dip galvanize steel and iron handrails and railings to comply with ASTM A 123. Hot-dip galvanize hardware for exterior steel and iron handrails and railings to comply with ASTM A 153/A 153M.
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2. Galvanizing: Hot-dip galvanize items as indicated to comply with applicable standard listed below: a. b. ASTM A 123, for galvanizing steel and iron products. ASTM A 153/A 153M, for galvanizing steel and iron hardware.
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3.
DESCRIPTION
4. 5.
Fill vent and drain holes that will be exposed in finished Work, unless indicated to remain as weep holes, by plugging with zinc solder and filing off smooth. For galvanized handrails and railings, provide galvanized fittings, brackets, fasteners, sleeves, and other ferrous components. Preparation for Shop Priming: After galvanizing, thoroughly clean handrails and railings of grease, dirt, oil, flux, and other foreign matter, and treat with metallic-phosphate process. Apply shop primer to prepared surfaces of handrail and railing components, unless otherwise indicated. Comply with requirements in SSPC-PA 1, "Paint Application Specification No. 1," for shop painting. Primer need not be applied to surfaces to be embedded in concrete or masonry. Baked-Enamel Finish: AA-C12C42R1x (Chemical Finish: cleaned with inhibited chemicals; Chemical Finish: acidchromate-fluoride-phosphate conversion coating; Organic Coating: as specified below). Apply baked enamel complying with paint manufacturer's specifications for cleaning, conversion coating, and painting. Organic Coating: Thermosetting, modified-acrylic enamel primer/topcoat system complying with AAMA 603.8 except with a minimum dry film thickness of 1.5 mils (0.04 mm), medium gloss. Color: As selected by Engineer from manufacturer's full range.
REV. NO.
DATE JOB/EWO
6.
7.
DISCIPLINE ENGINEER
__ ________ _ DATE: ________
PROJECT ENGINEER
____________ DATE
DATE: ________
CONSTRUCTION AGENCY
________________ DATE:
OPERATIONS
PART 3 EXECUTION 3.01 EXAMINATION A.

