Base Plate Design 10-Sep-2013 Page 1

CALCULATION SHEET

Base Plate Design

TITLE PROJECT NO. PROJECT NAME CLIENT NAME SITE NAME DOCUMENT NO. REFERENCE NO. JOP STATISTICS REV NO. DATE 2008.1.21 DESCRIPTION PREP'D

DESCRIPTION

New Base Plate Project GS AFES AFES

CHK'D

APPR'D1

APPR'D2

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Base Plate Design 10-Sep-2013 Project Na. : New Base Plate Project

Base Plate Design

Project No. : Client : GS AFES Page 2

Contents 1. GENERAL DATA

1.1 General 1.2 Materials Propertys

2. INPUT DATA
2.1 Pier Data

3. LOADING DATA
3.1 Load Case 3.2 Load Combination 3.3 Load Combination Result

4. ANALYSIS AND DESIGN

4.1 Concrete bearing pressure & Bolt tension force check 4.2 Base plate thickness check 4.3 Base plate thickness check with rib plate 4.4 Bracket and Stiffener Plate Check due to Base Plate Bending Moment 4.5 Shear Check & Shear key design

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1. GENERAL DATA
1.1 General
Input Unit Concrete Design Code Base Plate Design
MKS ACI 318 Code AISC - Allowable Stress Design 9th Edition (ASD)

Output Unit

MKS

1.2 Material Properties

Compressive Strength (fck or fcu) Piers Elasticity of Concrete (Ec) Shear Friction Factor () Steel Strength (fy) Base Plate Permissible Bending Stress (fba) Permissible Shear Stress (fva) Elasticity of Steel (Es) Axial Tension (stf) Anchor Shear (tvf) Ultimate Tensile Strength (Fut)
250 kgf/cm2 250000 kgf/cm2 0.45 2400 kgf/cm2 1800 kgf/cm2 960 kgf/cm2 2250000 kgf/cm2 1427 kgf/cm2 714 kgf/cm2 4218 kgf/cm2

2. INPUT DATA
2.1 Pier Data
Name
950 700 Right 250 P1 950 950 700 mm 20 mm 700 800 32 mm H 300 300 10 15 mm 250 > 133.6 mm--OK TYPE L 8 - M36 (36 mm)
150(Bot) , 150(Top) mm

Pedestal Size Pedestal Grout

150

150 150 250

Base Plate Size Column Size

950 800

20

32

Edge Distance (u) Anchor Type Anchor Bolt dt Shear key - X Shear key - Y

150

700

400 150 12 mm 400 150 12 mm

250 mm 250 mm 14 mm 100 mm 100 mm

Rib Plate (flange)

250 100

Width Height
100

Thickness Champ Length Champ Height EA

250

2 3 @ 200 mm

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Flange Rib 200 100 100

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Width Height Thickness Champ Length Champ Height EA

200 mm 300 mm 15 mm 100 mm 100 mm 2

3. LOADING DATA
3.1 Load Case
Pier
P1

300

Unit ( tonf , tonf-m )

Load Case
SW DL LL

Fx
-4.011 -13.749 -13.749

Fy
6.35 4.288 4.288

Fz
-11.846 -2.361 2.361

Mx
-1.453 3.864 3.864

My
0 0 0

Mz
0 0 0

3.2 Load Combination

Lc #
105 107 108

Description
1 * SW 1 * DL 1 * LL

3.3 Load Combination Result

Pier
P1

Unit ( tonf , tonf-m )

LC #
105 107 108

Fx
-4.011 -13.749 -13.749

Fy
6.35 4.288 4.288

Fz
-11.846 -2.361 2.361

Mx
-1.453 3.864 3.864

My
0 0 0

Mz
0 0 0

4. ANALYSIS AND DESIGN

P M P M P M P M

T fa fc fa fc fa fc

Tmax

Tmin

D Case 1 ( e D/6 )

3(D/2-e) Case 2 ( D/6 + dt/3 Partial Compression e > D/6 )

