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Energy Balances, Rationale and Overview Calculate the volume necessary to achieve a conversion, X, in a PFR for a firstorder, exothermic reaction carried out adiabatically. For an adiabatic, exothermic reaction the temperature profile might look something like this:
To solve this equation we need to relate X and T. We will use the Energy Balance to relate X and T. For example, for an adiabatic reaction, energy balance can be written in the form
, the
vs. X
2. CSTR with heat exchanger, UA(Ta-T) and large coolant flow rate.
5. Coolant Balance
These are eqns we will use to solve rxn engineering problems with heat changes.
3. Energy Balance
dE = dQ dW
W = Wf + Ws
flow
n
shaft
~
= Fi P V i
i =1 in
+ Fi P V i
i =1 out
+ Ws
Combining with
Hi = Ui + P Vi
n n
dE sys dt
= Q+ W s Fi H i in + Fi H i out
i =1 i =1
(1)
1. 2. 3. 4. 5. 6.
Replace Ei by Ei=Hi-PVi Express Hi in terms of enthalpies of formation and heat capacities Express Fi in terms of either conversion or rates of reaction Define HRX Define CP Manipulate so that the overall energy balance is either in terms of the Equations above 1.A, 1.B, 2, 3A, 3B, or 4 depending on the application
Step 1:
Substitute , and
into equation (1) to obtain the General Energy Balance Equation. General Energy Balance:
We need to put the above equation into a form that we can easily use to relate X and T in order to size reactors. To achieve this goal, we write the molar flow rates in terms of conversion and the enthalpies as a function of temperature. We now will "dissect" both Fi and Hi. Flow Rates, Fi For the generalized reaction:
(2) In general,
Fi = FA0 (i + i X)
where i =
Fi0 FA0
(3)
A = -1 B = -
b a
C =
c a
D =
d a
Then
H
i =1
i0
H RX
(4) (5)
(6)
i0
(7)
H i = H i (TR ) + H Qi
o
(8)
TM
(9)
H Qi = C pi dT
T1 T o
T2
(10)
H i = H i (TR ) + C pi dT
TR
(11)
Cp = i + i T + i T 2
H i H i0 =
Ti0
C
n
pi
dT = C pi [T - Ti0 ]
(12)
i =1
(13)
H RX = H RX + C p (T - TR )
o
(14)
where H RX =
o
(15)
C p =
d c b C pD + C pC - C pB - C pA a a a
(16)
(17)
Adiabatic Operation:
Ws = 0 Q=0
X=
- HRX + Cp (T - TR )
C
i o
pi
(T - Tio )
]
for an exo. rxn why does X increase? This is from E balance, not mole balance.
H RX > C p (T - TR )
o
so X vs T is linear!!!
T=
X - H RX + i C pi To + X C p TR
o
C
i
pi
+ X C p
(19)
FA0
dX = - rA (X, T) dV
(20)
To obtain T, X and concn profiles along the reactor! Use (19) to construct a table of T vs X. Obtain k(T) as a function of X -rA as a function of X. Look at Table 8-2A.
Q = U A (Ta - T) = Ua (Ta - T) V
FA0 To
assume Ws = 0
FAe Te
F H
i
F H
i
V+V
Q+ Fi H i
Fi H i
V + V
=0
(1)
The heat flow to the reactor Q Overall heat transfer coefficient (U) Heat exchange area (A) Difference between ambient temperature (Ta) and reactor temperature (T)
Q = U A (Ta - T) = Ua V (Ta - T)
A 4 = V D
Diameter of reactor
(2)
If V 0
(3) (4)
dFi
dV
H i = C pi dT
(5)
dT dH i = C pi dV dV
(6)
dT Ua (Ta - T) = i H i (-rA ) - Fi C pi 1 4 2 43 dV
H RX
(7)
Rearrange:
Heat generated removed 6 4 7 48 6 Heat 47 48 dT rA H RX Ua (T - Ta) = dV Fi Cpi
(8)
Fi = FA0 ( + i X)
Substitute into (8)
dT Ua (Ta - T) + rA H RX = dV FA0 ( i + i X + C p X )
{for a PFR}
Ua
for a PBR {dW = b dV}
dT = b dW
F C
i
pi
dX - rA = dV FA0
FA0, To
V V + V
Reactants
The fluid will keep the rxn temperature constant for endo/exo thermic rxns You might have A. Co current Flow B. Counter current Flow
10
E in
V
- E out
V + V V
+ Q conduction = 0 + Ua (T - Ta) V = 0
V + V
FA, T
V
FA, T
mc Hc - mc Hc
V + V
mc
Tao
exothermic
dH c dT = Cp a dV dV
Tao
endothermic
FAo, To
T
V V + V
dTa Ua (Ta - T) = dV m c C pc
V=0
V = Vf
At the entrance X = 0; V = 0; Ta = Ta2 At the exit V = Vf; Ta = Tao The soln to the counter-current flow problem to find {T X} is a trial & error procedure. Assume a coolant temp at the entrance (Ta2) Solve ODEs to calculate X, T and Ta as a function of V: Find Ta(V = Vo)
11
Exothermic Rxns:
Xe =
Kc 1 + Kc
Kc =
Kp ( RT )
Xe =
C pi (T - To )
H RXN (T )
if To is changed to To1 Xe as T
To1 Adabatic temperature
To
12
To increase the conversion in an exothermic rxn, use multiple reactors with interstate cooling:
Xe
Xeb
Optimum Feed Temperature Adiabatic Reactor of fixed size Reversible & Exothermic Rxn
X
T = To -
H rx X C pA ;T
if H rx < 0 as X
2
350
500
600
T, K
As T
Xe
(so the conversion is achieved at the end of the reactor) So there must be an optimum temperature to achieve max X. Curve A: Rxn rate slow, rxn dictated by rate of rxn and reactor volume As T ,r ,X Curve B: Rxn rate very rapid. Virtual equilibrium reached in X dictated by equilibrium conversion
13
Calculate CB
Calculate KC
Calculate -rA 2. Increment X and then repeat calculations. 3. When finished, plot vs. X or use some numerical technique to find V.
14
Consider:
PFR Shaded area is the volume. For an exit conversion of 40% For an exit conversion of 70%
CSTR
15
Looks like the best arrangement is a CSTR with a 40% conversion followed by a PFR up to 70% conversion.
16
At high coolant flow rates the exponential term will be small, so we can expand the exponential term as a Taylor Series, where the terms of second order or greater are neglected, then:
Ta2
Ta:
where
17
R(T): Varying Entering Temperature R(T) Slope = Cpo (1+) Increase To T Vary non-adiabatic parameter : if you increase FA0 (molar flow rate) or decrease heat exch area then will decrease R(T) = = 0 decrease
Ta To
Ua = FA0 C p0 T + Ta Tc = 0 1+
G(T)
High E Low E
G(T)
G(T)
increasing T
X=
k 1+ k
18
Ignition Extinction Curve: The point of intersection of G(T) and R(T) give Tst-st. By plotting Tst-st vs To, we obtain ignition extinction curve.
Upper st-st
As To
Tst-st
Lower st-st
R(T), G(T)
Tc =
T0 + Ta 1+
Tc
T*
Tangency point
Trc = T * - Tc =
Reactor T
R T *2 E
if this diff. is exceeded, transition to the upper st st will occur. At this high temp, it is undesirable or even dangerous.
19
PFR
dT = dV
F C
j=1 j
i =1 m
i : rxn j : species
pj
Ex:
Rxn 1 :
k1 A B k2 B C
Q - W s + FA0
i =1
Q - W s + FA0
i =1
i n
UA(T a - T) + FA0
20