Date:
Examine plaster and gypsum board assemblies, where reinforced to receive anchors, to verify that locations of concealed reinforcements have been clearly marked for Installer. Locate reinforcements and mark locations if not already done.
3.02
INSTALLATION, GENERAL A. Fit exposed connections together to form tight, hairline joints.
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B.
Perform cutting, drilling, and fitting required to install handrails and railings. Set handrails and railings accurately in location, alignment, and elevation; measured from established lines and levels and free from rack. 1. Do not weld, cut, or abrade surfaces of handrail and railing components that have been coated or finished after fabrication and that are intended for field connection by mechanical or other means without further cutting or fitting. Set posts plumb within a tolerance of 1/16 inch in 3 feet (2 mm in 1 m). Align rails so variations from level for horizontal members and from parallel with rake of steps and ramps for sloping members do not exceed 1/4 inch in 12 feet (5 mm in 3 m).
DESCRIPTION
2.
3.
DATE JOB/EWO
C.
REV. NO.
Corrosion Protection: Coat concealed surfaces of aluminum that will be in contact with grout, concrete, masonry, wood, or dissimilar metals with a heavy coat of bituminous paint. Adjust handrails and railings before anchoring to ensure matching alignment at abutting joints. Space posts at interval indicated, but not less than that required by structural loads. Fastening to In-Place Construction: Use anchorage devices and fasteners where necessary for securing handrails and railings and for properly transferring loads to in-place construction.
D.
DISCIPLINE ENGINEER
__ ________ _ DATE: ________
PROJECT ENGINEER
____________ DATE
E.
DATE: ________
3.03
RAILING CONNECTIONS A. Nonwelded Connections: Use mechanical or adhesive joints for permanently connecting railing components. Use wood blocks and padding to prevent damage to railing members and fittings. Seal recessed holes of exposed locking screws using plastic cement filler colored to match finish of handrails and railings. Welded Connections: Use fully welded joints for permanently connecting railing components. Comply with requirements for welded connections in "Fabrication" Article whether welding is performed in the shop or in the field. Expansion Joints: Install expansion joints at locations indicated but not farther apart than required to accommodate thermal movement. Provide slip-joint internal sleeve extending 2 inches (50 mm) beyond joint on either side, fasten internal sleeve securely to one side, and locate joint within 6 inches (150 mm) of post.
SECTION 05520
CONSTRUCTION AGENCY
________________ DATE:
OPERATIONS
B.
Date:
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ANCHORING POSTS A. Use steel pipe sleeves preset and anchored into concrete for installing posts. After posts have been inserted into sleeves, fill annular space between post and sleeve with the following anchoring material, mixed and placed to comply with anchoring material manufacturer's written instructions: 1. B. Nonshrink, nonmetallic grout.
DESCRIPTION
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Cover anchorage joint with flange of same metal as post, attached to post as follows: 2. By set screws.
C.
DATE JOB/EWO
Leave anchorage joint exposed; wipe off surplus anchoring material; and leave 1/8-inch (3-mm) build-up, sloped away from post. Anchor posts to metal surfaces with oval flanges, angle type, or floor type as required by conditions, connected to posts and to metal supporting members as follows: For aluminum pipe railings, attach posts as indicated using fittings designed and engineered for this purpose. For stainless-steel pipe railings, weld flanges to post and bolt to metal supporting surfaces. For steel pipe railings, weld flanges to post and bolt to metal supporting surfaces.
REV. NO.
DISCIPLINE ENGINEER
__ ________ _ DATE: ________
PROJECT ENGINEER
____________ DATE
3.
DATE: ________
Install removable railing sections, where indicated, in slip-fit metal sockets cast in concrete. 3.05 ANCHORING RAILING ENDS A. Anchor railing ends into concrete and masonry with round flanges connected to railing ends and anchored into wall construction with postinstalled anchors and bolts. Anchor railing ends to metal surfaces with flanges bolted to metal surfaces. 4.
Date:
CONSTRUCTION AGENCY
________________ DATE:
OPERATIONS
B.
Connect flanges to railing ends using nonwelded connections.
3.06
ATTACHING HANDRAILS TO WALLS A. Attach handrails to wall with wall brackets. Provide bracket with 1-1/2inch (38-mm) clearance from inside face of handrail and finished wall surface.
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Locate brackets as indicated or, if not indicated, at spacing required to support structural loads. Secure wall brackets to building construction as follows: 1. For concrete and solid masonry anchorage, use drilled-in expansion shields and hanger or lag bolts. For hollow masonry anchorage, use toggle bolts. For wood stud partitions, use hanger or lag bolts set into wood backing between studs. Coordinate with carpentry work to locate backing members. For steel-framed gypsum board assemblies, use hanger or lag bolts set into wood backing between studs. Coordinate with stud installation to locate backing members.
D.
DESCRIPTION
2. 3.
4.
DATE JOB/EWO
3.07
CLEANING A. Clean aluminum and stainless steel by washing thoroughly with clean water and soap and rinsing with clean water. Touchup Painting: Immediately after erection, clean field welds, bolted connections, and abraded areas of shop paint, and paint exposed areas with same material. Galvanized Surfaces: Clean field welds, bolted connections, and abraded areas and repair galvanizing to comply with ASTM A 780.
REV. NO.
B.
DISCIPLINE ENGINEER
__ ________ _ DATE: ________
C.
PROJECT ENGINEER
____________ DATE
3.08
PROTECTION A. Protect finishes of handrails and railings from damage during construction period with temporary protective coverings approved by railing manufacturer. Remove protective coverings at the time of Substantial Completion. Restore finishes damaged during installation and construction period so no evidence remains of correction work. Return items that cannot be refinished in the field to the shop; make required alterations and refinish entire unit, or provide new units. END OF SECTION 05520
DATE: ________
CONSTRUCTION AGENCY
________________ DATE:
B.
OPERATIONS
Date:
SECTION 05520
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Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

. COMMUNITY SUPPORT BUILDINGS RABIGH

Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

RELATED DOCUMENTS A. Drawings and general provisions of Contract.

DWG. TYPE PLANT NO. INDEX

SHT. NO. REV. NO.

. COMMUNITY SUPPORT BUILDINGS RABIGH

Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

FIELD MEASUREMENTS A. Verify field measurements prior to fabrication.

DWG. TYPE PLANT NO. INDEX

SHT. NO. REV. NO.

. COMMUNITY SUPPORT BUILDINGS RABIGH

Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

DWG. TYPE PLANT NO. INDEX

. COMMUNITY SUPPORT BUILDINGS RABIGH

Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

DWG. TYPE PLANT NO. INDEX

SHT. NO. REV. NO.

. COMMUNITY SUPPORT BUILDINGS RABIGH

Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

. COMMUNITY SUPPORT BUILDINGS RABIGH

Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

. COMMUNITY SUPPORT BUILDINGS RABIGH

Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

PART 3 EXECUTION 3.01 EXAMINATION A.

. COMMUNITY SUPPORT BUILDINGS RABIGH

Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

DWG. TYPE PLANT NO. INDEX

SHT. NO. REV. NO.

. COMMUNITY SUPPORT BUILDINGS RABIGH

Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

Connect flanges to railing ends using nonwelded connections.

. COMMUNITY SUPPORT BUILDINGS RABIGH

Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

DWG. TYPE PLANT NO. INDEX

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