Xn Case 3 ( e > D/6 + dt/3 ) Local Compression

D-2*dt Case 4 ( e < 0 ) Full Tension

Full Compression

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4.1 Concrete bearing pressure check & bolts tension force check
4.1.1 Formular
- Concrete compression force & bolts tension force a. In Case of Full Compression (Case = 1) 1 6M ) (kgf/cm2) fc = (P+ BD D b. In Case of Partial Compression (Case = 2) 2P fc = (kgf/cm2) 3B ( D/2 - e ) c. In Case of Local Compression (Case = 3) Xn3 + K1 Xn2 + K2 Xn + K3 = 0 K1 = 3 ( e - D/2 ) K2 = 6 N At / B ( e + D/2 - dt ) K3 = -K2 ( D - dt ) Where, At = Total area of anchor bolts under tension N = Es / Ec Es = Modulus of elasticity of steel bolt Ec = Modulus of elasticity of concrete pedestal Xn = Effective bearing length e + D/2 -dt (kgf/cm2) fc = 2P B Xn ( D - dt - Xn/3) T = P - fc/2 Xn B (tonf)

d. In Case of Full Tension (Case = 4) M (tonf) T = -P/2 + D - 2 dt Where, fc = bearing stress of concrete T = design tension load for anchor bolt - Concrete bearing pressure check fc allow = min ( 0.35 fck fc allow > fc ---> OK Where, Ac = Area of pedestal surface Al = Area of steel concentrically bearing on pedestal = 3(D/2 - e) B (Partial compression), Xn B (local compression), D B (full compression) - Anchor bolt strength check T/At < stf ---> OK Where, At = Total area of anchor bolts under tension Ac Al , 0.7 fck )

4.1.2 Concrete bearing pressure & bolts tension force

Pier LC #
105 Weak P1 107 Strong Weak 108 Strong Weak Case 1 Case 3 Case 1 Case 4 Case 4

Dir
Strong

Case
Case 1

P (tonf)
11.846 11.846 2.361 2.361 -2.361 -2.361

M (tonf-m)
-1.453 0 3.864 0 3.864 0

Xn (cm)
24.6 -

fc (kgf/cm )
4.061 2.115 9.108 0.422 0 0

T (tonf)
0 0 5.481 0 8.908 1.181

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4.1.3 Concrete bearing pressure check
Pier LC #
105

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Dir
Strong Weak

fc
4.061 2.115 9.108 0.422 0 0

fc allow
111.08 111.08 175 111.08 175 175

Result
OK OK OK OK N/A N/A Unit ( tonf , mm2 , kgf/cm2 )

P1

107

Strong Weak

108

Strong Weak

4.1.4 Bolts tension force check

Pier LC #
105

Dir
Strong Weak

T
0 0 5.481 0 8.908 1.181

At
4071.503 2035.752 4071.503 2035.752 4071.503 2035.752

T/At
0 0 134.621 0 218.805 28.995

stf
1427 1427 1427 1427 1427 1427

Result
N/A N/A OK N/A OK OK

P1

107

Strong Weak

108

Strong Weak

4.2 Base plate thickness check

4.2.1 Formular
a. In Case of Full Compression (Case = 1) fa = 1 B D ( P + 6M D - 2u ) D2

- Moment applied to base plate Mpl = u2/6 ( fa + 2fc ) - Required base plate thickness 6Mpl tpr = Fba tp < tpr ---> Require Rib Plate b. In Case of Partial Compression (Case = 2) fa = 3 ( D/2 - e ) - u ) 3 ( D/2 - e ) fc

- Moment applied to base plate Mpl = u2/6 ( fa + 2fc ) - Required base plate thickness 6Mpl tpr = Fba tp < tpr ---> Require Rib Plate c. In Case of Local Compression (Case = 3) fa = fc Xn - u Xn

- Moment applied to base plate Mpl = u2/6 ( fa + 2fc ) (Compression Side) T u - dt (Tension Side) Mplt = nt 2 ( u - dt ) + d' Where, nt = Number of anchor bolt under tension d' = anchor bolt size Copyright (c) GS E&C. All Rights Reserved

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- Required base plate thickness 6Mpl (Compression Side) tpr = Fba 6Mplt (Tension Side) tprt = Fba tp < tpr or tp < tprt ---> Require Rib Plate d. In Case of Full Tension (Case = 4) fa = fc Xn - u Xn

- Moment applied to base plate T u - dt Mplt = nt 2 ( u - dt ) + d' Where, nt = Number of anchor bolt under tension d' = anchor bolt size - Required base plate thickness 6Mpl tprt = Fba tp < tprt ---> Require Rib Plate

4.2.2 Base plate thickness check

Pier
P1

Unit ( tonf , kgf/cm2 , mm )

LC #
105 107 108

Case
Case 1 Case 3 Case 4

fa
2.845 0 0

Mpl
1.142 1.897 0

tpr
19.515 25.15 0

Mplt
0 0.581 0.143

tprt
0 13.912 6.902

tp
32 32 32

Result
OK OK OK

4.3 Bracket and Stiffener Plate Check due to Base Plate Bending Moment
4.3.1 Formular
The design forces for bracket and stiffener plate will be calculated on the basis of the allowable concrete pressure should be applied to the base plate conservatively. Pa = ( B u ) fc allow Ma = Pa (u/2) Moment of Inertia I = Iy + Ig - (A y)2/A Cb = (A y) / A Ct = tp + tb - Cb b = ( Ma Cb ) / I t = ( Ma Ct ) / I Where , tp = Base Plate Thickness tb = Rib Plate Height A = Section Area Cb , Ct = Distance of Nuetral Axis

4.3.2 Bracket and Stiffener Plate Check due to Base Plate Bending Moment
Pier
P1

Unit ( tonf,tonf-m,mm,kgf/cm2 )

LC #
105 107 108

Pa
194.388 306.245

Ma
24.298 38.281

Cb
61 61

Ct
221 221

b
745.862 1175.058

t
2702.223 4257.176

fba
1800 1800

Result
NG NG

Full Tension

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4.4 Shear Check & Shear key design
4.4.1 Formular
a. Shear check - Applied total shear force Vtotal = Fx2 + Fy2

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- the shear force transferred by friction Fz Vfrict = F.S - The shear force to be resisted by shear key Vbalance = Vtotal - Vfrict if Vbalance > 0 , require shear key else Vbalance <= 0 , ---> OK b. Shear key design - The shear force in X, Y-direction Vx = Vbalance cos Vy = Vbalance sin - Shear strength check Vx Vx x = 2 B T = Ax Vy Vy y = H T = Ay shear = max( x , y ) shear < shear_allow ---> OK - Bending strength check Mx Vy ( h + g ) / 2 x-bending = Sx = Sx My Vx ( h + g ) / 2 y-bending = Sy = Sy bending =
2 2 x-bending + y-bending

Vtotal

B bearing

bending < bending-allow ---> OK c. Shear concrete bearing check if Vbalance > 0 , require shear key Vbalance bearing = ( h - g ) ( H cos + B sin ) bearing < bearing_allow ---> OK else Vbalance <= 0 , don't require shear key ---> OK

4.4.2 Shear Check

Pier
P1

Unit ( tonf )

LC #
105 107 108

F.S
1 1 1

Vtotal
7.511 14.402 14.402

Vfrict
5.331 1.062 0

Vbalance
2.18 13.34 14.402

Result
Shear Key Check Shear Key Check Shear Key Check Unit ( mm , mm3 )

4.4.3 Shear key Input Data

Pier
P1

H
400

B
400

h
150

T
12

Sx
320279.300

Sy
320279.300

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4.4.4 Shear key bearing pressure check
Pier
P1

Project No. : Client : GS AFES Page 9 Unit ( tonf , kgf/cm2 )

LC #
105 107 108

Vbalance
2.18 13.34 14.402

bearing
3.039 20.484 22.115

bearing_allow
175 175 175

Result
OK OK OK Unit ( kgf/cm2 )

4.4.5 Shear key bending moment check

Pier
P1

LC #
105 107 108

x
24.253 265.311 286.442

y
38.396 82.745 89.335

shear
38.396 265.311 286.442

shear_allow
960 960 960

x-bending
48.913 105.407 113.803

y-bending
30.895 337.977 364.895

bending
57.853 354.032 382.229

bending_allow
1800 1800 1800

Result
OK OK OK

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